Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 69 / 544

Page 6-23
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E
6
PEDAL GROUP DISASSEMBLY AND ASSEMBLY -
LATE 1995 AND 1996 VEHICLES
ALL VEHICLES
Removing the Brake Pedal Assembly
1. Make sure the key switch is off and that the Forward and Reverse Switch is in neutral, then disconnect
the battery or batteries as shown (Figure 12-1, Page 12-2 for gasoline vehicles, or Figure 22-5 or
22-6, Page 22-5 for electric vehicles). See CAUTION below.
2. Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack.
Place jackstands under the front cross tube of the vehicle frame and lower the vehicle onto the jack-
stands. See WARNING below.
3. Remove the brake pedal assembly (See Page 6-9). See NOTE below.
Installing the Brake Pedal Assembly
1. Install the brake pedal assembly (See Page 6-9). See NOTE below.
Removing the Park Brake Assembly
1. Make sure the key switch is off and that the Forward and Reverse Switch is in neutral, then disconnect
the battery or batteries as shown (Figure 12-1, Page 12-2 for gasoline vehicles, or Figure 22-5 or
22-6, Page 22-5 for electric vehicles). See CAUTION below.
• DISCHARGE CONTROLLER ON POWERDRIVE SYSTEM 48 VEHICLES PER INSTRUCTIONS
ON PAGE 6-1.
• LIFT ONLY ONE END OF A VEHICLE AT A TIME. BEFORE LIFTING, LOCK THE BRAKES AND
CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. USE A SUITABLE LIFTING DEVICE
(CHAIN HOIST OR HYDRAULIC FLOOR JACK) WITH 1000 LBS. (454 KG.) MINIMUM LIFTING
CAPACITY. DO NOT USE LIFTING DEVICE TO HOLD VEHICLE IN RAISED POSITION. ALWAYS
USE APPROVED JACKSTANDS OF PROPER WEIGHT CAPACITY TO SUPPORT THE VEHICLE.
• THE PROCEDURE FOR REMOVING THE BRAKE PEDAL ASSEMBLY IS THE SAME AS IT IS FOR
EARLY 1995 VEHICLES. SEE PAGE 6-9.
• THE PROCEDURE FOR INSTALLING THE BRAKE PEDAL ASSEMBLY IS THE SAME AS IT IS
FOR EARLY 1995 VEHICLES. SEE PAGE 6-9.
• DISCHARGE CONTROLLER ON POWERDRIVE SYSTEM 48 VEHICLES PER INSTRUCTIONS
ON PAGE 6-1.
CAUTION
WARNING
NOTE
NOTE
CAUTION