Tru-Turf GR11000D Manual Download

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GR11000D GOLF ROLLER MANUAL

Summary of Contents for GR11000D

Page 1: ...GR11000D GOLF ROLLER MANUAL...

Page 2: ......

Page 3: ...smoothing head pivot bearings 7 OPERATION 8 Pre operation checks 8 Standard operation Procedures 8 Park Brake 9 Points to remember 9 MAINTENANCE 10 Transmission pump Eaton 11 10 Storing 10 Service of...

Page 4: ...ctite instructions reseal then tighten securely 4 Loose transmission and drive roller sprockets will cause damage to shafts and keyways Ensure they are correctly tightened at all times 5 Change the tr...

Page 5: ...owing operation and maintenance manual has been prepared for use with the GR11000D Golf Greens Roller It is intended as a guide and supplemental updates to the manual may take place at a future date w...

Page 6: ...reas unless well ventilated Carbon monoxide gases are dangerous if inhaled it can cause death use the machine outdoors When transporting the roller make sure the trailer lock down mechanism is secure...

Page 7: ...rant parts that have been altered or modified nor aftermarket parts fitted without written Tru Turf approval Tru Turf will not warrant used parts that are installed in place of failed parts Tru Turf w...

Page 8: ...to call your local distributor or agent List of Components QTY Description 1 Operation Maintenance and Parts Manual 1 Machine Frame Body 1 Drivers Seat 4 M8 x 20 Bolts 2 Tires mounted on Wheel Rim 1 S...

Page 9: ...clip from the axle Hold the right side trailer arm in the vertical position and slide it onto the axle Locate dampener strut remove packing from the unattached end Apply Thread lock Loctite to the M10...

Page 10: ...vel will cause the engine to stop on steep hills the engine cut off safety switch is designed this way to protect the engine from damage if low in oil The oil in the engine upon delivery if not pre de...

Page 11: ...owing speed would be equal to a motorized golf buggy Approximately 4mph 7kph Towing at excess speed or across rough terrain may cause damage to the machine and trailer When approaching the green do no...

Page 12: ...tch when the engine oil level is low the engine will stop The correct procedure for rolling the green is a Select the correct direction to roll the green remember this roller can roll the greens in al...

Page 13: ...ss Oil level should remain at a minimum of 25mm 1 and at a maximum of 40mm 1 5 from the top of the tank Oil Capacity including filter is 6 liters or 5 3 U S quarts For the ultimate performance we use...

Page 14: ...ecessary Engine oil Honda Check engine oil level prior to daily operation Top up as required Change oil per manufacturers Honda handbook recommended schedule Use only manufacturers Honda handbook reco...

Page 15: ...erviceable Roller has excessive vibration check Disconnect engine to transmission and isolate the drive chain to determine whether the problem is in the engine or in the ransmission If engine is at fa...

Page 16: ...ROLL POSITION TOW POSITION GR11000D NEW PARK BRAKE TRANSMISSION COVER LATCH SYSTEMS...

Page 17: ...ROLL POSITION TOW POSITION GR11000D NEW PARK BRAKE TRANSMISSION COVER LATCH SYSTEMS...

Page 18: ...PARK BRAKE DETAIL A A GR11000D NEW PARK BRAKE SYSTEM...

Page 19: ...PARK BRAKE DETAIL E E GR11000D NEW PARK BRAKE SYSTEM...

Page 20: ...LEVER ASSY R7024 1 4 SLIDE PIN HANDBRAKE LEVER ASSY R8383 1 5 SPLIT PIN M2 5X20 ZP R8036 1 6 5 16 x 3 4 WASHER ZP R8046 1 7 5 16 UNF NYLOC NUT R8054 2 8 5 16 x 1 3 4 UNF BOLT ZP R8139 2 9 THICK PANEL...

Page 21: ...AFETY PIN CHAIN R6017 1 9 10 24x16 TEK SCREW ZP R8081 1 10 PLATE PARK BRAKE R6023 1 11 PLATE MOVE RIGHT R6024 1 12 PLATE MOVE LEFT R6025 1 13 3 8 UNF NYLOC T TYPE NUT R8056 1 14 3 8 x 2 1 2 UNF BOLT Z...

Page 22: ...1 4 SPRING WASHER ZP R8050 2 1 5 16 UNF NYLOC NUT R8054 1 2 1 4 x 3 4 UNC BOLT ZP R8118 2 3 5 16 x 3 4 WASHER SS R8142 2 4 5 16 HEX NUT UNF ZP R8175 1 5 WASHER 1 4 x 9 16 x 1 16 R8200 2 6 5 16 x 1 1...

Page 23: ...SECTION B B DETAIL C DETAIL D DETAIL F B B C D F GR11000D TRANSMISSION COVER LATCH SYSTEM...

