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ABB ACS560, Firmware Manual

The ABB ACS560 Hardware Manual is a comprehensive guide for users of this advanced product. It provides detailed instructions and information about the hardware components, offering valuable insights into its operation. You can download this manual for free from manualshive.com, ensuring a seamless user experience with the ACS560.

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6   Table of contents

Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44
Critical speeds/frequencies   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44
Speed controller autotune   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   45
User Load Curve   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49
Process PID control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   50
PID trim function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Timed functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  60
Mechanical brake control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   60

Motor control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65

Motor types   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65
Motor identification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  65
Scalar motor control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65
Vector control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   66
Speed control performance figures   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   67
Torque control performance figures  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   68
Power loss ride-through  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   68
U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   68
Flux braking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   69
DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   70
Energy optimization  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Switching frequency  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Rush control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73
Jogging   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73
Speed compensated stop   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   76

DC voltage control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77

Overvoltage control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77
Undervoltage control (power loss ride-through)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   77
Voltage control and trip limits  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78
Brake chopper  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  81

Safety and protections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   81

Fixed/Standard protections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   81
Emergency stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   81
Motor thermal protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   82
Motor overload protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   88
Programmable protection functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   89
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   92

Diagnostics  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   93

Signal supervision   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  93
Energy saving calculators   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   93
Load analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   94
Diagnostics menu   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   94

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   95

Backup and restore   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   95
User parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   95
Data storage parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   96
User lock   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   96
Sine filter support  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   97
Dead-band function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   97
Short and Long menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   99
Basic panel home view options  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   99

Summary of Contents for ACS560

Page 1: ...ABB GENERAL PURPOSE DRIVES ACS560 standard control program Firmware manual...

Page 2: ...ct documents in PDF format on the Internet See section Document library on the Internet on the inside of the back cover For manuals not available in the Document library contact your local ABB represe...

Page 3: ...3 2 Start up control with I O and ID run Table of contents 2020 ABB All Rights Reserved 3AXD50000044997 Rev G EN EFFECTIVE 2020 03 16...

Page 4: ...4...

Page 5: ...he drive through the I O interface 26 Identification ID run 27 ID run procedure 28 3 Using the control panel 4 Program features What this chapter contains 33 Local control vs external control 33 Local...

Page 6: ...uency 72 Rush control 73 Jogging 73 Speed compensated stop 76 DC voltage control 77 Overvoltage control 77 Undervoltage control power loss ride through 77 Voltage control and trip limits 78 Brake chop...

Page 7: ...acro 125 Default control connections for the PFC macro 132 Soft Pump and Fan Control SPFC macro 134 Default control connections for the SPFC macro 141 Pharma macro 143 Default control connections for...

Page 8: ...Fieldbus adapter FBA 326 51 FBA A settings 330 52 FBA A data in 331 53 FBA A data out 332 58 Embedded fieldbus 332 70 Override 340 71 External PID1 342 76 PFC configuration 345 77 PFC maintenance and...

Page 9: ...profile 447 Control Word for the DCU Profile 448 Status Word 451 Status Word for the ABB Drives profile 451 Status Word for the DCU Profile 452 State transition diagrams 454 State transition diagram f...

Page 10: ...ng and shaping 490 Speed feedback 491 Speed error calculation 492 Speed controller 493 Torque reference source selection and modification 494 Reference selection for torque controller 495 Torque limit...

Page 11: ...tem information parameter 07 05 Firmware version see page 178 on the control panel Safety instructions Follow all safety instructions Read the complete safety instructions in the Hardware manual of th...

Page 12: ...ations which will save the user time when configuring the drive Parameters page 161 describes the parameters used to program the drive Additional parameter data page 375 contains further information o...

Page 13: ...denoted as RN where N is an integer Some information which only concern certain frames are marked with the symbol of the frame RN The frame is marked on the type designation label attached to the driv...

Page 14: ...ing platform for ACS AP control panel 3AUA0000136205 FCAN 01 CANopen adapter module user s manual 3AFE68615500 FECA 01 EtherCAT adapter module user s manual 3AUA0000068940 FENA 01 11 21 Ethernet adapt...

Page 15: ...guide for ACS880 01 and ACX580 01 frames R6 to R8 3AXD50000019099 Tool and maintenance manuals and guides Drive composer PC tool user s manual 3AUA0000094606 Converter module capacitor reforming inst...

Page 16: ...tional I O extension module underneath the fieldbus adapter module Control board Circuit board in which the control program runs DC link DC circuit between rectifier and inverter DC link capacitors En...

Page 17: ...rol applications LSW Least significant word Macro Pre defined default values of parameters in drive control program Each macro is intended for a specific application See chapter Control macros on page...

Page 18: ...18 Introduction to the manual damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information...

Page 19: ...with I O and ID run Contents of this chapter The chapter describes how to perform the start up start stop change the direction of the motor rotation and adjust the speed of the motor through the I O i...

Page 20: ...command is on and the drive is in the remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incorre...

Page 21: ...otor 3 Main Navigates to the Main menu 4 Option Navigates to the Options menu 5 Reference value Allows to define the reference value of speed frequency or current and its unit using the Up Down arrow...

Page 22: ...to go back to the previous view without making changes Set the torque and motor Cos if needed Motor nominal cos and nominal torque are optional Use and to move the cursor left and right Use and to cha...

Page 23: ...view without making changes The first start setup is complete and the drive is ready for use The home view displays the values of selected signals 2 Additional settings Macro start stop reference ramp...

Page 24: ...he changes press OK to accept or press Back to the previous view without making changes Limit settings Navigate to Main menu Complete parameter list Parameter group 30 and change the parameters accord...

Page 25: ...commended that you make a backup of the configured parameters You can restore and back up the data between drive and panel To backup the settings navigate to Main menu Select or as desired Press Ok to...

Page 26: ...that the drive is in remote control Press key to switch between remote and local control In remote control the panel display shows text Rem at the top left Starting and controlling the speed of the m...

Page 27: ...in the parameter group 99 Motor data the drive automatically performs the Standstill ID run In most applications there is no need to perform a separate ID run ID run needs to be performed manually if...

Page 28: ...re needs the motor to be run at 100 speed 30 17 Maximum current IHD 30 20 Maximum torque 1 50 Check that signals run enable parameter 20 12 Run enable 1 source is active start enable parameter 20 19 E...

Page 29: ...arrow stops rotating and the rpm turns to 0 00 If the ID run fails fault FF61 ID run is shown For more information see chapter Fault tracing on page 409 Note You must repeat the ID run procedure if yo...

Page 30: ...30 Start up control with I O and ID run...

Page 31: ...l panel The ACS560 drive supports both basic and assistant control panels For more information refer ACX AP x assistant control panel s user s manual 3AUA0000085685 English and ACS BP S basic control...

Page 32: ...32 Using the control panel...

Page 33: ...tions and operating modes Local control vs external control The AC560 drive has two main control locations external and local The control location is selected with the Loc Rem key on the control panel...

Page 34: ...trol location to local can be prevented by parameter 19 17 Local control disable The user can select by a parameter 49 05 Communication loss action how the drive reacts to a control panel or PC tool c...

Page 35: ...s a communication loss the drive automatically changes the control location from EXT1 to EXT2 This enables process to be controlled for example with the drive PID controller When the original control...

Page 36: ...put 2 Input 3 Ext1 frequency ref2 28 12 Function 28 13 Ext1 frequency ref1 or a math function of Ext1 frequency ref1 and Ext1 frequency ref2 Input 1 Ext2 frequency ref1 28 15 Input 2 Input 3 Input 1 I...

Page 37: ...ce types and control chains is shown below The following is a more detailed representation of the reference types and control chains The page numbers refer to detailed diagrams in chapter Control chai...

Page 38: ...odification p 486 487 Speed reference source selection II p 491 Speed reference ramping and shaping p 492 Speed error calculation p 493 Vector motor control mode Scalar motor control mode Speed contro...

Page 39: ...eference chain You can select frequency reference using parameters in group 28 Frequency reference chain on page 240 Special control modes In addition to the above mentioned control modes the followin...

Page 40: ...terface as described in chapters Fieldbus control through the embedded fieldbus interface EFB and Fieldbus control through a fieldbus adapter All parameter settings are stored automatically to the per...

Page 41: ...uses current Each output can be filtered inverted and scaled Settings Parameter group 13 Standard AO page 193 Programmable digital inputs and outputs The control unit has six digital inputs Digital in...

Page 42: ...unit as well as optional I O extension modules Settings Parameter groups 50 Fieldbus adapter FBA page 326 51 FBA A settings page 330 52 FBA A data in page 331 and 53 FBA A data out page 332 and 58 Emb...

Page 43: ...also can be controlled With a torque reference the ramps are defined as the time it takes for the reference to change between zero and nominal motor torque parameter 01 30 Nominal torque scale Variab...

Page 44: ...ive of where the reference is coming from Settings Parameter groups 22 Speed reference selection page 217 and 28 Frequency reference chain page 240 Critical speeds frequencies Critical speeds sometime...

Page 45: ...time constant inertia of the motor and machine The autotune routine will run the motor through a series of acceleration deceleration cycles the number of which can be adjusted by parameter 25 40 Highe...

Page 46: ...otor identification run ID run has been successfully completed Speed and torque limits parameter group 30 Limits have been set The drive has been started and is running in speed control mode After the...

Page 47: ...ansferred into parameters 25 02 proportional gain of the speed controller 25 03 integration time of the speed controller 25 37 mechanical time constant of the motor and machine Nevertheless it is stil...

Page 48: ...mation Settings and diagnostics Parameters groups 25 Speed control page 230 30 Limits page 251 and 99 Motor data page 365 Parameters 25 02 Speed proportional gain page 230 25 03 Speed integration time...

Page 49: ...42 ULC underload timer and the action in parameter 37 03 ULC overload actions 37 04 ULC underload actions Sector based warning fault The five points makes four sectors and a warning and or fault can...

Page 50: ...e any warning Settings Parameter group 37 User load curve page 292 Process PID control There are two built in process PID controllers PID set 1 and PID set 2 in the drive The controller can be used to...

Page 51: ...D controller Menu Primary settings PID PID controls 2 Select a feedback source Menu Primary settings PID Feedback 3 Select a setpoint source Menu Primary settings PID Setpoint 4 Set the gain integrati...

Page 52: ...consequence the process PID controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds the motor would never stop rot...

Page 53: ...he output so when the tracking mode is left normal process control operation can be resumed without a significant bump Wake up level Setpoint Wake up deviation 40 47 t tsd Motor speed Actual value STO...

Page 54: ...is calculated from parameter 40 01 Process PID output actual or 40 03 Process PID setpoint actual This is based on the selection in parameter 40 56 Set 1 trim source for process PID set 1 or 41 56 Se...

Page 55: ...D trimmed output 40 05 Process PID trim output act is relative to the maximum speed parameter 30 12 Maximum speed torque 30 20 Maximum torque 1 or frequency 30 14 Maximum frequency The selection betwe...

Page 56: ...where tension control is required throughout the speed range but not near to zero speed In this mode the PID trimmed output 40 05 Process PID trim output act is relative to the reference selected by p...

Page 57: ...output is limited stable at 100 This is for understanding purpose only In real case scenario PID output can vary based on the setpoint and actual Example If Par 40 52 Set 1 trim selection Speed Par 4...

Page 58: ...ref1 and 40 53 Set 1 trimmed ref pointer should be configured to AI1 scaled The 40 05 Process PID trim output act is calculated using below formula The below graph shows the trim increase in combined...

Page 59: ...ol mode also impacts the PID trim output actual 40 05 Process PID trim output act added to the speed torque or frequency reference chains In scalar control mode the speed trim and torque trim values a...

Page 60: ...gure the desired operation needed in the system Settings Parameter group 34 Timed functions page 273 Mechanical brake control A mechanical brake is used for holding the motor and driven machinery at z...

Page 61: ...s been activated 44 01 Brake control status b0 is set The load is held in place by the speed control of the drive until 44 08 Brake open delay elapses BRAKE OPEN The brake is open 44 01 Brake control...

Page 62: ...RAKE CLOSED state BRAKE CLOSED The brake is closed 44 01 Brake control status b0 0 The drive is not necessarily modulating 1 Brake control disabled parameter 44 06 Brake control enable 0 2 06 11 Main...

Page 63: ...n the European Machinery Directive and related harmonized standards Thus the personnel safety of the complete machinery must not be based on a specific frequency converter feature such as the brake co...

