Page 17-13
G
17
3.1. To remove the outer race, apply a few drops of a loosening agent between the outer race and
bearing seat. Use a slide hammer to remove the outer race and discard (Figure 17-28).
4. Check the dowel pins (one pin is in the cover and the other pin is in the transmission housing) to see if
the pins are loose. If the pins are loose, remove the pins.
INSPECTION OF THE TRANSMISSION
1. Clean all the component parts in a high flash-point solvent and dry them. Inspect all components. Dam-
aged or worn parts must be replaced.
2. Inspect all bearings by spinning the bearing by hand. Check the bearings for excessive axial (A) and
radial (B) play (Figure 17-29, Page 17-14). Replace the bearings if they are noisy, do not spin
smoothly, or have excessive play. Check the bearings and replace if they are rusted, worn, if there is a
crack, or there is an abnormal color change in the metal of the bearing. The bearing should be replaced
if there is wear or pitting on the needle, ball, or rolling surface.
3. Gears should be inspected for tooth surface damage or fractures.
4. Synchronizer teeth should be inspected for fractures, severe wear or damage.
5. Synchronizer cone on forward and reverse gear should be checked for a rough or damaged surface.
• IF TRANSMISSION COVER IS DAMAGED OR OUTER RACE OF BEARING CANNOT BE
REMOVED, A NEW COVER AND BEARING MUST BE INSTALLED.
FIGURE 17-27
FIGURE 17-28
• WHEN MAKING TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE KEY.
- DISCONNECT BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
- REMOVE SPARK PLUG WIRE.
• CLEAN TRANSMISSION BEFORE DISASSEMBLY.
• SEE SAFETY WARNINGS, PAGE 17-1.
CAUTION
PRY NEEDLE
BEARING RETAINER
FREE AND DISCARD
BEFORE INSERTING SLIDE
HAMMER UNDER
OUTER RACE, APPLY
A FEW DROPS
OF LOOSENING
AGENT BETWEEN
OUTER RACE AND
BEARING SEAT
WARNING
Summary of Contents for 1996 DS Golf Car Gasoline
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