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Thermo Scientific 5030i SHARP, Instruction Manual

The Thermo Scientific 5030i SHARP is a cutting-edge laboratory instrument designed for accurate testing and analysis. Ensure seamless operation with our comprehensive Instruction Manual. Download the user manual for free from our website manualshive.com and unleash the full potential of this exceptional product.

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Operation 

Service Menu 

3-102

     Model 5030

i

 SHARP Instruction Manual 

Thermo Fisher Scientific 

 

The Display Pixel Test screen is used to test the LCD display, by toggling 
between all pixels on and all pixels off to ensure that they are functioning 
properly. The display pixel test screen is visible only when the instrument is 
in service mode. For more information on the service mode, see “

Service 

Mode

” earlier in this chapter.

 

●

 

In the Main Menu, choose Service > 

Display Pixel Test

. 

 

DISPLAY PIXEL TEST: 
 DURING TEST PRESS 

 OR 

x

 

 TO EXIT, 

 TO TOGGLE

XXXXX

 

     
      

 BEGIN TEST     

      

 GO BACK TO MENU 

                           

 RANGE  AVG  DIAGS ALARM  

 

The Restore User Defaults screen is used to reset the user calibration and 
configuration values to factory defaults. The restore user defaults screen is 
visible only when the instrument is in service mode. For more information 
on the service mode, see “

Service Mode

” earlier in this chapter.

 

●

 

In the Main Menu, choose Service > 

Restore User Defaults

. 

 

●

 

 

●

 

 

●

 

 

●

 

 

●

 

 

 

The Restore User Defaults screen is used to reset the user calibration and 
configuration values to factory defaults. The restore user defaults screen is 
visible only when the instrument is in service mode. For more information 
on the service mode, see “

Service Mode

” earlier in this chapter.

 

●

 

In the Main Menu, choose Service > 

Restore User Defaults

. 

 

Display Pixel Test

Restore User Defaults

Restore Factory

Defaults

RESTORE USER DEFAULTS:  

     
                

 RESTORE  

         

                           

                           

                          
 RANGE  AVG  DIAGS ALARM 

RESTORE USER DEFAULTS:  

  
                

 RESTORE 

ARE YOU SURE YOU WANT TO?

x

 

PRESS 

 TO CONFIRM RESTORE 

                           

                          
 RANGE  AVG  DIAGS ALARM 

Summary of Contents for 5030i SHARP

Page 1: ...Model 5030i SHARP Instruction Manual Synchronized Hybrid Ambient Real time Particulate Monitor Part Number 108148 00 16Jan2018 ...

Page 2: ...ons terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermo com aqi ...

Page 3: ...ientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive a...

Page 4: ......

Page 5: ...ng the analyzer and describes the required equipment Chapter 5 Preventive Maintenance provides maintenance procedures to ensure reliable and consistent instrument operation Chapter 6 Troubleshooting presents guidelines for diagnosing analyzer failures isolating faults and includes recommended actions for restoring proper operation Chapter 7 Servicing presents safety alerts for technicians working ...

Page 6: ...is manual provides specific information on how to operate the analyzer however if the analyzer is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired This manual contains important information to alert you to potential safety hazards and risks of equipment damage Refer to the following types of alerts you may see in this manual Safety and Equ...

Page 7: ...o not touch the solder cable connection electrode with your bare fingers The oils from your skin can damage the detector Safety glasses must be worn while replacing the detector assembly If the LCD panel breaks do not let the liquid crystal contact your skin or clothes If the liquid crystal contacts your skin or clothes wash it off immediately using soap and water Equipment Damage Do not attempt t...

Page 8: ...s been tested for personal or fire safety hazards in accordance with EN61010 1 2001 Safety in fulfillment of EC Directive 73 23 EEC Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Note This equipment has been tested and found to comply within the limits for a Class A digital device pursuan...

Page 9: ...ectronic equipment which applies to waste electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 Service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Tol...

Page 10: ...About This Manual Where to Get Help vi Model 5030i SHARP Instruction Manual Thermo Fisher Scientific ...

Page 11: ... One Point Volumetric Flow Rate Verification 2 8 Leak Check Procedure 2 9 Nephelometer Source Verification 2 9 Nephelometer Zero Check 2 9 Setup 2 10 Inlet System 2 10 Heater 2 11 Sample Tube Extension Lengths 2 13 Rack Mounting Option 2 13 Monitor Installation 2 13 Connecting External Devices 2 17 Terminal Board PCB Assemblies 2 17 I O Terminal Board 2 17 D O Terminal Board 2 19 25 Pin Terminal B...