Page 64: ...eter 44 01 Brake control status In this example parameter 10 24 RO1 source is set to Brake command i e bit 0 of 44 01 Brake control status Motor M 115 230 VAC Drive control unit Mechanical brake Brake...

Page 65: ...s controlled with a frequency reference ABB recommends to activate the scalar motor control mode in the following situations If the exact nominal motor values are not available or the drive needs to r...

Page 66: ...igh control accuracy is needed It offers better control over the whole speed range in particular in applications where slow speed with high torque is needed It requires an identification run at startu...

Page 67: ...accuracy is achieved by activating a separate motor identification run normal ID run See also section Speed compensated stop page 76 Settings Main menu Motor data or Main menu Complete parameter list...

Page 68: ...near mode the ratio of voltage to frequency is constant below the field weakening point This is used in constant torque applications where it may be necessary to produce torque at or near the rated to...

Page 69: ...pping the motor and for changing the speed The other benefits of flux braking are The braking starts immediately after a stop command is given The function does not need to wait for the flux reduction...

Page 70: ...antee the highest possible breakaway torque up to 200 of the nominal torque of the motor By adjusting the pre magnetization time 21 02 Magnetization time it is possible to synchronize the motor start...

Page 71: ...le when ramp stop is selected see parameter 21 03 Stop mode Settings Parameters 21 03 Stop mode page 210 21 08 DC current control and 21 11 Pre heating input source Pre heating Motor heating The pre h...

Page 72: ...ion optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1...

Page 73: ...nction that decreases the torque reference whenever the motor speed exceeds 30 11 Minimum speed or 30 12 Maximum speed The function is based on a PI controller The program sets the proportional gain t...

Page 74: ...table below provide an example of how the drive operates during jogging In the example the ramp stop mode is used see parameter 21 03 Stop mode Jog cmd State of source set by 20 26 Jogging 1 start so...

Page 75: ...a fresh start command is required 9 10 x 0 1 Drive accelerates to the speed frequency reference along the selected acceleration ramp parameters 23 11 23 15 10 11 x 0 1 Drive follows the speed frequen...

Page 76: ...Below maximum speed stop is delayed still more by running the drive at current speed before the motor is ramped to a stop As shown in the figure the distance traveled after the stop command is the sam...

Page 77: ...continue to operate by utilizing the kinetic energy of the rotating motor The drive is fully operational as long as the motor rotates and generates energy to the drive The drive can continue operation...

Page 78: ...ion provided that the drive is allowed to run for 5 seconds without the cooling fans operating When enabled the function takes the following actions upon a supply failure to a successful restart The u...

Page 79: ...5 Undervoltage warning limit 0 85 1 41 par 95 03 value 1 0 85 1 41 par 95 03 value 1 0 85 1 41 par 95 03 value 1 0 85 1 35 380 436 2 0 85 1 35 440 463 2 0 85 1 35 440 463 2 Undervoltage control limit...

Page 80: ...rip occurs only if the warning continues to appear until auto restart time elapses Notes Control board must be externally powered with 24 VDC to enable warning in this condition Else the control switc...

Page 81: ...43 Brake chopper page 312 Safety and protections Fixed Standard protections Overcurrent If the output current exceeds the internal overcurrent limit the IGBTs are shut down immediately to protect the...

Page 82: ...able to stop the drive During an emergency stop the speed and torque reference parameters such as reference ramp shapes 23 32 Shape time 1 and 23 33 Shape time 2 are not considered Settings Parameters...

Page 83: ...g digital input s of the drive If there is basic insulation between the sensor and the live parts of the motor you can connect the sensor to the analog digital input s of the drive if all other circui...

Page 84: ...re below shows typical PTC sensor resistance value as a function of temperature In R0 R2 frames when an analog output is not available or used for other purposes it is possible to setup a voltage divi...

Page 85: ...eath or damage to the equipment can occur For wiring of the sensor refer to the drive hardware manual Make sure that the DI used is not configured to any other use in the drive control program Tempera...

Page 86: ...r see chapter Electrical installation AI1 and AI2 as Pt100 Pt1000 Ni1000 KTY83 and KTY84 sensor inputs X1 in the Hardware manual of the drive Temperature monitoring using Ni1000 sensors One Ni1000 sen...

Page 87: ...e increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius The...

Page 88: ...tings and diagnostics Menu Primary settings Motor Thermal protection estimated Menu Primary settings Motor Thermal protection measured Settings Parameter group 35 Motor thermal protection page 280 Mot...

Page 89: ...e generated and when it reaches 100 the drive will trip on the motor overload fault The rate at which this internal value is increased depends on the actual current tripping level current and overload...

Page 90: ...ectrical installation section Implementing the Safe torque off function in the Hardware manual of the drive Swapped supply and motor cabling parameter 31 23 The drive can detect if the supply and moto...

Page 91: ...me Current 30 17 Maximum current 31 25 Stall current limit 30 09 Current limit monitor time 31 28 Stall time 30 10 1 31 24 2 3 Current limit actions Stall function Notes 1 By default displays a warnin...

Page 92: ...drive Automatic fault resets The drive can automatically reset itself after over current over voltage undervoltage and external faults The user can also specify a fault that is automatically reset By...

Page 93: ...ts the motor flux in such a way that the total system efficiency is maximized A counter that monitors used and saved energy by the motor and displays them in kWh INR based on the currency selected in...

Page 94: ...ive faults warnings fault history and I O connection status It also helps you to find out why the drive is not starting stopping or running at the desired Active faults Use this view to see the curren...

Page 95: ...eter changes If there are it creates a new backup overwriting the previous one when two hours have passed after the latest change You cannot adjust the delay time or disable the automatic backup funct...

Page 96: ...are reserved for data storage These parameters are unconnected by default and can be used for linking testing and commissioning purposes They can be written to and read from using other parameters so...

Page 97: ...scalar motor control mode and limits the switching and output frequencies to prevent the drive from operating at filter resonance frequencies and protect the filter from overheating Contact your local...

Page 98: ...After AI1 input voltage reaches 0 55 V the AI1 actual value displays 0 55 V and continues to display the detected value up to 10 V 12 18 When AI1 input voltage decreases the AI1 actual value displays...

Page 99: ...page 355 Basic panel home view options The drive provides 3 basic panel home view screens The basic panel home view settings allows the user to select the parameters that needs to be displayed in eac...

Page 100: ...100 Program features...

Page 101: ...en makes necessary changes to tailor the settings to meet the requirements Control macros has the following features Results in a much lower number of user edits compared to the traditional way of pro...

Page 102: ...D macro Torque control macro Pump and Fan Control PFC macro Soft Pump and Fan Control SPFC macro Pharma macro Plastic extrusion macro Jigar macro ABB standard macro ABB standard macro is the default m...

Page 103: ...ee 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 11 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 11 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 2...

Page 104: ...s set based on the combination of sources as follows 6 Connected with jumpers at the factory 7 Applicable for R0 R2 frames only 8 Use shielded twisted pair cables for digital signals 9 Ground the oute...

Page 105: ...milar to ABB standard macro ABB standard vector has the following features 2 wire I O configuration with three constant frequency references Applicable for normal control purpose One signal is used to...

Page 106: ...Ready Run9 see 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in f...

Page 107: ...d are set based on the combination of sources as follows 5 The speed reference ramp is set based on the combination of sources as follows 6 Connected with jumpers at the factory 7 Ground the outer shi...

Page 108: ...sh buttons It provides three constant speeds To enable the macro select it in the Primary settings menu or set parameter 96 04 Macro select to 3 wire To enable the macro navigate to Main menu Connecti...

Page 109: ...4 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Intern...

Page 110: ...Select voltage or current for inputs AI1 and AI2 and output AO1 with parameters 12 15 12 25 and 13 15 respectively 7 Total load capacity of the auxiliary voltage output 24V X2 10 6 0 W 250 mA 24 V Us...

Page 111: ...ximum 22 77 Motor potentiometer max value is defined in the parameter 22 78 Motor potentiometer ramp up The time to decrease the speed from the maximum 22 77 Motor potentiometer max value value to the...

Page 112: ...peed or frequency from zero to maximum speed or frequency The running direction can be changed with parameter 20 04 Ext1 in2 source See the following example 0 1 1 0 0 1 0 1 22 74 22 73 20 04 Ext2 in2...

Page 113: ...Control macros 113 To enable the macro navigate to Main menu Connection macro Motor potentiometer or Main menu Complete parameter list parameter 96 04 Macro select 13 Motor potentiometer...

Page 114: ...0 drive stops 5 see 20 12 X6 X7 X8 Relay outputs 19 RO1C Ready run6 see 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running6 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 6 see...

Page 115: ...e I O connections DI1 DI2 RO1 or DI3 DI6 RO2 RO3 3 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 4 Connected with jumpers at...

Page 116: ...table for applications where the drive is always controlled by PID and the reference comes from analog input AI1 To enable the macro navigate to Main menu Connection macro PID or Main menu Complete pa...

Page 117: ...X8 Relay outputs 19 RO1C Ready run8 see 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running8 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 8 see 10 30 250 V AC 30 V DC 2 A 26 R...

Page 118: ...he grounding clamp on the grounding shelf for the control cables 5 Connected with jumpers at the factory 6 Total load capacity of the auxiliary voltage output 24V X2 10 6 0 W 250 mA 24 V User can use...

Page 119: ...applications where the drive is always controlled by a PID controller and the setpoint is defined with the control panel To enable the macro navigate to Main menu Connection macro Panel PID or Main m...

Page 120: ...X6 X7 X8 Relay outputs 19 RO1C Ready run8 see 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running8 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 8 see 10 30 250 V AC 30 V DC 2...

Page 121: ...ng clamp on the grounding shelf for the control cables 4 Connected with jumpers at the factory 5 Total load capacity of the auxiliary voltage output 24V X2 10 6 0 W 250 mA 24 V User can use this sourc...

Page 122: ...Through digital input DI3 it is possible to select speed control EXT1 instead of torque control EXT2 As with the PID control macro speed control can be used for commissioning the system and checking t...

Page 123: ...10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B In...

Page 124: ...helf for the control cables 6 Can be used to set up pressure alarm warning 7 Can be used for cold start prevention with connection to temperature reached output of temperature controller or PLC 8 Inpu...

Page 125: ...using the drive relay output 3 The PFC logic reduces the speed of the first pump to balance the system output and to get the optimum energy efficiency 4 The PID controller adjusts the speed frequency...

Page 126: ...mption versus pump status Consumption Pump 1 Pump 2 Pump 3 Low High Low VSD Off Off VSD DOL Off VSD DOL DOL VSD DOL Off VSD Off Off VSD Variable Speed Drive yellow colour connecting line in the figure...

Page 127: ...tion mentioned in this parameter 3 76 57 PFC speed hold on Duration for pump 1 to maintain the speed momentum This time is used to compensate the time needed to accelerate the auxiliary pump to a spee...

Page 128: ...therwise would clog up the unit In some cases it is desirable to rotate the start order only when all units are stopped for example to minimize the impact on the process The Autochange function can be...

Page 129: ...ted to auxiliary motor 1 Pump 3 connected to auxiliary motor 2 Flow consumption versus pump status Consumption Pump 1 Pump 2 Pump 3 Low VSD Off Off Normal VSD DOL Off VSD Off DOL VSD DOL Off Normal VS...

Page 130: ...motors in a 3 pump constant pressure water supply application Pump 1 connected to Motor 1 Pump 2 connected to Motor 2 Pump 3 connected to Motor 23 Flow consumption versus pump status Consumption Pump...

Page 131: ...Macro select 16 PFC The following default values are used for PFC macro No Value No Value 10 24 7 Running 20 08 7 DI6 10 27 15 Fault 1 20 09 0 Always off 10 30 46 PFC2 20 12 3 DI2 12 17 0 20 19 1 Sele...

Page 132: ...ed X6 X7 X8 Relay outputs 19 RO1C Running 6 see 10 27 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Fault 1 6 see 10 30 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C PFC2 the 2nd motor the first auxilia...

Page 133: ...d the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 3 Connected with jumpers at the factory 4 Total load capacity of the auxiliary volta...

Page 134: ...ches the start speed 76 30 and exceeds the start delay 76 55 the drive connects the drive controlled motor auxiliary pump 1 to the supply network in a flying start that is while the motor is still coa...

Page 135: ...2 Pump 3 Low VSD Off Off DOL VSD Off High DOL DOL DOL DOL Off VSD Low Off Off Off VSD Off DOL High DOL VSD DOL DOL VSD Off Low Off VSD Off VSD DOL Off High DOL DOL VSD VSD Variable Speed Drive yellow...

