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TranStar EL-550, Service Manual

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Table of Contents

TranStar® PC-100/PC-200/PC-300/PC-350/PC-400/PC-450/

Page xi

PC-500/PC-550/TR-500/SG-500/OB-450/OB-550/EL-550
Series Stretcher Service Manual (man115re)

Optional Push Handles Function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 30

Manual Head Section Articulation Function  . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 31

Manual Thigh Section Articulation Function . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 31

CPR Release Function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 31

Final Actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 32

Reduced Braking Ability  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 33

Loss of the Steering Plus™ Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 35

Loss of Corner Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 36

Stretcher Will Not Go Into the Neutral Position. . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 38

Reduced Pedal Pumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 40

Stretcher Will Not Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 42

Siderail Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 44

Procedural/Fixed Height/Trauma/OB/GYN Stretcher Back Panel 
Does Not Raise/Lower Correctly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 47

Procedural Stretcher Thigh Panel Will Not Raise/Lower. . . . . . . . . . . . . . . . . . .  2 - 48

OB/GYN Stretcher Foot Supports Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 49

OB/GYN Foot Section Does Not Release Correctly  . . . . . . . . . . . . . . . . . . . . . .  2 - 51

Push Handle Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 52

Electric Stretcher Back Panel Does Not Raise/Lower Electrically  . . . . . . . . . . .  2 - 53

Electric Stretcher Thigh Panel Does Not Raise/Lower Electrically . . . . . . . . . . .  2 - 54

Manual Back Articulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 55

Manual Thigh Articulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 56

Trauma Stretcher Foot Section Malfunction  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 57

Trauma Stretcher Cassette Lift Handle Malfunction  . . . . . . . . . . . . . . . . . . . . . .  2 - 58

Surgical Brake/Steer Pedal Malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 59

Surgical Stretcher Back Section—Release Handle/Gas Spring Malfunction. . . .  2 - 60

Surgical Stretcher Articulating Headrest—Push Handle Release/Gas 
Spring Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2 - 61

Chapter 3: Theory of Operation

Schematics/Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3 - 3

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3 - 6

Summary of Contents for EL-550

Page 1: ...C 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher From Hill Rom Product No K8000 K8005 K8010 K8020 K8030 K8040 K8050 For Parts Or Technical Assistance man115re USA 1 800 445 3720 Canada 1 800 267 2337 International Contact your distributor ...

Page 2: ......

Page 3: ...5re TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL550 Series Stretcher Service Manual Revisions man115re Revision Letter Pages Affected Date Original Issue March 1996 Preliminary Revision A All December 1996 A All February 1997 B All August 1997 C All May 1998 D All October 1998 E All August 2002 ...

Page 4: ...y not be disclosed to third parties without the prior written consent of Hill Rom Sixth Edition First Printing 1996 Printed in the USA Allen is a trademark of Industrial Fasteners Inc Celcon is a registered trademark of Hoechst Celanese Corporation Comfortline is a registered trademark of Hill Rom Services Inc Hill Rom is a registered trademark of Hill Rom Services Inc Loctite is a registered trad...

Page 5: ...nt the information contained in this manual The only product warranty intended by Hill Rom is the express written warranty accompanying the bill of sale to the original purchaser Hill Rom makes no other warranty express or implied and in particular makes no warranty of merchantability or fitness for a particular purpose Additional copies of this manual can be obtained from Hill Rom To order additi...

Page 6: ...Revisions Page iv TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 7: ...ies 1 8 Typographical Conventions 1 9 Introduction 1 10 Operating Precautions 1 10 Stretcher Positions 1 10 Specifications 1 17 Physical Description 1 17 Procedural Trauma Fixed Height OB GYN Stretcher Back Section Inclination 1 19 Surgical Stretcher Back Section Inclination 1 19 Electric Stretcher Back Section Inclination 1 19 Procedural Surgical Stretcher Thigh Section Inclination 1 19 Electric ...

Page 8: ...etcher Headboard 1 22 Mattress Sleep Surface 1 23 Procedural Fixed Height Electric Trauma Stretcher IV Pole Accommodation 1 23 Surgical Stretcher IV Pole Accommodation 1 23 OB GYN Stretcher IV Pole Accommodation 1 23 Surgical Stretcher Head Section Cushions 1 23 Mattress Configuration 1 23 Electrical Description Electric Stretcher 1 24 Regulations Standards and Codes 1 24 Procedural Stretcher 1 24...

Page 9: ... 28 Lowering the Back Section Using the Patient Controls 1 29 Electric Stretcher Manual Back Articulation 1 29 Raising the Back Section Using the Manual Crank Handle 1 29 Lowering the Back Section Using the Manual Crank Handle 1 29 Surgical Stretcher Back Articulation with PACU Extenders in Position Extenders Around the Head Section 1 30 PACU Extender Position Raising the Back Section 1 30 PACU Ex...

Page 10: ...elenburg Reverse Trendelenburg Operation 1 33 Trendelenburg 1 33 Reverse Trendelenburg 1 34 Quick Trendelenburg 1 34 Leveling The Sleep Surface 1 34 Central Brake and Steer 1 34 Steer 1 34 Brake 1 34 Electric Stretcher CPR Release 1 35 Power Cord Storage 1 35 Trauma Stretcher Cassette Lift Mechanism Handle 1 35 Activating 1 35 Storing 1 35 Trauma Stretcher Restraint 1 36 Restraining the Patient s ...

Page 11: ...am Light 1 40 Operating 1 40 Storing 1 40 Safety Tips 1 41 Warning and Caution Labels 1 49 Chapter 2 Troubleshooting Procedures Getting Started 2 5 Initial Actions 2 5 Procedural Stretcher Function Checks 2 6 Brake Steer Function 2 6 Hilow Function 2 7 Trendelenburg Reverse Trendelenburg Function 2 9 Siderail Function 2 10 Back Section Function 2 10 Thigh Section Function 2 10 Optional Push Handle...

Page 12: ...on 2 16 Hilow Function 2 17 Trendelenburg Reverse Trendelenburg Function 2 19 Siderail Function 2 19 Back Section Function 2 19 Headrest Function 2 20 Thigh Section Function 2 20 OB GYN Stretcher Function Checks 2 20 Brake Steer Function 2 20 Hilow Function 2 21 Trendelenburg Reverse Trendelenburg Function 2 23 Siderail Function 2 24 Back Section Function 2 24 Foot Support Function 2 24 Foot Secti...

Page 13: ... Back Panel Does Not Raise Lower Correctly 2 47 Procedural Stretcher Thigh Panel Will Not Raise Lower 2 48 OB GYN Stretcher Foot Supports Malfunction 2 49 OB GYN Foot Section Does Not Release Correctly 2 51 Push Handle Malfunction 2 52 Electric Stretcher Back Panel Does Not Raise Lower Electrically 2 53 Electric Stretcher Thigh Panel Does Not Raise Lower Electrically 2 54 Manual Back Articulation ...

Page 14: ... GYN Stretcher Siderail 4 7 Removal 4 7 Replacement 4 8 Switching the PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher 4 10 Electric Stretcher Siderail 4 12 Removal 4 12 Replacement 4 14 PC 100 PC 200 Procedural Stretcher Siderail Latch 4 17 Removal 4 17 Replacement 4 18 PC 100 PC 200 Procedural Stretcher Siderail Tube 4 19 Removal 4 19 Replacem...

Page 15: ...28 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube 4 29 Removal 4 29 Replacement 4 31 Electric Stretcher Patient Control Switch 4 33 Removal 4 33 Replacement 4 34 Electric Stretcher Nurse Control Switch 4 35 Removal 4 35 Replacement 4 36 Electric Stretcher Control Board 4 37 Removal 4 37 Replacement 4 40 Electric Stretcher Potentiometer 4 42 Removal 4 42 Replacement 4 44 Adj...

Page 16: ... 57 PC 300 PC 550 Procedural Surgical Stretcher Knee Screw Assembly 4 59 Removal 4 59 Replacement 4 60 Electric Stretcher Knee Drive Assembly 4 61 Removal 4 61 Replacement 4 62 Electric Stretcher Head Drive Assembly 4 64 Removal 4 64 Replacement 4 66 Electric Stretcher CPR Release Cable Assembly 4 68 Removal 4 68 Replacement 4 70 Adjustment 4 71 Procedural Electric Trauma Surgical OB GYN Stretcher...

Page 17: ...ort Gas Spring 4 87 Removal 4 87 Replacement 4 89 PC 100 PC 200 Procedural Stretcher Caster 4 91 Removal 4 91 Replacement 4 93 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster 4 95 Removal 4 95 Replacement 4 97 Caster Brake 4 99 Adjustment 4 99 Hydraulic Cylinder 4 100 Removal 4 100 Replacement 4 101 Adjustment 4 103 Side Pedals 4 103 Foot End Pedals 4 104 Ste...

Page 18: ...tchers With Side Pedals 5 30 Pedals Stretchers With Side and Foot End Pedals 5 34 Pedals Stretchers With Foot End Pedals 5 38 Steering Plus Steering System Old Style 5 42 Steering Plus Steering System New Style 5 46 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly 5 48 PC 300 PC 550 Procedural Stretcher Upper Frame Assembly 5 52 PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly ...

Page 19: ...ol Board Assembly 120V AC and 230V AC 5 106 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly5 110 Surgical Stretcher Siderail Assembly 5 114 Electric Stretcher Siderail Assembly 5 118 OB GYN Stretcher Siderail Assembly 5 122 PC 100 PC 200 Procedural Stretcher IV Pole Module 5 126 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module ...

Page 20: ...N Stretcher Telescoping Calf Support P35745AT 5 168 Mattresses 5 170 Chapter 6 General Procedures Cleaning and Care 6 3 Caring For The Wood Components 6 3 General Cleaning 6 4 Steam Cleaning 6 4 Spray Washing Not Applicable to Electric Stretcher 6 4 Cleaning Hard to Clean Spots 6 4 Disinfecting 6 5 Mattress Draping OB GYN Stretcher 6 5 Component Handling Electric Stretcher 6 6 P C Board 6 6 Lubric...

Page 21: ...ootboard as a Stretcher Extender 7 11 Installation 7 11 Removal 7 11 Convertible Footboard 7 12 Installing as a Footboard 7 12 Installing as a Transport Shelf Charting Area 7 12 Storing 7 13 Installing as a Foot Extender 7 13 Removal 7 13 IV Transporter 7 14 Installation 7 14 Oxygen Tank Holder 7 17 Installation 7 17 Liquid Oxygen Tank Holder 7 18 Installation 7 18 Push Handles 7 19 Installation 7...

Page 22: ...lder P279AT New Style 7 29 Installation 7 29 Removal 7 31 Adjustment 7 31 Cleaning 7 31 Lateral Cassette Holder 7 32 Installation 7 32 Ankle Stirrups 7 33 Installation 7 33 PACU Extender 7 35 Installing the PACU Extender 7 35 Using the PACU Extender as an Armboard 7 36 Returning the PACU Extender from the Armboard Position to Extender 7 36 Superior Wrist Rest 7 37 Installation 7 37 Removal 7 38 Te...

Page 23: ...7 46 Telescoping Calf Supports P35745AT 7 47 Installation 7 47 Adjustment 7 48 Storage 7 48 Cleaning 7 49 Integrated Fiber Optic Exam Light P7915AT 7 50 Factory Installation 7 50 Complete Non Factory Installed Installation 7 52 Cleaning 7 56 Headboard Assembly P4120CT 7 57 Installation 7 57 Removal 7 57 Steering Plus Steering System Field Upgrade 98V235 7 58 Field Upgrade Factory Installed Install...

Page 24: ...Table of Contents Page xxii TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re ...

Page 25: ...Chapter 5 Parts List 1 8 Chapter 6 General Procedures 1 8 Chapter 7 Accessories 1 8 Typographical Conventions 1 9 Introduction 1 10 Operating Precautions 1 10 Stretcher Positions 1 10 Specifications 1 17 Physical Description 1 17 Procedural Trauma Fixed Height OB GYN Stretcher Back Section Inclination 1 19 Surgical Stretcher Back Section Inclination 1 19 Electric Stretcher Back Section Inclination...

Page 26: ...eer Pedal 1 21 Steering 1 21 Brake 1 22 Trendelenburg Reverse Trendelenburg 1 22 Siderails 1 22 Bumpers 1 22 OB GYN Stretcher Headboard 1 23 Mattress Sleep Surface 1 23 Procedural Fixed Height Electric Trauma Stretcher IV Pole Accommodation 1 23 Surgical Stretcher IV Pole Accommodation 1 23 OB GYN Stretcher IV Pole Accommodation 1 23 Surgical Stretcher Head Section Cushions 1 23 Mattress Configura...

Page 27: ...ntrols 1 28 Raising the Back Section Using the Nurse Controls 1 29 Lowering the Back Section Using the Nurse Controls 1 29 Electric Stretcher Manual Back Articulation 1 29 Raising the Back Section Using the Manual Crank Handle 1 29 Lowering the Back Section Using the Manual Crank Handle 1 29 Surgical Stretcher Back Articulation with PACU Extenders in Position Extenders Around the Head Section 1 30...

Page 28: ... Crank Handle 1 32 Surgical Stretcher Articulating Head Section Positioning 1 32 Manual Foot 1 33 Hilow Operation 1 33 Trendelenburg Reverse Trendelenburg Operation 1 33 Trendelenburg 1 33 Reverse Trendelenburg 1 34 Quick Trendelenburg 1 34 Leveling The Sleep Surface 1 34 Central Brake and Steer 1 34 Steer 1 34 Brake 1 34 Electric Stretcher CPR Release 1 35 Power Cord Storage 1 35 Trauma Stretcher...

Page 29: ...nward 1 37 Telescoping Outward or Inward 1 37 OB GYN Stretcher Placenta Basin 1 38 Removing the Placenta Basin 1 38 Replacing the Placenta Basin 1 38 OB GYN Stretcher Gliding Litter 1 38 Exam Position 1 39 Procedural Position 1 39 OB GYN Stretcher Store Away Foot Section 1 39 Storing 1 39 Replacing 1 40 OB GYN Stretcher Integrated Fiber Optic Exam Light 1 40 Operating 1 40 Storing 1 40 Safety Tips...

Page 30: ...Chapter 1 Introduction Page 1 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 31: ...uld result in severe injury to people and serious damage to equipment Organization This manual contains seven chapters Chapter 1 Introduction Chapter 1 provides a brief description of this service manual and a product overview Chapter 2 Troubleshooting Procedures Chapter 2 contains repair analysis procedures Use these procedures to gather information identify the maintenance need and verify the ef...

Page 32: ...ordering procedure and illustrated parts lists Chapter 6 General Procedures Chapter 6 describes cleaning preventive maintenance and other general procedures Chapter 7 Accessories Chapter 7 provides a list of additional products which can be used in conjunction with the TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher with installa...

Page 33: ...rt special information or important instruction clarification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution Symbol A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning could result in patient or user injury A CAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage...

Page 34: ...user manuals Stretcher Positions The TranStar PC 100 PC 200 has only a pneumatic assisted back section The TranStar PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretchers have four sections back seat thigh and foot see figure 1 5 on page 1 10 On some of the TranStar Series Stretchers the thigh section is an option The TranStar Surgical Stretcher has an addit...

Page 35: ...C 400 PC 450 Page 1 11 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 1 Figure 1 6 Hilow Positions High position Low position Foot end Head end Head end Foot end m115_021 NOTE This figure does not apply to the fixed height stretcher ...

Page 36: ...00 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 1 7 Trendelenburg Reverse Trendelenburg Positions Trendelenburg position Reverse Trendelenburg position Head end Foot end Head end Foot end m115_022 NOTE This figure does not apply to the fixed height stretcher ...

Page 37: ...Page 1 13 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 1 Figure 1 8 Back and Thigh Section Articulation Back articulation position Foot end Head end Thigh articulation position Head end Foot end m115_023 m115_024 NOTE Procedural stretcher shown ...

Page 38: ... PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 1 9 Electric Stretcher Back Section Thigh Section Articulation Back articulation position Head end Foot end m115a076 m115_024 Thigh articulation position Head end Foot end ...

Page 39: ...duction TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 15 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 1 Figure 1 10 Fixed Height Back Section Foot Section Positions m115b102 ...

Page 40: ...ion Page 1 16 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 1 11 Surgical Stretcher Articulating Head Section Articulation m115c170 ...

Page 41: ...derails up standard wide electric OB GYN 32 813 mm 36 914 mm 35 5 902 mm Upper frame width siderails stored standard wide electric OB GYN 26 5 673 mm 30 25 768 4 mm 31 787 mm Overall siderail length standard OB GYN 47 1194 mm 37 940 mm Siderail height above sleep surface standard OB GYN 14 356 mm 13 330 mm Mattress size standard wide electric surgical OB GYN 26 x 75 660 mm x 1905 mm 30 x 75 762 mm...

Page 42: ...trauma 32 813 mm 35 889 mm 34 864 mm 38 965 mm 38 5 978 mm Caster size standard surgical 8 203 mm 6 152 mm Floor to base clearance 3 5 89 mm Floor to hydraulic cylinder clearance 2 51 mm Base shroud width 28 711 mm Maximum Trendelenburg Reverse Trendelenburg 18 Maximum back incline 90 Maximum thigh section incline procedural electric surgical 25 Maximum foot section incline trauma 90 Maximum foot ...

Page 43: ... either PACU extender The back section can be elevated from 0 to 90 Electric Stretcher Back Section Inclination The electric stretcher can be raised or lowered electronically or mechanically The stretcher is equipped with electronic control panels located on each siderail and the foot end of the stretcher The attendant can raise or lower the back section by pressing the appropriate switch The side...

Page 44: ...ntly The attendant can do this by depressing the thumb push lever on either side of the head section Then manually position the head section upwards or downwards tilt forward or backwards Surgical Stretcher Surgical Rail The stretcher is equipped with a surgical rail located at either side of the back section This rail is used to attach accessories to the stretcher such as PACU extenders armboards...

Page 45: ...retcher Surgical Stretcher Surgical Brake Steer Pedal This stretcher is equipped with a unique brake steer pedal at the head end of the stretcher It can rotate off the floor providing more room for the caregiver and equipment If the brake steer pedal was rotated and engaged down toward the patient s left side it would be in the brake position If it were rotated and engaged toward the patient s rig...

Page 46: ...ted at the foot end only The OB GYN stretcher is equipped with three quarter length siderails and the siderail opening is located at the foot end only The siderails retract and store within the confines of the stretcher and can be moved from the stored position to the upright position in one motion The siderails should always be in a full upright position and latched when a patient is unattended W...

Page 47: ...e IV poles and one location for a permanently installed IV pole The permanent IV pole is installed at the patient left corner of the foot end of the stretcher The permanent IV pole stores across the foot end of the stretcher when not in use OB GYN Stretcher IV Pole Accommodation There are two locations to install portable IV poles and one location for a permanently installed IV pole The permanent ...

Page 48: ...ural Stretcher is certified to the applicable requirements of IEC 601 1 EN60601 1 and IEC 601 2 38 The CSA classification for the TranStar Procedural Stretcher is per CSA C22 2 No 601 1 M90 and IEC 601 2 38 The UL classification for the TranStar Procedural Stretcher is per UL 2601 1 and IEC 601 2 38 Electric Stretcher The TranStar Electric Stretcher is certified to the applicable requirements of I...

Page 49: ... 2601 1 and IEC 601 2 38 Surgical Stretcher There is no VDE CSA UL classification certification for the TranStar Surgical Stretcher OB GYN Stretcher There is no VDE CSA UL classification certification for the TranStar OB GYN Stretcher Model Identification Table 1 2 Model Identification Model Number Description K8000 TranStar Procedural Stretcher K8005 TranStar PC 100 PC 200 Procedural Stretcher K8...

Page 50: ...ks into position To ensure that the siderail is fully locked attempt to push it down Raising the Siderail PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Grasp the top of the siderail and pull it out from under the sleep surface Pull the siderail up until it locks into position To ensure that it is fully locked attempt to push the siderail down Lowering the Siderail PC...

Page 51: ...e Back Section Squeeze the back release handle located under the back section of the stretcher Lift up on the back section When the desired position is reached release the handle Lowering the Back Section Squeeze the back release handle located under the back section of the stretcher Push down on the back section When the desired position is reached release the handle Electric Stretcher Back Artic...

Page 52: ...e Controls On the nurse control put the head ON OFF switch in the ON position Push the head UP DOWN switch to the DOWN position Release the head UP DOWN switch when the desired position is reached The head section will lock in place Patient Controls The patient controls are located on both siderails and allow the patient to raise and lower the head and knee sections Figure 1 13 Patient Controls Ra...

Page 53: ...iculation The back section can be manually articulated by turning the left crank handle located at the foot end of the stretcher Raising the Back Section Using the Manual Crank Handle Pull the left crank handle from its stored position and lock it into the cranking position Turn the handle clockwise until the desired position is reached Store the crank handle after use by rotating it in toward the...

Page 54: ...the handle PACU Extender Position Lowering the Back Section Squeeze the release handle located at the end of either PACU extender Push down on the back section When the desired position is reached release the handle Surgical Stretcher Back Articulation with PACU Extenders in the Armboard Position or When Removed from the Stretcher WARNING With little or no weight on it the back section could rise ...

Page 55: ...nd stationary Raising or Lowering the Thigh Section Locate the thigh crank handle at the foot section of the stretcher Pull the crank handle out from its stored position and lock it into the cranking position Turn the handle clockwise to raise or counterclockwise to lower the thigh section Turn the handle until the desired position is reached Store the handle after use by rotating it in toward the...