Page 12: ...ime 3 14 Calibration Factors Menu 3 14 PM Background 3 15 PM Coefficient 3 15 SHARP Background 3 16 SHARP Coefficient 3 16 Nephelometer Background Values 3 16 Nephelometer Mode 3 17 Values 3 17 Restore Previous Values 3 17 Nephelometer Coefficient 3 18 Instrument Controls Menu 3 18 Set Flow Pump 3 19 Flow 3 19 Pump 3 19 Set Heater 3 20 Control 3 20 RH Threshold 3 20 Temperature Threshold 3 21 Filt...

Page 13: ...33 Data Treatment 3 34 Flag Status Data 3 34 Communication Settings 3 35 Serial Settings 3 35 Baud Rate 3 35 Data Bits 3 36 Parity 3 36 Stop Bits 3 36 RS 232 RS 485 Selection 3 37 Instrument ID 3 37 Gesytec Serial Nunber 3 38 Communication Protocol 3 38 Streaming Data Configuration 3 38 Streaming Data Interval 3 39 Choose Stream Data 3 39 Concentrations 3 40 Other Measurements 3 40 Analog Inputs 3...

Page 14: ... 3 54 Table Points 3 55 Volts 3 55 User Value 3 55 Screen Contrast 3 56 Service Mode 3 56 Date Time 3 57 Timezone 3 57 Diagnostics Menu 3 58 Program Versions 3 58 Voltages 3 59 Motherboard Voltages 3 59 Interface Board Voltages 3 59 I O Board Voltages 3 60 Detector Board Voltages 3 60 Nephelometer Board Voltages 3 60 RH Temperature 3 61 Pressure Vacuum 3 61 Flow 3 61 Detector Status 3 62 Nephelome...

Page 15: ...3 Min and Max Ambient Temperature Limits 3 74 Flow Temperature 3 74 Min and Max Flow Temperature Limits 3 75 Board Temperature 3 75 Min and Max Board Temperature Limits 3 75 Pressure Vacuum Alarms 3 76 Barometric Pressure 3 76 Min and Max Barometric Pressure Limits 3 76 Vacuum 3 77 Min and Max Vacuum Limits 3 77 Flow 3 78 Min and Max Flow Limits 3 78 Flow Alarms 3 78 Flow 3 79 Min and Max Flow Lim...

Page 16: ...uto Flow Calibration 3 91 Manual Flow Calibration 3 92 Mass Calibration 3 92 Thermal Mass Coefficient 3 92 Vacuum Mass Coefficient 3 93 Barometer Mass Coefficient 3 93 Mass Coefficient 3 93 Auto Mass Coefficient 3 94 Manual Mass Coefficient 3 94 Alpha Efficiency Coefficient 3 94 Detector Calibration 3 95 Auto Detector Calibration 3 95 Manual Detector Calibration 3 96 Beta Ref Alpha Counts 3 96 Hig...

Page 17: ...Vacuum Calibration 4 4 Barometer Pressure Calibration 4 4 Calibrate Vacuum Flow Zero 4 5 Calibrate Vacuum Pressure Span 4 5 Calibrate Flow Pressure Span 4 6 Flow Calibration 4 7 Auto Flow Calibration 4 7 Mass Calibration 4 7 Mass Coefficient 4 9 Auto Mass Coefficient 4 9 Detector Calibration 4 12 Auto Detector Calibration 4 12 Nephelometer Calibration 4 13 Nephelometer RH 4 13 Nephelometer Tempera...

Page 18: ...cs Assembly 7 11 Removing the Measurement Case Assembly and Lowering the Partition Panel 7 12 Fuse Replacement 7 14 Fan Filter Replacement 7 14 Detector Amplifier Assembly Replacement 7 15 Detector Amplifier Board Calibration 7 17 External Pump Replacement 7 17 Pressure Board Replacement 7 18 Pressure Board Calibration 7 20 Analog Output Testing 7 21 Analog Output Calibration 7 24 Analog Input Cal...

Page 19: ...stem Description 8 1 Hardware 8 1 Nephelometer Assembly 8 4 Primary Measurement Head 8 4 Detector Amplifier 8 4 Cam Photo Interrupt Board 8 4 Counter Wheel Interrupt Board Assembly 8 4 Proportional Valve 8 4 Cam Motor 8 4 Tape Motor 8 4 Pressure Board 8 5 External Solenoid 8 5 Pump Intake T Fitting 8 5 Firmware 8 5 Instrument Control 8 5 Monitoring Signals 8 6 Output Communication 8 6 Electronics ...