Page 136: ...r the duration mentioned in this parameter 3 76 57 PFC speed hold on Time used to compensate the time needed to accelerate the auxiliary pump 2 to a speed where it produces flow For duration mentioned...

Page 137: ...he pump Autochange functionality in SPFC is similar to autochange function in PFC except that autochange with auxiliary motor is not applicable for SPFC See section Autochange on 128 In autochange two...

Page 138: ...pump status Consumption Pump 1 Pump 2 Pump 3 Low VSD Off Off Normal DOL VSD Off Off DOL VSD VSD DOL Off Normal DOL VSD Off VSD Variable Speed Drive yellow colour connecting line in the figure Controll...

Page 139: ...8 15 16 PID 13 12 2 Output frequency 28 22 0 Always off 13 18 50 0 28 23 0 Always off 19 11 5 DI3 28 71 0 Acc Dec time 1 19 17 0 No 30 11 1500 rpm 20 01 1 In1 Start 31 01 1 Inactive true 20 03 2 DI1 3...

Page 140: ...U M1 7 5kw 1450 rpm 14 8 A M 3 V W U M2 7 5kw 1450 rpm 14 8 A 400V 50Hz 1 3 5 X1 6 4 2 1U1 1V1 1W1 F3 3 1 2 3 4 5 6 f 1 f2 U2 V1 W1 PE U1 V2 W2 PE ACS560 1 2 2 3 4 4 5 6 6 1 2 2 2 3 4 4 5 6 F1 1 F2 2...

Page 141: ...ng 6 see 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C PFC1 1st auxiliary pump 6 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C PFC2 2nd auxiliary pump 6 see 10 30 250 V AC 30 V DC 2 A 26...

Page 142: ...nsors in the Hardware manual of the drive 2 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 3 Connected with jumpers at the fac...

Page 143: ...hines The following settings are configured automatically with this macro Start stop and multiple constant speed selections Ramp time Motor control Relay output Analog output The below figure explains...

Page 144: ...24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running8 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault8 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Internal...

Page 145: ...s at the factory 6 Ground the outer shield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 7 Input signal 8 Output signal 9 For R0 R2 frames only In ad...

Page 146: ...tate are fed as input which then goes through various process in the extruder machine to get the desired plastic product as output The extruder operates with five to six motors and drives depending on...

Page 147: ...24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Interna...

Page 148: ...with connection to temperature reached output of temperature controller or PLC 8 Input signal 9 Output signal 10 For R0 R2 frames only For information on cable connection and drive operation see Cont...

Page 149: ...asses it to the coloring section In the coloring section the fabric winds to the second roller 2 Once the second roller fills the process reverses and the second roller starts unwinding and the first...

Page 150: ...o speed9 see 10 24 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running9 see 10 27 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault9 see 10 30 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldb...

Page 151: ...hield of the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 6 Can be used to set up pressure alarm warning 7 Can be used for cold start prevention with conne...

Page 152: ...ax 100 000 19 11 Ext1 Ext2 selection DI3 19 14 Ext2 control mode Torque 20 01 Ext1 commands In1 Start fwd In2 Start rev 20 06 Ext2 commands In1 Start 20 08 Ext2 in1 source DI1 22 22 Constant speed sel...

Page 153: ...Control macros 153...

Page 154: ...0 19 11 Ext1 Ext2 selection 0 EXT1 0 EXT1 5 DI3 0 EXT1 19 14 Ext2 control mode 2 Speed 2 Speed 3 Torque 2 Speed 20 01 Ext1 commands 2 In1 Start In2 Dir 2 In1 Start In2 Dir 2 In1 Start In2 Dir 2 In1P S...

Page 155: ...0 Current limit actions 0 No action 0 No action 0 No action 0 No action 30 11 Minimum speed 1500 00 1500 00 1500 00 1500 00 31 11 Fault reset selection 0 Not used 0 Not used 0 Not used 0 Not used 40 0...

Page 156: ...Start 20 03 Ext1 in1 source 2 DI1 2 DI1 2 DI1 2 DI1 20 04 Ext1 in2 source 3 DI2 3 DI2 0 Always off 0 Always off 20 05 Ext1 in3 source 0 Always off 0 Always off 0 Always off 0 Always off 20 06 Ext2 com...

Page 157: ...time 1 30 10 Current limit actions 0 No action 0 No action 0 No action 0 No action 30 11 Minimum speed 1500 00 1500 00 1500 00 1500 00 31 11 Fault reset selection 0 Not used 0 Not used 0 Not used 0 N...

Page 158: ...source 2 DI1 2 DI1 2 DI1 2 DI1 20 04 Ext1 in2 source 0 Always off 0 Always off 3 DI2 3 DI2 20 05 Ext1 in3 source 0 Always off 0 Always off 0 Always off 0 Always off 20 06 Ext2 commands 1 In1 Start 1...

Page 159: ...Acc Dec time 1 0 Acc Dec time 1 6 DI5 6 DI5 30 10 Current limit actions 0 No action 0 No action 1 Warning 1 No action 30 11 Minimum speed 1500 00 1500 00 0 00 0 00 31 11 Fault reset selection 0 Not u...

Page 160: ...160...

Page 161: ...long and short menu structure ACS560 parameter list adopts long and short menu structure The short menu displays common parameter list and the long menu displays complete parameter list The long and s...

Page 162: ...16 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 16 bit value is selected for transmission to an external system A dash indicat...

Page 163: ...eference ramp settings programming of the acceleration and deceleration rates for the drive 226 25 Speed control Speed controller settings 230 26 Torque reference chain Settings for the torque referen...

Page 164: ...71 External PID1 Configuration of external PID 342 76 PFC configuration PFC Pump and fan control and Autochange configuration parameters See also section Pump and Fan Control PFC macro on page 125 34...

Page 165: ...or speed See par 46 01 01 03 Motor speed Motor speed in percent of the synchronous motor speed 1000 00 1000 00 Motor speed 10 1 01 06 Output frequency Estimated drive output frequency in Hz A filter t...

Page 166: ...1000 MWh Energy in MWh 1 1 MWh 01 20 Inverter kWh counter Amount of energy that has passed through the drive in either direction in full kilowatt hours Whenever the counter rolls over 01 19 Inverter M...

Page 167: ...t hours The minimum value is zero You can reset the value by setting it to zero Resetting any of parameters 01 55 01 58 resets all of them 0 65535 GWh Energy in GWh 1 1 GWh 01 56 Inverter MWh counter...

Page 168: ...p or kW Motor shaft power 1 1 kW or hp 03 03 Input references Values of references received from various sources All parameters in this group are read only unless otherwise noted 03 01 Panel reference...

Page 169: ...arning 1 Code of the 1st active warning 0x0000 0x0000 0xffff 1st active warning 1 1 04 07 Active warning 2 Code of the 2nd active warning 0x0000 0x0000 0xffff 2nd active warning 1 1 04 08 Active warni...

Page 170: ...4 40 Event word 1 The event codes are listed in chapter Fault tracing page 409 0x2330h 0000h FFFFh Code of event 1 1 05 05 Diagnostics Various run time type counters and measurements related to drive...

Page 171: ...1 05 80 Motor speed at fault Displays the motor speed 01 01 at which fault occurred 30000 00 30000 00 rpm Motor speed at fault See par 46 01 No Name Value Description Def FbEq16 Bit Name Value 0 Any w...

Page 172: ...06 11 Main status word 0x0000 0x0000 0xffff Main status word at fault 1 1 05 86 DI delayed status at fault Displays the DI delayed status 10 02 at which fault occurred For the bit list see parameter 1...

Page 173: ...lication program For the bit descriptions see page 474 The related status word and state diagram are presented on pages 476 and 477 respectively This parameter is read only 0x0000 0x0000 0xffff Main c...

Page 174: ...s 474 and 477 respectively This parameter is read only 0x0000 0x0000 0xffff Main status word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Ready to switch ON 1 Ready run 2 Ready ref 3 Tripped 4...

Page 175: ...k control 1 Drive is in network control see page 17 10 Ext1 active 1 Control location EXT1 active 11 Ext2 active 1 Control location EXT2 active 12 Reserved 13 Start request 1 Start requested 0 When En...

Page 176: ...keeping itself in inhibited state 3 Fault reset 1 A fault has been reset 4 Lost start enable 1 Start enable signal missing 5 Lost run enable 1 Run enable signal missing 6 Reserved 7 STO 1 Safe torque...

Page 177: ...Bit 11 of 06 01 Main control word see page 174 2 Other bit Source selection see Terms and abbreviations on page 162 06 31 MSW bit 12 selection Selects a binary source whose status is transmitted as b...

Page 178: ...ckets Not selected 07 04 Firmware name Firmware identification 07 05 Firmware version Version number of the firmware 0 00 0 0 0 00 0 0 255 255 255 255 1 1 07 06 Loading package name Name of the firmwa...

Page 179: ...ple 0000000000010011b DI5 DI2 and DI1 are on DI3 DI4 and DI6 are off This word is updated only after a 2 ms activation deactivation delay When the value of a digital input changes it must remain the s...

Page 180: ...elay for digital input DI1 See parameter 10 05 DI1 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DI1 10 1 s No Name Value Description Def FbEq16 Bit Value 0 1 Force DI1 to value of bit 0 of param...

Page 181: ...tivation delay for DI2 10 1 s 10 09 DI3 ON delay Defines the activation delay for digital input DI3 0 0 s tOn 10 09 DI3 ON delay tOff 10 10 DI3 OFF delay Electrical status of digital input Indicated b...

Page 182: ...tivation delay for DI4 10 1 s 10 13 DI5 ON delay Defines the activation delay for digital input DI5 0 0 s tOn 10 13 DI5 ON delay tOff 10 14 DI5 OFF delay Electrical status of digital input Indicated b...

Page 183: ...lay outputs can be overridden for e g testing purposes A bit in parameter 10 23 RO forced data is provided for each relay output and its value is applied whenever the corresponding bit in this paramet...

Page 184: ...tatus word see page 174 15 Fault Warning Bit 3 of 06 11 Main status word OR bit 7 of 06 11 Main status word see page 174 16 Overcurrent Fault 2310 Overcurrent has occurred 17 Overvoltage Fault 3210 DC...

Page 185: ...event that has been defined with parameters 04 43 04 71 is on 53 User load curve Bit 3 Outside load limit of 37 01 ULC output status word see page 292 61 RO DIO control word Maps to corresponding bit...

Page 186: ...ines the deactivation delay for relay output RO3 See parameter 10 31 RO3 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO3 10 1 s 10 99 RO DIO control word Storage parameter for controlling the r...

Page 187: ...f frequency input 1 via DI6DI5 when it is used as a frequency input before scaling See parameter 11 42 Freq in 1 min This parameter is read only 0 0 16000 Hz Unscaled value of frequency input 1 1 1 Hz...

Page 188: ...arameters 12 16 AI1 filter time and 12 26 AI2 filter time have no effect on forced AI values parameters 12 13 AI1 forced value and 12 23 AI2 forced value Note Boot and power cycle reset the force sele...

Page 189: ...32768 000 32767 000 Scaled value of analog input AI1 1 1 12 13 AI1 forced value Forced value that can be used instead of the true reading of the input See parameter 12 02 AI force selection 0 0 000 1...

Page 190: ...e when the analog signal from plant is wound to its minimum setting See also parameter 12 19 AI1 scaled at AI1 min 0 000 0 000 11 000 V Minimum value of AI1 1000 1 12 18 AI1 max Defines the maximum si...

Page 191: ...lue Displays the value of analog input AI2 after scaling See parameters 12 29 AI2 scaled at AI2 min and 12 101 AI1 percent value This parameter is read only 0 000 32768 000 32767 000 Scaled value of a...

Page 192: ...al value that corresponds to the minimum analog input AI2 value defined by parameter 12 27 AI2 min Changing the polarity settings of 12 29 and 12 101 can effectively invert the analog input 0 000 3276...

Page 193: ...ycle reset the force selections parameters 13 02 and 13 11 0b0000 0b0000 0b1111 Forced values selector for analog outputs AO1 and AO2 1 1 13 11 AO1 actual value Displays the value of AO1 in mA This pa...

Page 194: ...ut signal See parameter 13 02 AO force selection 0 000 mA 0 000 22 000 mA 0 000 11 000 V Forced value for AO1 1 1 unit 13 15 AO1 unit selection Selects the unit for readings and settings related to an...

Page 195: ...he minimum required AO1 output value defined by parameter 13 19 AO1 out at AO1 src min Programming 13 17 as the maximum value and 13 18 as the minimum value inverts the output 0 0 No Name Value Descri...