Page 56: ...Thigh Section Using the Manual Crank Handle Pull the right crank handle from its stored position and lock it into the cranking position Turn the crank handle clockwise until the desired position is reached Store the crank handle after use by rotating it in toward the head end of the stretcher Lowering the Thigh Section Using the Manual Crank Handle Pull the right crank handle from its stored posit...

Page 57: ...r and the PC 500 and PC 550 procedural stretchers have foot end controls NOTE The fixed height stretcher does not have hilow capability To raise the stretcher press the foot pedal designated by an UP arrow and pump it until the desired height is reached To lower the stretcher press the foot pedal designated by a DOWN arrow until the desired height is reached To lower the stretcher from the foot en...

Page 58: ...her corner steer and Steering Plus Steering System Brake and steer pedals are located at the ends of the stretcher All four casters are the same when the stretcher package has the Steering Plus Steering System If the stretcher does not have Steering Plus Steering System the patient s left foot end caster locks to provide steering capability For best results ensure that the steer caster is in a tra...

Page 59: ...tretcher Trauma Stretcher Cassette Lift Mechanism Handle The Trauma Stretcher Cassette Lift Handle is located on either side of the stretcher Each handle is independent of the other When activated it raises the cassette support surface up to a position that places the x ray cassette against the bottom surface of the radiolucent sleep surface Activating Place an x ray cassette on the cassette suppo...

Page 60: ...ail the bumper is secure against the restraint hooks Restraining the Patient s Wrist Locate the cut out in the foot panel on either side of the stretcher Secure the wrist to the foot deck weldment Restraining the Patient s Ankle Locate the ankle restraint label on the upper frame weldment Secure the ankle to the area specified by the label OB GYN Stretcher Patient Grip Handle The patient grip hand...

Page 61: ... and outward in multiple positions Telescoping Upward or Downward Grasp the end section of the foot support To raise the foot support depress the push lever located underneath the contoured heel section of the foot support and lift up on the foot support until the desired position is reached Then release the push lever To lower the foot support depress the push lever located underneath the contour...

Page 62: ... straight into its secured position by hooking the back edge under the foot section shroud Ensure that the placenta basin is stable by pressing downward OB GYN Stretcher Gliding Litter The gliding litter allows the attendant to position the patient by grasping the foot supports and gliding the carriage forward and backward to the desired exam or procedural position without scooting the patient NOT...

Page 63: ...th release levers and push the litter toward the head end of the stretcher Ensure that the litter is locked into the procedural position OB GYN Stretcher Store Away Foot Section The foot section can be manually stored underneath the litter by squeezing the release handle and sliding the foot section underneath the litter WARNING Ensure that the store away foot section is securely latched after bei...

Page 64: ... Operating Plug the unit into an appropriate power source Turn the unit on The on off switch for the integrated fiber optic exam light is located on the power box under the head section of the stretcher Position the light head Rotate the light head to change the focus on the light Drape the light for sterility WARNING Do not touch the illuminator box lamp immediately after use Allow a minimum of 3...

Page 65: ...stretcher for support when getting on or off the stretcher and injuries could result if the brakes are not set Use the steer mode only when patient transport is necessary WARNING Leave the siderails fully up and locked when the patient is unattended and when patient transport is necessary When raising the siderails ensure that you hear the click that signals the up and locked condition Give the si...

Page 66: ...t tightening will allow the calf supports to slip and lose their original position Tighten the knob thoroughly Failure to do so could result in personal injury and equipment damage WARNING Insufficient tightening will allow the calf support cradles to slip and lose their original position Tighten the knob thoroughly Failure to do so could result in personal injury and equipment damage WARNING The ...

Page 67: ...at has a slower descent rate but the replacement procedure is the same Be sure to use the correct hydraulic cylinder Failure to do so could result in personal injury WARNING Before you put the convertible footboard into the transport shelf position remove the chart holder from the convertible footboard Failure to do so could result in personal injury WARNING Use two people for this procedure Failu...

Page 68: ... platform Failure to do so could result in personal injury WARNING Ensure that the store away foot section is securely latched after removal for cleaning after being stored underneath the litter and before the stretcher is occupied Failure to do so could result in personal injury WARNING Ensure that the channel area is clear of all personnel and obstructions before gliding the patient platform Fai...

Page 69: ... injury could occur CAUTION Ensure that the siderail is supported on both ends Damage to the siderail bracket could occur if one end drops while the other end is positioned in the siderail bracket CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The upper pivot bracket is made of plastic Damage to the bracket could occur CAUTION The lower pivot bolt has self tapping threads En...

Page 70: ...uld occur CAUTION Use care when removing the cable attachment screws Keep the CPR release cable assembly together to aid in the installation Failure to do so could result in equipment damage CAUTION Leave the cylinder rod hold down assembly in place until the hydraulic cylinder is secured to the frame assembly Failure to do so could result in equipment damage CAUTION Do not rotate the gas spring r...

Page 71: ...heavy duty grease removers or solvents such as toluene xylene and acetone Equipment damage could occur CAUTION Do not use silicone based lubricants Equipment damage could occur CAUTION Ensure that the bottom edge of the adhesive shroud is not lower than the bottom edge of the upper frame fixed weldment Failure to do so could result in equipment damage CAUTION Remove the integrated fiber optic exam...

Page 72: ... For shipping and storage place the removed P C board in an antistatic protective bag Failure to do so could result in component damage SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage SHOCK HAZARD Do not expose the unit to excessive moisture which would allow liquid to pool Personal injury or equipment damage could occur ...

Page 73: ...ar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 1 49 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 1 Warning and Caution Labels Figure 1 14 Warning and Caution Labels m115b142 m115b141 m115a064 m115c169 m115a075 ...

Page 74: ...rning and Caution Labels Chapter 1 Introduction Page 1 50 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 75: ...rg Reverse Trendelenburg Function 2 9 Siderail Function 2 10 Back Section Function 2 10 Thigh Section Function 2 10 Optional Push Handle Function 2 10 Fixed Height Stretcher Function Checks 2 10 Brake Steer Function 2 10 Siderail Function 2 11 Back Section Function 2 12 Optional Push Handle Function 2 12 Trauma Stretcher Function Checks 2 12 Brake Steer Function 2 12 Hilow Function 2 13 Trendelenb...

Page 76: ...n Checks 2 21 Brake Steer Function 2 21 Hilow Function 2 22 Trendelenburg Reverse Trendelenburg Function 2 24 Siderail Function 2 24 Back Section Function 2 24 Foot Support Function 2 24 Foot Section Function 2 25 Electric Stretcher Function Checks 2 25 Brake Steer Function 2 25 Hilow Function 2 26 Trendelenburg Reverse Trendelenburg Function 2 28 Siderail Function 2 28 Patient Controls Function 2...

Page 77: ...h Panel Will Not Raise Lower 2 48 OB GYN Stretcher Foot Supports Malfunction 2 49 OB GYN Foot Section Does Not Release Correctly 2 51 Push Handle Malfunction 2 52 Electric Stretcher Back Panel Does Not Raise Lower Electrically 2 53 Electric Stretcher Thigh Panel Does Not Raise Lower Electrically 2 54 Manual Back Articulation 2 55 Manual Thigh Articulation 2 56 Trauma Stretcher Foot Section Malfunc...

Page 78: ...Chapter 2 Troubleshooting Procedures Page 2 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 79: ...iven Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify repair after completing each corrective action replacing or adjusting a part seating a connector etc Perform Final Actions after the Function Checks to verify the repair If troubleshooting procedures do not isolate the problem call Hill Rom Tec...

Page 80: ...Checks on page 2 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Function Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 25 4 Instruct the operators to refer to the procedures in the applicable TranStar Series Stretcher User Manual Perform the Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretch...

Page 81: ...her in the steer position Only the patient left foot end patient right head end for Europe caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No Go to RAP 2 3 8 Put the stretcher in the neutral position The pedal seats in that position and all four casters rotate and roll freely Yes No Go to RAP 2 4 Hilow Function 9 Put a 40 pound weight at the head ...

Page 82: ...es for the PC 100 PC 200 stretcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No Go to RAP 2 5 14 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No...

Page 83: ...tcher to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps 24 for the PC 100 PC 200 stretcher are required to reach the high position Yes No Go to RAP 2 5 20 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 21 Remove the ...

Page 84: ...ck Section Function 25 Raise and lower the back panel The back panel moves evenly without binding Yes No Go to RAP 2 8 Thigh Section Function 26 Crank the knee Gatch The knee Gatch rises and lowers evenly without binding Yes No Go to RAP 2 9 Optional Push Handle Function 27 Raise the push handles The push handles lock into position Yes No Go to RAP 2 12 28 Lift up on the push handle release latch ...

Page 85: ... corner steer option go to step 7 5 Steering Plus Steering System only Put the stretcher in the steer position The fifth wheel drops into position Yes No Go to RAP 2 2 6 Go to step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient s left foot end caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No Go to RAP 2...

Page 86: ...RAP 2 12 12 Lift up on the push handle release latch The push handles drop into the stored position Yes No Go to RAP 2 12 13 Go to Final Actions on page 2 32 Trauma Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 5 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not ...

Page 87: ...al seats in that position and all four casters rotate and roll freely Yes No Go to RAP 2 4 Hilow Function 9 Put a 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 10 Press the right side release p...

Page 88: ...he right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 16 Press the right side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 17 Press the left side pump pedal 28 times to raise the stretcher t...

Page 89: ...r to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No Go to RAP 2 6 23 Press any pump pedal 28 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No Go to RAP 2 6 Siderail Function 24 Raise and lower the siderails The siderails raise and lower without binding e...

Page 90: ...handle release latch The push handles drop into the stored position Yes No Go to RAP 2 12 30 Go to Final Actions on page 2 32 Surgical Stretcher Function Checks Brake Steer Function 1 Initial Actions have been performed Yes No Go to Initial Actions on page 2 5 2 Put the stretcher in the brake position The brake pedal seats in that position and all four casters do not roll or rotate Yes No Go to RA...

Page 91: ...llel to the side of the bed and all other casters spin freely Yes No Go to RAP 2 3 9 Put the stretcher in the neutral position The foot end pedal seats in that position and all four casters rotate and roll freely Yes No Go to RAP 2 4 Hilow Function 10 Put a 40 pound weight at the head end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stre...

Page 92: ...usly and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 16 Move the 40 pound weight to the foot end of the stretcher Press the right side pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 17 Press the right side release ...

Page 93: ...ndelenburg Function 23 Press any pump pedal 28 times to raise the stretcher to the high position Press the Trendelenburg pedal The head end of the stretcher lowers smoothly Yes No Go to RAP 2 6 24 Press any pump pedal 28 times to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers smoothly Yes No Go to RAP 2 6 Siderail Function 25 Rai...

Page 94: ...tenders must be used to raise or lower the back section Yes No Go to RAP 2 20 Headrest Function 28 Raise and lower the articulating headrest section as well as rotate in both directions forward backward up down by engaging and disengaging the thumb push lever located on either side of the headrest section The articulating headrest moves freely with no evidence of binding along both axis The gas sp...

Page 95: ...ering System option only Put the stretcher in the steer position The fifth wheel drops into position Yes No Go to RAP 2 2 6 Go to step 8 7 Corner steer stretchers only Put the stretcher in the steer position Only the patient s left foot end patient s right head end for Europe caster locks into a position parallel to the side of the bed and all other casters spin freely Yes No Go to RAP 2 3 8 Put t...

Page 96: ...ends of the stretcher lower evenly Yes No Go to RAP 2 6 13 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 14 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the s...

Page 97: ...times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 20 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 21 Remove the 40 pound weight and continue to ste...

Page 98: ... as well as rotate in both directions forward backward up down by engaging and disengaging the release lever and the thumb push lever located underneath the foot supports The foot support moves freely with no evidence of binding along both axis The gas spring releases and locks throughout its full range of motion and disengages completely returning to its original position with no evidence of bind...

Page 99: ...brake pads for wear All brake pads are serviceable Yes No Go to RAP 2 1 4 If the stretcher has the Steering Plus Steering System option go to step 5 If the stretcher has the corner steer option go to step 7 5 Steering Plus Steering System option only Put the stretcher in the steer position The fifth wheel drops into position Yes No Go to RAP 2 2 6 Go to step 8 7 Corner steer stretchers only Put th...

Page 100: ...position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 12 Press the left side release pedal and lower the stretcher The head and foot ends of the stretcher lower evenly Yes No Go to RAP 2 6 13 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full...

Page 101: ...er evenly Yes No Go to RAP 2 6 19 Press the foot end pump pedal 28 times to raise the stretcher to the high position The stretcher rises evenly and no more than 28 full pumps are required to reach the high position Yes No Go to RAP 2 5 20 Press the foot end Trendelenburg and Reverse Trendelenburg pedals simultaneously and lower the stretcher The head and foot ends of the stretcher lower evenly Yes...

Page 102: ...er siderails and the latch locks into position Yes No Go to RAP 2 7 Patient Controls Function 25 Raise the siderails and lock into position Push the head up arrow on the patient control switch located on the siderail see figure 2 1 on page 2 28 The back section rises smoothly without binding Yes No Go to RAP 2 13 26 Release the head up arrow The back section locks in place Yes No Go to RAP 2 13 Fi...

Page 103: ...nee down arrow on the patient control switch The knee section lowers smoothly without binding Yes No Go to RAP 2 14 32 Release the knee down arrow The knee section locks in place Yes No Go to RAP 2 14 Nurse Controls Function NOTE When the nurse control switches are in the OFF position the patient controls located on the siderails are disabled for patient safety see figure 2 2 on page 2 30 33 On th...

Page 104: ...ion Push the head UP DOWN switch to the DOWN position The head section lowers smoothly without binding Yes No Go to RAP 2 13 Figure 2 2 Nurse Control Switch 36 Release the head UP DOWN switch when the desired position is reached The head section locks in place Yes No Go to RAP 2 13 Optional Push Handles Function 37 Raise the push handles The push handles lock into position Yes No Go to RAP 2 12 38...

Page 105: ...clockwise The back section lowers smoothly without binding Yes No Go to RAP 2 15 Manual Thigh Section Articulation Function 42 Pull the right crank handle located at the foot end of the stretcher out and lock into the cranking position The handle locks into position Yes No Go to RAP 2 16 43 Pull the right handle out from the stretcher until it stops and turn the handle clockwise The knee section r...

Page 106: ...C 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Final Actions 1 Complete the required preventive maintenance procedures See Preventive Maintenance Schedule on page 6 9 2 Ensure all wireforms and components are in place and secure 3 Complete all required administration tasks ...

Page 107: ...If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 3 3 When each brake steer pedal is activated each hex rod C rotates 45 in either direction from neutral Yes No Check the brake steer link B at the head and foot ends of the stretcher for proper orientation Adjust the brake steer link B orientation if necessary and tighten the brake steer link screw A If this sol...

Page 108: ...herwise continue to step 10 10 All four caster brake shoes are properly adjusted Yes No Adjust the caster brake shoes refer to procedure 4 31 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 11 11 All four casters lock in the brake position and do not rotate or swivel Yes No Replace the defective caster s refer to procedure 4 29 or refer to procedure 4 30 If t...

Page 109: ...tinue to step 3 3 The pivot arms or pivot brackets are bent Yes No Go to step 6 4 Remove the Steering Plus Steering System assembly and replace any damaged or inoperative parts refer to procedure 4 33 or refer to procedure 4 34 This solves the problem Yes No Go to step 6 5 Go to Final Actions on page 2 32 6 The fifth wheel is worn Yes No Go to step 9 7 Replace the fifth wheel refer to procedure 4 ...

Page 110: ...Yes No Go to step 3 2 The corner steer caster locks into position Yes No Replace the caster refer to procedure 4 29 or refer to procedure 4 30 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 3 3 The stretcher is a PC 100 PC 200 Series Procedural stretcher Yes No Go to step 6 4 Tighten the brake steer link screw A see figure 2 3 on page 2 36 This solves the pr...

Page 111: ...0 8 in lb 4 6 0 9 N m see figure 2 4 on page 2 37 This solves the problem Yes No Go to step 8 Figure 2 4 Rocker Arm Setscrew 7 Go to Final Actions on page 2 32 8 Another part of the stretcher interferes with the steering linkages Yes No Call Hill Rom Technical Support at 800 445 3720 9 Take appropriate actions to eliminate the interference This solves the problem Yes No Call Hill Rom Technical Sup...

Page 112: ...ge 2 32 5 When each brake steer pedal is activated each hex rod C rotates 45 in either direction from neutral see figure 2 3 on page 2 36 Yes No Check the brake steer link B at the head and foot ends of the stretcher for proper orientation Adjust the brake steer link B orientation if necessary and tighten the brake steer link screw A If this solves the problem go to Final Actions on page 2 32 Othe...

Page 113: ...n If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 13 13 Remove the hex rod C from the caster s D refer to procedure 4 29 or refer to procedure 4 30 Block the stretcher with a piece of 8 x 2 x 4 lumber Put the 8 x 2 x 4 at each corner of the lower frame in turn and rotate the caster A ratchet noise is heard when the caster is rotated Yes No Go to step 16 14 Re...

Page 114: ...tretcher rises to the high position Yes No Ensure that the pump linkage shoulder bolt A and nut B are in place and check the nut torque of 40 8 in lb 4 6 0 9 N m see figure 2 5 on page 2 40 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 5 Pump Linkage Shoulder Bolt Location 2 Another part of the stretcher interferes with the pump pedal weldments Y...

Page 115: ...100 PC 200 stretcher to raise the stretcher to the high position Both the head and foot ends of the stretcher raise evenly Yes No If the head end does not rise replace the hydraulic cylinder at the head end of the stretcher If the foot end does not rise replace the hydraulic cylinder at the foot end of the stretcher refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 3...

Page 116: ...e plate D fully depresses the release pin B on the hydraulic cylinder A see figure 2 6 on page 2 42 Figure 2 6 Release Mechanism Location Yes No Adjust the release mechanism refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 2 The wireforms C are bent or missing see figure 2 6 on page 2 42 Yes No Go to step 1 3 Replace the bent or missi...

Page 117: ...place the hydraulic cylinder at the head end of the stretcher refer to procedure 4 32 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 6 6 Press the pump pedal 28 times 24 times for the PC 100 PC 200 stretcher to raise the stretcher to the high position Press the Reverse Trendelenburg pedal The foot end of the stretcher lowers Yes No Replace the hydraulic cyli...

Page 118: ... No Go to step 3 2 Go to step 6 3 The force required to swing the siderail out from the stored position is excessive or too easy Yes No Go to step 6 4 Adjust the torque on the four swing arm pivot bolts A until the desired force is obtained see figure 2 7 on page 2 44 This solves the problem Yes No Go to step 6 Figure 2 7 Swing Arm Pivot Bolts 5 Go to Final Actions on page 2 32 6 Raise the siderai...

Page 119: ...ivot bolts B to 140 10 in lb 15 8 1 1 N m see figure 2 8 on page 2 45 This solves the problem Yes No Go to step 9 Figure 2 8 Siderail Pivot Bolts 8 Go to Final Actions on page 2 32 9 Raise the siderail The siderail latch C falls into the locked position see figure 2 9 on page 2 46 Yes No Replace the latch refer to procedure 4 4 or refer to procedure 4 6 If this solves the problem go to Final Actio...

Page 120: ...0 EL 550 Series Stretcher Service Manual man115re Figure 2 9 Siderail Latch 10 Another part of the stretcher interferes with the siderail Yes No Call Hill Rom Technical Support at 800 445 3720 11 Take appropriate actions to eliminate the interference This solves the problem Yes No Call Hill Rom Technical Support at 800 445 3720 12 Go to Final Actions on page 2 32 ...

Page 121: ...The headed pins A solid rivets B push nuts C and retaining rings D are in place see figure 2 10 on page 2 47 Yes No Replace any missing hardware If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 10 Back Panel 2 When the release handle is activated the back panel rises without assistance Yes No Replace the defective back panel gas spring refer to proc...

Page 122: ... 48 Yes No Attach the crank handle refer to procedure 4 19 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 11 Knee Screw Assembly 2 Another part of the stretcher interferes with the knee screw assembly Yes No Go to step 5 3 Take appropriate actions to eliminate the interference This solves the problem Yes No Go to step 5 4 Go to Final Actions on pa...

Page 123: ...d correctly 1 Shoulder bolts A locknuts B and gas spring spacer C are in place see figure 2 12 on page 2 49 Yes No Replace any missing hardware If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 2 Figure 2 12 Foot Supports 2 When the release handle is activated the foot support D rises without assistance Yes No Replace the defective foot support gas spring refer...

Page 124: ...defective foot support gas spring refer to procedure 4 28 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 445 3720 5 The foot support rotates outward and inward when the release handle at the end of the foot support is activated Yes No Replace the defective foot support Mechlok 1 device refer to procedure 4 27 If this solves the problem ...

Page 125: ...o Go to step 4 3 Go to Final Actions on page 2 32 4 The stretcher is in the standard position non examination Yes No Slide the patient platform into the standard position If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 5 5 Check for proper operation of the release handle and cable function All mechanisms are working properly Yes No Adjust the foot section rel...

Page 126: ...minate the interference This solves the problem Yes No Go to step 4 3 Go to Final Actions on page 2 32 4 The push handle falls into position when the release handle is activated Yes No Replace the push handle latch refer to procedure 7 10 If this solves the problem go to Final Actions on page 2 32 Otherwise continue to step 5 5 The push handle locks into position Yes No Replace the push handles re...

Page 127: ...rnal power supply and the power cord is not damaged Yes No Go to Initial Actions on page 2 5 3 On the nurse control the head ON OFF switch is in the ON position and the LEDs are lit see figure 2 2 on page 2 30 Yes No Go to step 6 4 Push the head up or down arrow on the patient control switch on both sides see figure 2 1 on page 2 28 The head drive operates in both directions for both sides Yes No ...

