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2. There are two types of generators. Some use a shaft key; others use a shaft with flats to hold the pul-
ley. The shaft with flats also uses a flat washer against the pulley. To separate armature (31 or 33) from
output end cover (36), remove nut (41), lockwasher (40), pulley (38 or 39), shaft key (34), spacer (37),
bearing retainer screws (43) and washers (for vehicles prior to serial number 9533-452031, the gener-
ators use washers and lockwashers with the bearing retaining screws) (Figure 12-44).
Clean and Inspect the Bearings
1. Using a clean cloth, wipe the carbon dust off of the two bearings. Inspect bearings by spinning them by
hand and checking for both axial (A) and radial (B) play (Figure 12-45).
2. Replace the bearing if it is noisy, does not spin smoothly, or has excessive play. Check the bearings
and replace if rusted, worn, cracked, or if there is an abnormal color change in the metal of the bearing.
Bearings should be replaced if there is extreme wear or pitting on the balls or on the rolling surfaces.
Do not remove the bearings unless they are to be replaced .
FIGURE 12-44
FIGURE 12-45
31
41
40
35
32
43
TYPICAL
3 PLACES
36
42
38
Starter/Generator
with flats on the shaft
33
34
41
40
39
35
32
TYPICAL
3 PLACES
37
Starter/Generator
with a keyed shaft
43
36
37
A
B
Summary of Contents for 1996 DS Golf Car Gasoline
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Page 544: ...Golf Cars Club Car Inc P O Box 204658 Augusta GA 30917 4658...