Page 196: ...scription Def FbEq16 13 12 AO1 source 13 22 AO2 source 13 17 AO1 source min 13 27 AO2 source min 13 18 AO1 source max 13 28 AO2 source max 0 Zero N A Output is constant zero 1 Motor speed used 0 46 01...

Page 197: ...filter time Defines the filtering time constant for analog output AO2 See parameter 13 16 AO1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 13 27 AO2 source min Defines the real mi...

Page 198: ...00 1 13 92 AO2 data storage Storage parameter for controlling analog output AO2 e g through the embedded fieldbus interface In parameter 13 22 AO2 source select AO2 data storage Then set this paramete...

Page 199: ...3 Bit 2 of 32 01 Supervision status see page 266 27 EFB MCW bit 11 Control word bit 11 received through the embedded fieldbus interface 32 FBA A connection loss Detected communication loss of fieldbu...

Page 200: ...the torque reference chain 1 19 17 Local control disable Enables disables local control startHand and stopOff buttons on the control panel and the local controls on the PC tool WARNING Before disabli...

Page 201: ...and stop commands are selected by parameters 20 03 Ext1 in1 source and 20 04 Ext1 in2 source The state transitions of the source bits are interpreted as follows Notes Parameter 20 02 Ext1 start trigg...

Page 202: ...nd stop commands are taken from fieldbus adapter A Note Set also 20 02 Ext1 start trigger type to Level 12 Embedded fieldbus The start and stop commands are taken from the embedded fieldbus interface...

Page 203: ...t1 in3 source Selects source 3 for parameter 20 01 Ext1 commands For the available selections see parameter 20 03 Ext1 in1 source Always off 20 06 Ext2 commands Selects the source of start stop and di...

Page 204: ...In3 Dir The sources of the start and stop commands are selected by parameters 20 08 Ext2 in1 source and 20 09 Ext2 in2 source The source selected by 20 10 Ext2 in3 source determines the direction The...

Page 205: ...mmands Level Edge The start signal is edge triggered 0 Level The start signal is level triggered 1 20 08 Ext2 in1 source Selects source 1 for parameter 20 06 Ext2 commands For the available selections...

Page 206: ...A MCW bit 3 Control word bit 3 received through fieldbus interface A 30 EFB MCW bit 3 Control word bit 3 received through the embedded fieldbus interface 32 Other bit Source selection see Terms and ab...

Page 207: ...revent the motor rotating before the equipment is ready When this parameter is 0 rotating of the motor is disabled bit 13 of parameter 06 16 Drive status word 1 is set to 0 Selected Not selected 0 alw...

Page 208: ...cted 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital inpu...

Page 209: ...tion 2 can also be activated through fieldbus regardless of parameter 20 25 1 Jogging 2 active For the selections see parameter 20 26 Jogging 1 start source Notes If both jogging 1 and 2 are activated...

Page 210: ...rameter 21 19 Scalar start mode is set to Automatic 2 21 02 Magnetization time Defines the pre magnetization time when parameter 21 01 Start mode is set to Const time in vector motor control mode or p...

Page 211: ...e drive stopped 1 Starting allowed 0 Starting not allowed 1 Eme ramp stop Off3 With the drive running 1 Normal operation 0 Stop by ramping along emergency stop ramp defined by parameter 23 23 Emergenc...

Page 212: ...a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit inverter modulation is stopped and the motor coasts to a standstill With zero speed delay The drive receives a...

Page 213: ...for which post magnetization is active after stopping the motor The magnetization current is defined by parameter 21 10 DC current reference See parameter 21 08 DC current control 0 0 3000 s Post mag...

Page 214: ...he function make sure that no dangerous situations can occur The function restarts the drive automatically and continues operation after a supply break 10 0 0 0 s Automatic restarting disabled 0 0 1 1...

Page 215: ...t smoothly at the current frequency The mode will start the motor with vector control and switch to scalar control on the fly when the motor speed has been found Compared to the Automatic start mode F...

Page 216: ...s used for constant distance braking Speed difference between used speed and maximum speed is compensated by running the drive with current speed before the motor is stopped along a ramp If the direct...

Page 217: ...eed reference See par 46 01 22 11 Ext1 speed ref1 Selects Ext1 speed reference source 1 Two signal sources can be defined by this parameter and 22 12 Ext1 speed ref2 A mathematical function 22 13 Ext1...

Page 218: ...f the same type eg frequency speed torque PID otherwise the actual signal is used as the new reference 19 Other Source selection see Terms and abbreviations on page 162 22 12 Ext1 speed ref2 Selects E...

Page 219: ...tput actual output of the process PID controller 16 Frequency input 11 38 Freq in 1 actual value when DI5 or DI6 is used as a frequency input 17 Control panel ref saved Panel reference 03 01 Panel ref...

Page 220: ...or not when applying a constant speed 0b0001 0b0000 0b1111 Constant speed configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 Constant speed mode 1 Packed 7 constant sp...

Page 221: ...see page 266 26 Other bit Source selection see Terms and abbreviations on page 162 22 23 Constant speed sel2 When bit 0 of parameter 22 21 Constant speed function is 0 Separate selects a source that...

Page 222: ...speed 6 2400 00 30000 00 30000 00 rpm Constant speed 6 See par 46 01 22 32 Constant speed 7 Defines constant speed 7 3000 00 30000 00 30000 00 rpm Constant speed 7 See par 46 01 22 41 Speed ref safe D...

Page 223: ...s the high limit for critical speed range 2 Note This value must be greater than or equal to the value of 22 54 Critical speed 2 low 0 00 30000 00 30000 00 rpm High limit for critical speed 2 See par...

Page 224: ...the source of motor potentiometer up signal 0 No change 1 Increase motor potentiometer value If both the up and down sources are on the potentiometer value will not change Note Motor potentiometer fu...

Page 225: ...ector control mode is used value of this parameter must be changed 50 00 32768 00 32767 00 Motor potentiometer maximum 1 1 22 78 Motor potentiometer ramp up Defines the time required for the motor pot...

Page 226: ...haped speed reference in rpm See the control chain diagram on page 492 This parameter is read only 0 00 30000 00 30000 00 rpm Speed reference after ramping and shaping See par 46 01 23 11 Ramp set sel...

Page 227: ...g the deceleration in order not to exceed drive torque limits or not to exceed a safe DC link voltage If there is any doubt about the deceleration time being too short ensure that DC overvoltage contr...

Page 228: ...tion which controls the slope of the speed ramp during a speed reference change This allows for a constantly variable ramp rate to be generated instead of just the standard two ramps normally availabl...

Page 229: ...n Acceleration Deceleration 0 000 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 23 33 Shape time 2 Defines the shape of the acceleration and deceleration ramps use...

Page 230: ...000 0 rpm Filtered speed error See par 46 01 25 25 Speed control Speed controller settings See the control chain diagrams on pages 493 and 494 25 01 Torque reference speed control Displays the speed c...

Page 231: ...ystem being controlled otherwise instability will result Setting the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the pr...

Page 232: ...y required and should be left at zero The speed error derivative must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error ste...

Page 233: ...ompensation 0 00 0 00 1000 00 s Acceleration compensation derivation time 10 1 25 07 Acc comp filter time Defines the acceleration or deceleration compensation filter time constant See parameters 25 0...

Page 234: ...er autotune function The setting affects the way the torque reference will respond to a speed reference step Normal Smooth Slow but robust response 0 Normal Medium setting 1 Tight Fast response May pr...

Page 235: ...tion compensation function See the control chain diagram on page 493 This parameter is read only 0 0 30000 0 30000 0 Output of acceleration compensation function See par 46 03 26 26 Torque reference c...

Page 236: ...f1 function applied to the two signals to create the reference Zero Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 189 1 AI2 scaled 12 22 AI2 scaled value see page 191 2 Reserved 3 FB A ref1 0...

Page 237: ...ue ref2 source See diagram at 26 11 Torque ref1 source Ref1 Ref1 Signal selected by 26 11 Torque ref1 source is used as torque reference 1 as such no function applied 0 Add ref1 ref2 The sum of the re...

Page 238: ...wn time 100 1 s 26 20 Torque reversal Selects the source of torque reversal function Always off Always off Torque reversal function is disabled 0 Always on Torque reversal function is enabled 1 DI1 Di...

Page 239: ...ays the torque reference after application of reference additive 1 See the control chain diagram on page 494 This parameter is read only 0 0 1600 0 1600 0 Torque reference after application of referen...

Page 240: ...ng See the control chain diagram on page 486 This parameter is read only 0 00 500 00 500 00 Hz Frequency reference before ramping See par 46 02 28 02 Frequency ref ramp output Displays the final frequ...

Page 241: ...quency function B in the figure below AI1 scaled Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 189 1 AI2 scaled 12 22 AI2 scaled value see page 191 2 FB A ref1 03 05 FB A reference 1 see page...

Page 242: ...agram at 28 11 Ext1 frequency ref1 Ref1 Ref1 Signal selected by 28 11 Ext1 frequency ref1 is used as frequency reference 1 as such no function applied 0 Add ref1 ref2 The sum of the reference sources...

Page 243: ...of the same type eg frequency speed torque PID otherwise the actual signal is used as the new reference 19 Other Source selection see Terms and abbreviations on page 162 28 16 Ext2 frequency ref2 Sel...

Page 244: ...d 28 24 0 Separate Constant frequencies 1 2 and 3 are separately activated by the sources defined by parameters 28 22 28 23 and 28 24 respectively In case of conflict the constant frequency with the s...

Page 245: ...functions status see page 273 20 Supervision 1 Bit 0 of 32 01 Supervision status see page 266 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 266 25 Supervision 3 Bit 2 of 32 01 Supervisio...

Page 246: ...0 00 Hz Constant frequency 3 See par 46 02 28 29 Constant frequency 4 Defines constant frequency 4 20 00 Hz 500 00 500 00 Hz Constant frequency 4 See par 46 02 28 30 Constant frequency 5 Defines const...

Page 247: ...ritical frequency 2 high 0 00 Hz 500 00 500 00 Hz Low limit for critical frequency 2 See par 46 02 28 55 Critical frequency 2 high Defines the high limit for critical frequency 2 Note This value must...

Page 248: ...nues with the same rate to the value defined by parameter 30 14 Maximum frequency If the reference increases faster than the set acceleration rate the motor will follow the acceleration rate If the re...

Page 249: ...t DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5...

Page 250: ...celeration Deceleration 0 000 s 0 000 1800 000 s Ramp shape at start and end of acceleration and deceleration 10 1 s 28 83 Shape time 2 Defines the shape of the acceleration and deceleration ramps use...

Page 251: ...1 No Name Value Description Def FbEq16 Bit Name Description 0 Torq lim 1 Drive torque is limited by the motor control undervoltage control current control load angle control or pull out control or by...

Page 252: ...me Description 0 Undervoltage 1 Intermediate DC circuit undervoltage 1 Overvoltage 1 Intermediate DC circuit overvoltage 2 Minimum torque 1 Torque is being limited by 30 19 Minimum torque 1 30 26 Powe...

Page 253: ...trol mode only 50 00 Hz 500 00 500 00 Hz Minimum frequency See par 46 02 30 14 Maximum frequency Defines the maximum allowed frequency Note This parameter does not affect the frequency acceleration an...

Page 254: ...Torque limitation on page 496 Torque limit set 1 Torque limit set 1 0 minimum torque limit defined by 30 19 and maximum torque limit defined by 30 20 are active 0 Torque limit set 2 1 minimum torque l...

Page 255: ...rque 2 16 Other Source selection see Terms and abbreviations on page 162 30 22 Max torque 2 source Defines the source of the maximum torque limit for the drive in percent of nominal motor torque when...

Page 256: ...t braking of a high inertia load causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the b...

Page 257: ...able speed limits are disabled Minimum speed limit defined by 30 11 Minimum speed and maximum speed limit defined by 30 12 Maximum speed are active 0 Selected Adjustable speed limits are enabled Minim...

Page 258: ...ions 31 01 External event 1 source Defines the source of external event 1 See also parameter 31 02 External event 1 type 0 Trigger event 1 Normal operation Inactive true Active false 0 0 Inactive true...

Page 259: ...t The external event generates a fault 0 Warning The external event generates a warning 1 31 11 Fault reset selection Selects the source of an external fault reset signal The signal resets the drive a...

Page 260: ...e longer than the value of 31 15 the drive will continue to attempt resetting the fault until the cause is eventually removed Defines the number of automatic fault resets the drive performs within the...

Page 261: ...will not start until both STO signals are restored and all faults reset The loss of only one STO signal always generates a fault as it is interpreted as a malfunction For more information on the STO s...