Page 128: ... 2 On the nurse control the head ON OFF switch is in the ON position and the LEDs are lit see figure 2 2 on page 2 30 Yes No Go to step 5 3 Push the head up or down arrow on the patient control switch on both sides see figure 2 1 on page 2 28 The knee drive operates in both directions for both sides Yes No Check the previous steps Go to step 5 4 Go to Final Actions on page 2 32 5 The plugs in the ...

Page 129: ...ism Yes No Attach the crank handle and go to Final Actions on page 2 32 2 Turning the crank handle elevates the thigh section Yes No Another part of the stretcher interferes with the back screw assembly Eliminate the interference and go to Final Actions on page 2 32 3 Releasing the crank handle allows the back section to remain firmly in place Yes No Replace the back screw assembly If this solves ...

Page 130: ...ttach the crank handle and go to Final Actions on page 2 32 2 Turning the crank handle elevates the thigh section Yes No Another part of the stretcher interferes with the knee screw assembly Eliminate the interference and go to Final Actions on page 2 32 3 Releasing the crank handle allows the thigh section to remain firmly in place Yes No Replace the knee screw assembly refer to procedure 4 19 If...

Page 131: ...Trauma Stretcher Foot Section Malfunction 1 The foot section is attached to the upper frame weldment pivot brackets Yes No Attach the foot section 2 The foot section is obstructed Yes No Go to step 4 3 Remove the obstruction from the foot section or the upper frame cassette support surface If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 800 ...

Page 132: ... spring are properly attached Yes No Make sure the round vinyl cap is attached to the open end of the spring Orient the spring so the open end that attaches to the cable link is facing the base of the stretcher 2 The cassette lift mechanism is obstructed Yes No Go to step 4 3 Remove the obstruction from the cassette lift mechanism or the upper frame cassette support surface If this solves the prob...

Page 133: ...e the surgical brake steer pedal at the head end toward the steer position do not force it The pedal at the head end rotates freely without disengaging the stretcher out of the brake position providing access for the caregiver or equipment Yes No Make sure the headed pin is oriented correctly and the retaining ring is fully seated see figure 5 5 on page 5 20 item 37 and 39 If this solves the probl...

Page 134: ...be used to raise or lower the back section 1 The gas spring releases and locks every 10 15 degrees throughout its full range of motion and the release handle engages and disengages approximately half way through its full travel returning to its original position with no evidence of binding Yes No Adjust the surgical back section gas spring refer to procedure 4 17 If this solves the problem go to F...

Page 135: ...gas spring refer to procedure 4 18 If this solves the problem go to Final Actions on page 2 32 2 When the push handle release is activated the articulating headrest is able to be moved without any evidence of binding Yes No Replace the articulating headrest gas spring refer to procedure 4 18 If this solves the problem go to Final Actions on page 2 32 Otherwise call Hill Rom Technical Support at 80...

Page 136: ...drest Push Handle Release Gas Spring Malfunction Chapter 2 Troubleshooting Procedures Page 2 62 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 137: ... 550 Series Stretcher Service Manual man115re 3 Chapter 3 Theory of Operation Chapter Contents Schematics Wiring Diagrams 3 3 Theory of Operation 3 6 Control Board 3 6 Power Supply 3 6 Input Circuit 3 7 Logic 3 7 Comparator Circuit 3 7 LED Outputs 3 8 Relay Outputs 3 8 Potentiometer Calibration Board 3 8 ...

Page 138: ...Chapter 3 Theory of Operation Page 3 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 139: ... 200 PC 300 PC 350 PC 400 PC 450 Page 3 3 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 3 Schematics Wiring Diagrams Figure 3 1 Control Board Schematic Wiring Diagram P N 49603 Refer to the fold out FO 3 1 at the rear of this manual ...

Page 140: ... 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 3 2 Electric Stretcher Wiring Diagram 120V 230V P N 60389 Refer to the fold out FO 3 2 at the rear of this manual ...

Page 141: ...ry of Operation TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 3 5 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 3 Figure 3 3 Electric Stretcher Potentiometer Calibration P C Board m115c084 ...

Page 142: ...onal injury can occur Resistors R37 R39 and R40 are used to configure the primary coils of the transformer T1 for series or parallel connection R37 and R40 provide parallel connection for a 120V AC input Only R39 provides series connection for a 230V AC input The transformer full load rated output as configured for this supply is 15V rms at 670mA rms The PTC overcurrent protection device R38 prote...

Page 143: ... at any point where there is a slow rising input signal This ensures clean logic levels and sharp transitions for the remainder of the logic circuit U7 provides sufficient drive current for the relays K1 K6 Comparator Circuit The potentiometer position sensor rotates counterclockwise as the back section of the stretcher articulates up clockwise as the back section articulates down The resistance o...

Page 144: ...e AC supply voltage to release the brake on the back section motor When the head function up or down button or switch is released the relay opens and back section motion is impeded The spark quenchers SQ1 SQ4 protect the relay contacts from excessive damage as a result of arcing when opening and closing Potentiometer Calibration Board The potentiometer calibration board tunes the output voltage of...

Page 145: ...er Siderail 4 7 Removal 4 7 Replacement 4 8 Switching the Procedural Fixed Height Trauma Stretcher Siderail to the Opposite Side of the Stretcher 4 10 Electric Stretcher Siderail 4 12 Removal 4 12 Replacement 4 14 PC 100 PC 200 Procedural Stretcher Siderail Latch 4 17 Removal 4 17 Replacement 4 18 PC 100 PC 200 Procedural Stretcher Siderail Tube 4 19 Removal 4 19 Replacement 4 20 Procedural Fixed ...

Page 146: ...r Stop Common Tube 4 26 Removal 4 26 Replacement 4 26 OB GYN Stretcher Patient Grip Handle 4 27 Removal 4 27 Replacement 4 28 Electric Stretcher Left Right Siderail Cable Assembly and Upright Tube 4 29 Removal 4 29 Replacement 4 31 Electric Stretcher Patient Control Switch 4 33 Removal 4 33 Replacement 4 34 Electric Stretcher Nurse Control Switch 4 35 Removal 4 35 Replacement 4 36 Electric Stretch...

Page 147: ...Removal 4 53 Replacement 4 54 Adjustment 4 54 Surgical Stretcher Articulating Headrest Gas Spring 4 56 Removal 4 56 Replacement 4 57 Adjustment 4 57 Procedural Surgical Stretcher Knee Screw Assembly 4 59 Removal 4 59 Replacement 4 60 Electric Stretcher Knee Drive Assembly 4 61 Removal 4 61 Replacement 4 62 Electric Stretcher Head Drive Assembly 4 64 Removal 4 64 Replacement 4 66 Electric Stretcher...

Page 148: ...tch Shroud 4 82 Removal 4 82 Replacement 4 83 OB GYN Stretcher Foot Support Mechlok Device 4 84 Removal 4 84 Replacement 4 86 OB GYN Stretcher Foot Support Gas Spring 4 87 Removal 4 87 Replacement 4 89 PC 100 PC 200 Procedural Stretcher Caster 4 91 Removal 4 91 Replacement 4 93 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster 4 95 Removal 4 95 Replacement 4 97 Caster Brake ...

Page 149: ...0 PC 450 Page 4 5 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Steering Plus Steering System Assembly Old Style 4 105 Removal 4 105 Replacement 4 106 Adjustment 4 106 Steering Plus Steering System Assembly New Style 4 108 Removal 4 108 Replacement 4 109 ...

Page 150: ... maintenance procedure perform the Procedural Stretcher Function Checks on page 2 6 Fixed Height Stretcher Function Checks on page 2 10 Trauma Stretcher Function Checks on page 2 12 Surgical Stretcher Function Checks on page 2 16 OB GYN Stretcher Function Checks on page 2 20 or Electric Stretcher Function Checks on page 2 25 to ensure proper operation of the TranStar PC 100 PC 200 PC 300 PC 350 PC...

Page 151: ... PC 550 Procedural Fixed Height Trauma Surgical OB GYN Stretcher Siderail Tools required Ratchet socket open end wrench Torque wrench 0 250 in lb Removal 1 Lower the siderail 2 Using the open end wrench the ratchet and the socket remove the two swing pivot nuts C and washers E from the swing pivot bolts A that secure the siderail to the swing arms D see figure 4 1 on page 4 7 or see figure 4 2 on ...

Page 152: ...oth ends Damage to the siderail bracket can occur if one end drops and the other end is positioned in the siderail bracket 3 Support the siderail and remove the swing pivot bolts A 4 Remove the siderail from the swing arms D 5 Remove the four Oilite 1 bushings B from the swing arms D Replacement 1 Install the two Oilite bushings B on each swing arm D 2 Align the siderail swing arm bracket with the...

Page 153: ...g pivot bolt A 5 Using the torque wrench torque the nuts C to 40 6 in lb 4 5 0 7 N m CAUTION Ensure that the force required to move the siderails of an OB GYN Stretcher from the stored position is not great enough to give the impression that the carriage when moved into the exam position is at full travel when the cattle catchers contact the siderail swing arms Failure to do so could result in equ...

Page 154: ...n the electric stretcher Equipment damage can occur The gap at the head or foot end of the siderail can be switched to the opposite end of the stretcher by switching the siderails to the opposite side of the stretcher 1 Remove both siderails from the stretcher refer to procedure 4 1 2 Switch the transfer stop tube A and the common tube B to allow for proper operation of the transfer stop see figur...

Page 155: ...pposite Side of the Stretcher Chapter 4 Removal Replacement and Adjustment Procedures TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 11 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Figure 4 3 Siderail Tube Identification A B m115_011 ...

Page 156: ...of this type SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Remove the snap wire cover J from the bottom rail F see figure 4 4 on page 4 13 3 Record the wiring orientation at the bottom of the siderail This will aid in the installation 4 Lower the head and knee sections to the f...

Page 157: ... head bit remove the two screws S and lockwashers R that secure the electrical box cover 10 Using the open end wrench loosen the strain relief nut Q at the electric box that secures the siderail cable assembly 11 Remove the left siderail wiring assembly connector A from P2 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 12 Remove the right siderail wiring assemb...

Page 158: ...washers D from the swing pivot bolts A that secure the siderail to the swing arms C see figure 4 4 on page 4 13 CAUTION Ensure that the siderail is supported on both ends Damage to the siderail bracket can occur if one end drops and the other end is positioned in the siderail bracket 15 Support the siderail and remove the swing pivot bolts A 16 Remove the siderail F from the swing arms C 17 Remove...

Page 159: ...ely install the cable adjusting nut I see figure 4 4 on page 4 13 Make sure the cable and ball are properly seated in the CPR handle weldment 8 Using the 5 16 Allen wrench install the shoulder bolt H that secures the CPR handle weldment 9 Adjust the cable adjusting nut I on the threaded stud such that the handle on the CPR handle weldment just touches the plastic CPR handle when the CPR latch is f...

Page 160: ...sing the ratchet and the T25 Torx head bit install the two screws P and cable clamps N along the upper frame assembly 16 Install the wire ties M that secure the siderail cable assembly K and the CPR cable L along the upper frame assembly 17 Install the snap wire cover J see figure 4 4 on page 4 13 18 Cycle the siderail from the stored to the up position several times Plug the stretcher into an app...

Page 161: ... the bottom rail end caps A from the bent bottom rail extension B 2 Remove the side rail trim strip C from the bent bottom rail extension B 3 Using the ratchet and the T30 Torx head bit remove and discard the latch shoulder bolt D that secures the latch E to the end tube F see figure 4 6 on page 4 17 Figure 4 6 PC 100 PC 200 Procedural Stretcher Siderail Latch 4 Using the ratchet and the T30 Torx ...

Page 162: ...t by hand 3 Using the ratchet and the T30 Torx head bit carefully tighten the new lower pivot bolt G to secure the latch E to the siderail 4 Using the torque wrench torque the lower pivot bolt G to 140 10 in lb 15 8 1 1 N m CAUTION The latch shoulder bolt has self tapping threads Ensure that you use a new latch shoulder bolt for the installation procedure and hand start it Failure to do so could r...

Page 163: ...h 0 250 in lb Drill 3 16 drill bit Hammer 1 8 pin punch Removal 1 Remove the bottom rail end caps A from the bent bottom rail extension B see figure 4 7 on page 4 19 Figure 4 7 PC 100 PC 200 Procedural Stretcher Siderail Tube 2 Remove the siderail trim strip C from the bent bottom rail extension B 3 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt D the two wave washers J th...

Page 164: ...H 2 Align the roller guide I the lower pivot block H the two wave washers J and the siderail tube G with the bolt holes in the bent bottom rail extension B and the upper frame CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 3 Using the r...

Page 165: ... Ratchet T30 Torx 1 head bit Torque wrench 0 250 in lb Removal 1 Using the ratchet and the T30 Torx head bit remove the latch shoulder bolt D that secures the latch plate F to the end tube E see figure 4 8 on page 4 21 Figure 4 8 Siderail Latch 2 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt C roller guide B latch bushing A and latch plate F from the rail assembly Discard...

Page 166: ...n damage to the bolt hole threads 2 Using the ratchet and the T30 Torx head bit carefully install a new lower pivot bolt C to secure the latch plate F to the siderail 3 Using the torque wrench torque the lower pivot bolt C to 140 10 in lb 15 8 1 1 N m CAUTION The latch shoulder bolt has self tapping threads Ensure that you use a new latch shoulder bolt for the installation procedure and hand start...

Page 167: ...mer 1 8 pin punch The TranStar PC 300 PC 550 Procedural Fixed Height Trauma and Surgical Stretcher siderails have three types of siderail tubes one end tube G one transfer stop tube O and three common tubes N The Surgical Stretcher bottom rail is straight at the foot end The OB GYN Stretcher siderail has only two common tubes N The Electric Stretcher siderail replaces one common tube with an uprig...

Page 168: ...ube Chapter 4 Removal Replacement and Adjustment Procedures Page 4 24 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 4 10 OB GYN Stretcher Siderail Tubes Figure 4 11 Electric Stretcher Siderail Tubes ...

Page 169: ...siderail assembly Replacement 1 Align the roller guide D the lower pivot block E the two wave washers F and the end tube G with the bolt holes in the bottom rail CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation procedure and hand start it Failure to do so could result in damage to the bolt hole threads 2 Using the ratchet and the...

Page 170: ...ve the rivets see figure 4 9 on page 4 23 2 Using the ratchet and the T30 Torx head bit remove the lower pivot bolt J that secures the common tube N to the bottom rail 3 Remove the common tube N roller guide K lower pivot block L and the two wave washers I from the siderail assembly Replacement 1 Align the roller guide K the lower pivot block L the two wave washers I and the tube with the bolt hol...

Page 171: ...ndle Tools required Ratchet T30 Torx 1 head bit Torque wrench 0 250 in lb Drill 3 16 drill bit Hammer 1 8 pin punch Removal 1 Complete end tube removal step 1 and step 2 of procedure 4 7 2 To ensure easy access to the patient grip handle slightly angle the end tube A toward the foot end of the bed see figure 4 12 on page 4 27 3 Remove the damaged patient grip handle B from the end tube A Figure 4 ...

Page 172: ...B 450 OB 550 EL 550 Series Stretcher Service Manual man115re Replacement 1 Install the replacement patient grip handle B by gently sliding it onto the end tube A NOTE You may have to rotate the patient grip handle in opposite directions to ease the installation process 2 Complete end tube replacement step 4 through step 6 of procedure 4 7 3 Ensure all siderail functions operate properly ...

Page 173: ...ox without an electrical connector along the bottom rail All replacement siderail cable assemblies will be of this type SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Remove the snap wire cover J from the bottom rail F see figure 4 4 on page 4 13 3 Record the wiring orientation ...

Page 174: ...ure 4 5 on page 4 14 11 Using a T25 Torx head bit and ratchet remove the two screws N that secure the cover housing O under the patient control switch R Remove the cover housing and disconnect the connector see figure 4 13 on page 4 31 12 Remove the screw M and washer P holding the cable clamp Q around the cable assembly L CAUTION Do not use a screwdriver to remove the top rail ratchet rivet The u...

Page 175: ...plastic upper pivot B on the top of the upright tube D see figure 4 13 on page 4 31 NOTE Make sure the wiring is in the proper orientation as recorded in step 3 above 2 Align the roller guide I the two wave washers H and the upright tube D with the bolt holes in the bottom rail CAUTION The lower pivot bolt has self tapping threads Ensure that you use a new lower pivot bolt for the installation pro...

Page 176: ... cover housing O to the patient control switch R 10 Pull the siderail cable assembly K and connector through the strain relief nut Q see figure 4 5 on page 4 14 11 Connect the left siderail wiring assembly connector A to P2 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 12 Connect the right siderail wiring assembly connector F to P3 on the control board H 13 Us...

Page 177: ...Ratchet Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Using a T25 Torx head bit and ratchet remove the two screws D that secure the cover housing C under the patient control unit A see figure 4 14 on page 4 33 3 Remove the cover housing C and disconnect the patient cont...

Page 178: ...personal injury and equipment damage 1 Clean any adhesive left on the patient control unit A 2 Remove the adhesive backing off of the new patient control switch NOTE Position the patient control switch so the picture of the head is at the head end of the stretcher 3 Insert the wiring of the new patient control switch B through the patient control unit A and press the switch into position 4 Connect...

Page 179: ...t Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Using the ratchet and the T25 Torx head bit remove the two screws B and cable clamp A that secure the nurse control unit D to the frame see figure 4 15 on page 4 35 3 Record the wiring orientation at the defective switch T...

Page 180: ...queeze the inside grips and pop the switch E from the faceplate to remove any defective nurse control switch two types Replacement 1 Press the new switch E into the opening on the faceplate of the nurse control unit D to replace any defective nurse control switch 2 Connect the individual nurse control switch wires C see figure 4 15 on page 4 35 to the new switch as shown see figure 4 16 on page 4 ...

Page 181: ...retcher to gain access to the electric box SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 2 Unplug the stretcher from its power source 3 Using the ratchet and the T25 Torx head bit remove the two screws A see figure 4 17 on page 4 37 and lockwashers E see figure 4 18 on page 4 38 that secure the electric box cover weldment C...

Page 182: ...ng assemblies from inside the electric box 6 Remove the potentiometer cable assembly connector B from P1 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 7 Remove the left siderail wiring assembly connector A from P2 on the control board H 8 Remove the right siderail wiring assembly connector F from P3 on the control board H 9 Remove the nurse control wiring asse...

Page 183: ...C 200 PC 300 PC 350 PC 400 PC 450 Page 4 39 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Figure 4 19 Control Board Wiring Assembly Diagram Bolt on Electric Box Figure 4 20 Control Board Wiring Assembly Diagram Welded on Electric Box Current Version m115b104 m115b120 ...

Page 184: ...e standoffs D see figure 4 17 on page 4 37 or see figure 4 18 on page 4 38 2 Connect the potentiometer cable assembly connector B to P1 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 3 Connect the left siderail wiring assembly connector A to P2 on the control board H 4 Connect the right siderail wiring assembly connector F to P3 on the control board H 5 Connect...

Page 185: ...550 Series Stretcher Service Manual man115re 4 11 Using the ratchet and the T25 Torx head bit install the two screws A see figure 4 17 on page 4 37 and lockwashers E see figure 4 18 on page 4 38 that secure the electric box cover weldment C NOTE On the A version electric stretchers the lockwashers are not installed 12 Plug the stretcher into an appropriate power source and check for proper operati...

Page 186: ...secure the electric box cover weldment C NOTE On the A version electric stretchers the lockwashers are not installed 4 Remove the electric box cover weldment C 5 Remove the potentiometer cable assembly connector B from P1 on the control board H see figure 4 19 on page 4 39 or see figure 4 20 on page 4 39 6 Using the open end wrench remove the nut H that secures the potentiometer cable assembly A t...

Page 187: ...350 PC 400 PC 450 Page 4 43 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Figure 4 21 Electric Stretcher Potentiometer With Bolt on Electric Box Figure 4 22 Electric Stretcher Potentiometer With Welded on Electric Box Current Version m115a106 A B C D E F G H I I A J K L M N m115b136 ...

Page 188: ...otentiometer can back that has the wiring assembly going through and disconnect the potentiometer cable assembly A 16 Remove the potentiometer cable assembly A the potentiometer weldment F and the potentiometer can E from the potentiometer tube G NOTE The potentiometer tube is welded to the upper frame Replacement Perform the removal procedure in reverse order Adjustment 1 Plug the stretcher into ...

Page 189: ...rench loosen the setscrew C from the potentiometer can E see figure 4 21 on page 4 43 or see figure 4 22 on page 4 43 4 Adjust the potentiometer by moving the potentiometer can E If the stretcher is stopping too soon the gap is larger than 12 7 mm Rotate the potentiometer can E clockwise from side view with back panel to the right Rotate the potentiometer can E counterclockwise if the gap is small...

Page 190: ...he two screws A that secure the electric box cover weldment C see figure 4 17 on page 4 37 4 Remove the electric box cover weldment C 5 Using the side cutters cut the wire ties that secure the power cord assembly from inside the electric box 6 Remove the power cord assembly connector G from P5 on the control board H see figure 4 19 on page 4 39 7 Use the 7 16 open end wrench to loosen the strain r...

Page 191: ...ttom of the electric box Figure 4 24 Electric Stretcher Power Cord Assembly 2 Install loosely the strain relief A to secure the power cord assembly B to the electric box 3 Snap the terminals into the power cord assembly connector housing 4 Connect the power cord assembly connector G to P5 on the control board H see figure 4 19 on page 4 39 5 Use the 7 16 open end wrench to secure the strain relief...

Page 192: ... SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 7 Install wire ties to secure the power cord assembly to the other wiring assemblies inside the electric box 8 Place the electric box cover weldment C in place and secure to the frame with the two A see figure 4 17 on page 4 37 9 Plug the stretcher into an appropriate power source and check for proper operation ...

