Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 276 / 544

Page 16-8
16
G
Drive Clutch Disassembly, Continued:
5.2. Pull the weight assemblies, with pins, from the clutch.
5.3. Note the orientations of the wave washer and of the primary and secondary weights to one
another (Figures 16-12 and 16-13, Page 16-10). Then remove the plastic washers, the weights,
and the wave washer from the pin. Retain all parts. See CAUTION below.
6. Remove the retaining ring (3) from the hub (7) of the fixed face assembly and slide the moveable face
(14) off the hub (Figure 16-5, Page 16-7). See NOTE below.
7. Remove the spacer (16), and spring (4) and retainer (5). The spring retainer can be removed from the
spring if necessary (Figure 16-5).
8. If necessary, remove the idler bearing. Use a press to remove the bearing (Figure 16-10). See NOTE
below.
9. Use a scribe to remove the spiral back-up ring (12) (Figure 16-5, Page 16-7) from each end of the bore
in the fixed face assembly (See Figure 16-11). Discard the spiral back-up rings.
• BEFORE REMOVING THEM, NOTE THE ORIENTATIONS OF THE WAVE WASHER AND OF THE
PRIMARY AND SECONDARY WEIGHTS TO ANOTHER.
FIGURE 16-6 FIGURE 16-7
• IF THE MOVEABLE FACE IS REMOVED FROM THE HUB OF THE FIXED FACE, THE SPIRAL WIP-
ERS (12) (FIGURE 16-5) MUST BE REPLACED WITH NEW ONES.
• DO NOT REMOVE THE IDLER BEARING UNLESS IT NEEDS TO BE REPLACED. IF IS REMOVED,
REPLACE IT WITH A NEW BEARING.
CAUTION
MARK THE CLUTCH
COVER AND ITS
CORRESPONDING
POSITION ON THE
MOVABLE CASTING
DRIVE CLUTCH
HUB PULLER
TOOL
(CLUB CAR
PART NO.
1014497)
NOTE
NOTE