Page 262: ...e torque off and fault FA81 Safe torque off 1 1 0 Faults 5091 Safe torque off and FA82 Safe torque off 2 Event B5A0 Safe torque off and fault FA82 Safe torque off 2 1 1 Normal operation Inputs Indicat...

Page 263: ...otor stall Programmable warning 31 24 Stall function warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the...

Page 264: ...e of this parameter the drive trips on the 7310 Overspeed fault WARNING This function only supervises the speed in vector motor control mode The function is not effective in scalar motor control mode...

Page 265: ...in is 10 Hz the drive trips at 50 Hz 15 00 Hz 0 00 10000 00 Hz Overfrequency trip margin See par 46 02 31 35 Main fan fault function Selects how the drive reacts when a main cooling fan speed problem...

Page 266: ...s Signal supervision status word Indicates whether the values monitored by the signal supervision functions are within or outside their respective limits Note This word is independent of the drive act...

Page 267: ...If running the drive trips on fault 80B0 Signal supervision 1 3 32 07 Supervision 1 signal Selects the signal to be monitored by signal supervision function 1 Frequency Zero None 0 Speed 01 01 Motor...

Page 268: ...or rises above its absolute high limit 6 Hysteresis Action is taken whenever the signal rises above the value defined by the high limit 0 5 hysteresis The action is deactivated when the signal falls b...

Page 269: ...e signal falls below its hysteresis low limit or rises above its hysteresis high limit 7 32 26 Supervision 3 action Selects whether the drive generates a fault warning or neither when the value monito...

Page 270: ...resis high limit 7 32 36 Supervision 4 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 4 exceeds its limits Note This parameter doe...

Page 271: ...resis high limit 7 32 46 Supervision 5 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 5 exceeds its limits Note This parameter doe...

Page 272: ...resis high limit 7 32 56 Supervision 6 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 6 exceeds its limits Note This parameter doe...

Page 273: ...34 02 Timer status Status of timers 1 12 This parameter is read only 0b0000 0b0000 0b1111 Timer status 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Timed function 1 1 Active 1 Time...

Page 274: ...sabled 0 0 Enabled 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital inp...

Page 275: ...tion 1 1 34 14 Timer 2 configuration See 34 11 Timer 1 configuration 0b0111 34 15 Timer 2 start time See 34 12 Timer 1 start time 00 00 00 34 16 Timer 2 duration See 34 13 Timer 1 duration 00 00 00 34...

Page 276: ...mer 7 duration See 34 13 Timer 1 duration 00 00 00 34 32 Timer 8 configuration See 34 11 Timer 1 configuration 0b0111 34 33 Timer 8 start time See 34 12 Timer 1 start time 00 00 00 34 34 Timer 8 durat...

Page 277: ...active by specifying the last active one All preceding exceptions are active Exceptions 1 3 are periods duration can be defined and exceptions 4 16 are days duration is always 24 hours Example If the...

Page 278: ...art See 34 72 Exception 1 start 1 1 34 77 Exception 3 length See 34 73 Exception 1 length 0 d 34 78 Exception day 4 Defines the date of exception day 4 1 1 Start date of exception day 4 The timer star...

Page 279: ...ignal 0 Disabled 1 Enabled Off Off 0 0 On 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status...

Page 280: ...is read only 0 60 5000 C or 76 9032 F 0 5000 ohm or 35 12 ohm Measured temperature 1 Note With a PTC sensor the unit is ohms If the measured temperature source selection 35 11 is PTC analog I O or PTC...

Page 281: ...increases along with its temperature the voltage over the sensor increases The voltage is read by the analog input and converted into degrees 2 1 Pt100 analog I O Pt100 sensor connected to a standard...

Page 282: ...selection parameter of the analog output to Temp sensor 1 excitation The analog output feeds a constant current through the sensor As the resistance of the sensor increases along with its temperature...

Page 283: ...it the drive trips on fault 4981 External temperature 1 The unit is selected by parameter 96 16 Unit selection 130 C or 266 F or 4500 ohm 60 5000 C or 76 9032 F or 0 5000 ohm Fault limit for temperatu...

Page 284: ...analog output to Temp sensor 2 excitation The analog output feeds a constant current through the sensor As the resistance of the sensor increases along with its temperature the voltage over the senso...

Page 285: ...ut and converted into degrees 12 1 Pt1000 analog I O Pt1000 sensor connected to a standard analog input selected by parameter 35 24 Temperature 2 AI source and an analog output The following settings...

Page 286: ...pecial voltage divider connection must be in use instead of the normal PTC connection The voltage divider connection uses the terminals 10 V digital input and analog input See the drive hardware manua...

Page 287: ...35 24 Temperature 2 AI source Specifies the analog input when the setting of 35 11 Temperature 1 source requires measurement through an analog input Not selected Not selected None 0 AI1 actual value...

Page 288: ...point Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendation...

Page 289: ...bient when the motor is loaded with nominal current See the motor manufacturer s recommendations The unit is selected by parameter 96 16 Unit selection 80 C 0 300 C or 32 572 F Temperature rise 1 1 No...

Page 290: ...ing when the motor is overloaded to the warning level that is parameter 35 05 Motor overload level reaches value 88 0 1 Warning and fault The drive generates an A783 Motor overload warning when the mo...

Page 291: ...6 8 Speed ref ramp in 23 01 Speed ref ramp input page 226 10 Speed ref ramp out 23 02 Speed ref ramp output page 226 11 Torque ref used 26 02 Torque reference used page 235 13 Freq ref used 28 02 Freq...

Page 292: ...ge 165 1 Motor current 01 08 Motor current of motor nom page 165 2 Motor torque 01 10 Motor torque page 165 3 Output power of motor nominal 01 15 Output power of motor nom page 166 4 Output power of d...

Page 293: ...underload warning if the signal has been continuously under the underload curve for a time defined by parameter 37 42 ULC underload timer 3 37 11 ULC speed table point 1 Defines the first of the five...

Page 294: ...See parameter 37 21 ULC underload point 1 30 0 1600 0 1600 0 Underload point 1 1 37 31 ULC overload point 1 Defines the first of the five points on the Y axis that together with the corresponding poi...

Page 295: ...is read only 200000 00 200000 00 Process PID controller output 1 1 40 02 Process PID feedback actual Displays the value of process feedback after source selection mathematical function parameter 40 1...

Page 296: ...309 10 Other Source selection see Terms and abbreviations on page 162 40 09 Set 1 feedback 2 source Selects the second source of process feedback The second source is used only if the setpoint functi...

Page 297: ...se this parameter might be set to 50 and parameter 40 15 to the nominal motor speed at 50 Hz In effect the output of the PID controller 40 15 when deviation setpoint feedback 40 14 and 40 32 1 Note Th...

Page 298: ...7 Set 1 setpoint 2 source Selects the second source of process setpoint The second source is used only if the setpoint function requires two inputs For the selections see parameter 40 16 Set 1 setpoin...

Page 299: ...01 Supervision status see page 266 22 Supervision 3 Bit 2 of 32 01 Supervision status see page 266 23 Other bit Source selection see Terms and abbreviations on page 162 40 20 Set 1 internal setpoint s...

Page 300: ...ines a maximum limit for the process PID controller setpoint 200000 00 200000 00 200000 00 Maximum limit for process PID controller setpoint 1 1 40 28 Set 1 setpoint increase time Defines the minimum...

Page 301: ...eedback Setpoint See also section Sleep and boost functions for process PID control page 52 Not inverted Ref Fbk Not inverted Ref Fbk 0 0 Inverted Fbk Ref 1 1 Other bit Source selection see Terms and...

Page 302: ...s the maximum limit for the process PID controller output See parameter 40 36 Set 1 output min 100 0 200000 00 200000 00 Maximum limit for process PID controller output 1 1 40 38 Set 1 output freeze F...

Page 303: ...feedback value leaves the deadband 0 0 0 200000 0 Deadband range 1 1 40 40 Set 1 deadband delay Delay for the deadband See parameter 40 39 Set 1 deadband range 0 0 0 0 3600 0 s Delay for deadband are...

Page 304: ...s Wake up delay 1 1 40 49 Set 1 tracking mode Activates or selects a source that activates tracking mode In tracking mode the value selected by parameter 40 50 Set 1 tracking ref selection is substit...

Page 305: ...t 1 trim selection Selects whether trimming is used for correcting the speed torque or frequency reference Speed Torque Torque reference trimming 1 Speed Speed reference trimming 2 Frequency Frequency...

Page 306: ...ention of PID integration term increase for PID set 1 No No Increase prevention not in use 0 Limiting The PID integration term is not increased if the maximum value for the PID output is reached This...

Page 307: ...al input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 Other bit Source selection see Terms and abbreviations on page 162 40 61 Setpoint scaling actual Actu...

Page 308: ...n 1 Other Source selection see Terms and abbreviations on page 162 40 81 Set 1 PID output max source Selects the source for set 1 PID output maximum Set1 output max None None 0 Set1 output max 40 37 S...

Page 309: ...PID feedback actual 0 00 100 00 100 00 Percentage 1 1 40 98 Process PID setpoint Percentage scaled signal of parameter 40 03 Process PID setpoint actual 0 00 100 00 100 00 Percentage 1 1 40 99 Process...

Page 310: ...et 1 setpoint freeze enable Not selected 41 31 Set 2 deviation inversion See parameter 40 31 Set 1 deviation inversion Not inverted Ref Fbk 41 32 Set 2 gain See parameter 40 32 Set 1 gain 1 00 41 33 S...

Page 311: ...t 1 increase prevention No 41 59 Set 2 decrease prevention See parameter 40 59 Set 1 decrease prevention No 41 60 Set 2 PID activation source See parameter 40 60 Set 1 PID activation source On 41 79 S...

Page 312: ...ol enabled with brake resistor protection based on the thermal model If you select this you must also specify the values needed by the model ie parameters 43 08 43 12 See the resistor data sheet 1 Ena...

Page 313: ...00 00 kW Maximum continuous load of the brake resistor 1 1 kW 43 10 Brake resistance Defines the resistance value of the brake resistor The value is used for the brake resistor protection based on the...

Page 314: ...of 34 01 Timed functions status see page 273 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 273 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 273 20 Supervisi...

Page 315: ...ttings for the energy saving calculators See also section Energy saving calculators page 93 45 01 Saved GW hours Energy saved in GWh compared to direct on line motor connection This parameter is incre...

Page 316: ...savings 1 1 unit 45 07 Saved amount Monetary savings compared to direct on line motor connection This value is a calculated by multiplying the saved energy in kWh by the currently active energy tariff...

Page 317: ...at the instant of selection and are not applied retroactively 5 000 INR 0 000 4294966 296 units Energy tariff 1 45 13 Energy tariff 2 Defines energy tariff 2 price of energy per kWh See parameter 45...

Page 318: ...tes after the drive has been powered up The parameter is updated once every 10 minutes unless the hourly peak is found in the most recent 10 minutes In that case the values is shown immediately 0 00 k...

Page 319: ...h 0 00 kWh 1000000 00 1000000 00 kWh 0 01 1 kWh 45 36 Lifetime peak power value Value of the peak power over the drive lifetime 0 00 kW 3000 00 3000 00 kW Peak power value 10 1 kW 45 37 Lifetime peak...

Page 320: ...eed corresponding to a zero reference received from fieldbus either the embedded fieldbus interface or interface FBA A For example with a setting of 500 the fieldbus reference range of 0 20000 would c...

Page 321: ...dered to be at setpoint This is indicated by bit 8 of 06 11 Main status word 2 00 Hz 0 00 1000 00 Hz Limit for at setpoint indication in frequency control See par 46 02 46 31 Above speed limit Defines...

Page 322: ...nt parameters 1 1 47 47 Data storage Data storage parameters that can be written to and read from using other parameters source and target settings Note that there are different storage parameters for...

Page 323: ...fines the transfer rate of the link 115 2 kbps 38 4 kbps 38 4 kbit s 1 57 6 kbps 57 6 kbit s 2 86 4 kbps 86 4 kbit s 3 115 2 kbps 115 2 kbit s 4 230 4 kbps 230 4 kbit s 5 49 04 Communication loss time...

Page 324: ...used 01 01 Motor speed used 1 Output frequency 01 06 Output frequency 3 Motor current 01 07 Motor current 4 Motor current of motor nominal 01 08 Motor current of motor nom 5 Motor torque 01 10 Motor...

Page 325: ...ly between Home view 4 parameter 49 19 according to the active external control location EXT1 or EXT2 respectively See parameter 49 19 for the other selections than Auto Auto Auto Selects the same par...