Page 193: ...lt in personal injury 1 Raise the back panel to the 90 position 2 Using the pliers and the screwdriver remove the push nut D from the solid rivet C that secures the release handle to the gas spring G see figure 4 25 on page 4 50 or see figure 4 26 on page 4 50 CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so co...

Page 194: ...t and Adjustment Procedures Page 4 50 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 4 25 Procedural Fixed Height Trauma Stretcher Back Panel Gas Spring Figure 4 26 OB GYN Stretcher Back Panel Gas Spring ...

Page 195: ...d occur 3 Using the retaining ring removal installation tool install the retaining rings A and F into the grooves of the top and bottom headed pins B and E 4 Install the solid rivet C that secures the release handle to the gas spring G 5 Install the push nut D onto the solid rivet C 6 Check the adjustment on the release handle see Adjustment on page 4 51 Adjustment 1 Raise the back panel to approx...

Page 196: ...pment damage 6 Using the retaining removal installation tool remove the retaining ring F and the bottom headed pin E located at the bottom of the gas spring 7 Rotate the gas spring clockwise or counterclockwise to adjust WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 8 Using the retaining removal installation tool install the bottom headed...

Page 197: ...ench Removal WARNING With little or no weight on it the back section could rise quickly Ensure that you fully control the lift of the back section Failure to do so could result in personal injury 1 Using the 17 mm open end wrench loosen the jam nut A located at the top of the gas spring B see figure 4 27 on page 4 53 2 Using the 5 32 Allen wrench and the 7 16 open end wrench remove the lock nut C ...

Page 198: ...out the PACU extenders installed 4 Using the 5 32 Allen wrench and the 7 16 open end wrench tighten the lock nut C and the shoulder bolt D 5 Using the 17 mm open end wrench tighten the jam nut A Adjustment 1 Put the stretcher in the full flat position NOTE The gas spring is to be adjusted so that when the release handle is engaged approximately half way through its full travel the gas spring relea...

Page 199: ...gas spring B see figure 4 27 on page 4 53 4 Using the 5 32 Allen wrench and the 7 16 open end wrench remove the lock nut C and the shoulder bolt D located at the bottom of the gas spring B 5 Rotate the gas spring B clockwise or counterclockwise in half turn increments to adjust 6 Loosely install the shoulder bolt D 7 Check the operation of the release handle again and repeat the adjustment procedu...

Page 200: ...ls required open end wrench Retaining ring removal installation tool Removal 1 Using the open end wrench loosen the jam nut A that secures the gas spring B see figure on page 4 57 Figure 4 28 Surgical Stretcher Articulating Headrest Gas Spring CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equ...

Page 201: ...m open end wrench tighten the jam nut A Adjustment 1 Engage the push handle release to actuate the articulating headrest Adjust the gas spring so that when the push handle release is engaged the gas spring and the Mechlok 1 device release at the same time CAUTION Do not rotate the gas spring rod with a clamping device Damage to the rod can occur 2 If adjustment is necessary use the open end wrench...

Page 202: ...es Stretcher Service Manual man115re WARNING Do not use a retaining ring that is overextended Personal injury could occur 5 Ensure that the retaining ring is not overextended 6 Using the retaining ring removal installation tool install the retaining ring C 7 Check the operation of the articulating headrest gas spring again and repeat the adjustment procedure again if necessary 8 Using the open end...

Page 203: ...in punch Torque wrench 0 250 in lb Retaining ring removal installation tool Lithium base grease P N SA3351 Removal 1 Crank the knee Gatch assembly to the horizontal position see figure 4 29 on page 4 59 Figure 4 29 PC 300 PC 550 Procedural Surgical Stretcher Knee Screw Assembly 2 Using the hammer and the 3 16 pin punch remove the roll pin A that attaches the crank handle B to the knee screw assemb...

Page 204: ...ment 1 Using lithium grease lightly grease the knee screw assembly G threads 2 Slide the knee screw assembly G through the foot end of the stretcher 3 Install the headed pin E through the knee screw assembly G and the base frame bracket F WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 4 Using the retaining ring removal installation tool in...

Page 205: ...3 16 pin punch Retaining ring removal installation tool Blue Loctite 2 P N SA3618 adhesive Removal SHOCK HAZARD Unplug the unit from its power source Failure to do so could result in personal injury and equipment damage 1 Unplug the stretcher from its power source 2 Using the 3 16 pin punch and hammer remove the roll pin H that secures the crank handle weldment I to the knee drive assembly E see f...

Page 206: ...aining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 8 Using the retaining ring removal installation tool remove the retaining ring D from the actuator mounting pin C 9 Remove the actuator mounting pin C 10 Remove the knee drive assembly E Replacement 1 Install the actuator mounting pin C through the knee drive ass...

Page 207: ...rt the knee drive assembly E and put the crank handle weldment I in the knee drive assembly 8 Align the hole in the crank handle weldment I with the hole in the knee drive assembly E Using the hammer install the roll pin H through the crank handle weldment I and the knee drive assembly E 9 Apply blue Loctite 242 adhesive to the threads of the actuator mounting bolts A 10 Using the ratchet and sock...

Page 208: ...ation the back section down the thigh section up the foot section up and the hilow up 3 Using the ratchet and the T25 Torx head bit remove the two screws I that hold the gearbox cover weldment K to the gearbox see figure 4 31 on page 4 65 4 Using the 3 16 pin punch and hammer remove the roll pin H that secures the head drive assembly O to the gearbox linkage 5 Pull the gearbox shaft out of the hea...

Page 209: ...rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 8 Using the retaining ring removal installation tool remove the retaining ring A from the actuator mounting pin E 9 Support the head drive assembly O and remove the actuator mounting pin E 10 Using the ratchet and T25 Torx head bit remove the ground screw B that secures...

Page 210: ...rting the head drive assembly O use the phillips head screwdriver and remove the four screws D and washers C that secure the head motor housing G 12 Pull the head motor housing G back and disconnect the two electrical connectors P see figure 4 32 on page 4 66 13 Remove the head motor housing G 14 Remove the O ring Q from the head drive assembly O 15 Remove the head drive assembly O see figure 4 31...

Page 211: ...r housing G see figure 4 31 on page 4 65 6 Using the ratchet and the T25 Torx head bit install the ground screw B that secures the ground strap F to the head drive assembly O 7 Support the head drive assembly O and put the gearbox shaft in the head drive assembly 8 Apply blue Loctite 242 adhesive to the threads of the cable attachment screws M and actuator mounting bolts J 9 Using the ratchet and ...

Page 212: ...re cover J from the bottom rail F see figure 4 4 on page 4 13 5 Using the 5 16 Allen wrench remove the shoulder bolt H 6 Using the open end wrench remove the cable adjusting nut I 7 Using the side cutters cut the wire ties that secure the siderail cable assembly K and the CPR cable L see figure 4 5 on page 4 14 to the bottom rail F see figure 4 4 on page 4 13 8 Using the side cutters cut the wire ...

Page 213: ...emoval Replacement and Adjustment Procedures TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 69 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Figure 4 33 Electric Stretcher CPR Release Cable Assembly m115b113 ...

Page 214: ...pin F on the latch weldment L 7 Place the CPR release cable assembly E in position along the upper frame and along the bottom of the siderail Make sure the cable and ball are properly seated in the CPR handle weldment 8 Install loosely the cable adjusting nut I see figure 4 4 on page 4 13 9 Using the 5 16 Allen wrench install the shoulder bolt H that secures the CPR handle weldment 10 Using the T2...

Page 215: ... 71 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Adjustment Using the open end wrench adjust the cable adjusting nut I see figure 4 4 on page 4 13 on the threaded stud such that the handle on the CPR handle weldment just touches the plastic CPR handle when the CPR latch L see figure 4 33 on page 4 69 is fully extended ...

Page 216: ... 26 3 Using the ratchet and the 9 16 socket remove the bolt A lockwasher B and washer D that attach the round crosstube C to the hydraulic cylinder see figure 4 34 on page 4 73 or see figure 4 35 on page 4 73 or see figure 4 36 on page 4 74 NOTE Use a rubber mallet hammer when removing the upper frame from the hydraulic cylinders WARNING Use two people for this procedure Failure to do so could res...

Page 217: ... Procedures TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 4 73 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 Figure 4 34 PC 100 PC 200 Procedural Stretcher Upper Frame Figure 4 35 PC 300 PC 550 Procedural Electric Trauma Surgical Stretcher Upper Frame m115b014 ...

Page 218: ...ice Manual man115re Figure 4 36 OB GYN Stretcher Upper Frame Replacement WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage CAUTION Be careful not to damage the base shroud when you install the upper frame assembly 1 Lift the upper frame and put the round crosstube C of the upper frame onto the hydraulic cylinders Ensure that the frame i...

Page 219: ...C 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 2 Using the ratchet and the 9 16 socket install the washer D lockwasher B and bolt A to secure the upper frame to the hydraulic cylinder 3 Using the torque wrench torque the bolt A to 125 19 in lb 14 1 2 1 N m 4 If the stretcher is an OB GYN Stretcher replace the upper frame catch shroud refer to procedure 4 26 ...

Page 220: ... determine the new height The height of the sleep surface upper frame to floor can be mechanically adjusted from 28 71 cm to 32 81 cm in 1 2 5 cm increments see figure 4 37 on page 4 76 Figure 4 37 Fixed Height Stretcher Adjustment Typical Head and Foot 2 Using the ratchet and the socket remove the four bolts A two plates K and nuts C that secure the upper frame to the head end weldment B see figu...

Page 221: ...Service Manual man115re 4 Figure 4 38 Fixed Height Stretcher Upper Frame Adjustment 1 Using the Allen wrench remove the two screws H from one side of the head column base weldment I and foot column base weldment J see figure 4 39 on page 4 78 2 Pull the four height adjustment pins G from the opposite end that the screws H were removed 3 Raise or lower the upper frame to the height determined in st...

Page 222: ... column base weldments J The pins should protrude from the opposite side of base weldments 5 Using the Allen wrench install the two screws H into the head column base weldment I pins G and foot column base weldment J pins G The screws should be fully seated on the pins Figure 4 39 Fixed Height Stretcher Upper Frame Height Adjustment Replacement 1 Put the upper frame onto the base assembly Ensure t...

Page 223: ...vice Manual man115re 4 2 Using the ratchet and the socket install the four bolts A two plates K and nuts C that secure the upper frame to the head end weldment B 3 Using the ratchet and T25 Torx head bit install the four screws D and two foot end clips E that secure the upper frame to the foot end weldment F 4 Using the torque wrench torque the four nuts C to 65 10 in lb 7 3 1 1 N m 5 Check the st...

Page 224: ...B GYN stretchers remove the upper frame assembly refer to procedure 4 23 For the fixed height stretcher remove the upper frame assembly refer to procedure 4 24 NOTE The shroud is held in place with Velcro 1 strips 2 Remove the base shroud A bellows B and bellows attachment plate C from the lower frame assembly see figure 4 40 on page 4 80 or see figure 4 41 on page 4 81 Figure 4 40 PC 100 PC 200 P...

Page 225: ...urgical and OB GYN Stretcher Base Shroud and Bellows Replacement NOTE The base shroud is held in place with Velcro strips 1 Install the base shroud and bellows Ensure that the base shroud seats firmly into position and makes contact with all Velcro strips 2 For the procedural electric trauma surgical and OB GYN stretchers install the upper frame assembly refer to procedure 4 23 For the fixed heigh...

Page 226: ...G 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 4 26 OB GYN Stretcher Upper Frame Catch Shroud Tools required Rubber mallet hammer Screwdriver Removal 1 Using a screwdriver remove the two screws A securing the foot section rest blocks B to the upper frame fixed weldment C see figure 4 42 on page 4 82 Figure 4 42 Upper Frame Catch Shroud m115d204 A B C Head end D E F ...

Page 227: ...he roll pins D securing the foot section rest blocks B to the upper frame fixed weldment C NOTE The back of the catch shroud is held in place with a Velcro 1 strip F 3 Remove the catch shroud E from the stretcher Replacement NOTE The back of the catch shroud is held in place with a Velcro strip 1 Replace the catch shroud E by reversing the removal procedure 2 Ensure that the catch shroud E seats f...

Page 228: ...emoval installation tool Removal 1 Remove the mattress assembly from the stretcher WARNING Make sure the stretcher is in the full flat position and make sure it is secure Failure to do so could result in personal injury or equipment damage 2 Put the stretcher in the full flat position 3 Remove the foot section from the stretcher 4 Using the screwdriver remove the two screws J that secure the foot ...

Page 229: ...chlok device B see figure 4 44 on page 4 85 Figure 4 44 Foot Support Mechlok Device 7 Using the ratchet and 3 16 hex head bit remove the shoulder bolt C securing the foot support Mechlok device B to the upper frame carriage weldment D 8 Using the ratchet 1 8 hex head bit and adjustable wrench remove the shoulder bolt E and locknut F securing the foot support Mechlok device B to the foot support ba...

Page 230: ...ent and Adjustment Procedures Page 4 86 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Replacement Reverse the removal procedure to install the replacement foot support Mechlok device ...

Page 231: ...ad bit Phillips head screwdriver 5 32 hex head bit Screwdriver Side cutters Removal 1 Remove the mattress assembly from the stretcher WARNING Make sure the stretcher is in the full flat position and make sure it is secure Failure to do so could result in personal injury or equipment damage 2 Put the stretcher in the full flat position 3 Remove the foot section from the stretcher 4 Remove the foot ...

Page 232: ...Using the ratchet and T25 Torx head bit remove the two screws H securing the mattress retainer I to the foot rest weldment E d Remove the mattress retainer I from the foot support assembly e Using the side cutters cut the ratchet fastener J off of the foot support assembly 5 Pull and remove the foot support bellow A back and towards the foot end of the stretcher to expose the foot support gas spri...

Page 233: ...omplete the installation 3 Using the ratchet 5 32 hex head bit and adjustable wrench loosely install the shoulder bolt C and locknut D that secure the foot support gas spring B to the foot support base weldment O 4 Check the operation of the foot support gas spring B and the foot support push release lever by performing the following steps a Check the operation of the foot support push release lev...

Page 234: ...he foot support gas spring B if necessary g When the foot support push release lever is functioning properly install the locknut D located at the bottom of the foot support gas spring B h Using the adjustable wrench tighten the jam nut K 5 Place the foot support bellow A into position 6 Using the ratchet and T25 Torx head bit install the two screws H securing the mattress retainer I to the foot re...

Page 235: ...esive 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber Removal 1 Pull the base shroud free of its Velcro 3 fastenings and secure the base shroud A to the upper frame B see figure 4 47 on page 4 91 Figure 4 47 PC 100 PC 200 Procedural Stretcher Shroud and Upper Frame If patient security straps are available use them to secure the base shroud to the upper frame If the patient security straps are not availab...

Page 236: ... 3 Using the phillips head screwdriver remove the screw C from the brake steer link I see figure 4 48 on page 4 92 Figure 4 48 PC 100 PC 200 Procedural Stretcher Caster Replacement 4 Put the stretcher in the neutral position 5 Using the ratchet and T25 Torx head bit remove the cap plug D the lock head screw E and cap plug retainer F on the pedal assembly H 6 Remove the pedal assembly H 7 Using the...

Page 237: ...ual man115re 4 WARNING Use two people for this procedure Failure to do so could result in personal injury and equipment damage 9 Lift the corner of the stretcher and temporarily block it up with the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber 10 Remove the caster Replacement 1 Align the caster with the color mark K on the base of the stretcher see figure 4 49 on page 4 93 Figure 4 49 PC 100 PC 200 Pr...

Page 238: ...aster screw G to 46 6 in lb 5 2 0 7 N m 5 Using the hammer and the punch tap the hex rod J back into place so that the hole in the hex rod aligns with the screw hole in the brake steer link I 6 Replace the pedal assembly H 7 Using the ratchet and T25 Torx head bit install and tighten the cap plug retainer F the lock head screw E and a new cap plug D 8 Remove the 8 x 2 x 4 203 mm x 51 mm x 102 mm l...

Page 239: ... OB GYN Electric Stretcher Caster Tools required Ratchet Hammer 7 16 socket 5 16 pin punch 13 mm socket 1 8 hex head bit Torque wrench 0 250 in lb Blue Loctite 1 P N SA3618 adhesive 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber surgical stretcher only Removal 1 Pull the base shroud A free of its Velcro 2 fastenings and secure it to the upper frame B see figure 4 50 on page 4 95 Figure 4 50 Base Shroud ...

Page 240: ...e If the patient security straps are not available you can use rope or you can remove the base shroud refer to procedure 4 25 2 Put the stretcher in the steer position 3 Using the ratchet and 1 8 hex head bit remove the setscrew C from the rocker link E see figure 4 51 on page 4 96 Figure 4 51 Caster Replacement 4 Put the stretcher in the neutral position 5 Using the hammer and the 5 16 pin punch ...

Page 241: ...njury and equipment damage 7 Lift the corner of the stretcher and temporarily block it up with the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber Replacement 1 Align the caster with the color mark G on the base of the stretcher see figure 4 52 on page 4 97 Figure 4 52 Caster Brake Orientation 2 Slide the caster into the base of the stretcher see figure 4 51 on page 4 96 3 Using the ratchet and 7 16 sock...

Page 242: ...r and the 5 16 pin punch tap the hex rod F back into place Locate the hex rod F so that each end of the rod is flush with the outer edge of the casters 6 Remove the 8 x 2 x 4 203 mm x 51 mm x 102 mm lumber 7 Put the stretcher in the steer position by pressing down on the green steer pedal 8 Using the ratchet and 1 8 hex head bit install the setscrew C into the rocker link E 9 Using the torque wren...

Page 243: ...3 16 pin punch 0 070 feeler gauge Adjustment 1 Ensure that the brake steer pedal is in the neutral position 2 Using the 3 16 pin punch and hammer gently spin the brake shoe A clockwise to tighten and counterclockwise to loosen see figure 4 53 on page 4 99 3 Adjust the gap between the brake shoe and the wheel to 0 073 0 023 1 85 mm 0 58 mm 4 Using the 0 070 feeler gauge check the gap between the br...

Page 244: ...sing the 5 32 Allen wrench remove the pump linkage shoulder bolt G that secures the linkage to the hydraulic cylinder I see figure 4 54 on page 4 101 4 Using the 7 16 open end wrench the ratchet and the 7 16 socket remove the four locknuts C the four bolts E and the two washers F that secure the hydraulic cylinder I to the side tubes of the lower frame 5 Using the 7 16 open end wrench the ratchet ...

Page 245: ...ight of the lower frame will act as counterweight during the lifting process One person can safely perform this procedure WARNING Ensure that you use the hydraulic cylinder with the correct part number for this product The surgical stretcher uses a hydraulic cylinder that has a slower descent rate but the replacement procedure is the same Be sure to use the correct hydraulic cylinder Failure to do...

Page 246: ...ue the shoulder bolt G to 46 6 in lb 5 2 0 7 N m 7 Remove the cylinder rod hold down assembly from the hydraulic cylinder I 8 Install the base shroud and bellows refer to procedure 4 25 9 Install the upper frame refer to procedure 4 23 10 Check the cylinder release adjustment see Adjustment on page 4 103 11 Raise the stretcher to the high position If more than 28 pumps 24 for the PC 100 PC 200 str...

Page 247: ...depressed slide the plunger I toward the hydraulic cylinder until the cylinder release pin K is fully depressed and the plunger I is flush with the cylinder pump housing N see figure 4 55 on page 4 103 Figure 4 55 Cylinder Release Mechanism 3 Ensure that the plunger I is centered on the cylinder release pin K Using the ratchet and 1 8 hex head bit tighten the screw J that holds the plunger in plac...

Page 248: ...ocks the turnbuckle M in place see figure 4 55 on page 4 103 3 Push the foot end Trendelenburg pedal down until the pedal stop comes in contact with the base frame 4 With the pedal depressed use the 7 16 open end wrench to adjust the turnbuckle M until the cylinder release pin K is fully depressed and the plunger I is flush with the cylinder pump housing N 5 Using the 7 16 open end wrench tighten ...

Page 249: ...required Pliers 6 straight edge 3 8 open end wrench Retaining ring removal installation tool Removal 1 Raise the stretcher to the high position 2 Secure the base shroud to the upper frame to ensure clearance for the fifth wheel assembly removal procedure See PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster on page 4 95 3 Disconnect the spring L from the frame ...

Page 250: ...k C 5 Using the 3 8 open end wrench remove the locknut E from the bolt F that secures the pivot bracket K to the wheel link weldment G 6 Using the retaining ring removal installation tool remove the retaining ring I from the headed pin A that secures the fifth wheel assembly M to the frame 7 Remove the fifth wheel assembly M Replacement WARNING Do not use retaining rings that are overextended Pers...

Page 251: ...stallation tool remove the retaining ring and the headed pin N from the pivot bracket Q 4 Turn the rod end O clockwise or counterclockwise to adjust the linkage alignment Figure 4 57 Center Steer Adjustment WARNING Do not use retaining rings that are overextended Personal injury and equipment damage could occur 5 Using the retaining ring removal installation tool install the headed pin and the ret...

Page 252: ...en 1 wrench 6 straight edge Retaining ring removal installation tool Removal 1 Raise the stretcher to the high position 2 Secure the base shroud to the upper frame to ensure clearance for the fifth wheel assembly removal procedure See PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher Caster on page 4 95 3 Using the pliers disconnect the spring A from the frame see fig...

