Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 425 / 544

Page 21-33
E
21A
Test Procedure 14 - Reverse Buzzer Circuit
1. Turn the key switch to OFF, place the forward and reverse switch into the neutral position. Disconnect
the Z plug from the controller and disconnect the battery wires, negative wire first (Figure 21-2, Page
21-3).
2. Remove the center dash (See Removing the Reverse Buzzer, Page 20-30).
3. Secure the center dash to the vehicle so that the terminals on the key switch will not touch the cowl or
aluminum frame of the vehicle in next couple of steps.
4. Disconnect the 18-gauge red wire from the positive (+) terminal of the reverse buzzer and disconnect
the 18-gauge orange wire from the negative (-) terminal of the reverse buzzer.
5. Connect a 18-gauge jumper wire to the positive (+) terminal the reverse buzzer and connect the other
end of the jumper wire to the positive post on battery number 1.
6. Connect a 18-gauge jumper wire to the negative (-) terminal the reverse buzzer and connect the other
end of the jumper wire to the negative post on battery number 6 (Figure 21-35). The buzzer should
sound. If it does not, replace the buzzer. If the buzzer does sound, proceed to step 7.
FIGURE 21-34
FIGURE 21-35 FIGURE 21-36
-
+
+
-
-
-
+
+
+
+
-
-
1
2
3
4
6
5
CONTROLLER
ON-BOARD
COMPUTER
Z12
BULLET
CONNECTOR
B-
18 GAUGE JUMPER WIRE
SOLENOID
BATTERY
BANK
YELLOW
YELLOW
CLICK
BATTERY
BANK
-
+
+
-
-
-
+
+
+
+
-
-
1
2
3
4
6
5
FRONT
REVERSE
BUZZER
JUMPER WIRE
JUMPER WIRE
CONTROLLER
B-
OFF
DC V
DATA HOLD
AC V
AC/DC 500V MAX
250V MAX
BLACK WIRE
FORWARD AND
REVERSE SWITCH