Page 326: ...drive was operating at The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 2...

Page 327: ...selected by this parameter Speed or frequency Speed or frequency Type and scaling is chosen automatically according to the currently active operation mode as follows 0 Transparent No scaling is appli...

Page 328: ...omatically according to the currently active operation mode as follows 0 Transparent No scaling is applied 1 General Generic reference without a specific unit 2 Torque 01 01 Motor speed used is sent a...

Page 329: ...arameter 50 12 FBA A debug mode This parameter is read only 0 2147483648 2147483647 Raw REF1 sent by master to fieldbus adapter A 0 50 15 FBA A reference 2 Displays raw unmodified reference REF2 sent...

Page 330: ...s the parameter table revision of the fieldbus adapter module mapping file stored in the memory of the drive In format axyz where ax major table revision number yz minor table revision number This par...

Page 331: ...program version of adapter module 52 52 FBA A data in Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter A Note 32 bit values require two consecutive param...

Page 332: ...mbedded fieldbus EFB interface See also chapter Fieldbus control through the embedded fieldbus interface EFB page 437 58 01 Protocol enable Enables disables the embedded fieldbus interface and selects...

Page 333: ...data bits no parity bit two stop bits 1 8 EVEN 1 Eight data bits even parity bit one stop bit 2 8 ODD 1 Eight data bits odd parity bit one stop bit 3 58 06 Communication control Takes changed EFB set...

Page 334: ...he drive An increasing count indicates a configuration problem on the bus Can be reset from the control panel by keeping Reset down for over 3 seconds 0 4294967295 Number of UART errors 1 1 No Name Va...

Page 335: ...WARNING Make sure that it is safe to continue operation in case of a communication break 2 Speed ref safe Drive generates an A7CE EFB comm loss warning and sets the speed to the speed defined by para...

Page 336: ...parameter is read only 0000h FFFFh Status word sent by the drive to the Modbus controller 1 1 58 25 Control profile Defines the communication profile used by the protocol Changes to this parameter ta...

Page 337: ...bbreviations on page 162 58 32 EFB act2 transparent source Selects the source of actual value 2 when parameter 58 29 EFB act2 type is set to Transparent Other par 01 07 Motor current Not selected None...

Page 338: ...us frame consisting of two 16 bit words If the value is 16 bit it is transmitted in the LSW least significant word If the value is 32 bit the subsequent parameter is also reserved for it and must be s...

Page 339: ...I O 4 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400004 For the selections see parameter 58 101 Data I O 1 SW 16bit 58 105 Data...

Page 340: ...02 DI delayed status bit 1 9 DI3 Digital input DI3 10 02 DI delayed status bit 2 10 DI4 Digital input DI4 10 02 DI delayed status bit 3 11 DI5 Digital input DI5 10 02 DI delayed status bit 4 12 DI6 Di...

Page 341: ...ut DI5 10 02 DI delayed status bit 4 12 DI6 Digital input DI6 10 02 DI delayed status bit 5 13 Other bit Source selection see Terms and abbreviations on page 162 70 06 Override frequency Defines the f...

Page 342: ...rocess PID feedback actual 71 03 Setpoint act value See parameter 40 03 Process PID setpoint actual 71 04 Deviation act value See parameter 40 04 Process PID deviation actual 71 06 PID status word Dis...

Page 343: ...t 1 internal setpoint sel1 Not selected 71 20 Internal setpoint sel2 See parameter 40 20 Set 1 internal setpoint sel2 Not selected 71 21 Internal setpoint 1 See parameter 40 21 Set 1 internal setpoint...

Page 344: ...40 Deadband delay Defines the deadband delay for the deadband function See parameter 71 39 Deadband range 0 0 s 0 0 3600 0 s Delay 1 1 s 71 58 Increase prevention See parameter 40 58 Set 1 increase p...

Page 345: ...is set to All motors PFC1 is the first motor PFC2 the 2nd The drive can be connected to any of these motors depending on the Autochange functionality 0b0000 0b0000 0b1111 Status of the PFC relay outpu...

Page 346: ...boost 801 76 11 Pump fan status 1 Shows the status of pump or fan 1 0b0000 0b0000 0b1111 Status of pump or fan 1 1 1 76 12 Pump fan status 2 See parameter 76 11 Pump fan status 1 76 13 Pump fan statu...

Page 347: ...6 55 Start delay If the speed decreases below the start speed the auxiliary pump is not started To maintain the process conditions during the start of the auxiliary pump a speed hold on time can be de...

Page 348: ...must always be a delay set if the motors are equipped with star delta starters The delay must be set longer than the time setting of the starter After the motor is switched on by the relay output of...

Page 349: ...I6 Autochange triggered by the rising edge of digital input DI6 10 02 DI delayed status bit 5 7 Timed function 1 Autochange triggered by timed function 1 bit 0 of 34 01 Timed functions status see page...

Page 350: ...source parameters 0 Aux motors only Only auxiliary direct on line motors are affected by the autochange function Note PFC1 refers to the motor that is fixed to the drive and must not be selected in a...

Page 351: ...1 running time 77 14 Pump fan 4 running time Done Done The parameter automatically reverts back to this value 0 Set any PFC run time Enables the setting of 77 11 Pump fan 1 running time 77 14 Pump fan...

Page 352: ...01 Supply voltage Selects the supply voltage range This parameter is used by the drive to determine the nominal voltage of the supply network The parameter also affects the current ratings and the DC...

Page 353: ...done every time the drive is powered up and is based on the rise speed of voltage level of the DC bus while the drive charges the DC bus 0 0 65535 V Voltage 10 1 V 95 04 Control board supply Specifie...

Page 354: ...01 Language Selects the language of the parameter interface and other displayed information when viewed on the control panel Notes Not all languages listed below are necessarily supported This parame...

Page 355: ...ace the protection cannot be disabled even by ABB if the code is lost See also section User lock page 96 0 0 99999999 Pass code 96 03 Access level status Shows which access levels have been activated...

Page 356: ...tion Pharma application see page 143 19 Plastic Extrusion Plastic extrusion see page 146 20 Torque control Torque control see page 122 28 Jigar Jigar macro see page 149 30 96 06 Parameter restore Rest...

Page 357: ...ing the power Save the parameters with this parameter to store values sent from the fieldbus when using external 24 V DC power supply to the control unit to save parameter changes before you power dow...

Page 358: ...ter loading a set are not automatically stored they must be saved using this parameter This parameter cannot be changed while the drive is running No action No action Load or save operation complete n...

Page 359: ...d 96 16 Unit selection Selects the unit of parameters indicating power temperature and torque 0b0000 0b0000 0b1111 Unit selection word 1 1 96 20 Time sync primary source Defines the 1st priority exter...

Page 360: ...s or functionalities to be prevented by the user lock Note that the changes made take effect only when the user lock is closed See parameter 96 02 Pass code Note We recommend you select all the action...

Page 361: ...default value is 100 Other values can be used if a static speed error is detected despite having the setting at full slip gain Example with nominal load and nominal slip of 40 rpm A 1000 rpm constant...

Page 362: ...l braking 1 Full Maximum braking power Almost all available current is used to convert the mechanical braking energy to thermal energy in the motor WARNING Using full flux braking heats up the motor e...

Page 363: ...50 0 00 50 00 Voltage boost at zero speed in percent of nominal motor voltage 1 1 97 20 U F ratio Selects the form for the U f voltage to frequency ratio below field weakening point For scalar control...

Page 364: ...away torque 80 0 1 0 200 0 IR compensation maximum frequency in 1 1 98 User motor parameters Motor values supplied by the user that are used in the motor model These parameters are useful for non stan...

Page 365: ...Rotor resistance 98 11 Lm user SI Defines the main inductance LM of the motor model 0 00 mH 0 00 100000 00 mH Main inductance 1 10000 mH 98 12 SigmaL user SI Defines the leakage inductance LS 0 00 mH...

Page 366: ...while the drive is running 1 8 A 0 0 32767 0 Nominal current of the motor The allowable range vector control mode 1 6 2 IN of the drive scalar control mode 0 2 IN with scalar control mode Note When u...

Page 367: ...e value is not obligatory but is useful with an asynchronous motor especially when performing a standstill identification run Notes Do not enter an estimated value If you do not know the exact value l...

Page 368: ...must be performed every time any of the motor parameters 99 04 99 06 99 12 have been changed Ensure that the Safe Torque Off and emergency stop circuits if any are closed during the ID run Mechanical...

Page 369: ...used by the connected mechanics e g with lift or crane applications 3 Advanced Advanced ID run Only for frames R6 R8 Guarantees the best possible control accuracy The ID run takes a very long time to...

Page 370: ...e wrong direction for example because of the wrong phase order in the motor cable and correcting the cabling is considered impractical Note Changing this parameter does not affect speed reference pola...

Page 371: ...0 1800 000 12 20 AI1 scaled at AI1 max 1500 000 1800 000 13 18 AO1 source max 1500 0 1800 0 22 26 Constant speed 1 300 00 rpm 360 00 rpm 22 27 Constant speed 2 600 00 rpm 720 00 rpm 22 28 Constant spe...

Page 372: ...3 03 FB STS WORD 1 Read only 03 04 FB STS WORD 2 Read only 03 05 FAULT WORD 1 Read only 03 06 FAULT WORD 2 Read only 03 07 FAULT WORD 3 Read only 03 08 ALARM WORD 1 Read only 03 09 ALARM WORD 2 Read o...

Page 373: ...OR NOM CURR Read Write 99 07 MOTOR NOM FREQ Read Write 99 08 MOTOR NOM SPEED Read Write 99 09 MOTOR NOM POWER Read Write ACx550 parameter Name Read Write 11 05 REF1 MAX Read Write 11 08 REF2 MAX Read...

Page 374: ...374 Parameters...

Page 375: ...plays complete parameter list The long and short menus are adjusted by parameter 96 02 password The default value is short menu Terms and abbreviations Parameters Input password Long and short menu 96...

Page 376: ...ameter may offer other pre selected settings Data Data parameter FbEq32 32 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 32 bit...

Page 377: ...er Real 0 1000 MWh 1 1 MWh 01 20 Inverter kWh counter Real 0 1000 kWh 1 1 kWh 01 24 Flux actual Real 0 200 1 1 01 30 Nominal torque scale Real 0 000 4000000 N m 1000 1 unit 01 31 Ambient temperature R...

Page 378: ...1 1 04 12 2nd latest fault Data 0x0000 0xffff 1 1 04 13 3rd latest fault Data 0x0000 0xffff 1 1 04 16 Latest warning Data 0x0000 0xffff 1 1 04 17 2nd latest warning Data 0x0000 0xffff 1 1 04 18 3rd la...

Page 379: ...word 1 PB 0b0000 0b1111 1 1 06 17 Drive status word 2 PB 0b0000 0b1111 1 1 06 18 Start inhibit status word PB 0b0000 0b1111 1 1 06 19 Speed control status word PB 0b0000 0b1111 1 1 06 20 Constant spe...

Page 380: ...N delay Real 0 00 3000 00 s 10 1 10 16 DI6 OFF delay Real 0 00 3000 00 s 10 1 10 21 RO status PB 0b0000 0b1111 1 1 10 22 RO force selection PB 0b0000 0b1111 1 1 10 23 RO forced data PB 0b0000 0b1111 1...

Page 381: ...000 1 12 21 AI2 actual value Real 0 000 22 000 mA 1000 1 unit 12 22 AI2 scaled value Real 32768 000 32767 000 1000 1 12 23 AI2 forced value Real 0 000 22 000 mA 1000 1 unit 12 25 AI2 unit selection Li...

Page 382: ...orage Real 327 68 327 67 100 1 19 Operation mode 19 01 Actual operation mode List 1 1 19 11 Ext1 Ext2 selection Binary src 1 1 19 12 Ext1 control mode List 1 5 1 1 19 14 Ext2 control mode List 1 5 1 1...

Page 383: ...ost magnetization time Real 0 3000 s 1 1 s 21 14 Pre heating input source Binary src 1 1 21 15 Pre heating time delay Real 10 3000 s 1 1 21 16 Pre heating current Real 0 0 30 0 10 1 21 18 Auto restart...

Page 384: ...0 00 30000 00 rpm 100 1 rpm 22 51 Critical speed function PB 0b0000 0b1111 1 1 22 52 Critical speed 1 low Real 30000 00 30000 00 rpm 100 1 rpm 22 53 Critical speed 1 high Real 30000 00 30000 00 rpm 10...

