10/2006
4-1
Phaser 8510/8560MFP Multifunction Product
Repairs and Adjustments
Initial Issue
4 Repairs and Adjustments
Disassembly Overview ....................................................................................................
4-3
REP 1.0.1 Front Door / Tray 1 Assembly........................................................................
4-4
REP 1.0.6 Output Tray....................................................................................................
4-5
REP 1.0.7 Left Side Cover ..............................................................................................
4-6
REP 1.0.8 Scanner Hinges .............................................................................................
4-6
REP 1.0.9 Control Panel .................................................................................................
4-7
REP 1.0.11 Scanner Assembly .......................................................................................
4-8
REP 1.0.13 DADF Front Cover .......................................................................................
4-8
REP 1.0.15 Duplex Automatic Document Feeder...........................................................
4-9
REP 1.0.19 Duplex Automatic Document Feeder Hinges...............................................
4-10
REP 1.0.20 Rear Cover ..................................................................................................
4-10
REP 1.0.21 Right Side Cover..........................................................................................
4-11
REP 1.0.28 Document Cover..........................................................................................
4-11
REP 1.0.29 Document Cover Hinges..............................................................................
4-12
REP 2.0.1 Ink Loader Assembly .....................................................................................
4-12
REP 2.0.2 Printhead Assembly .......................................................................................
4-14
REP 2.0.3 Drum Assembly .............................................................................................
4-19
REP 2.0.4 Y-Axis Belt .....................................................................................................
4-23
REP 2.0.5 Printhead Wiper Blade and Wiper Belt ..........................................................
4-24
REP 2.0.7 Purge Pressure Pump ...................................................................................
4-25
REP 2.0.8 Left and Right Printhead Restraints...............................................................
4-25
REP 2.0.10 Transfix Camshaft........................................................................................
4-28
REP 2.0.11 Drum Maintenance Camshaft ......................................................................
4-29
REP 2.0.12 Stripper Carriage Assembly .........................................................................
4-30
REP 2.0.13 Transfix Roller..............................................................................................
4-31
REP 2.0.14 Y-Axis Spring ...............................................................................................
4-32
REP 2.0.15 Transfix Load Module ..................................................................................
4-32
REP 2.0.16 Drum Maintenance Pivot Plate ....................................................................
4-35
REP 2.0.17 Preheater and Deskew Assembly................................................................
4-36
REP 2.0.21 X-Axis Bias Spring .......................................................................................
4-37
REP 2.0.22 Preheater Lift Solenoid ................................................................................
4-38
REP 3.0.1 Inner Simplex Guide ......................................................................................
4-38
REP 3.0.2 Lower Duplex Guide ......................................................................................
4-39
REP 3.0.3 Take Away Roller...........................................................................................
4-39
REP 3.0.4 Duplex Roller .................................................................................................
4-40
REP 3.0.5 Upper Duplex Guide and Solenoid ................................................................
4-40
REP 3.0.6 Outer Duplex Guide .......................................................................................
4-41
REP 3.0.7 Exit Module ....................................................................................................
4-42
REP 3.0.14 System Stabilizer .........................................................................................
4-43
REP 3.0.18 Pick and Retard Rollers ...............................................................................
4-44
REP 4.0.3 Scanner Power Supply Fan ...........................................................................
4-45
REP 4.0.4 Head Maintenance Clutch .............................................................................
4-45
REP 4.0.5 X-Axis Motor ..................................................................................................
4-46
REP 4.0.6 Drum Fan .......................................................................................................
4-46
REP 4.0.7 Process Drive ................................................................................................
4-47
REP 4.0.8 Exit Roller Motor ............................................................................................
4-48
REP 4.0.9 Exit Elevator Motor ........................................................................................
4-48
REP 4.0.10 Tray 2 Lift Motor Gear..................................................................................
4-49
REP 4.0.11 Y-Axis Motor Assembly................................................................................
4-49
REP 4.0.12 Tray 1 Pick Solenoid ....................................................................................
4-51
REP 4.0.13 Tray 2 Lift Motor...........................................................................................
4-51
REP 4.0.14 Media Drive Assembly .................................................................................
4-52
REP 4.0.15 Electronics Module Cooling Fan ..................................................................
4-54
REP 4.0.16 Head Tilt Gear..............................................................................................
4-54
REP 4.0.18 Fax Speaker.................................................................................................
4-56
REP 4.0.20 Head Tilt Solenoid........................................................................................
4-57
REP 5.0.1 Exit Module Control Board .............................................................................
4-58
REP 5.0.2 Scanner Power Supply ..................................................................................
4-58
REP 5.0.4 Wave Amplifier...............................................................................................
4-59
REP 5.0.5 Electronics Module.........................................................................................
4-59
REP 5.0.7 Hard Drive......................................................................................................
4-60
REP 5.0.8 RAM ...............................................................................................................
4-61
REP 5.0.9 NVRAM ..........................................................................................................
4-61
REP 5.0.13 I/O Board......................................................................................................
4-62
REP 5.0.19 Drum Heater Relay Board............................................................................
4-62
REP 5.0.24 Back Frame..................................................................................................
4-63
REP 5.0.25 Flash Disk ....................................................................................................
4-63
REP 5.0.26 FDI Board.....................................................................................................
4-64
REP 6.0.1 Scanner Detect Sensor..................................................................................
4-64
REP 6.0.2 Front Door and Exit Door Interlock Switches .................................................
4-65
REP 6.0.4 Drum Temperature Sensor ............................................................................
4-66
REP 6.0.6 Waste Tray Detect Sensor.............................................................................
4-66
REP 6.0.7 Paper Size Switch..........................................................................................
4-67
REP 6.0.8 No Paper Sensor ...........................................................................................
4-68
REP 6.0.9 Paper Height Sensor......................................................................................
4-68
REP 6.0.11 Output Tray Full Sensor...............................................................................
4-69
ADJ 1.15.1 DADF to Scanner Calibration .......................................................................
4-70
ADJ 2.2.1 Printhead Parking ...........................................................................................
4-71
ADJ 2.5.1 Wiper Blade Alignment ...................................................................................
4-73
ADJ 4.7.1 Process Drive Alignment ................................................................................
4-74
ADJ 4.13.1 Head Tilt Gear and Printhead Homing .........................................................
4-74
Summary of Contents for PHASER 8560MFP
Page 1: ...701P01133 October 2006 Phaser 8560MFP Multifunction Product Service Documentation...
Page 4: ...10 2006 iv Phaser 8510 8560MFP Multifunction Product Initial Issue Introduction...
Page 22: ...10 2006 1 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Service Call Procedures...
Page 28: ...10 2006 2 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Error Messages and Codes...
Page 84: ...10 2006 3 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Image Quality...
Page 116: ...10 2006 4 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Repairs and Adjustments...
Page 194: ...10 2006 5 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Parts List...
Page 204: ...10 2006 6 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Diagnostics...
Page 256: ...10 2006 7 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Wiring Data...
Page 274: ...10 2006 8 2 Phaser 8510 8560MFP Multifunction Product Initial Issue Theory of Operation...