Page 24: ...Greens Roller Manual 19 TRANSMISSION LATCH 7 7 75 160 66 21 29 5 5 5 7 3 576 67 7 7 672 180 5 47 7 0 3 1 3527 725 75 16 29 5 5 58 5 5200 7 5 7 75 16 29 5 5 6 5 2 286 1 75 16 29 5 5 7 75 16 29 5 5 75 1...

Page 25: ...Y STEP 3 FIT HOOK ASSEMBLY OVER SQUARE END OF SHAFT STEP 4 SLIDE SPRING SHOULDER WASHERS ONTO BOLT STEP 5 SCREW BOLT INTO END OF SHAFT NOTE RAISED LUG MUST BE LOCATED IN RECESS OF BODY STEP1 FIT BODY...

Page 26: ...OD X 8 5 ID X 4 PACKER ENG MNT R6068 4 4 5 16 x 3 4 WASHER ZP R8046 2 5 3 8 x 3 4 WASHER ZP R8048 6 6 5 16 SPRING WASHER ZP R8051 12 7 3 8 UNF NYLOC T TYPE NUT R8056 1 8 5 16 x 1 1 2 UNF BOLT ZP R806...

Page 27: ...M BLACK 4 1mm R8077 2 13 M8 NYLOC NUT ZP R8256 1 14 SEAT BASE R8275 1 15 SEAT ALL PVC WITH ARMS MSC R8365 1 16 SEAT ALL PVC PAN ONLY MSC R8362 1 17 SEAT ARM REST NEW RH ASSY R8363 1 18 SEAT ARM REST N...

Page 28: ...NYLOC NUT P TYPE R8055 5 2 3 8 x 1 UNF HEX BOLT ZP R8067 2 3 SEAT BASE WELDED ASSY R8275 1 4 SEAT FRAME WITH BRAKE MOUNT WELDED ASSY R8347 1 5 L 5 4 3 2 1 SEAT BASE CONTACTS HERE TO PREVENT IT TILTING...

Page 29: ...SEAT FRAME BASE PLATE AS THE HOLE PATTERN BOLT SIZE THREAD TYPE ARE THE SAME AS THE OLD STYLE R8024 SEAT PAN THE NEW STYLE ARMRESTS R8363 R8364 WILL NOT FIT THE OLD STYLE R8024 SEAT PAN THE OLD STYLE...

Page 30: ...ION HONDA ENGINE OIL PIPES FITTINGS OIL FILTER ENGINE MOUNT DRIVE CHAIN TENSIONERS TRANSMISSION COOLING FAN ENGINE COUPLING OPTIONAL OIL DRIP TRAY TRANSMISSION COVER RETAINER PLATE BOLT DIRECTION PEDA...

Page 31: ...IST TITLE STOCK NUMBER QTY ITEM EATON 11 TRANSMISSION BRKT R5131 1 1 EATON 11 HYDROSTATIC TRANSMISSION R5133 1 2 FITTING 90 DEG ELBOW R5227 1 3 FITTING STRAIGHT R5230 1 4 FITTING 90 DEG ELBOW R5233 2...

Page 32: ...5089 1 3 EATON 11 TRANSMISSION BRKT R5131 1 4 EATON 11 HYDROSTATIC TRANSMISSION R5133 1 5 COUPLING EATON 11 TRANS R5139 1 6 ENGINE DRIVE COUPLING HONDA 5 5HP R5140 1 7 WOODRUFF KEY 1_8 x 5_8 R5156 1 8...

Page 33: ...7 1 5 3 8 7 1 5 1 63 5 5 7 5 2 7 1 5 575 7 5 75 160 66 21 2 7 1 5 6 7 8 203 7 75 16 2 7 1 5 58 5 675 3 2 7 1 02817 5 77 1 675 7 5 77 1 2 5 77 1 675 7 5 77 1 2 5 77 1 2 5 286 1 7 5 75 160 66 21 2 7 1...

Page 34: ...21 5267 7 75 160 66 21 5 2 7 1 5 3 8 7 1 5 1 63 5 5 7 5 2 7 1 5 575 7 5 75 160 66 21 2 7 1 5 6 7 8 203 7 75 16 2 7 1 5 3 3 75 16 3803 72 2 7 5 5 3 3 75 160 66 21 72 2 7 1 5 3 3 2 7 5 72 5 7 21 9 9 6 5...

Page 35: ...7 CHAIN TENSIONER ASSY COMPLETE R5251 2 8 CHAIN TENSION GUIDE E7044 2 9 BUSH BRONZE CHAIN TENSIONER ARMS R5099 2 10 CHAIN TENSION ARM R5132 2 11 3 8 x 3 4 WASHER ZP R8048 8 12 ROLL SPRING PIN ZP M5 x...