Page 385: ...0000 00 rpm 100 1 rpm 24 02 Used speed feedback Real 30000 00 30000 00 rpm 100 1 rpm 24 03 Speed error filtered Real 30000 00 30000 00 rpm 100 1 rpm 25 Speed control 25 01 Torque reference speed contr...

Page 386: ...eal 1600 0 1600 0 10 1 26 71 Torque reference act 2 Real 1600 0 1600 0 10 1 26 72 Torque reference act 3 Real 1600 0 1600 0 10 1 26 73 Torque reference act 4 Real 1600 0 1600 0 10 1 26 74 Torque ref r...

Page 387: ...500 00 500 00 Hz 100 1 Hz 28 55 Critical frequency 2 high Real 500 00 500 00 Hz 100 1 Hz 28 56 Critical frequency 3 low Real 500 00 500 00 Hz 100 1 Hz 28 57 Critical frequency 3 high Real 500 00 500...

Page 388: ...control List 0 1 1 1 30 35 Thermal current limitation List 0 1 1 1 30 36 Speed limit selection Binary src 1 1 30 37 Min speed source Analog src 1 1 30 38 Max speed source Analog src 1 1 31 Fault func...

Page 389: ...7 1 1 32 06 Supervision 1 action List 0 3 1 1 32 07 Supervision 1 signal Analog src 1 1 32 08 Supervision 1 filter time Real 0 000 30 000 s 1000 1 s 32 09 Supervision 1 low Real 21474836 00 21474836...

Page 390: ...00 21474836 00 100 1 32 51 Supervision 5 hysteresis Real 0 00 100000 00 100 1 32 55 Supervision 6 function List 0 7 1 1 32 56 Supervision 6 action List 0 3 1 1 32 57 Supervision 6 signal Analog src 1...

Page 391: ...tion Duration 00 00 00 07 00 00 1 1 34 35 Timer 9 configuration PB 0b0000 0b1111 1 1 34 36 Timer 9 start time Time 00 00 00 23 59 59 1 1 34 37 Timer 9 duration Duration 00 00 00 07 00 00 1 1 34 38 Tim...

Page 392: ...vation source Binary src 1 1 34 112 Boost time duration Duration 00 00 00 07 00 00 min 1 1 min 35 Motor thermal protection 35 01 Motor estimated temperature Real 60 1000 C or 76 1832 F C or F 1 1 35 0...

Page 393: ...9 1 1 36 17 PVL reset time Data 00 00 00 23 59 59 1 1 37 User load curve 37 01 ULC output status word PB 0b0000 0b1111 1 1 37 02 ULC supervision signal Analog src 1 1 37 03 ULC overload actions List 0...

Page 394: ...0 2 1 1 40 08 Set 1 feedback 1 source Analog src 1 1 40 09 Set 1 feedback 2 source Analog src 1 1 40 10 Set 1 feedback function List 0 11 1 1 40 11 Set 1 feedback filter time Real 0 000 30 000 s 1000...

Page 395: ...0 Set 1 deadband delay Real 0 0 200000 0 s 10 1 s 40 43 Set 1 sleep level Real 0 0 200000 0 10 1 40 44 Set 1 sleep delay Real 0 0 3600 0 s 10 1 s 40 45 Set 1 sleep boost time Real 0 0 3600 0 s 10 1 s...

Page 396: ...ack Real 100 00 100 00 40 98 Process PID setpoint Real 100 00 100 00 40 99 Process PID deviation Real 100 00 100 00 41 Process PID set 2 41 08 Set 2 feedback 1 source Analog src 1 1 41 09 Set 2 feedba...

Page 397: ...n Real 200000 00 200000 00 10 1 41 37 Set 2 output max Real 200000 00 200000 00 10 1 41 38 Set 2 output freeze Binary src 1 1 41 39 Set 2 deadband range Real 0 0 3600 0 10 1 41 40 Set 2 deadband delay...

Page 398: ...Real 0 0 1000 0 Ohm 10 1 ohm 43 11 Brake resistor fault limit Real 0 150 1 1 43 12 Brake resistor warning limit Real 0 150 1 1 44 Mechanical brake control 44 01 Brake control status PB 0b0000 0b1111...

Page 399: ...eak power value resettable Real 3000 00 3000 00 kW 1 1 kW 45 32 Monthly peak power date Real 1 1 1980 6 5 2159 N A 45 33 Monthly peak power time Real N A 45 34 Monthly total energy resettable Real 100...

Page 400: ...2147483648 2147483647 1 1 47 12 Data storage 2 int32 Real 2147483648 2147483647 1 1 47 13 Data storage 3 int32 Real 2147483648 2147483647 1 1 47 14 Data storage 4 int32 Real 2147483648 2147483647 1 1...

Page 401: ...A reference 2 Real 2147483648 2147483647 1 1 50 16 FBA A status word Data 0 0 0 0 0 FF FF FF FF 1 1 50 17 FBA A actual value 1 Real 2147483648 2147483647 1 1 50 18 FBA A actual value 2 Real 214748364...

Page 402: ...C errors Real 0 4294967295 1 1 58 14 Communication loss action List 0 5 1 1 58 15 Communication loss mode List 1 2 1 1 58 16 Communication loss time Real 0 0 6000 0 s 10 1 s 58 17 Transmit delay Real...

Page 403: ...1 71 External PID1 71 01 External PID act value Real 200000 00 200000 00 100 1 PID customer unit 71 02 Feedback act value Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 71 03 Set...

Page 404: ...0 00 200000 00 10 1 71 38 Output freeze enable Binary src 1 1 71 39 Deadband range Real 0 0 200000 0 10 1 71 40 Deadband delay Real 0 0 3600 0 s 1000 1 s 71 58 Increase prevention Binary src 1 1 71 59...

Page 405: ...1 h 76 73 Autochange level Real 0 0 300 0 10 1 76 74 Autochange auxiliary PFC List 0 1 1 1 76 81 PFC interlock 1 List 0 10 1 1 76 82 PFC interlock 2 List 0 10 1 1 76 83 PFC interlock 3 List 0 10 1 1 7...

Page 406: ...ion PB 0b0000 0b1111 1 1 96 20 Time sync primary source List 1 1 96 51 Clear fault and event logger Real 0 1 1 1 Parameters 96 100 96 102 only visible when enabled by parameter 96 02 96 78 550 compati...

Page 407: ...1 99 04 Motor control mode List 0 1 1 1 99 06 Motor nominal current Real 0 0 32767 0 A 10 1 A 99 07 Motor nominal voltage Real 0 0 32767 0 V 10 1 V 99 08 Motor nominal frequency Real 0 00 500 00 Hz 10...

Page 408: ...408 Additional parameter data...

Page 409: ...ch table is sorted by warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the Hardwa...

Page 410: ...name and the message text can be edited To specify external events use parameter 31 Fault functions Warning fault history Event log All indications are stored in the event log with a time stamp and o...

Page 411: ...ed faults see Menu Diagnostics Fault history parameters in group 04 Warnings and faults page 169 The event log can also be accessed and reset using the Drive composer PC tool See Drive composer PC too...

Page 412: ...on Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembl...

Page 413: ...or Check the supply voltage If the problem persists contact your local ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped See also section D...

Page 414: ...is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power A580 PU communication Communication errors between dri...

Page 415: ...surement circuit ADC Measurement circuit fault Contact your local ABB representative A5EE Measurement circuit DFF Measurement circuit fault Contact your local ABB representative A5EF PU state feedback...

Page 416: ...until the motor data is entered A6A6 Voltage category unselected The voltage category has not been defined Set voltage category in parameter 95 01 Supply voltage A6A7 System time not set System time...

Page 417: ...780 Motor stall Programmable warning 31 24 Stall function Motor is operating in stall region Check motor load drive ratings and fault function parameters A783 Motor overload Motor current is too high...

Page 418: ...I O Module internal error Calibration data is not stored in the I O module Analog signals are not working with full accuracy Replace I O module A7A1 Mechanical brake closing failed Mechanical brake c...

Page 419: ...nel A88F Cooling fan Maintenance timer limit exceeded Replace the drive cooling fan Parameter 05 04 Fan on time counter shows the running time of the cooling fan A8A0 AI supervision Analog signal is b...

Page 420: ...ction 5 Check the source of the warning parameter 32 47 Supervision 5 signal A8B5 Signal supervision 6 Editable message text Programmable warning 32 56 Supervision 6 action Warning generated by the si...

Page 421: ...hat points fulfill conditions See parameter 37 31 ULC overload point 1 A981 External warning 1 Editable message text Programmable warning 31 01 External event 1 source 31 02 External event 1 type Faul...

Page 422: ...6 0002 Required torque reference could not be reached before the drive reached maximum speed Decrease torque step parameter 25 38 or increase speed step 25 39 0003 Motor could not accelerate decelerat...

Page 423: ...ammable event 31 22 STO indication run stop Safe torque off function is active ie safety circuit signal s connected to connector STO is lost Check safety circuit connections For more information see c...

Page 424: ...on to an actual overcurrent situation this fault may also be caused by an earth fault or supply phase loss Check motor load Check acceleration times in parameter group 23 Speed reference ramp speed co...

Page 425: ...link overvoltage Excessive intermediate circuit DC voltage Check that overvoltage control is on parameter 30 30 Overvoltage control Check that the supply voltage matches the nominal input voltage of t...

Page 426: ...rating in the Hardware manual of the drive Check drive module cooling air flow and fan operation Check inside of cabinet and heatsink of drive module for dust pick up Clean whenever necessary 42F1 IGB...

Page 427: ...pter The Safe torque off function in the Hardware manual of the drive and description of parameter 31 22 STO indication run stop page 261 Check the value of parameter 95 04 Control board supply 5092 P...

Page 428: ...apter A mapping file read error Contact your local ABB representative 6481 Task overload Internal fault Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the prob...

Page 429: ...rol board boot or by cycling power If the problem persists contact your local ABB representative 6581 Parameter system Parameter load or save failed Try forcing a save using parameter 96 07 Parameter...

Page 430: ...has ceased communicating Check PC tool or control panel connection Check control panel connector Disconnect and reconnect the control panel 7082 I O module comm loss Communication between I O module...

Page 431: ...it Check that braking cycle meets allowed limits 7184 Brake resistor wiring Brake resistor short circuit or brake chopper control fault Check brake chopper and brake resistor connection Ensure brake r...

Page 432: ...oltage selection parameter 95 01 Supply voltage Other Contact your local ABB representative quoting the auxiliary code 7510 FBA A communication Programmable fault 50 02 FBA A comm loss func Cyclical c...

Page 433: ...limits specified for the analog input Check signal level at the analog input Check the auxiliary code Check the wiring connected to the input Check the minimum and maximum limits of the input in para...

Page 434: ...l device 3 Check the external device Check setting of parameter 31 05 External event 3 source 9084 External fault 4 Editable message text Programmable fault 31 07 External event 4 source 31 08 Externa...

Page 435: ...minal speed Make sure that 30 12 0 55 99 09 0 50 synchronous speed 30 11 0 and supply voltage 0 66 99 07 0003 Maximum torque limit too low Check settings of parameter 99 12 Motor nominal torque and th...

Page 436: ...otor data error Check that the motor nominal value settings in the drive are the same as in the motor nameplate Contact your local ABB representative FF63 STO diagnostics failure SW internal malfuncti...

Page 437: ...andle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for pro...

Page 438: ...ON1 BIAS ON2 Drive ON TERM ON BIAS TERM OFF BIAS OFF Process I O cyclic Service messages acyclic Data flow Control Word CW References Status Word SW Actual values Parameter R W requests responses Fie...

Page 439: ...uency ref1 EFB ref1 8 28 22 Constant frequency sel1 Always off 0 28 23 Constant frequency sel2 Always off 0 28 71 Freq ramp set selection Acc Dec time 1 0 31 11 Fault reset selection DI1 2 58 01 Proto...

Page 440: ...e is selected automatically according to the currently active drive control mode 58 31 58 32 EFB act1 transparent source EFB act2 transparent source Other Defines the source of actual values 1 and 2 w...

Page 441: ...ds Embedded fieldbus Selects fieldbus as the source for the start and stop commands when EXT1 is selected as the active control location 20 06 Ext2 commands Embedded fieldbus Selects fieldbus as the s...

Page 442: ...ECTIONS EFB references can be selected as the source at virtually any signal selector parameter by selecting Other then either 03 09 EFB reference 1 or 03 10 EFB reference 2 SYSTEM CONTROL INPUTS 96 0...

Page 443: ...diagram CW REF1 REF2 SW ACT1 ACT2 I O 1 I O 2 I O 3 I O 69 EFB CW 03 09 EFB reference 1 03 10 EFB reference 2 EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be contro...