Page 20: ... Kits 9 2 Cables 9 2 Mounting Options 9 3 Roof Flange Assembly 9 8 Model 5014i to 5030i Upgrade Procedures 10 1 Instrument Preparation 10 1 SHARP Connection Bracket Assembly Installation 10 2 Radius Tube Adapter Installation 10 5 SHARP External Valve Installation 10 7 SHARP Optics Assembly Installation 10 9 Upgrade of the Heater Tube Assembly 10 10 Model Label Change 10 11 Power On Instrument 10 1...

Page 21: ... Definition C 2 Slave Address C 2 MBAP Header C 2 Function Code C 3 Data C 3 Error Check C 3 Function Codes C 3 0x01 0x02 Read Coils Read Inputs C 3 0x03 0x04 Read Holding Registers Read Input Registers C 5 0x05 Force Write Single Coil C 7 MODBUS Parameters Supported C 8 Gesytec Bayern Hessen Protocol D 1 Serial Communication Parameters D 1 TCP Communication Parameters D 2 Instrument Address D 2 A...

Page 22: ...Contents xviii Model 5030i SHARP Instruction Manual Thermo Fisher Scientific ...

Page 23: ...e 3 3 Flowchart of Menu Driven Firmware 3 5 Figure 3 4 Pin Out of Rear Panel Connector 3 12 Figure 3 5 Common Flags 3 31 Figure 3 6 Detector A Flags 3 31 Figure 4 1 Differential Pressure and Vacuum Calibration Ports 4 6 Figure 5 1 U S EPA PM10 Inlet 5 3 Figure 5 2 European PM10 Inlet 5 4 Figure 5 3 PM2 5 Sharp Cut Cyclone 5 5 Figure 5 4 Inspecting and Cleaning the Fan 5 6 Figure 5 5 Replacing the ...

Page 24: ...ure 7 23 Replacing the Front Panel Board and the LCD Module 7 42 Figure 7 24 Removing the SHARP Optics Cover 7 44 Figure 7 25 Replacing the External Solenoid Valve 7 45 Figure 7 26 Disconnecting the RH Temp Connector 7 47 Figure 7 27 SHARP Interface Board Connections 7 48 Figure 7 28 Replacing the SHARP Optics Board 7 49 Figure 7 29 Replacing the Delrin Nut 7 50 Figure 7 30 Replacing the Internal ...

Page 25: ...Assembly Installation 10 7 Figure 10 8 Plumbing Diagram 10 8 Figure 10 9 Optics Installation 10 9 Figure 10 10 Connecting the Optics to the Optics Connector 10 9 Figure 10 11 Upgrading 5030i Heater Assembly 10 10 Figure 10 12 Connecting Heater to Optics Assembly Cover 10 11 Figure 10 13 Front Panel Label Replacement 10 11 Figure B 1 Flags Field B 12 ...

Page 26: ...Figures xxii Model 5030i SHARP Instruction Manual Thermo Fisher Scientific ...

Page 27: ...Panel Board Connector Pin Diagram 6 20 Table 6 6 I O Expansion Board Optional Connector Pin Descriptions 6 21 Table 6 7 Digital Output Board Connector Pin Descriptions 6 23 Table 6 8 SHARP Measurement Interface Board Pin Connections 6 24 Table 7 1 Model 5030i Replacement Parts 7 5 Table 7 2 Model 5030i Cables 7 7 Table 7 3 External Device Connection Components 7 8 Table 7 4 Analog Output Channels ...

Page 28: ...s B 61 Table B 12 Analog Voltage Output Range Values B 62 Table B 13 Default Analog Output Channel Assignments B 63 Table C 1 Read Coils for 5030i C 8 Table C 2 Read Registers for 5030i C 9 Table C 3 Write Coils for 5030i C 11 Table D 1 Operating Status for Model 5030i D 8 Table D 2 Error Status for Model 5030i D 8 Table E 1 Read Commands for 5030i E 1 Table E 2 Write Commands for 5030i E 2 Table ...

Page 29: ...itor incorporates a dynamic heating system DHS designed to maintain the relative humidity of the air passing through the filter tape of the radiometric stage below the user defined threshold typically below the point at which the collected particles accrete and retain liquid water This DHS system minimizes the internal temperature rise by not heating when sample relative humidity is below the thre...