Page 253: ...nt I CAUTION Do not overextend the retaining rings If the retaining rings are overextended use new ones for the installation Failure to do so could result in equipment damage 6 Using the retaining ring removal installation tool remove the retaining ring J from the headed pin K that secures the fifth wheel assembly L to the stretcher frame 7 Remove the fifth wheel assembly L from the stretcher Repl...

Page 254: ...m Assembly New Style Chapter 4 Removal Replacement and Adjustment Procedures Page 4 110 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 255: ...ixed Height Stretcher Upper Frame Column Weldment and Base Shroud 5 28 Pedals Stretchers With Side Pedals 5 30 Pedals Stretchers With Side and Foot End Pedals 5 34 Pedals Stretchers With Foot End Pedals 5 38 Steering Plus Steering System Old Style 5 42 Steering Plus Steering System New Style 5 46 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly 5 48 PC 300 PC 550 Procedural Stretcher Upper ...

Page 256: ...ox 5 100 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box 5 102 Electric Stretcher Cable Wire Assemblies With Welded on Electric Box 5 104 Electric Stretcher Control Board Assembly 120V AC and 230V AC 5 106 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly5 110 Surgical Stretcher Siderail Assembly 5 114 Electric Stretcher Siderail Assembly 5 118 OB GYN Stre...

Page 257: ...Assembly P279AT New Style 5 152 Trauma Stretcher Lateral Cassette Holder P264 5 154 Surgical Stretcher PACU Extender P261 5 156 Surgical Stretcher Head Positioning Strap P449 5 159 Surgical Stretcher Superior Wrist Rest P262A01 5 160 Surgical Stretcher Temporal Wrist Rest P262A02 5 162 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT 5 164 OB GYN Stretcher Placenta Basin P265 5 166 OB GY...

Page 258: ...Chapter 5 Parts List Page 5 4 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 259: ...n customer identification number product model number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide necessary parts to make repairs If troubleshooting determines the need for on site technical service a qualified service rep...

Page 260: ...Warranty Chapter 5 Parts List Page 5 6 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 261: ...ring Using the parts lists in this manual identify the part number s you require You will find the product number on the model number label B and the serial number label A see figure 5 1 on page 5 7 For the OB GYN stretcher you will find the product number on the model number label C and the serial number label D see figure 5 2 on page 5 8 Figure 5 1 Identification Label Location Upper frame Foot ...

Page 262: ...l Rom Technical Support at 800 445 3720 with the following information Six digit customer account number Purchase order number Product number Serial number Part number s To promptly order parts request part prices and availability or follow up on a service order use the following Hill Rom fax number 812 934 8472 Terms Net 30 days F O B Batesville IN Prepaid shipping charges added to invoice All or...

Page 263: ... 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CENTER DOOR D23 HILL ROM INC COUNTY ROAD 300E BATESVILLE IN 47006 9167 NOTE To eliminate possible delays or incorrect billings do not return any items without a Return Material Authorization RMA number When a return is requested an RMA packet is included with each order This packet includes an RMA number instructions and a shipping...

Page 264: ... the invoice accompanying the parts will show the full selling price only for Hill Rom s internal use Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned Hill Rom will include an RMA packet with the parts products shipment If an RMA number is not available obtain one by phoning Hill Rom Technical Support at ...

Page 265: ...6150 1 Hydraulic cylinder foot 46363 5 Zero transfer stop A 46378 5 Zero transfer stop B 37275 10 Roll pin 4610302 10 Ratchet rivet SA8894 2 Wheel 8 SA1643 1 Head brake steer pedal complete SA1644 1 Foot brake steer pedal complete 16042 2 Screw sims 406761 2 Rocker link 4640501 2 Connecting rod 46191 1 Gas spring 46349 2 Pedal cover pump down 46115 2 Pedal insert pump down 46340 2 Trendelenburg pe...

Page 266: ... List Page 5 12 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 100 PC 200 Procedural Stretcher Base Assembly Figure 5 3 PC 100 PC 200 Procedural Stretcher Base Assembly ...

Page 267: ...edal linkage washer 9 4637501pl 8000 1 Headed pin 1 625 10 64784 8000 2 Grooved pin shear proof 11 46323pl 8000 2 Pump activation link 12 46061 8000 2 Pump linkage washer plastic 13 36957 8000 2 Retaining ring 14 46343pl 8000 2 Trendelenburg offset plunger 15 4648502 8000 2 Setscrew cup point 16 46316 8000 1 Release rod head 17 65231 8000 4 Pedal Trendelenburg and Reverse Trendelenburg 18 4614348 ...

Page 268: ...0 1 Brake steer pedal weldment 39 65298 8000 4 Cap plug retainer brake steer link 40 65297 8000 4 Cap plug brake steer link 41 4388002 8000 4 Screw lock head 42 491420160 8000 4 Button brake steer pedal orange 43 491420258 8000 4 Button brake steer pedal green 44 4630 8000 4 Bushing 45 9001836 8000 12 Screw hex head cap 46 9022927 8000 3 Corner steer caster green 47 46098 8000 4 Caster screw 48 65...

Page 269: ...8000 2 Lock washer 66 9001724H 8000 2 Screw 67 6510701 8000 1 Base shroud hydraulic 68 65312 8000 2 Base label kit 69 65144 8000 1 Hydraulic cylinder head 70 6504702 8000 2 Hydraulic cylinder spacer 71 4609201pl 8000 4 Washer hydraulic cylinder bracket 72 4640101 8000 4 Velcro base 3 x 1 73 16042 8000 2 Screw sims 74 65109 8000 1 Brake steer link head 75 65241 8000 1 Brake steer angle 76 4609501 8...

Page 270: ...5 16 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly Figure 5 4 PC 300 PC 550 Procedural Electric Trauma OB GYN Stretcher Base Assembly ...

Page 271: ...00 2 Trendelenburg return spring 10 46338 8000 4 Split bushing 11 46317 8000 1 Release rod foot 12 17291 8000 6 Push nut 13 48650 8000 3 Grooved pin 14 46094pl 8000 1 Reverse Trendelenburg connection tube welded assembly 15 65144 8000 1 Hydraulic cylinder head 16 46148pl 8000 1 Trendelenburg connection tube welded assembly 17 46316 8000 1 Release rod head 18 46343pl 8000 2 Trendelenburg offset plu...

Page 272: ... 46405 8000 2 Connecting rod 5 37 12434 8000 2 Roll pin 38 46351pl 8000 2 Brake activation assembly 39 46311 8000 1 Base cover 40 46122pl 8000 2 Bellows attachment plate 41 46314 8000 2 Bellows 42 27509 8000 2 Roll pin 43 4605148 8000 1 Base weldment 44 9001724H 8000 2 Screw 45 4540 8000 2 Washer 46 41459 8000 2 Lockwasher 47 11873 8000 2 Roll pin retainer 48 4614101 8000 1 Label product lh blue 4...

Page 273: ...an115re 5 Item Number Part Number Quantity Description 57 4613904 8000 2 Label product head foot green 58 4613905 8000 2 Label product head foot red 59 4613906 8000 2 Label product head foot grey 60 4614001 8000 1 Label product rh blue 61 4614002 8000 1 Label product rh purple 62 4614003 8000 1 Label product rh teal 63 4614004 8000 1 Label product rh green 64 4614005 8000 1 Label product rh red 65...

Page 274: ... 5 Parts List Page 5 20 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher Base Assembly Figure 5 5 Surgical Stretcher Base Assembly ...

Page 275: ... 8000 6 Push nut 13 48650 8000 3 Grooved pin 14 46094pl 8000 1 Reverse Trendelenburg connection tube welded assembly 15 49614 8000 1 Hydraulic cylinder head 16 46148pl 8000 1 Trendelenburg connection tube welded assembly 17 46316 8000 1 Release rod head 18 46343pl 8000 2 Trendelenburg offset plunger 19 46360pl 8000 2 Hex rod 20 9022925 8000 or 9022929 8000 3 3 Brake caster usage 4 with Steering Pl...

Page 276: ... sims 35 406761 8000 2 Rocker arm 36 4640501 8000 2 Connecting rod 37 36957 8000 3 Retaining ring 38 46041 8000 1 Lower pivot block 39 60792 8000 1 Headed pin 40 12434 8000 2 Roll pin 41 61755 8000 1 Pedal adapter 42 128 8000 1 Roll pin 43 46351pl 8000 2 Brake activation assembly 44 49096 8000 1 Brake pedal weldment 45 4631102 8000 1 Base shroud 46 46122pl 8000 2 Bellows attachment plate 47 46314 ...

Page 277: ...t lh grey 66 4613901 8000 2 Label product head foot blue 67 4613902 8000 2 Label product head foot purple 68 4613903 8000 2 Label product head foot teal 69 4613904 8000 2 Label product head foot green 70 4613905 8000 2 Label product head foot red 71 4613906 8000 2 Label product head foot grey 72 4614001 8000 1 Label product rh blue 73 4614002 8000 1 Label product rh purple 74 4614003 8000 1 Label ...

Page 278: ...ts List Page 5 24 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Fixed Height Stretcher Base Assembly Figure 5 6 Fixed Height Stretcher Base Assembly m115b093 ...

Page 279: ...4435 8000 12 Locknut 11 9001836 8000 4 Screw hex head cap 12 9022919 8000 3 Brake caster 13 46098 8000 4 Caster screw 14 SA3618 8000 As required Loctite a blue 242 a Loctite is a registered trademark of Loctite Corporation 15 4640101 8000 4 Velcro b base 3 x 1 b Velcro is a registered trademark of Velcro Industries BV a Dutch corporation 16 9001828 8000 8 Screw hex head cap 17 6021250 8000 1 Colum...

Page 280: ...l man115re Item Number Part Number Quantity Description 30 27509 8000 2 Roll pin 31 406761 8000 2 Rocker arm 32 4634801 8000 1 Brake steer pedal insert head green 33 4634501 8000 1 Brake steer pedal insert head gray 34 46405 8000 2 Connecting rod 5 35 4609201pl 8000 4 Washer hydraulic cylinder bracket 36 SA1643 8000 1 Head brake steer pedal complete 37 SA1644 8000 1 Foot brake steer pedal complete...

Page 281: ...eight Stretcher Base Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 27 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 282: ...28 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud Figure 5 7 Fixed Height Stretcher Upper Frame Column Weldment and Base Shroud m115b094 ...

Page 283: ...Shroud Item Number Part Number Quantity Description 1 4631101 8000 1 Base shroud fixed height 2 34872 8000 4 Slide button 3 43878 8000 4 Screw Torx a button head a Torx is a registered trademark of Textron Inc 4 6020050 8000 2 Support tube brace foot 5 6021450 8000 1 Upper frame column weldment foot 6 4435 8000 4 Locknut 7 6021350 8000 1 Upper frame column weldment head 8 9001828 8000 4 Screw hex ...

Page 284: ...5 Parts List Page 5 30 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Pedals Stretchers With Side Pedals Figure 5 8 Pedals Stretchers With Side Pedals ...

Page 285: ...1 Roll pin 10 43059 8000 3 Retaining ring 11 17291 8000 1 Push nut 12 3972301 8000 4 Pedal sleeve 13 4645248 8000 1 Reverse Trendelenburg pedal welded assembly 14 46340 8000 2 Release pedal rh 15 46353 8000 1 Reverse Trendelenburg pedal insert rh 16 46341 8000 1 Trendelenburg pedal insert rh 17 46337 8000 2 Release pedal lh 18 4614448 8000 1 Trendelenburg pedal welded assembly rh 19 46115 8000 4 U...

Page 286: ...dal welded assembly lh 37 4645148 8000 1 Reverse Trendelenburg pedal welded assembly lh 38 48653 8000 2 Bumper 39 3815601 8000 2 Hole plug 0 578 white 40 SA1644 8000 1 Foot brake steer pedal complete 41 22297 8000 1 Screw 42 864 8000 2 Washer 43 11247 8000 1 Nut 44 3815602 8000 2 Hole plug 0 718 white 45 11247 8000 1 Nut 46 864 8000 1 Washer 47 39839 8000 2 Roll pin 48 46346 8000 1 Brake steer ped...

Page 287: ... Stretchers With Side Pedals Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 33 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 288: ...s List Page 5 34 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Pedals Stretchers With Side and Foot End Pedals Figure 5 9 Pedals Stretchers With Side and Foot End Pedals ...

Page 289: ...2 Headed pin 1 625 9 48650 8000 2 Grooved pin 10 17291 8000 4 Push nut 11 39839 8000 1 Roll pin 12 4634802 8000 1 Brake steer pedal insert foot gray 13 46347 8000 1 Brake steer pedal half 14 4645404 8000 4 Headed pin 1 313 15 46487 8000 8 Washer plastic 16 4642348 8000 1 Reverse Trendelenburg pedal welded assembly 17 43059 8000 4 Retaining ring 18 4647601 8000 1 Label brake pedal 19 4641948 8000 1...

Page 290: ...edal assembly 34 4614548 8000 1 Pump pedal welded assembly rh 35 46318pl 8000 1 Pump connection tube welded assembly 36 44380 8000 6 Groove pin 37 4614648 8000 1 Pump down pedal welded assembly lh 38 4614348 8000 1 Trendelenburg pedal welded assembly lh 39 4645148 8000 1 Reverse Trendelenburg pedal welded assembly lh 40 46355 8000 1 Reverse Trendelenburg pedal insert lh 41 46354 8000 1 Trendelenbu...

Page 291: ...hers With Side and Foot End Pedals Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 37 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 292: ... List Page 5 38 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Pedals Stretchers With Foot End Pedals Figure 5 10 Pedals Stretchers With Foot End Pedals m115c004 ...

Page 293: ...ssembly 9 4641948 8000 1 Trendelenburg pedal welded assembly 10 46340 8000 1 Release pedal rh 11 46353 8000 1 Reverse Trendelenburg pedal insert rh 12 46341 8000 1 Trendelenburg pedal insert rh 13 17291 8000 4 Push nut 14 46457 8000 1 Foot end Trendelenburg rod 15 46337 8000 1 Release pedal lh 16 43059 8000 2 Retaining ring 17 46486 8000 1 Nut hex 18 46320pl 8000 1 Turnbuckle 19 48654 8000 1 Foot ...

Page 294: ...em Number Part Number Quantity Description 30 4637501pl 8000 1 Headed pin 1 625 31 44380 8000 6 Groove pin 32 4647601 8000 1 Label brake pedal 33 46430 8000 1 Wire form extension 34 48653 8000 1 Bumper 35 3815601 8000 1 Hole plug 0 578 white 36 22297 8000 1 Screw 37 864 8000 2 Washer 38 11247 8000 1 Nut 39 SA1645 8000 1 Half pedal complete 40 4613302S 8000 1 Foot hilow controls 41 37997 8000 As re...

Page 295: ...tretchers With Foot End Pedals Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 41 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 296: ...arts List Page 5 42 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Steering Plus Steering System Old Style Figure 5 11 Steering Plus Steering System Old Style ...

Page 297: ...on page 7 58 5 46085 pivot link is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 6 43059 8000 6 Retaining ring 7 9022919 8000 1 Brake caster 8 46098 8000 4 Caster screw 9 9001636 8000 1 Screw 10 46104pl 8000 1 Wheel link welded assembly 11 46357 8000 1 Spring fifth wheel 12 37652 8000 1 Retaining ring 13 46453...

Page 298: ...eld Upgrade 98V235 on page 7 58 18 46158 pivot arm is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 19 755 8000 1 Locknut 20 46159 pivot bracket is no longer available Order 98V235 steering module field upgrade kit see Steering Plus Steering System Field Upgrade 98V235 on page 7 58 21 46055 8000 1 Lever arm as...

Page 299: ...Plus Steering System Old Style Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 45 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 300: ...arts List Page 5 46 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Steering Plus Steering System New Style Figure 5 12 Steering Plus Steering System New Style ...

Page 301: ...000 1 Fifth wheel arm weldment 10 755 8000 1 Locknut 11 46055 8000 1 Fifth wheel lever arm weldment 12 4618703 8000 1 Headed pin 1 531 13 4618702 8000 3 Headed pin 0 809 14 SA3712 8000 1 Wheel tente 5 15 9001636 8000 1 Screw hex head cap 16 831 8000 1 Locknut 17 46152pl 8000 1 Mounting bracket weldment assembly fifth wheel 18 46104 8000 1 Wheel link welded assembly 19 46357 8000 1 Spring fifth whe...

Page 302: ...t Page 5 48 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 100 PC 200 Procedural Stretcher Upper Frame Assembly Figure 5 13 PC 100 PC 200 Procedural Stretcher Upper Frame Assembly ...

Page 303: ...0 2 Corner shroud lh 10 65103 8000 2 Bent bottom rail extrusion 11 48643 8000 2 Latch bushing 12 48645 8000 2 Latch shoulder bolt 13 4637013 8000 2 Bent bottom rail extrusion 14 65046 8000 2 Siderail tube end 15 4637156 8000 4 Top rail end cap 16 4647501 8000 2 Labels 17 65045 8000 8 Siderail tube 18 4606601 8000 2 Top rail assembly 19 43879 8000 20 Screw Torx a button head a Torx is a registered ...

Page 304: ...tress attachment Velcro a 39 46041 8000 10 Lower pivot block 40 6815603 8000 1 Disk reinforcing 41 68079 8000 1 Siderail latch 42 46197pl 8000 1 Head support tube weldment 43 4648501 8000 4 Setscrew cup point 44 9001828 8000 8 Screw hex head cap 45 4602748 8000 2 Trendelenburg pivot bracket 46 4435 8000 8 Locknut 47 46110 8000 4 Trendelenburg outer foot bushing 48 49017pl 8000 4 Anti sway collar 4...

Page 305: ...cedural Stretcher Upper Frame Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 51 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 306: ...t Page 5 52 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 300 PC 550 Procedural Stretcher Upper Frame Assembly Figure 5 14 PC 300 PC 550 Procedural Stretcher Upper Frame Assembly ...

Page 307: ... 1 Knee crank mounting bracket 10 128 8000 2 Roll pin 11 3973201 8000 1 Tube and nut assembly knee 12 40734 8000 1 Damper plug 13 31644 8000 1 Knee screw manual 14 46304pl 8000 1 Knee screw tube 15 46301 8000 1 Knee crank pivot 16 35667 8000 1 Washer 17 46308 8000 1 Knee crank spring 18 46309 8000 1 Detent ball 19 46307pl 8000 1 Crank hinge female 20 48621 8000 4 Twin thread screw 21 46361 8000 4 ...

Page 308: ...02 8000 1 1 Head support tube welded assembly standard width knee Gatch non radiolucent wide Head support tube welded assembly standard width knee Gatch non radiolucent OB 38 4601701S48 8000 4979801 8000 Europe 1 Upper frame welded assembly standard width knee Gatch non radiolucent 39 4601702S48 8000 4979802 8000 Europe 1 Upper frame welded assembly standard width knee Gatch radiolucent 40 4601703...

Page 309: ...mbly wide width no knee Gatch radiolucent 46 4619601pl 8000 or 4619602 8000 1 1 Foot support tube welded assembly wide width Foot support tube welded assembly OB 47 4619701pl 8000 or 4619702 8000 1 1 Head support tube welded assembly wide width Head support tube welded assembly OB 48 46332 8000 4 Protective tape 49 4647504 8000 1 Labels 50 4647506 8000 1 Labels 51 4647505 8000 1 Labels 52 49017pl ...

Page 310: ...5 56 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly Figure 5 15 PC 300 PC 550 Procedural Stretcher Upper Frame Panel Assembly m115_007 ...

Page 311: ...48 8000 1 Head foot tube welded assembly foot end standard width non radiolucent 10 461950648 8000 1 Head foot tube welded assembly foot end standard width radiolucent 11 461950748 8000 1 Head foot tube welded assembly foot end wide width non radiolucent 12 461950848 8000 1 Head foot tube welded assembly foot end wide width radiolucent 13 46045 8000 12 Surface pivot bushing 14 46113 8000 6 Tube pl...

Page 312: ... 46334 8000 2 Mattress attachment Velcro a 30 40522 8000 14 or 18 Step bolt 31 46435 8000 2 Resiten b head foot panel standard width 32 4643501 8000 2 Resiten head foot panel wide width 33 46438 8000 1 Resiten thigh panel standard width 34 4643801 8000 1 Resiten thigh panel wide 35 46437 8000 1 Resiten seat panel standard width 36 4643701 8000 1 Resiten seat panel wide width 37 46439 8000 1 Resite...

Page 313: ...ural Stretcher Upper Frame Panel Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 59 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 314: ... List Page 5 60 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher Upper Frame Assembly Figure 5 16 Surgical Stretcher Upper Frame Assembly m115d151 ...

Page 315: ... 8000 2 Headed pin 0 688 10 36957 8000 5 Retaining ring 11 4644648 8000 1 Foot rack welded assembly 12 2945748 8000 2 Hole plug 13 46334 8000 2 Mattress attachment Velcro a a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation 14 61684 8000 1 Head end pivot bracket 15 4637448 8000 1 Extended foot panel weldment 16 461980148 8000 1 Thigh panel welded assembly 17 4637501pl 8...

Page 316: ... cover 39 43878 8000 6 Screw Torx a button head 40 48660 8000 1 Weldment upper frame surgical 41 4648501 8000 4 Setscrew cup point 42 46196pl 8000 1 Foot support tube welded assembly 43 46332 8000 4 Protective tape 44 49017pl 8000 4 Anti sway collar 45 46029 8000 1 Corner shroud lh 46 40766 8000 2 Roll pin 47 46038 8000 2 Corner bumper 48 46361 8000 2 Retaining ring 49 48621 8000 2 Twin threaded s...

