Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 180 / 544

Page 12-44
12
G
NEUTRAL LOCK-OUT CAM
If the cam lobes have worn to the point where they will no longer actuate the neutral lock-out limit switch, the
cam must be replaced.
Removing the Neutral Lock-out Cam (Figure 12-55, Page 12-43)
1. Remove the seat from the rear body.
2. Disconnect the battery wires as shown (Figure 12-1, Page 12-2).
3. Remove the external snap ring (14).
4. Remove the plastic washer (12) and the spring (13).
5. Remove the cam (11).
Installing the Neutral Lock-out Cam (Figure 12-55, Page 12-43)
1. Install the cam (11).
2. Install the spring (13) and the plastic washer (12).
3. Install the external snap ring (14) onto the shaft.
4. Be sure the snap ring is installed in the groove on the shaft.
5. Connect battery cables, positive cable first.
6. Install the seat on the rear body.
REVERSE WARNING BUZZER
Removing the Reverse Warning Buzzer
1. Disconnect the battery cables as shown (Figure 12-1, Page 12-2).
2. Remove the plastic cap covering the screw on each side of the center dash.
3. Loosen (but do not remove) the screw on each side of the center dash panel.
4. Insert screwdriver at the top center of the dash between dash and cowl brace. Gently pry center dash
out slightly from under edge of cowl brace.
5. Pull center dash out approximately one inch from the frame and then bend the top right corner of the
center dash inward while pulling the top of the panel out and down (See NOTE below).
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 12-1.
• BENDING THE TOP RIGHT CORNER OF THE CENTER DASH INWARD WHILE REMOVING IT
WILL PREVENT THE CONTACTS ON THE REAR OF THE KEY SWITCH FROM TOUCHING THE
METAL FRAME AROUND THE DASH.
WARNING
NOTE