Page 36: ...P 60 1 3 5 75 160 66 21 2 5 6 67587 203 7 66 5 7 6 5 3 5 6 5 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 PP 5 7 1 5 3 5 PP 5 7 1 5 3 5 83 1 25 PP 6 5 5 83 1 25 PP 6 5 5 678 PP 5 1 3 5 6 5 7 5 6 8...

Page 37: ...r Manual 29 FOOT PEDAL CONTROL 7 56 5 86 86 227 3 66 0 3 576 67 7 7 672 180 5 47 7 0 3 227 3 5 78 725 52 66 5 52 1 81 5 52 7 5 81 5 81 187 3 5 86 7 5 22 58 5 227 3 5 227 3 75 16 78 725 50 5 81 1 2 187...

Page 38: ...BODY G7036 1 4 STRAP MUDFLAP SCREW ON R5061 1 5 MUD FLAP R5071 1 6 BUSH ACETYL 27 DIA X 32 R5075 1 7 BUFFER STOP UNDER BODY R6013 2 8 STICKER TRU TURF OBROUND 245X64 R6057 1 9 10 24x16 TEK SCREW ZP R8...

Page 39: ...576 6 7 7 672 180 5 47 7 0 67 5 1 66 5 3 2 67 5 635 1 7 67 5 5 22 58 5 2 67 6 7 5 2 67 5 56 5 5 1 67 5 1 6 7 5 0 1 2 187 3 5 81 1 2 187 3 7 3 5 81 1 2 187 3 5 81 2 7 3 5 67 5 1 50 5 67 5 211 7 1 52 6...

Page 40: ...ler Manual 31 SMOOTHING HEAD 7 5 60227 1 66 3 576 67 7 7 672 180 5 47 7 0 78 67 5 1 63 5 63 7 52 5 66 60227 1 3 7 02817 6 9 5 1 5 1 286 1 2 5 5 1 5 635 1 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 58 5 031...

Page 41: ...SPLIT TUBE ROLLER 63 5 DIA G7023 1 2 BEARING CENTRE CAP G7025 2 3 SEAL INSERT CENTRE CAP G7028 2 4 SEAL CENTRE V RING V25A G7029 2 5 WASHER CENTRE SEAL SPACER G7030 1 6 SHIELD END CAP 63 5 DIA R8209 2...

Page 42: ...anual 33 DRIVE ROLLER SPROCKET BEARINGS 7 7 5 5 9 52 5 3 576 67 7 7 672 180 5 47 7 0 6352 7 5 9 52 5 7 3 5 9 52 5 58 5 2 7 5 1 286 1 5 9 52 5 5 5 1 5 22 58 5 6 5 3 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2...

Page 43: ...9 52 5 580 5 66 3 576 67 7 7 672 180 5 47 7 0 5 9 52 5 58 5 2 7 5 1 286 1 5 9 52 5 5 5 1 5 5 580 0 5 9 52 5 5 6 5 3 5 81 1 2 187 5 81 1 2 187 3 7 3 5 81 2 7 3 5 81 2 7 3 5 81 2 7 3 5 81 1 2 187 6 6 5...

Page 44: ...R8311 1 11 TRAILER ARM LH PARALLEL AXLE R9018 1 12 TRAILER ARM RH PARALLEL AXLE R9019 1 13 WHEEL HUB COMPLETE PARALLEL AXLE R9037 2 14 WHEEL NUT 1 2 UNF USA R9036 8 15 C 6 8 3 5 3 4 11 13 12 7 7 14 1...

Page 45: ...6032 R9034 1 2 WHEEL NUT 1 2 UNF USA R9036 4 3 SEAL INNER HUB CR 12610 R9029 1 4 BEARING TAPER ROLLER L44643 R9030 2 5 WASHER STUB AXLE R9032 1 6 HUB BEARING CAP R9035 1 7 HUB TRAILER PARALLEL AXLE R9...

Page 46: ...ZP R8048 2 1 5 16 UNF NYLOC NUT R8054 2 2 3 8 UNF NYLOC NUT P TYPE R8055 2 3 3 8 x 3 4 UNF BOLT ZP R8066 2 4 5 16 x 2 1 2 UNF HEX BOLT R8189 2 5 LED LIGHT ROUND R8330 2 6 LIGHT SWITCH E7067 1 7 WIRE...

Page 47: ...TRU TURF GR11000D Golf Greens Roller Manual 38 LABELS For optimum performance we use and recommend Part no R5226 available in 6 liter containers www truturf com PENRITE SYN5 OIL R6057 R6058 R6064...

Page 48: ...Drive Chain lubricated with a water displacing solvent WD40 CRC etc Drive Chain tension is correct Nuts Bolts Grub Screws are tightened Bearings have been lubricated and rotate freely Please mark when...

Page 49: ...eficiency Z other unknown 01 bent twisted 02 blown 03 broke cracked 04 burned out up 05 came loose off 06 corroded pitted 07 electrical failure 08 lack of power 09 leaked 10 oil consumption 11 pin hol...

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