Page 317: ...47503 8000 1 Labels 68 46479 8000 1 Pin 69 46307 8000 1 Crank hinge female 70 3517 8000 2 Roll pin 71 46309 8000 1 Detent ball 72 46308 8000 1 Knee crank spring 73 35667 8000 1 Washer 74 46301 8000 1 Knee crank pivot 75 46302 8000 1 Knee crank socket 76 46192 8000 1 Knee crank mounting bracket tube 77 4630401 8000 1 Surgical knee screw tube 78 128 8000 1 Roll pin 79 124 8000 1 Roll pin 80 31644 80...

Page 318: ...age 5 64 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher Upper Frame Articulating Headrest Figure 5 17 Surgical Stretcher Upper Frame Articulating Headrest m115c155 ...

Page 319: ...ion Inc 6 755 8000 1 Locknut 7 49663 8000 1 Head rest pivot shaft 8 6051901 8000 1 Mechlok c cable c Mechlok is a registered trademark of P L Porter Company 9 6051902 8000 1 Gas spring cable 10 49656 8000 1 Lift arm weldment 11 60807 8000 1 Gas spring 12 60817 8000 1 Gas spring actuator assembly 13 43059 8000 1 Retaining ring 14 60828 8000 1 Lift arm shroud 15 49032 8000 1 Mechlok device 16 46015 ...

Page 320: ...Page 5 66 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 Figure 5 18 OB GYN Stretcher Upper Frame Assembly Sheet 1 of 2 m115d201 ...

Page 321: ... spring 10 62965 8000 2 Rod end 11 62990 8000 2 Pivot pin 12 9033005 8000 2 Setscrew 13 SA4841 8000 As required Loctite a red 262 a Loctite is a registered trademark of Loctite Corporation 14 19124 8000 2 Large cable tie 15 6117801 8000 1 Foot support base weldment rh 16 9023428 8000 2 Locknut 17 60620 8000 2 Nut 18 9033812 8000 2 Shoulder screw 19 9026044 8000 2 Shoulder screw 20 P N 62964 flange...

Page 322: ...8 8000 2 Foot angle cable 33 4649101 8000 2 Split bushing 34 37255 8000 4 Retaining ring 35 6124701 8000 Blind rivets 36 6297602 8000 1 Foot support weldment lh 37 6296002 8000 1 Release handle weldment lh 38 6117802 8000 1 Foot support base weldment lh 39 6289302 8000 1 Foot rest weldment lh 40 6296802 8000 1 Foot support bellows lh 41 60825 8000 1 Glide slide NI a 6291005 8000 2 Label calf suppo...

Page 323: ...er Upper Frame Assembly Sheet 1 of 2 Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 69 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 324: ...List Page 5 70 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 Figure 5 19 OB GYN Stretcher Upper Frame Assembly Sheet 2 of 2 ...

Page 325: ... 7 62891 8000 1 Upper frame fixed weldment 8 831 8000 3 Locknut 9 49091 8000 2 Retaining ring 10 62986 8000 2 Retracting roller 11 62978 8000 2 Roller boss 12 49631 8000 1 Head cross tube cap weldment 13 9001636 8000 1 Screw 14 46361 8000 2 Retaining ring 15 46038 8000 2 Corner bumper 16 48621 8000 2 Twin thread screw 17 40766 8000 2 Roll pin 18 46029 8000 1 Corner shroud with nipple lh 19 46019 8...

Page 326: ...ts List Page 5 72 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Upper Frame Panel Assembly Figure 5 20 OB GYN Stretcher Upper Frame Panel Assembly ...

Page 327: ...t 9 62929 8000 1 Head panel release weldment 10 36957 8000 4 Retaining ring 11 17291 8000 2 Push nut 12 46045 8000 4 Surface pivot bushing 13 43059 8000 2 Retaining ring 14 46113 8000 2 Tube plug 15 4645404 8000 2 Headed pin 1 313 16 62927 8000 1 Seat panel Resiten a a Resiten is a registered trademark of L C Industries Inc 17 62930 8000 1 Back panel Resiten 18 61073 8000 10 Drive rivet 19 49075 8...

Page 328: ... Part Number Quantity Description 30 6293701 8000 1 Foot section guide rh 31 62969 8000 2 Mechlok a device 32 4649101 8000 2 Split bushing 33 62915 8000 2 Calf support insert 34 9025921 8000 2 Screw hex socket head shoulder 35 62906 8000 1 Carriage strap 36 49608 8000 2 Velcro b foot section a Mechlok is a registered trademark of P L Porter Company b Velcro is a registered trademark of Velcro Indu...

Page 329: ...tcher Upper Frame Panel Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 75 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 330: ...rts List Page 5 76 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Fixed Height Stretcher Upper Frame Assembly Figure 5 21 Fixed Height Upper Frame Assembly m115b098 ...

Page 331: ...rendelenburg fixed height 9 4637502pl 8000 2 Headed pin 0 688 10 4637448 8000 1 Extended foot panel weldment trendelenburg 11 464460148 8000 1 Foot rack welded assembly 12 43059 8000 4 Retaining ring 13 4645404 8000 4 Headed pin 1 313 14 46045 8000 8 Surface pivot bushing 15 46113 8000 4 Tube plug 16 4619101 8000 2 Gas spring 17 9001216 8000 2 Truss head rivet 18 4637503pl 8000 2 Headed pin 19 461...

Page 332: ...s Stretcher Service Manual man115re Item Number Part Number Quantity Description 26 6044601 8000 1 Label Trendelenburg fixed height 27 4647506 8000 1 Label 28 49650 8000 1 Label product fixed height 29 17291 8000 2 Push nut 30 38741 8000 2 Release gas spring 31 46334 8000 2 Mattress attachment Velcro a a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation ...

Page 333: ...t Stretcher Upper Frame Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 79 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 334: ...s List Page 5 80 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Trauma Stretcher Upper Frame Assembly Figure 5 22 Trauma Stretcher Upper Frame Assembly m115c138 ...

Page 335: ...d pin 2 686 7 46196pl 8000 1 Foot support tube welded assembly 8 6062748 8000 4 Handle bushing plate 9 60634 8000 4 Nylon cap nut 10 752 8000 4 Screw truss head 11 61004 8000 1 Handle retract spring 12 4633801 8000 4 Split bushing 13 61072pl 8000 2 Handle weldment 14 4645404 8000 4 Headed pin 1 313 15 49699 8000 2 Knee standoff plug 16 61006 8000 2 Trauma lift spring 17 61890 8000 2 Trauma lift ca...

Page 336: ...ist Page 5 82 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Trauma Stretcher Upper Frame Panel Assembly Figure 5 23 Trauma Stretcher Upper Frame Panel Assembly m115b140 ...

Page 337: ...a a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation 3 60879 8000 1 Foot panel 4 60631 8000 1 Foot section caution label 5 6088048 8000 1 Foot deck weldment 6 6064701 8000 2 Non skid pad 7 6064048 8000 1 Cassette tray 8 4637503pl 8000 2 Headed pin 9 60741pl 8000 1 Trauma Fowler release weldment 10 36957 8000 14 Retaining ring 11 17291 8000 2 Push nut 12 38741 8000 2 Rel...

Page 338: ...tar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Trauma Stretcher Upper Frame Labels Figure 5 24 Trauma Stretcher Upper Frame Labels m115b139 Head end Patient right Patient left Foot end ...

Page 339: ...rauma Stretcher Upper Frame Labels Item Number Part Number Quantity Description 1 61093 8000 2 Centerline locator label 2 6121402 8000 1 Ankle restraint label lh 3 6111002 8000 1 Foot x ray indexing label lh 4 61553 8000 2 Hand indicator label 5 6086402 8000 1 Head x ray indexing label lh 6 6086401 8000 1 Head x ray indexing label rh 7 6111001 8000 1 Foot x ray indexing label rh 8 6121401 8000 1 A...

Page 340: ...arts List Page 5 86 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Upper Frame Assembly Figure 5 25 Electric Stretcher Upper Frame Assembly ...

Page 341: ...ckout and x ray switchbox 11 44125 8000 1 Plug used on 230V AC version only 12 44127 8000 1 Washer color code green yellow used on 230V AC version only 13 44128 8000 1 Washer serrated lock used on 230V AC version only 14 44126 8000 1 Nut used on 230V AC version only 15 43879 8000 2 Screw Torx button head 16 46019 8000 2 Corner shroud rh 17 SA3351 8000 As required 4 oz lithium grease 18 46332 8000 ...

Page 342: ...or 130V AC version 35 44532 8000 2 Motor capacitor 230V AC version 36 23208 8000 2 Lockwasher 37 61188 8000 1 Electrical box cover 38 22247 8000 1 Caution label 39 60389 8000 1 Wiring diagram label 40 4619701pl 8000 1 Head support tube welded assembly 41 49044 8000 6 Actuator mounting bolt 42 4619601pl 8000 1 Foot support tube welded assembly 43 4964301 8000 1 Ninety degree strain relief 44 49633 ...

Page 343: ...Stretcher Upper Frame Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 89 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 344: ...s List Page 5 90 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Mattress Weldment Figure 5 26 Electric Stretcher Mattress Weldment m115b066 ...

Page 345: ... rack welded assembly wide width 3 4637502pl 8000 2 Headed pin 0 688 4 461950948 8000 1 Foot section weldment 5 461980548 8000 1 Electric thigh panel weldment 6 49043 8000 2 Actuator mounting pin 7 461951048 8000 1 Electric head foot tube weldment 8 49081 8000 2 Retaining ring 9 49995 8000 2 Bushing bronze 10 49655 8000 1 CPR dampener 11 49996pl 8000 1 Headed pin 12 43059 8000 1 Retaining ring 13 ...

Page 346: ... List Page 5 92 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Head and Knee Drive Assembly Figure 5 27 Electric Stretcher Head and Knee Drive Assembly ...

Page 347: ...ric 6 35373 8000 3 Roll pin 7 43059 8000 1 Retaining ring 8 48618pl 8000 1 Foot drive short linkage 9 49996pl 8000 1 Headed pin 10 49055 8000 1 Gear box assembly 11 44352 8000 1 Hairpin 12 9007306 8000 4 Screw phillips pan head 13 4966901 8000 1 Actuator assembly knee drive 120V AC 14 41667 8000 8 Washer 15 4903748 8000 1 Dogleg weldment 16 49995 8000 2 Bushing bronze 17 49043 8000 2 Actuator moun...

Page 348: ...ts List Page 5 94 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Head Drive CPR Assemblies Figure 5 28 Electric Stretcher Head Drive CPR Assemblies ...

Page 349: ...ease 6 48611pl 8000 1 CPR release adapter 7 1963601 8000 1 Roll pin 8 48610pl 8000 1 Release spacer main bushing 9 49993 8000 1 Latch assembly 10 33835 8000 1 Latch guide 11 60406 8000 1 Spring 12 33680H 8000 1 Self locking nut 13 49015 8000 1 Release cable assembly 14 25204 8000 2 Lockwasher 15 9014420 8000 2 Bolt 16 44352 8000 1 Hai pin 17 41667 8000 4 Washer 18 9007306 8000 4 Pan head machine s...

Page 350: ...ts List Page 5 96 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Gearbox Assembly Figure 5 29 Electric Stretcher Gearbox Assembly m115b118 ...

Page 351: ...weldment 2 49058pl 8000 1 Gear shaft actuator 3 49052 8000 1 Gear box weldment 4 49066 8000 1 Kickout arm CPR gearbox 5 49067 8000 1 Lever arm CPR gearbox 6 49068 8000 1 Roller lever arm 7 49053 8000 2 Rivet gear box 8 48645 8000 1 Shoulder bolt latch 9 43878 8000 2 Screw Torx a button head a Torx is a registered trademark of Textron Inc 10 1963601 8000 2 Roll pin 11 SA3351 8000 As required 4 oz l...

Page 352: ... 98 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Cable Wire Routing With Bolt on Electric Box Figure 5 30 Electric Stretcher Cable Wire Routing With Bolt on Electric Box m115b109 ...

Page 353: ...outing With Bolt on Electric Box Item Number Part Number Quantity Description 1 43879 8000 2 Screw Torx a button head a Torx is a registered trademark of Textron Inc 2 43878 8000 20 Screw Torx button head 3 4966701 8000 2 Cable clamp 4 4966702 8000 2 Cable clamp 5 49936 8000 13 Self mounting wire tie 6 3924001 8000 3 Ground strap 7 17292 8000 4 Cable clamp 8 4964302 8000 1 Ninety degree strain rel...

Page 354: ...00 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Cable Wire Routing With Welded on Electric Box Figure 5 31 Electric Stretcher Cable Wire Routing With Welded on Electric Box m115b122 ...

Page 355: ... With Welded on Electric Box Item Number Part Number Quantity Description 1 43879 8000 2 Screw Torx a button head a Torx is a registered trademark of Textron Inc 2 43878 8000 13 Screw Torx button head 3 4966701 8000 2 Cable clamp 7 16 4 4966702 8000 2 Cable clamp 5 8 5 49936 8000 13 Self mounting wire tie 6 3924001 8000 3 Ground strap 7 17292 8000 3 Cable clamp 8 4964302 8000 1 Ninety degree strai...

Page 356: ... 5 102 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box Figure 5 32 Electric Stretcher Cable Wire Assemblies With Bolt on Electric Box ...

Page 357: ... 5 Large cable tie 2 9000212 8000 1 Tubing 3 49637 8000 1 Head drive cable assembly 4 49633 8000 1 Potentiometer cable assembly 5 61182 8000 1 Left siderail cable assembly 6 61180 8000 1 Right siderail cable assembly 7 49630 8000 1 Nurse control cable assembly 8 49639 8000 1 Knee drive cable assembly 9 4962001 8000 1 Power cord assembly 120V AC 10 4962002 8000 1 Power cord assembly 230V AC 11 3853...

Page 358: ...5 104 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Cable Wire Assemblies With Welded on Electric Box Figure 5 33 Electric Stretcher Cable Wire Assemblies With Welded on Electric Box ...

Page 359: ...Box Item Number Part Number Quantity Description 1 19124 8000 9 Large cable tie 2 9000212 8000 1 Tubing 3 61179 8000 1 Head drive cable assembly 4 61183 8000 1 Potentiometer cable assembly 5 61182 8000 1 Left siderail cable assembly 6 61180 8000 1 Right siderail cable assembly 7 61185 8000 1 Nurse control cable assembly 8 61181 8000 1 Knee drive cable assembly 9 4962001 8000 1 Power cord assembly ...

Page 360: ...06 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Control Board Assembly 120V AC and 230V AC Figure 5 34 Electric Stretcher Control Board Assembly 120V AC and 230V AC m115a112 CR12 ...

Page 361: ...18 302014148B 8000 Diode silicon CR8 through CR13 CR20 30214180A 8000 Tranzorb CR19 CR21 through CR24 302014003B 8000 Diode silicon F1 F3 4471422 8000 Fuse 120V AC F1 F3 4471519 8000 Fuse 230V AC F2 4471408 8000 Fuse 120V AC F2 4471505 8000 Fuse 230V AC K1 30702 8000 Relay K2 through K6 30702 8000 Relay P1 4323104 8000 Header assembly vertical sin gle row connector P2 P3 4323105 8000 Five position...

Page 362: ...0 Resistor R24 300199310 8000 Resistor R25 300191621 8000 Resistor R32 300196340 8000 Resistor R34 30006474 8000 Resistor R35 30006473 8000 Resistor R37 R39 R40 30016 8000 Resistor R38 4382103 8000 PTC R41 30006105 8000 Resistor SQ1 through SQ4 42819 8000 Capacitor T1 30608 8000 Transformer U1 U6 304004093B 8000 Integrated circuit U2 U8 304104049B 8000 Integrated circuit U3 304004081B 8000 Integra...

Page 363: ...ontrol Board Assembly 120V AC and 230V AC Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 109 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 364: ...110 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly Figure 5 35 PC 300 PC 550 Procedural Fixed Height Trauma Stretcher Siderail Assembly ...

Page 365: ...Not used on 8000 Europe 4 Bottom rail end cap screw 6 46372 8000 Not used on 8000 Europe 2 Bottom rail end cap 7 46362 8000 7 Lower pivot bolt 8 46041 8000 5 Lower pivot block 9 46116 8000 10 Wave washer 10 46176pl 8000 1 Siderail end tube 11 43879 8000 10 Screw Torx b button head b Torx is a registered trademark of Textron Inc 12 46106 8000 5 Upper pivot 13 4610302 8000 10 Top rail ratchet rivet ...

Page 366: ...ed assembly B 28 4617001S 8000 6095601 8000 Europe 1 Left siderail with foot coverage 29 4617002S 8000 6095602 8000 Europe 1 Right rail with foot coverage 30 4617003S 8000 6095603 8000 Europe 1 Right rail with head coverage 31 4617004S 8000 6095604 8000 Europe 1 Left rail with head coverage 32 4647501 8000 1 Label 33 35667 8000 8 Washer 34 4637001 8000 1 Trim strip royal blue 35 4637002 8000 1 Tri...

Page 367: ...ixed Height Trauma Stretcher Siderail Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 113 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 368: ...s List Page 5 114 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher Siderail Assembly Figure 5 36 Surgical Stretcher Siderail Assembly m115d154 ...

Page 369: ...041 8000 5 Lower pivot block 9 46116 8000 8 Wave washer 10 46176pl 8000 1 Siderail end tube 11 43879 8000 10 Screw Torx b button head b Torx is a registered trademark of Textron Inc 12 46106 8000 5 Upper pivot 13 4610302 8000 10 Top rail ratchet rivet 14 46371 8000 2 Top rail end cap 15 46066 8000 1 Top rail assembly 16 48643 8000 1 Latch bushing 17 48645 8000 1 Shoulder bolt latch 18 37275 8000 1...

Page 370: ...tcher Service Manual man115re Item Number Part Number Quantity Description 29 4617006S 8000 1 Left rail with head coverage 30 4647501 8000 1 Label 31 35667 8000 8 Washer 32 4637001 8000 1 Trim strip royal blue 33 4637002 8000 1 Trim strip purple 34 4637003 8000 1 Trim strip teal 35 4637004 8000 1 Trim strip green 36 4637005 8000 1 Trim strip red 37 4637006 8000 1 Trim strip gray ...

Page 371: ... Stretcher Siderail Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 117 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 372: ...s List Page 5 118 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Electric Stretcher Siderail Assembly Figure 5 37 Electric Stretcher Siderail Assembly m115b068 ...

Page 373: ...8640pl 8000 1 Latch plate A lh 10 48641p1 8000 1 Latch plate B rh 11 48643 8000 1 Latch bushing 12 46176pl 8000 1 Siderail end tube 13 46043pl 8000 2 Tube siderail 14 43879 8000 12 Screw Torx a button head a Torx is a registered trademark of Textron Inc 15 46371 8000 2 Top rail end cap 16 4610302 8000 8 Top rail ratchet rivet 17 46106 8000 4 Upper pivot 18 46067pl 8000 1 Siderail tube transfer sto...

Page 374: ...ectric rail upper pivot 37 4610302 8000 2 Latch ratchet rivet 38 27873 8000 1 Cable clamp 39 49097 8000 1 Upper pivot weldment 40 4901405 8000 1 Label 41 4901101 8000 1 Electric top rail assembly rh 42 4901102 8000 1 Electric top rail assembly lh 43 Reference only As required Tape polypropylene 44 490240148 8000 1 Electric siderail weldment rh 45 490240248 8000 1 Electric siderail weldment lh 46 4...

Page 375: ... Stretcher Siderail Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 121 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 376: ... Parts List Page 5 122 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Siderail Assembly Figure 5 38 OB GYN Stretcher Siderail Assembly ...

Page 377: ...362 8000 6 Lower pivot bolt 8 6290701 8000 1 Siderail weldment rh 9 46116 8000 8 Wave washer 10 48645 8000 1 Shoulder bolt latch 11 4647501 8000 1 Labels 12 48641 8000 1 Latch plate B rh 13 48643 8000 1 Latch bushing 14 4617601 8000 1 Siderail tube end 15 62911 8000 1 Siderail handgrip 16 43879 8000 8 Screw Torx b button head b Torx is a registered trademark of Textron Inc 17 46371 8000 2 Top rail...

Page 378: ...PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Item Number Part Number Quantity Description 29 6290702 8000 1 Siderail weldment lh 30 46378 8000 1 Zero transfer stop B rh 31 6290501 8000 1 Siderail assembly lh 32 6290502 8000 1 Siderail assembly rh ...

Page 379: ...Stretcher Siderail Assembly Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 125 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 380: ...List Page 5 126 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 100 PC 200 Procedural Stretcher IV Pole Module Figure 5 39 PC 100 PC 200 Procedural Stretcher IV Pole Module ...

Page 381: ...200 Procedural Stretcher IV Pole Module Item Number Part Number Quantity Description 1 65235 8000 1 Tube 2 65236 8000 1 Pin 3 9685 8000 2 Roll pin 4 65288 8000 1 Sleeve 5 65237 8000 1 Outer tube guide assembly 6 35775 8000 1 Stop pin 7 2374 8000 1 Lock spring 8 35776 8000 1 Stop pin knob 9 42469 8000 1 Roll pin 10 46398 8000 1 IV hook 11 65234 8000 1 Extension rod 12 32202 8000 1 Nylon guide 13 10...

Page 382: ... 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module Figure 5 40 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module m115c168 ...

Page 383: ...ervice Manual man115re 5 Table 5 39 PC 300 PC 550 Procedural Fixed Height Trauma Surgical OB GYN Electric Stretcher IV Pole Module Item Number Part Number Quantity Description 1 4604602 8000 1 Spring pin 2 42539 8000 1 Spiral pin 3 46151 8000 1 IV pole assembly 4 46398 8000 1 IV hook 5 42469 8000 1 Roll pin 6 46397pl 8000 1 IV pole extension 7 46388 8000 1 IV socket plug 8 4615101 8000 1 IV pole a...

