Page 23-14
23A
E
Test Procedure 7 - Transformer, Continued:
Failure of the transformer could be caused by natural aging or premature shorting of adjacent coil turns. If
the transformer has failed, a low or complete absence of output would be observed on the ammeter even
though the transformer might hum. A failed transformer could cause an AC line fuse to blow or a circuit
breaker to trip in the storage facility. To check the transformer:
1. Disconnect the transformer secondary coil leads No. 1 and No. 4 from the diode terminals (Figure 23-
13). See DANGER below.
2. Disconnect the transformer capacitor coil leads No. 5 and No. 6 from the capacitor terminals. See DAN-
GER and CAUTION below.
3. In order to supply AC power directly to the transformer coil, the relay must be bypassed. Refer to the
Test Procedure 2.
FIGURE 23-13
• DO NOT ALLOW THE SECONDARY COIL LEADS TO TOUCH EACH OTHER. THERE ARE
APPROXIMATELY 61 VOLTS AC PRESENT.
• DO NOT ALLOW THE CAPACITOR COIL LEADS TO TOUCH EACH OTHER. THERE ARE
APPROXIMATELY 650 VOLTS AC PRESENT.
• HIGH VOLTAGE! WITH THE CHARGER ON, THE VOLTAGE OF THE CAPACITOR INSIDE THE
CHARGER IS APPROXIMATELY 650 VOLTS. USE EXTREME CAUTION WHEN WORKING
NEAR CAPACITOR TERMINALS.
• TO AVOID BREAKING WIRES, DISCONNECT CAPACITOR LEADS CAREFULLY.
RELAY
TRANSFORMER
RED
BLACK (-)
BLACK
BLACK
TO BATTERIES
D.C. CORDSET
WHITE OR RED (-)
ORANGE
BROWN
BLACK
BLACK
BLACK
GREEN
GREEN
CASE GROUND
WHITE
TAN
TAN
TAN
TAN
TAN
CAPACITOR
A.C. INPUT
PLUG
A.C. CORDSET
ELECTRONIC
TIMER ASS'Y
CONTROL
CABLE ASS'Y
1
2
3
4
5
1
2
3
6
5
4
FUSE
ASSEMBLY
AMMETER
JUMPER
WIRE
SECONDARY
PRIMARY
DANGER
CAUTION
Summary of Contents for 1996 DS Golf Car Gasoline
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