Page 30: ...og input options Linearity through all ranges User selectable digital input output capabilities Standard communications features include RS 232 485 and Ethernet C Link MODBUS Geysitech Bayern Hessen ESM Protocol streaming data and NTP Network Time Protocol protocols Simultaneous connections from different locations over Ethernet Radon gas activity measurement Rn 222 noble gas and mass refinement F...

Page 31: ... quality performance and workmanship Thermo service personnel are available for assistance with any questions or problems that may arise in the use of this instrument For more information on servicing see the Servicing chapter The Model 5030i is based on the principles of aerosol light scattering nephelometer and beta attenuation Model 5014i Beta to measure precise and accurate ambient aerosol con...

Page 32: ... onto a glass fiber filter tape The filter tape will accumulate an aerosol sample towards a threshold value whereupon the filter tape will automatically advance prior to reaching saturation During the collection of aerosol onto the filter tape the SHARP Monitor uses the radiometric principle of beta attenuation through a known sample area to continuously collect and detect the deposited mass Addit...

Page 33: ...Introduction Principle of Operation Thermo Fisher Scientific Model 5030i SHARP Instruction Manual 1 5 HEPA FILTER SOURCE Figure 1 2 Nephelometer Sample and Zero Flow Schematic ...

Page 34: ...ET including model SA246b Further particle discrimination is achieved by inserting a PM2 5 cyclone between the 10 micron inlet and sample tube European style inlets are also available with the 5030i The volumetric flow rate at the inlet entrance is 16 67 liters per minute 1 m3 hour In addition the ambient temperature and relative humidity is measured via a naturally aspirated radiation shield and ...

Page 35: ...utputs particulate matter concentrations to the front panel display as SHARP PM and NEPH which are the hybrid beta attenuation and nephelometer derived particulate concentrations respectively Displayed concentrations analog outputs also makes the data available over the serial or Ethernet connection Additionally the Model 5030i proportional radiation detector is sensitive to natural alpha activity...

Page 36: ...ack signal from the CPU to the proportional valve signal By using this flow control flow stability is easily maintained With regard to the hybrid 5030i SHARP Monitor methodology the nephelometer and beta attenuation concentrations are calculated and both values are digitally filtered e g averaged with an elastic time constant that is a function of the real time concentrations The time constant of ...

Page 37: ...ion 0 1 μg m not to be confused with precision Precision 2 0 μg m 80 μg m 5 μg m 80 μg m 24 hour Accuracy for Mass Measurement 5 using NIST traceable mass foil set Data Averaging and Output Real time Mass Conc Average 1 minute Long Term Averaging 60 to 3 600 sec and 24 hour Data Output Rate every 1 second Operating Range The temperature of the sampled air may vary between 30 and 50 C The 5030i uni...

Page 38: ...nal 8 User Defined Analog Outputs 0 1 or 0 5 VDC Protocols C Link MODBUS Geystitech Bayern Hessen ESM Protocol streaming data and NTP Network Time Protocol protocols Simultaneous connections from different locations over Ethernet 2 User Defined Contact Closure Alarm Circuits 4 Averaged Analog Inputs 0 5 VDC with user defined conversion to engineering units Data Storage Maximum of 190 000 Concentra...

Page 39: ...strument Packaging and Transport on page 2 1 Lifting on page 2 2 Unpacking and Inspection on page 2 2 Acceptance Testing and Startup Procedures on page 2 3 Setup on page 2 10 Connecting External Devices on page 2 17 Startup on page 2 22 Data Content on page 2 23 Shutdown on page 2 23 Important Tips on page 2 23 The Model 5030i instrument power cord and operator manual are shipped in an ISTA 2A cer...

Page 40: ...in the front and at the rear of the unit Although one person may lift the unit it is desirable to have two persons lifting one by grasping the bottom in the front and the other by grasping the bottom in the rear Equipment Damage Do not attempt to lift the instrument by the cover or other external fittings If there is obvious damage to the shipping container when the instrument is received notify t...

Page 41: ... mass sensors RH sensors flowmeter temperature sensor external ambient temperature sensor barometric pressure and volumetric flow rate have been calibrated to traceable standards For a quick start proceed immediately to the Startup procedures and skip the Bench Acceptance Test To assure the best quality data it is recommended that you perform an acceptance test Furthermore as part of a quality ass...

Page 42: ...Model 5030i Power Cord Ambient Temperature RH Cable Assembly Vacuum Pump Assembly Flow Adapter Assembly NIST traceable Thermometer NIST traceable Hygrometer NIST traceable Barometer NIST traceable Manometer s NIST traceable Volumetric Flow Transfer Standard Do not use the heated sample tube assembly at this point 1 After unpacking the instrument place the Model 5030i and accessories onto a table o...