Page 384: ...re Head Footboard P4120CT Figure 5 41 Head Footboard P4120CT Table 5 40 Head Footboard P4120CT Specify high pressure laminate color Item Number Part Number Quantity Description 1 39970 8000 1 HPL fascia 2 39969 8000 As required Adhesive tape 3 39047 8000 1 Table 4 39034 8000 As required Adhesive tape 5 39033 8000 1 HPL fascia 6 46495pl 8000 1 Support frame welded assembly 7 4403 8000 2 Screw ...

Page 385: ...ead Footboard P4120CT Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 131 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 386: ...r 5 Parts List Page 5 132 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Convertible Footboard P350CT Figure 5 42 Convertible Footboard P350CT ...

Page 387: ...7 4865102 8000 1 Label lift 8 36081 8000 1 Label utility shelf caution 9 39034 8000 As required Adhesive tape 10 4617348 8000 1 Assembly 11 3684248 8000 2 Levelizer bumper 12 37278 8000 1 Compression spring 13 37131 8000 1 Latch catch 14 38677 8000 1 Roll pin 15 38727 8000 1 Latch pin 16 38678 8000 1 Plate 17 27671 8000 2 Screw 18 38677 8000 1 Roll pin 19 38729 8000 1 Pin plate 20 17017 8000 2 Scr...

Page 388: ...r 5 Parts List Page 5 134 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re IV Transporter P491 Figure 5 43 IV Transporter P491 m115d035 ...

Page 389: ...readed post knob 3 48652 8000 1 Threaded insert 4 48646 8000 1 Clamp housing 5 48647 8000 1 Notched block clamp 6 37275 8000 1 Roll pin 7 4645404 8000 1 Headed pin 1 313 8 4615448 8000 1 Tow arm welded assembly 9 43059 8000 1 Retaining ring 10 46468 8000 1 Rubber grommet 11 46324pl 8000 1 Tow bar post welded assembly 12 46385 8000 2 Oilite a bushing a Oilite is a registered trademark of Beemer Pre...

Page 390: ...arts List Page 5 136 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Liquid Oxygen Tank Holder P273 Figure 5 44 Liquid Oxygen Tank Holder P273 m115a115 ...

Page 391: ... 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 Table 5 43 Liquid Oxygen Tank Holder P273 Item Number Part Number Quantity Description 1 2945748 8000 2 Hole plug 2 37291 8000 1 Grommet female 3 37290 8000 1 Grommet male 4 6055148 8000 1 Liquid oxygen tank holder weldment 5 60550 8000 1 Label product 6 37238 8000 1 Equipment strap ...

Page 392: ...0 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Oxygen Tank Holder P276 Figure 5 45 Oxygen Tank Holder P276 Table 5 44 Oxygen Tank Holder P276 Item Number Part Number Quantity Description 1 42703 8000 1 Oxygen tank holder 2 36339 8000 2 Tube end 3 9685 8000 2 Roll pin m115_032 ...

Page 393: ...PC 450 Page 5 139 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 ISS Socket Adapter P163 Figure 5 46 ISS Socket Adapter P163 Table 5 45 ISS Socket Adapter P163 Item Number Part Number Quantity Description 1 42518pl 8000 1 Socket adapter m115_038 ...

Page 394: ...List Page 5 140 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re IV Pole P2217 and ISS Transfer Pole P158 Figure 5 47 IV Pole P2217 and ISS Transfer Pole P158 m115_039 ...

Page 395: ...1 Screw 4 10640 8000 2 Roll pin 5 32201 8000 1 Extension 6 20858 8000 1 Coupling 7 32199 8000 1 Outer tube assembly 8 2217 8000 1 IV pole 9 35005 8000 1 Locator 10 35022 8000 1 Inner insulator 11 35334 8000 2 Spring pin 12 35021 8000 1 Transfer pole 13 35044 8000 1 Label 14 35018 8000 4 Roll pin 15 35003 8000 4 IV hook 16 17290 8000 1 Screw 17 35001 8000 1 Hub 18 35002 8000 1 Collet 19 35007 8000 ...

Page 396: ... PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Security Straps P349 Figure 5 48 Security Straps P349 Table 5 47 Security Straps P349 Item Number Part Number Quantity Description 1 36979 8000 2 Security strap bracket 2 14995 8000 4 Screw 3 37090 8000 1 Security strap m115_037 ...

Page 397: ...Security Straps P349 Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 143 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 398: ...s Chapter 5 Parts List Page 5 144 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Push Handles Figure 5 49 Push Handles ...

Page 399: ...000 2 Cover 2 46030pl 8000 1 Left push handle tube 3 46028pl 8000 1 Right push handle tube 4 46108 8000 2 Push handle release 5 66350pl 8000 2 Push handle latch assembly 6 9712 8000 4 Screw 7 9025806 8000 2 Screw hex socket head shoulder 8 60837 8000 9025921 8000 2 2 Clevis pin used starting June 1998 Screw hex socket head shoulder used prior to June 1998 9 46350 8000 2 Bumper 10 60839 8000 2 Hitc...

Page 400: ...ter 5 Parts List Page 5 146 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Armboard P344AT Figure 5 50 Armboard P344AT m115b127 ...

Page 401: ... 8000 2 Hex socket 5 60516 8000 1 Upper panel 6 128 8000 1 Roll pin 7 41259 8000 1 Calf support bracket 8 41185 8000 3 Groove pin 9 46332 8000 1 Protective tape 10 60587 8000 1 Mounting weldment 11 60451 8000 1 Label TranStar armboard product 12 60517 8000 1 Lower panel 13 60647 8000 3 Non skid pad 14 60595 8000 3 Mounting rivet 15 60962 8000 1 Ball and rod 16 SA1634 8000 1 Ball socket repair kit ...

Page 402: ...5 Parts List Page 5 148 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Stirrup Assembly P347AT Figure 5 51 Stirrup Assembly P347AT m115c167 ...

Page 403: ...er Quantity Description 1 42079 8000 2 Stirrup 2 42056 8000 1 Right rod 3 42081 8000 2 Right handle assembly 4 41665 8000 2 Thumb knob 5 15244 8000 2 Fiber washer 6 9003706H 8000 2 Screw 7 1215 8000 2 Allen a screw a Allen is a trademark of Industrial Fasteners Inc 8 SA3618 8000 As required Loctite b blue 242 b Loctite is a registered trademark of Loctite Corporation 9 60749 8000 1 Product label 1...

Page 404: ...e 5 150 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Trauma Stretcher Upright Chest Assembly P279AT Old Style Figure 5 52 Trauma Stretcher Upright Chest Assembly P279AT Old Style m115b125 ...

Page 405: ...ve 2 61102 8000 1 Cassette keeper bracket 3 43879 8000 6 Screw Torx a button head a Torx is a registered trademark of Textron Inc 4 61085 8000 1 Cassette keeper pad 5 61098 8000 1 Rub plate 6 61101pl 8000 1 Cassette keeper 7 61100 8000 1 Cassette keeper cover 8 44284 8000 2 Button head cap screw 9 46332 8000 1 Protective tape 10 61094 8000 1 Cassette support weldment 11 4645405pl 8000 1 Head pin 1...

Page 406: ...e 5 152 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Trauma Stretcher Upright Chest Assembly P279AT New Style Figure 5 53 Trauma Stretcher Upright Chest Assembly P279AT New Style m115d203 ...

Page 407: ...eeper bracket 4 46385 8000 2 Oilite a bushing a Oilite is a registered trademark of Beemer Precision Inc 5 17405 8000 1 Cotter pin 6 62178 8000 1 Spring arm bolt 7 61562 8000 1 Product label 8 43879 8000 6 Screw Torx b button head b Torx is a registered trademark of Textron Inc 9 61095 8000 1 Ball plunger 10 43059 8000 1 Retaining ring 11 61083 8000 1 Slider bracket 12 4645405pl 8000 1 Headed pin ...

Page 408: ...s List Page 5 154 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Trauma Stretcher Lateral Cassette Holder P264 Figure 5 54 Trauma Stretcher Lateral Cassette Holder P264 ...

Page 409: ...ma Stretcher Lateral Cassette Holder P264 Item Number Part Number Quantity Description 1 4969901 8000 1 Knee standoff plug 2 4435 8000 1 Locknut 3 1012 8000 1 Washer 4 6064702 8000 1 Non skid pad 5 61163pl 8000 1 Outer tube weldment 6 61166pl 8000 1 Inner tube weldment 7 10640 8000 1 Roll pin 8 61175pl 8000 1 Mounting arm weldment 9 6086301 8000 1 Mounting knob 10 61171pl 8000 1 Extension rod weld...

Page 410: ... List Page 5 156 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher PACU Extender P261 Figure 5 55 Surgical Stretcher PACU Extender P261 m115c158 ...

Page 411: ...emark of Beemer Precision Inc 8 49070 8000 1 Extender knuckle 9 49684 8000 1 Bolt 10 46410 8000 1 Label weight warning 11 60841 8000 1 Tube cap 12 4907901 8000 1 Extender weldment lh 13 4907902 8000 1 Extender weldment rh 14 9004008 8000 2 Screw 15 4903401 8000 1 Product label 16 49077 8000 1 Extender release plunger 17 60831 8000 1 Plunger spring 18 49605 8000 1 Plunger keeper 19 6086301 8000 1 M...

Page 412: ...B 450 OB 550 EL 550 Series Stretcher Service Manual man115re Item Number Part Number Quantity Description 30 608150248 8000 1 Extender release handle weldment lh 31 4633401 8000 3 Mattress attachment Velcro a NI b 60645 8000 2 Armboard restraint strap a Velcro is a registered trademark of Velcro Industries BV a Dutch corporation b NI Not Illustrated ...

Page 413: ... 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 Surgical Stretcher Head Positioning Strap P449 Figure 5 56 Surgical Stretcher Head Positioning Strap P449 Table 5 55 Surgical Stretcher Head Positioning Strap P449 Item Number Part Number Quantity Description 1 46155 8000 1 Head positioning strap m115c166 1 ...

Page 414: ... List Page 5 160 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher Superior Wrist Rest P262A01 Figure 5 57 Surgical Stretcher Superior Wrist Rest P262A01 ...

Page 415: ...al Stretcher Superior Wrist Rest P262A01 Item Number Part Number Quantity Description 1 6086301 8000 1 Mounting knob 2 60860 8000 1 Superior locking weldment 3 60786 8000 1 Screw socket head cap 4 60859 8000 1 Superior height adjustment weldment 5 46331 8000 1 Height adjustment bar 6 49613 8000 1 Superior wrist rest weldment 7 9033820 8000 1 Shoulder bolt 8 5701804H 8000 1 Tri lobular panhead scre...

Page 416: ... List Page 5 162 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Surgical Stretcher Temporal Wrist Rest P262A02 Figure 5 58 Surgical Stretcher Temporal Wrist Rest P262A02 ...

Page 417: ...ries Stretcher Service Manual man115re 5 Table 5 57 Surgical Stretcher Temporal Wrist Rest P262A02 Item Number Part Number Quantity Description 1 60861 8000 1 Temporal height adjustment weldment 2 5701804 8000 1 Tri lobular screw 3 61549 8000 1 Temporal adjustment knob 4 46331 8000 1 Height adjustment bar 5 9033820 8000 1 Shoulder screw 6 46186 8000 1 Temporal wrist rest weldment ...

Page 418: ... 5 164 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT Figure 5 59 OB GYN Stretcher Integrated Fiber Optic Exam Light P7915AT m115d198 ...

Page 419: ...sing sleeve 2 49003 8000 1 Goose neck assembly 3 SA3618 8000 As required Loctite a blue 242 a Loctite is a registered trademark of Loctite Corporation 4 4960701 8000 1 Fiber optic shroud long 5 4960702 8000 1 Fiber optic cable shroud short 6 19124 8000 1 Large cable tie 7 62918 8000 2 Vinyl dipped cap 8 49004 8000 1 Illuminator box 9 6742448 8000 1 Mounting plate exam light 10 49033 8000 1 Label w...

Page 420: ...50 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Placenta Basin P265 Figure 5 60 OB GYN Stretcher Placenta Basin P265 Table 5 59 OB GYN Stretcher Placenta Basin P265 Item Number Part Number Quantity Description 1 P265 8000 1 Placenta basin assembly m115d199 ...

Page 421: ...tretcher Placenta Basin P265 Chapter 5 Parts List TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 5 167 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 5 NOTES ...

Page 422: ...ist Page 5 168 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re OB GYN Stretcher Telescoping Calf Support P35745AT Figure 5 61 OB GYN Stretcher Telescoping Calf Support P35745AT ...

Page 423: ...over assembly 3 19224 8000 2 Bolt hex head 5 16 18 x 5 8 4 19918 8000 2 Washer 5 4126048 8000 1 Calf support shell 6 15250 8000 2 Nut hex lockwasher 8 32 7 44768 8000 2 Durable screw stud 8 60382 8000 1 Calf support swivel weldment 9 3500201 8000 1 Collet 10 35007 8000 1 Ferrule 11 49682 8000 1 Calf support tube weldment 12 49098 8000 1 Calf support bushing 13 9026706 8000 1 Cap screw socket head ...

Page 424: ...rdant P1430CAT4 8000 6002806 Standard width tapered head and foot 4 P1430CAS4 8000 6002803 Standard width tapered head square foot 4 P1430EAT4 8000 6002806 Standard width tapered head and foot 4 flame retardant P1430EAS4 8000 6002803 Standard width tapered head square foot 4 flame retardant P1430GA03 8000 Europe 6002003 Standard width tapered head and foot 77 mm 3 P1431CACP 8000 6008902 6009002 60...

Page 425: ...pered head square foot 4 flame retardant P1432GA03 8000 Europe 6002004 Wide width tapered head and foot 77 mm 3 Comfortline Mattresses Blue Dartex Top and Bottom Cover P1433CAT 8000 6002814 Standard width tapered head and foot P1433CAS 8000 6002813 Standard width tapered head square foot P1433EAT 8000 6002814 Standard width tapered head and foot flame retardant P1433EAS 8000 6002813 Standard width...

Page 426: ...Mattresses Chapter 5 Parts List Page 5 172 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 427: ...or The Wood Components 6 3 General Cleaning 6 4 Steam Cleaning 6 4 Spray Washing Not Applicable to Electric Stretcher 6 4 Cleaning Hard to Clean Spots 6 4 Disinfecting 6 4 Mattress Draping OB GYN Stretcher 6 5 Component Handling Electric Stretcher 6 6 P C Board 6 6 Lubrication Requirements 6 7 Preventive Maintenance 6 8 Preventive Maintenance Schedule 6 9 Preventive Maintenance Checklist 6 12 Tool...

Page 428: ...Chapter 6 General Procedures Page 6 2 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 429: ...duty grease removers or solvents such as toluene xylene and acetone Equipment damage could occur CAUTION Remove the integrated fiber optic exam light assembly before spray washing the stretcher Failure to do so could result in equipment damage WARNING Do not touch the illuminator box immediately after use Allow a minimum of 30 minutes for the lamp to cool before removing it Failure to do so could ...

Page 430: ...Do not use excessive liquid Steam Cleaning Do not use any steam cleaning device on the TranStar Series Stretcher Excessive moisture can damage mechanisms in this unit Spray Washing Not Applicable to Electric Stretcher CAUTION Do not directly spray the hydraulic cylinders Equipment damage could occur CAUTION Do not exceed 25 psi 172 kPa when spray washing Equipment damage could occur You can spray ...

Page 431: ...chniques are essential to help to preserve the life of the mattress Drapes must be fluid repellent The full size labor and delivery drape effectively covers the lower three quarters of the bedding throughout labor Place additional pads or towels under the patient to keep fluid from reaching the edges of the drape This keeps the sheets clean and dry while preventing fluid exposure to the mattress C...

Page 432: ...lt in component damage P C Board When servicing the P C board follow good handling practices Mishandling a P C board can cause the following P C board damage Shortened P C board life Unit malfunctions Observe the following P C board handling rules Ensure that hands are clean and free of moisture oily liquids etc Only handle the P C board by its outer edges Do not touch the P C board components Fin...

Page 433: ... damage could occur Oilite 1 bearings and bushings are utilized in several places on the system By retaining oil the pores give a self lubricating quality to the bearings and bushings If any silicone based lubricant is applied to the bearings and bushings or anywhere else on the system this self lubricating quality is neutralized It is safe to apply the following lubricants to the system see table...

Page 434: ...ve maintenance schedule that follows is intended to guide the technician through a normal preventive maintenance procedure on the TranStar Series Stretcher see table 6 2 on page 6 9 Check each item on the schedule and make any necessary adjustments during the preventive maintenance process The preventive maintenance schedule is intended to be used in conjunction with the preventive maintenance che...

Page 435: ...The Steering Plus Steering System wheel hub should not be able to be rotated by hand Neutral Place the stretcher in the neutral position Check to see that the pedal locks into position and that all four casters rotate and roll freely Caster tires Check the tires for cuts wear tread life etc Head and foot pedals Inspect for wear on pads or missing pads Knee screw assembly Inspect for proper operati...

Page 436: ...YN stretcher foot support gas spring Perform the following Ensure that the locknuts on the shoulder bolts at the foot rest weld ment interface are installed flush and fully seated with the mating part Push handles Inspect for proper up down operation and latching Inspect the shoulder bolts Tighten until the shoulder is fully seated if required Lubricate pivots if required OB GYN stretcher patient ...

Page 437: ...s Test all the bed function switches on the patient control panel for proper operation and function Check for the head section to raise max 65 using the patient control Electrical test Test the bed and assign an inspection sticker to the stretcher LEDs Check for illumination Fixed height stretcher adjustment Check for tightness in height adjustment pins and screws Cassette lift mecha nism Pull the...

Page 438: ...ve Maintenance Checklist Date Function Hill Rom Inc Manufacturer Brake Corner steer Steering Plus Steering System Neutral Model Number Caster tires Head and foot pedals Knee screw assembly Siderails Pivot points Serial Number Trendelenburg Reverse Trendelenburg Hilow positions Pump pedal Total Cost for This Page Labor Time Repair Cost Inspected By Legend L Lube C Clean A Adjust R Repair or Replace...

Page 439: ...ill Rom Inc Manufacturer Pedals Back section gas spring Articulating headrest gas spring Foot support gas spring Model Number Push handles Patient grip handles Back section manual crank Thigh section manual crank Store away foot section Serial Number Gliding litter CPR release Wiring harness Motor mounts Total Cost for This Page Labor Time Repair Cost Inspected By Legend L Lube C Clean A Adjust R ...

Page 440: ...unction Hill Rom Inc Manufacturer Power cord and plugs Nurse controls Control board mounts Patient controls left siderail Model Number Patient controls right siderail Electrical test LEDs Fixed height adjustment Cassette lift mechanism Serial Number Fiber optic exam light Telescoping calf supports Overall appearance Total Cost for This Page Labor Time Repair Cost Inspected By Legend L Lube C Clean...

Page 441: ...zes 1 8 to 5 16 in 1 32 increments Adjustable wrench Open end and box end wrenches 1 8 to 1 in 1 16 increments 17 mm open end wrench Allen 2 wrench sizes 1 8 to 5 16 in 1 32 increments Phillips head screwdriver Slotted head screwdriver Pliers Retaining ring removal installation tool Side cutters Rubber mallet Hammer Pin punch sizes 1 8 3 16 and 5 16 Drill Drill bits sizes 1 16 to 1 in 1 32 increme...

Page 442: ...nd Supply Requirements Chapter 6 General Procedures Page 6 16 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re NOTES ...

Page 443: ...Transfer Pole 7 7 Installation 7 7 IV Pole 7 8 Installation 7 8 Removal 7 8 Permanent IV Pole 7 9 Raising 7 9 Lowering 7 9 Patient Tray 7 10 Installation 7 10 Removal 7 10 Footboard 7 11 Using the Footboard as a Stretcher Extender 7 11 Installation 7 11 Removal 7 11 Convertible Footboard 7 12 Installing as a Footboard 7 12 Installing as a Transport Shelf Charting Area 7 12 Storing 7 13 Installing ...

Page 444: ...lation 7 18 Push Handles 7 19 Installation 7 19 Chart Holder 7 21 Installation 7 21 Removal 7 21 Security Straps 7 22 Installation 7 22 Removal 7 22 Utility Tray 7 23 Installation 7 23 Removal 7 23 Armboard 7 25 Installation 7 25 Upright Chest Cassette Holder Old Style 7 27 Installation 7 27 Upright Chest Cassette Holder P279AT New Style 7 29 Installation 7 29 Removal 7 31 Adjustment 7 31 Cleaning...

Page 445: ...7 37 Installation 7 37 Removal 7 38 Temporal Wrist Rest 7 39 Installation 7 39 Removal 7 40 Gas Delivery System 7 41 Installation 7 41 Cleaning 7 42 Head Positioning Strap 7 43 Installation 7 43 Placenta Basin P265 7 45 Installation 7 45 Removal 7 46 Cleaning 7 46 Telescoping Calf Supports P35745AT 7 47 Installation 7 47 Adjustment 7 48 Storage 7 48 Cleaning 7 49 Integrated Fiber Optic Exam Light ...

Page 446: ...0 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Steering Plus Steering System Field Upgrade 98V235 7 58 Field Upgrade Factory Installed Installation 7 58 Removal 7 65 Adjustment 7 65 Cleaning 7 66 ...

Page 447: ...6151 Permanent IV pole P490 Patient tray P4120CT Footboard 350CT Convertible footboard P491 IV transporter P276 Oxygen tank holder 46392s Push handles P361 Chart holder P349 Security straps P931AT Siderail pads P163 ISS socket adapter P297A01 A02 Utility tray P273 Liquid oxygen tank holder P344AT Armboard 279AT Upright chest cassette holder Old Style P279AT Upright chest cassette holder New Style ...

