Club Car 1996 DS Golf Car Gasoline, Service Manual

Page: 336 / 544

Page 19-20
19B
E
Forward and Reverse Anti-arcing Limit Switch, Continued:
See DANGER and WARNING on previous page.
The Forward and Reverse Anti-arcing Limit Switch is located on the forward and reverse switch and is acti-
vated by a cam on the forward and reverse switch rotor.
Testing the Anti-arcing Limit Switch
See Test Procedure 3, Page 19-10.
Removing the Anti-arcing Limit Switch
1. Remove the nuts, lock washers, and screws attaching the anti-arcing limit switch to the forward and
reverse switch.
Installing the Anti-arcing Limit Switch
1. Position the anti-arcing switch on the forward and reverse switch housing and install the screws, lock
washers, and nuts. Tighten the screws to 5 in.lbs. (0.6 N-m).
2. Connect the blue wire to the common (COM) terminal and the yellow wire to the normally open (NO)
terminal.
3. After installation, make sure that the switch makes an audible click (makes and breaks contact) when
the forward and reverse rotor is turned. If it does not click, inspect the forward and reverse rotor and
limit switch for damage.
ACCELERATOR PEDAL LIMIT SWITCH
Testing the Accelerator Pedal Limit Switch
See Test Procedure 4, Page 19-11.
Removing the Accelerator Pedal Limit Switch
1. Remove the No. 5 and No. 6 batteries from the vehicle.
2. Remove the cover from the V-Glide wiper switch housing.
3. Disconnect the accelerator rod from the ball stud on the wiper switch.
4. Remove and retain the screws, lock washers, and nuts attaching the limit switch to the wiper switch.
5. Disconnect the green and black wires from the limit switch.
Installing the Accelerator Pedal Limit Switch
1. Position the Accelerator Pedal Limit Switch on the V-Glide wiper switch body and install the mounting
screws, lock washers, and nuts. Tighten the screws to 5 in.lbs. (0.6 N-m).
2. Connect the accelerator rod ball joint to the ball stud on the wiper switch.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERIES AS SHOWN (FIGURE 19-1, PAGE 19-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 19-1.
WARNING