Page 444: ...he speed frequency torque or process reference In embedded fieldbus communication references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the reference...

Page 445: ...536 This manual uses 6 digit decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 40000...

Page 446: ...n configure the drive to receive and send messages according to one of the two profiles ABB Drives DCU Profile For the ABB Drives profile the embedded fieldbus interface of the drive converts the fiel...

Page 447: ...oceed to SWITCH ON INHIBITED Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION D Note Run enable signal must be active se...

Page 448: ...e normal operation 10 REMOTE_ CMD 1 Fieldbus control d 0 Control Word 0 or Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control d Reference and decelerati...

Page 449: ...P 1 Normal ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 8 STOPMODE_EM ERGENCY_RAM P 1 Emergency ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all...

Page 450: ...ontrol from the fieldbus is requested Steal control from the active source 0 no op 17 FB_LOCAL_REF 1 Local mode for reference from the fieldbus is requested Steal reference from the active source 0 no...

Page 451: ...fault 4 OFF_2_STATUS 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPE...

Page 452: ...d is decreasing 0 Drive speed is not decreasing 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Ac...

Page 453: ...or DIRECTION_LO CK Not yet implemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Status bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USE...

Page 454: ...ve when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface The upper case texts refer to the states w...

Page 455: ...OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx x...

Page 456: ...om the corresponding positive reference The references are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of 58 26 EFB ref1 type and 58 27 EFB ref2 type see...

Page 457: ...d by calculating the two s complement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of paramete...

Page 458: ...be changed using parameter 58 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 104 Data I O 4 400003 Default Reference 2 Ref2 16bit The selection c...

Page 459: ...ars communications event counters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Coun...

Page 460: ...or Minor Revision combination of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name ACS560 Code Name Description 01h ILLEGAL FUNCTION The f...

Page 461: ...000006 RAMP_HOLD EXT2 000007 RAMP_IN_ZERO RUN_DISABLE 000008 RESET STOPMODE_RAMP 000009 JOGGING_1 STOPMODE_EMERGENCY_RAMP 000010 JOGGING_2 STOPMODE_COAST 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC...

Page 462: ...meter 10 99 RO DIO control word bit 1 000035 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 000036 Contro...

Page 463: ..._2_STATUS ZERO_SPEED 100006 OFF_3_STATUS Reserved 100007 SWC_ON_INHIB Reserved 100008 ALARM AT_SETPOINT 100009 AT_SETPOINT LIMIT 100010 REMOTE SUPERVISION 100011 ABOVE_LIMIT Reserved 100012 USER_0 Res...

Page 464: ...meter 10 02 DI delayed status bit 2 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 100036 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 Delay...

Page 465: ...erated see table above 00h No error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h...

Page 466: ...466 Fieldbus control through the embedded fieldbus interface EFB...

Page 467: ...apter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network fieldbus through an optional fieldbus adapter module The fieldb...

Page 468: ...the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources such as digital and analog inputs depending on how control locations EXT1 and EXT2 a...

Page 469: ...ta out The AC 500 PLC has a free version library called PS553 drives which helps user to communicate and control between PLC and drives easily Data Flow Process I O cyclic Process I O cyclic or Servic...

Page 470: ...DATA IN 2 5 1 2 3 12 FBA MAIN SW FBA ACT1 FBA ACT2 Par 01 01 99 99 FBA MAIN CW FBA REF1 FBA REF2 Par 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number...

Page 471: ...aster in the Status word The contents of the Control word and the Status word are detailed on pages 474 and 476 respectively The drive states are presented in the state diagram page 477 Debugging the...

Page 472: ...e selection parameters in groups 22 Speed reference selection 26 Torque reference chain and 28 Frequency reference chain Debugging the network words If parameter 50 12 FBA A debug mode is set to Fast...

Page 473: ...t 1 the actual values sent to the fieldbus are displayed by 50 17 FBA A actual value 1 and 50 18 FBA A actual value 2 Scaling of actual values The actual values are scaled as defined by parameters 46...

Page 474: ...Ramp function generator output to zero The drive will immediately decelerate to zero speed observing the torque limits 5 Ramp hold 1 ramp function Proceed to RAMP FUNCTION GENERATOR ACCELERATOR D 0 Ha...

Page 475: ...Fieldbus control through a fieldbus adapter 475 12 User bit 0 1 User configurable 0 13 User bit 1 1 0 14 User bit 2 1 0 15 User bit 3 1 0 Bit Name Value STATE Description...

Page 476: ...inactive 0 OFF3 ACTIVE 6 Switch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits s...

Page 477: ...b0 1 SW b1 1 CW xxxx x1xx xxxx 1111 CW xxxx x1xx xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from an...

Page 478: ...s c series modules are only supported in frames R3 R8 Option 10 24 RO1 source 10 27 RO2 source 10 30 RO3 source 20 01 Ext1 commands 20 03 Ext1 in1 source 20 04 Ext1 in2 source BIO 01 2 In1 Start In2 D...

Page 479: ...01 FCAN 01 FSCA 01 FEIP 21 FMBT 21 FPNO 21 FEPL 02 FDNA 01 FCNA 01 Option 28 71 Freq ramp set selection 31 11 Fault reset selection BIO 01 6 DI5 0 RIIO 01 6 DI5 0 FENA 21 FECA 01 FPBA 01 FCAN 01 FSCA...

Page 480: ...08 FBA A Par8 51 09 FBA A Par9 BIO 01 RIIO 01 FENA 21 192 168 0 10 24 FECA 01 0 0 0 0 0 FPBA 01 1 0 FCAN 01 0 FSCA 01 10 1 FEIP 21 128 FMBT 21 1 FPNO 21 FEPL 02 FDNA 01 FCNA 01 Option 51 21 FBA A Par2...

Page 481: ...52 02 BA data in2 53 01 FBA data out1 53 02 FBA data out2 58 01 Protocol enable BIO 01 RIIO 01 FENA 21 4 5 1 2 0 FECA 01 0 FPBA 01 4 5 1 2 0 FCAN 01 0 FSCA 01 0 FEIP 21 0 FMBT 21 0 FPNO 21 4 5 1 2 0...

Page 482: ...rest of the parameters in group 50 Fieldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in g...

Page 483: ...le 1 slot number Enables communication between the drive and the fieldbus adapter module 50 04 FBA A ref1 type 4 Speed Selects the fieldbus A reference 1 type and scaling 50 07 FBA A actual 1 type 0 S...

Page 484: ...mode 2 Speed Selects speed control as the control mode 1 for external control location EXT1 20 01 Ext1 commands 12 Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands fo...

Page 485: ...n diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system For a more general diagram see section Operating modes of the drive page 3...

Page 486: ...Ext2 frequency ref1 Selection 28 17 Ext2 frequency function Selection MUL ADD SUB MIN MAX 28 16 Ext2 frequency ref2 6 16 bit 9 Network control Value Value 06 16 bit 8 Local control Constant frequency...

Page 487: ...TICAL FREQ OR Value Value Value 0 Value 6 1 bit 6 Ramp in zero 6 1 bit 5 Ramp hold 6 1 bit 4 Ramp out zero RAMP 28 01 Frequency ref ramp input 28 73 Freq deceleration time 1 28 75 Freq deceleration ti...

Page 488: ...11 Ext1 Ext2 selection 22 13 Ext1 speed function Selection 22 86 Speed reference act 6 Value 22 12 Ext1 speed ref2 Selection 22 18 Ext2 speed ref1 22 20 Ext2 speed function Selection 22 19 Ext2 speed...

Page 489: ...49 05 Communication loss action Speed ref safe Panel comm loss active Panel as local control device 50 02 FBA A comm loss func Speed ref safe Fieldbus comm loss active Control from Fieldbus active 20...

Page 490: ...on AND Stop command Value Value Value Value 22 01 Speed ref unlimited Value Value ACC TIME DEC TIME Value 23 20 Acc time jogging 23 21 Dec time jogging 6 11 bit 5 Off 3 inactive Value 30 11 Minimum sp...

Page 491: ...ve speed limit ABS 22 87 Speed reference act 7 24 02 Used speed feedback a b a b a b a b Value a b a b Value Value Value Value 01 01 Motor speed used 01 02 Motor speed estimated 46 11 Filter time moto...

Page 492: ...cc comp derivation time 25 07 Acc comp filter time d dt 24 03 Speed error filtered 25 56 Torque acc compensation 24 01 Used speed reference 23 02 Speed ref ramp output Value Value Value Value Value Va...

Page 493: ...orque acc compensation Value Value Value Value Value Value 25 03 Speed integration time Value 30 19 Minimum torque Value PID Value 25 53 Torque prop reference Speed regulator Value 24 03 Speed error f...

Page 494: ...nce act 1 26 71 Torque Reference act 2 MUL ADD SUB MIN MAX Ref 1 26 72 Torque reference act 3 Value Selection Value Value MAX 26 08 Minimum torque ref Value Value Internal torque lim min MIN 26 09 Max...

Page 495: ...fe reference active 06 17 bit 6 Last speed active 6 16 bit 9 Network control 06 16 bit 8 Local control Value Value 26 01 Torque reference to TC Value Speed limitation SPEED TORQUE MIN ADD ZERO MAX 26...

Page 496: ...iter Load angle limitation Motor pull out limitation 30 17 Maximum current Value 30 02 Torque limit status To TC Value 30 02 Torque limit status Bit Name 0 Undervoltage 1 Overvoltage 2 Minimum torque...

Page 497: ...ue 40 09 Set 1 feedback 2 source Selection Selection 40 02 Process PID feedback actual Value Value Mul Add Feedback 1 ADD SUB MUL DIV MIN MAX AVE a a b a b a b Mul Add Setpoint 1 ADD SUB MUL DIV MIN M...

Page 498: ...mode 40 46 Set 1 sleep boost step Value Value 40 45 Set 1 sleep boost time 40 06 Process PID status word Process PID status Value 40 06 bit 4 Sleep boost 40 58 Set 1 increase preventation Value 40 59...

Page 499: ...06 bit 3 Sleep mode 40 46 Set 1 sleep boost step Value Value 40 45 Set 1 sleep boost time 40 06 Process PID status word Process PID status Value 40 06 bit 4 Sleep boost 40 58 Set 1 increase preventati...

Page 500: ...point 1 71 22 Internal setpoint 2 71 23 Internal setpoint 3 Selection Value Value Value 71 08 Feedback 1 source Selection 71 02 Feedback act value Value Value 71 03 Setpoint act value Value Value Valu...

Page 501: ...nce Reference from AP program Reference from PID Reference from Panel Reference from AI OR Reference from FB Reference from Motor potentiometer Reference from Panel Last Safe reference Reference from...

Page 502: ...election 70 1 bit 7 Run permissive Value 20 44 Start interlock 4 70 10 bit 4 Use Start interlock 4 OR Selection 70 1 bit 11 Start interlock 4 Value 20 43 Start interlock 3 70 10 bit 3 Use Start interl...

Page 503: ...on Selection 99 04 Motor ctrl mode PID TRIM AUTO CONNECTION Speed trim See Speed error calculation diagram Torque trim See Torque Selector diagram 40 57 PID set1 2 selection Selection 40 65 Trim auto...

Page 504: ...504 Control chain diagrams...

Page 505: ...mposer Drive composer is a 32 bit PC tool used for commissioning and maintaining ABB common architecture drives The drive composer can be connected to a drive that has assistant panel or a dummy panel...

Page 506: ...Drive composer and the drive you need to meet the following requirements Computer with drive composer installed Assistant control panel or Dummy panel Mini USB cable assistant control panel or BCBL 0...

Page 507: ...Connection Diagram with assistant panel For more information see Drive composer start up and maintenance PC tool user s manual 3AUA0000094606 English USB cable Drive with Assistant control panel Comp...

Page 508: ...508 Parameterization with drive composer...

Page 509: ...or PROFINET You can perform the following actions with the automation builder drive manager Monitor the drive status like Running Stopped EXT1 EXT2 and Running direction Monitor the drive parameter g...

Page 510: ...the drive parameters from Drive Manager to the respective standalone drive tool parameter file formats dsp mdwp dcparamsbak Import the drive parameters dsp dwp dcparamsbak to the Drive Manager and com...

Page 511: ...rive manager For more information on automation builder application download purchase see http new abb com plc automationbuilder platform software The information about configuring automation builder...

Page 512: ...512 Parameterization with automation builder drive manager...

Page 513: ...e contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manua...

Page 514: ...abb com drives Copyright 2020 ABB All rights reserved Specifications subject to change without notice 3AXD50000042620 Rev G EN 2020 03 16...

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