Page 448: ...R 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Table 7 1 Accessories List cont d Product Number Description P265 Placenta basin P35745AT Telescoping Calf supports P7915AT Integrated fiber optic exam light P4120CT Headboard assembly 98V235 Steering Plus Steering System Field Upgrade ...

Page 449: ...he stretcher see figure 7 1 on page 7 7 The ISS transfer pole can also be mounted in the IV socket by using the ISS socket adapter Figure 7 1 IV Pole and ISS Pole Installation 1 To extend the upper portion of the ISS pole A turn the black collar F counterclockwise and manually raise the upper section of the pole 2 Lock the pole in place by turning the black collar F clockwise until it stops 3 To l...

Page 450: ... sockets E located at each corner of the stretcher Installation 1 Put the IV pole C in one of the four IV sockets E and twist the IV pole clockwise to secure it in place 2 Extend the IV pole C by pulling up on the upper section of the pole until it locks into position Removal 1 Release the IV pole C by pulling out on the release knob B and manually lowering the pole 2 Twist the IV pole countercloc...

Page 451: ... the stored IV pole B and lift up 2 Before extending the pole ensure the IV pole is securely positioned in its support bracket A 3 To extend the pole grasp the top section C of the pole and raise it to one of the four positions available The top middle section will click in place when the desired position is reached Lowering 1 While pulling on the release knob manually lower the top and middle sec...

Page 452: ...lled the patient tray can support up to 45 pounds Installation 1 Put the siderails in the up and locked position see figure 7 3 on page 7 10 Figure 7 3 Patient Tray Installation 2 Slide the stationary hook A end of the tray on to one of the siderail top rails 3 Rotate the handle end B of the tray down toward the other siderail until the handle snaps over the top of the siderail Removal 1 Pull up o...

Page 453: ...The footboard can also be used as a stretcher extension Figure 7 4 Footboard Using the Footboard as a Stretcher Extender Installation The footboard can be used as a 15 stretcher extender 1 Remove the footboard assembly from its mounting sockets 2 Position the footboard horizontally and slide its mounting posts into the extender brackets A located under the sleep surface 3 Push the footboard toward...

Page 454: ... B located at the foot end of the stretcher see figure 7 5 on page 7 12 Figure 7 5 Convertible Footboard Installing as a Transport Shelf Charting Area WARNING Before you put the footboard into the transport shelf position remove the chart holder from the convertible footboard Injury to the patient could occur 1 Release the convertible footboard C by lifting up on the LIFT latch A located on the lo...

Page 455: ...oot Extender 1 Remove the convertible footboard C from the ISS mounting sockets B 2 Position the convertible footboard horizontally Make sure the LIFT latch A side of the convertible footboard is facing up and the mounting posts are pointed toward the head end of the stretcher 3 Slide the convertible footboard mounting posts into the extender brackets located under the sleep surface 4 Push the con...

Page 456: ...t 7 8 drill bit Retaining ring removal installation tool 1 Decide on which side of the stretcher you will mount the transporter NOTE There are dimples on the inside surface on both sides of the head end of the shroud These identify the proper location for the transporter hole 2 Lift the shroud and locate the dimple at the head end of the shroud that corresponds to the location where you want to mo...

Page 457: ... 450 OB 550 EL 550 Series Stretcher Service Manual man115re 7 Figure 7 6 IV Transporter Installation 6 Put one Oilite bushing F on the threaded end of the tow bar post weldment E 7 Install threaded end of tow bar post weldment E through the hole in the base frame A B C D E F G H J concave down L M I concave up K concave up m115_045 ...

Page 458: ...e tow arm does not make a squeaking noise If you hear a squeaking noise loosen the castle nut until the squeaking stops 11 Install a portable IV pole into the transporter Make sure the transporter arm stays in position when the stretcher is moved 12 See if the slot in the castle nut L aligns with the hole in the tow bar post weldment E If the hole and slot do not line up tighten or loosen the cast...

Page 459: ... The oxygen tank holder will hold an E size tank Installation 1 Place the oxygen tank holder s mounting bar C into one of the four IV sockets D located at all four corners of the stretcher see figure 7 7 on page 7 17 Figure 7 7 Oxygen Tank Holder 2 Place the oxygen tank in the oxygen tank holder A 3 Secure the oxygen tank in the oxygen tank holder A by turning the thumbscrew B clockwise until it s...

Page 460: ...varying in different sizes in any one of the four IV sockets located at all four corners of the stretcher Installation 1 Place the liquid oxygen tank holder s mounting bar C into one of the four IV sockets D see figure 7 8 on page 7 18 Figure 7 8 Liquid Oxygen Tank Holder 2 Place the oxygen tank in the liquid oxygen tank holder A 3 Securely tighten the Velcro 1 strap B around the oxygen tank 1 Vel...

Page 461: ...t of the way when not in use Installation Tools required Ratchet 3 16 hex head bit Torque wrench 0 250 in lb Phillips head screwdriver 1 Using the phillips head screwdriver install two screws E to secure the push release handle D to the right hand push handle latch assembly C see figure 7 9 on page 7 19 Figure 7 9 Push Handle Installation 2 Using the ratchet and 3 16 hex head bit install the shoul...

Page 462: ...her Service Manual man115re 4 Put the right push handle tube A in position on the upper frame aligning the holes in the right push handle tube A with the holes in the bracket on the upper frame 5 Install the clevis pin F and hitch pin G through the bracket on the upper frame and the right push handle tube A 6 Repeat steps 1 through 5 for the left hand push handle ...

Page 463: ...e footboard into the transport shelf position remove the chart holder from the convertible footboard Injury to the patient could occur 1 Slide the bottom wire hooks C of the chart holder D under the bottom of the convertible footboard A and lift up see figure 7 10 on page 7 21 Figure 7 10 Chart Holder 2 Slide the top wire hooks B of the chart holder over the top of the convertible footboard 3 Push...

Page 464: ...s The straps store under the mattress when not in use Installation Tools required Phillips head screwdriver 1 Locate the holes on the underside of the upper frame outside weldment C see figure 7 11 on page 7 22 Figure 7 11 Security Straps 2 Install the two screws A through the security strap bracket B and into the holes in the upper frame using the phillips head screwdriver 3 Repeat steps 1 and 2 ...

Page 465: ...ction to the high position 2 Make sure the frame surface is clean and dry 3 Remove the paper from the adhesive strips located on the bottom side of the utility tray 4 Position the tray A against the flange C on the upper frame with the adhesive facing down and the weight restriction label B facing toward the head end of the stretcher see figure 7 12 on page 7 24 NOTE If the tray is not placed all ...

Page 466: ... 7 Accessories Page 7 24 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 7 12 Utility Tray Installation A B C Head end m115a077 ...

Page 467: ...o rest on Installation 1 Slide the mattress pad C over the upper armboard panel E until the mattress pad fits the contour of the panel see figure 7 13 on page 7 25 Figure 7 13 Armboard 2 Rotate the upper armboard panel E 180 away from the lower armboard panel A and securely tighten the handle lock mechanism F by rotating it in a clockwise direction as indicated on the mechanism housing 3 Slide the...

Page 468: ...r mattress loosen the handle lock mechanism F by rotating it in a counterclockwise direction as indicated on the mechanism housing 5 Using the upper armboard panel slot cutout D as a handle position the upper armboard panel E at the desired angle 6 Tighten the handle lock mechanism F by rotating it in a clockwise direction as indicated on the mechanism housing 7 To reposition the upper armboard pa...

Page 469: ...taches to the back section of the stretcher and allows for x ray shots of the patient s chest back It will support a cassette with a maximum weight of 12 lb 5 kg Installation Tools required Ratchet T25 Torx 1 head bit Screwdriver 1 Raise the head section to the high position 2 Using the ratchet and T25 Torx bit install the screws A that secure the slider bracket B to the head section weldment C se...

Page 470: ... the stored position with limited force being applied Adjust the ball plunger if required 4 Using the ratchet and T25 Torx bit install the screws E that secure the cassette keeper bracket F 5 The upright chest cassette holder is ready for use Pull the cassette support weldment G down from the stored position Slightly lift up on the cassette support weldment to change position along the slider brac...

Page 471: ... ratchet and T25 Torx head bit install the screws A that secure the slider bracket B to the head section weldment C see figure 7 15 on page 7 30 3 Using a screwdriver adjust the ball plunger D in the slider bracket B until the ball is approximately 1 8 3 2 mm from the back section NOTE Make sure the ball plunger D supports the cassette support weldment G in the stored position with limited force b...

Page 472: ...ored position 7 Slightly lift up on the cassette support weldment G to change position along the slider bracket F 8 Place the cassette on the cassette support weldment G and slide the cassette support weldment G and cassette up to the desired position 9 Rotate the cassette keeper weldment H to secure the cassette against the back section 10 Ensure the back section operates properly and that the up...

Page 473: ...rom the stretcher Adjustment To adjust the ball plunger D perform the following 1 Using a screwdriver turn the ball plunger D turn clockwise if the cassette support weldment is not held securely enough 2 Test the ball plunger D and ensure that it can support the cassette support weldment G in the stored position 3 If needed keep adjusting the ball plunger D turn clockwise until it can support the ...

Page 474: ...e with a maximum weight of 12 lb 5 kg Installation 1 Put the siderails down and in the stored position NOTE The siderail is not usable when the lateral cassette holder is in position 2 Grasp the handle E and put the lateral cassette holder B in its proper position on the longitudinal upper frame tube A see figure 7 16 on page 7 32 Figure 7 16 Lateral Cassette Holder 3 Raise the upper portion of th...

Page 475: ...ynecological exams Installation 1 Position the mounting posts A of the ankle stirrup assembly B against the extender brackets C located under the stretcher s sleep surface at the foot section see figure 7 17 on page 7 33 Figure 7 17 Ankle Stirrups Installation 2 Hold the locking tabs D up and slide the mounting posts A into the extender brackets C 3 Push the ankle stirrup assembly B against the fo...

Page 476: ...kwise and rotate the support bar G to the desired angle b Tighten the handle F by rotating it clockwise c Loosen the thumb knob H by rotating it counterclockwise and move the stirrup weldment J to the desired location along the support bar G d Tighten the thumb knob H by rotating it clockwise e Adjust the support bar G angle if necessary by repeating step a and step b f Adjust the stirrup weldment...

Page 477: ...or back section articulation or in the armboard position Installing the PACU Extender 1 Loosen the knob B on the PACU extender A see figure 7 18 on page 7 35 Figure 7 18 PACU Extender 2 Slide the PACU extender A on the head end of the surgical rail C until it rests against the stop F Make sure you start from the head end of the surgical rail and slide towards the foot end NOTE The PACU extender is...

Page 478: ... back section Using the PACU Extender as an Armboard WARNING Do not place any other part of the body or any equipment on the PACU extender or apply any unnecessary forces when it is in the armboard position Damage to equipment and personal injury could occur 1 If necessary lower the siderail 2 Push upward on the release handle D located underneath the PACU extender A 3 Rotate the PACU extender A t...

Page 479: ... is used to support the caregiver s wrist during the procedure Installation WARNING Do not transport the stretcher with the superior wrist rest installed Remove the superior wrist rest before you transport the stretcher Damage to equipment and personal injury could occur 1 Slide the mounting bar A into the two slots on the head end of the head rest B see figure 7 19 on page 7 37 Figure 7 19 Superi...

Page 480: ...0 Series Stretcher Service Manual man115re 4 Place the superior wrist rest E in a satisfactory position and tighten the height adjustment knob D NOTE The top of the superior wrist rest can be rotated away from the patient for increased patient access when required Removal 1 Loosen the mounting knob C 2 Remove the superior wrist rest E from the headrest B ...

Page 481: ...ver s wrist during the procedure Installation WARNING Do not transport the stretcher with the temporal wrist rest installed Remove the temporal wrist rest before you transport the stretcher Damage to equipment and personal injury could occur 1 Slide the mounting bar A into the slot B on the side of the headrest F see figure 7 20 on page 7 39 NOTE The temporal wrist rest C can be installed on eithe...

Page 482: ... man115re 3 Loosen the height adjustment knob E 4 Place the temporal wrist rest C in a satisfactory position and tighten the height adjustment knob E NOTE The top of the temporal wrist rest can be rotated away from the patient for increased patient access when required Removal 1 Loosen the mounting knob D located under the headrest F 2 Remove the temporal wrist rest C from the headrest F ...

Page 483: ...ng gas supply to the patient and also as a drape support during the procedure Installation Parts required Clean cloth Approved hospital disinfectant 1 Loosen the mounting knob D on the gas delivery system see figure 7 21 on page 7 41 Figure 7 21 Gas Delivery System Installation 2 Slide the gas delivery system on the surgical rail E NOTE The gas delivery system can be installed from the head end of...

Page 484: ... delivery system in an appropriate location for support of the drapes that go around the patient 6 Turn the medical gas ON and check for proper flow 7 Place the drapes appropriately around the patient and the gas delivery system Cleaning WARNING Only facility authorized personnel should install the gas delivery system Installation by unauthorized personnel could result in personal injury or equipm...

Page 485: ... on the sides of the articulating headrest Installation 1 Remove the head positioning strap B from the shipping bag see figure 7 22 on page 7 43 Figure 7 22 Head Positioning Strap Installation 2 Determine the position of the patient s head in the headrest pad A NOTE Make sure the patient s head remains still in the headrest pad A 3 Put the end of the head positioning strap B around the handle E an...

Page 486: ...he patient s forehead NOTE The purpose of the head positioning strap is to remind the patient to remain still in that position not as a patient restraint If patient restraint is necessary it is the caregiver s protocol to determine the type of restraint necessary 5 Attach the other end of the head positioning strap B with a Velcro 1 strip to the other side of the headrest pad A 1 Velcro is a regis...

Page 487: ... required Ratchet T25 Torx 1 head bit 1 Using the central brake pedal place the stretcher into the brake position 2 Using the hilow operation pedals raise the stretcher to its highest position 3 Using the ratchet and T25 Torx head bit secure the two support bars B to the underside of the upper frame assembly C at the foot end of the stretcher with the four screws A provided see figure 7 23 on page...

Page 488: ...centa basin F under the lip G of the upper frame catch shroud H between the two support bars B 7 Lower the placenta basin F onto the support bars B 8 Ensure the placenta basin F is secure by giving a small downward push on the outer edge of the placenta basin F Removal 1 Lift the placenta basin F off of the support bars B 2 Slide the placenta basin F out from under the lip G of the stretcher 3 Rem...

Page 489: ...ons at the foot end of the stretcher Installation WARNING The telescoping calf supports are intended to be used in the prescribed manner only Failure to use this product as outlined may result in personal injury or equipment damage 1 Set the central brake pedal to the brake position 2 Using the hilow operation pedals raise the stretcher to the desired level position 3 Insert the telescoping calf s...

Page 490: ...se and lock the calf support into the desired position 3 Loosen the twin black knob G by turning it clockwise and adjust the calf support cradle L to the desired multiple angular position WARNING Insufficient tightening will allow the calf support cradles to slip and lose their original position Personal injury could occur 4 Tighten the twin black knob G by turning it counterclockwise and lock the...

Page 491: ...350 PC 400 PC 450 Page 7 49 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 7 Figure 7 26 Telescoping Calf Support Storage Location Cleaning Refer to the section titled Cleaning and Care on page 6 3 for proper cleaning instructions G H I J K m115d185 A L ...

Page 492: ... pedals raise the stretcher to the desired level position 3 Squeeze the back panel release handle and raise the back section to approximately 90 4 Remove the illuminator box A from its packaging container see figure 7 27 on page 7 51 5 Orient the illuminator box A above the light mounting plate B so that the power switch C is facing toward the foot end of the stretcher 6 Lower the illuminator box ...

Page 493: ...ON Ensure the power cord is not pulled too tightly Tension on the power cord connection could result in equipment damage 11 Tighten the cable tie F and secure the power cord X to the light mounting plate B 12 Using the box knife cut the excess cable tie securing the fiber optic cable connector M to the stretcher 13 Connect the fiber optic cable connector M to the appropriate connection I on the il...

Page 494: ...he gooseneck assembly H into its storage slot K 16 Plug the fiber optic exam light into an appropriate power source 17 Turn the power switch to the ON position and ensure the fiber optic exam light works properly Complete Non Factory Installed Installation 1 Set the central brake pedal to the brake position 2 Using the hilow operation pedals raise the stretcher to the desired level position 3 Sque...

Page 495: ...tor M through the available hole N at the foot end of the stretcher 7 Slide the nut L over the fiber optic cable connector M and hand tighten the nut temporarily to secure the gooseneck assembly H to the stretcher 8 Route the fiber optic cable assembly over the first crossmember and under the catch shroud O toward the head end of the stretcher 9 Using the tape measure measure 1 32 mm from the top ...

Page 496: ... edge of the adhesive shroud is not lower than the bottom edge of the upper frame fixed weldment Failure to do so could result in equipment damage 14 Install the short adhesive shroud T over the fiber optic cable and align the right edge on the pencil mark and the bottom flush with the upper frame fixed weldment R 15 Complete the routing of the fiber optic cable to the head end of the stretcher 16...

Page 497: ...h C is facing toward the foot end of the stretcher see figure 7 27 on page 7 51 20 Lower the illuminator box A onto the light mounting plate B and insert the light mounting plate tabs D into the keyhole slots E located on the bottom of the illuminator box A 21 Slide the illuminator box A toward the head end of the stretcher to secure the illuminator box A onto the light mounting plate B 22 Remove ...

Page 498: ...ctor M to the appropriate connection I on the illuminator box A see figure 7 28 on page 7 52 27 Place the gooseneck assembly H into its storage slot K 28 Plug the fiber optic exam light into an appropriate power source 29 Turn the power switch to the ON position and ensure the fiber optic exam light works properly Cleaning Refer to the section titled Cleaning and Care on page 6 3 for proper cleani...

Page 499: ...eadboard Assembly P4120CT The Headboard Assembly mounts in the headboard mounting sockets located at the head end of the stretcher The headboard assembly is removable Installation 1 Position the headboard vertically and slide its mounting post into the ISS sockets 2 Push the headboard downward until it is fully engaged Removal Reverse the installation procedure to remove the headboard assembly fro...

Page 500: ...e Retaining ring removal installation tool Field Upgrade Factory Installed Installation 1 Set the central brake pedal to the brake position 2 Raise the stretcher to the high position 3 Raise and secure the base shroud A to the upper frame to ensure clearance for the fifth wheel assembly upgrade installation see figure 7 31 on page 7 58 If patient restraining straps are available use them to secure...

Page 501: ...allation procedure Failure to do so could result in personal injury NOTE Be careful not to activate the release pedals during the installation procedure 4 Using the pliers disconnect and save the spring B from the stretcher frame see figure 7 32 on page 7 59 5 Using the retaining ring removal installation tool remove the retaining rings C from the headed pins D that secure the pivot link E to the ...

Page 502: ...e locknut F from the bolt G that secures the pivot bracket H to the wheel arm weldment I 8 Discard the locknut F and bolt G 9 Using the retaining ring removal installation tool remove the retaining rings AE from the headed pins AF that secure the pivot link AG to the wheel link weldment K and wheel mounting bracket weldment L see figure 7 33 on page 7 60 10 Remove and discard the retaining rings A...

Page 503: ...he old fifth wheel assembly J from the stretcher 12 Discard all remaining parts from the old fifth wheel assembly J excluding the wheel link weldment K wheel mounting bracket weldment L and caster assembly M Install the new fifth wheel assembly upgrade by performing the following steps 1 Remove the five headed pins N O and P from the new fifth wheel assembly see figure 7 34 on page 7 61 Figure 7 3...

Page 504: ...ll the two pins N and two hairpin cotters Q securing the fifth wheel bracket weldment R and pivot linkage S to the stretcher frame see figure 7 36 on page 7 64 NOTE Note the proper orientation and position of the fifth wheel bracket weldment 5 Using the 3 8 open end wrench and 1 8 Allen 1 wrench install shoulder bolt Z and nut AA securing the rod end AB to the wheel arm weldment I see figure 7 35 ...

Page 505: ...apter 7 Accessories TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 Page 7 63 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re 7 Figure 7 35 New Fifth Wheel Upgrade Installation m115d218 L U V T W S X Z AA I AB K K B ...

Page 506: ...ories Page 7 64 TranStar PC 100 PC 200 PC 300 PC 350 PC 400 PC 450 PC 500 PC 550 TR 500 SG 500 OB 450 OB 550 EL 550 Series Stretcher Service Manual man115re Figure 7 36 Fifth Wheel Bracket Weldment Installation Figure 7 37 Fifth Wheel Assembly m115d212 N Q R S m115d219 I AB ...

Page 507: ...o the brake position 2 Using a tape measure ensure the bottom of the fifth wheel caster AD is at a minimum height of 3 89 mm above the floor surface see figure 7 38 on page 7 65 Figure 7 38 Fifth Wheel Adjustment 3 Adjust the rod end AB if necessary by performing the following steps a Using the 3 8 open end wrench and 1 8 Allen 1 wrench remove the shoulder bolt Z and nut AA securing the rod end AB...

Page 508: ...on page 7 65 6 Using the 6 straight edge ensure the pivot linkage S center line is past the fifth wheel caster AD centerline 7 Adjust the rod end AB if necessary by performing the following steps a Remove the shoulder bolt Z and nut AA that secures the rod end AB to the wheel arm weldment I see figure 7 35 on page 7 63 b Turn the rod end AB clockwise counterclockwise to adjust the pivot linkage S ...

Page 509: ...Schematic Wiring Diagram Control Board P N 49603 Back to Chapter 3 ...

Page 510: ...Schematic Wiring Diagram Electric Stretcher P N 60389 Back to Chapter 3 ...

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