Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 492 / 544

Page 23-20
23A
E
Installing the New DC Cord, Continued:
4. Install the nut (1) on the post of the ammeter and tighten it slightly more than finger tight. While holding
the outside of the nut (1), turn the inside nut (2) counterclockwise 1/4 turn (Figure 23-15, Page 23-19).
See CAUTION at bottom of page 23-19 and NOTE below.
5. Place the strain relief bushing on the cord and use pliers to insert it into the charger base.
6. Place the charger cover in position and install the mounting screws, starting with the bottom holes.
Tighten the screws to 10-12 in.lbs. (1.1/1.4 N-m).
RECEPTACLE REPLACEMENT
Removing the Receptacle (Figure 23-16)
1. Disconnect the small black wire (15) and the white wire (14) (to the negative battey post) from the neg-
ative terminal of the receptacle.
2. Disconnect the red wire (11) (to the fuse link) from the positive terminal of the receptacle.
• CHECK THE POSITIONS OF THE TERMINALS TO MAKE SURE THAT THEY ARE NOT TOUCH-
ING THE AMMETER BUS BAR (3) OR THE AMMETER POST (FIGURE 23-15, PAGE 23-19).
• REMOVE KEY AND PLACE FORWARD AND REVERSE LEVER IN THE NEUTRAL POSITION.
• DISCONNECT THE BATTERIES AS SHOWN IN FIGURE 22-5, PAGE 22-6.
• ALWAYS WEAR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE.
FIGURE 23-16
NOTE
WARNING
12
8
5
4
1
2
1
3
15
12
16
11
6
7
17
11
16
9
10
BODY
14
13