Page 12-27
G
12
ELECTRICAL SYSTEM COMPONENTS
STARTER/GENERATOR
Removal of the Starter/Generator
1. Remove access panel from the body (Figure 12-37).
2. Disconnect the wires from the starter/generator (1). Mark wires before disconnecting. Loosen the pivot
nuts (7) and bolts (5) (Figure 12-38).
3. Remove the mounting/adjustment nut (12), washer (9) and bolt (11). Lower the starter/generator and
slip the belt (3) off the pulley (10) (Figure 12-38).
4. Support the starter/generator so that when the pivot bolts are removed the starter/generator will not fall
to the ground. Remove the two pivot nuts (7), lockwashers (6), and bolts (5) from the mounting bracket.
5. Remove the starter/generator up through the access opening.
Disassembly of the Starter/Generator to Service the Brushes
1. Remove the two bolts (20) and washers (21 and 22) and pull commutator end cover (23) free of starter
housing (24) (Figure 12-39, Page 12-28). See NOTE at the top of page 12-28.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 12-1.
FIGURE 12-38
WARNING
7
6
5
3
10
4
9
12
TYPICAL
2 PLACES
11
17
15
14
13
16
FRAME
CONNECTION
F1
TERMINAL
A2
TERMINAL
A1
TERMINAL
1
Summary of Contents for 1996 DS Golf Car Gasoline
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