Page 43: ...supply labeled PUMP on the rear panel of the instrument 6 Connect the 4 pin Temperature RH cable to the 4 pin connector labeled RH TEMP on the rear of the monitor 7 Be sure that the pressure sensor calibration port toggle switches on the rear panel are pushed outward and away from the barbed Delta P 8 Set monitor power switch to the ON position During startup the iSeries splash screen will be show...

Page 44: ...ape The flow pressure is the pressure differential across the orifice Table 2 1 Pressure Units Conversion Pressure Conversions mmHg atm x 0 75006 mmHg inHg x 25 4 mmHg hPa x 0 75006 Assuming adequate time has passed for thermal equilibration approximately 1 hour and the vacuum pump has been drawing room air into the instrument compare the ambient temperature sample temperature and flow temperature...

Page 45: ...r performance is outside this range please perform a temperature sensor calibration For more information about the temperature sensor calibration see the Calibration chapter Record the ambient RH sensor and nephelometer RH sensor readings from the Model 5030i and compare to your NIST traceable Hygrometer The Model 5030i RH sensors should compare within 2 RH tolerance of your NIST traceable hygrome...

Page 46: ...lerance of your NIST traceable barometer If the Model 5030i sensor performance is within this tolerance the acceptance test has passed If the sensor is slightly out of tolerance 12 mmHg the acceptance test should be classified as marginal If the sensor performance is outside this range please perform a sensor calibration For more information about the barometric pressure sensor calibration see the...

Page 47: ...libration chapter The leak check of the 5030i SHARP is conducted by first measuring the volumetric flow rate at the inlet adapter Next place the factory supplied leak check adapter on top of the inlet adapter and then install the flow meter on top of the leak check adapter Compare the volumetric flow rate of the 5030i to the flow meter and calculate the difference If the difference is less than 0 ...

Page 48: ...st to first establish the instrument location and height within the air monitoring station From whatever chosen surface the instrument is to rest on rack or table top add approximately 24 inches to that height to allow for overall height of the 5030i monitor Next allow approximately 40 inches to attach the heated sample tube to the top of the 5030i via 5 8 inch OD tubing unions that use Teflon fer...

Page 49: ...otrudes through the roof flange either the instrument should be lowered or an elongated PVC sleeve and cap system should cover the heater while maintaining a waterproof seal However for the remainder of this description it is assumed the heater will fit within the ceiling height of the air monitoring station Based on the vertical height requirements use additional 5 8 inch OD stainless tubing and ...

Page 50: ...isher Scientific Figure 2 5 Model 5030i Vertical View Ambient Inlet PM10 or PM2 5 Ambient T RH Sensor Assembly T RH Sensor Cable HEPA Filter 3 Way Valve Tripod Adapter Exhaust Intake Exhaust Tripod 5 8 S S Tubing 5 8 Union w Teflon Ferrule 3 Ft Universal Heater T Fitting ...

Page 51: ...30i In addition modification to the rack cabinet to accommodate the vertical tubing connection also needs to be considered prior to installation For more information see Chapter 9 Optional Equipment Review the following installation steps prior to field installation Once all height requirements are established the following steps are usually taken to complete the installation 1 Remove cover to the...

Page 52: ...the tubing union on top of the heater 6 Any exposed 5 8 inch OD stainless steel tubing should be insulated with additional pipe insulation inside the shelter 7 Sleeve any additional water tight capping over the tubing that now extends above the roof line 8 Sleeve the white Delrin plastic tripod adapter over the 5 8 inch OD tubing to an appropriate height to accommodate the tripod and To Rear Panel...

Page 53: ... 11 Attach and tighten the 5 8 inch to 3 8 inch reducing T fitting to the 5 8 inch stainless steel tubing 12 Place the PM10 or PM2 5 inlet into the 5 8 inch stainless T fitting 13 Feed one end of the black 25 foot T RH cable trough he roof flange assembly and connect to the bottom of the ambient T RH assembly 14 Connect the other end of the T RH cable to the back of the instrument RH Temp 15 Attac...

Page 54: ...RP Instruction Manual Thermo Fisher Scientific Figure 2 7 Rear Panel Plumbing Schematic Heater Assembly 3 Ft RH Temperature Final Assembly Pump Local PC Zero In RH H1 Exhaust SHARP Electric Connection Pump Power Zero Air Make up HEPA Filter ...

Page 55: ...e These assemblies provide a convenient mechanism for connecting wires from a data system to the analyzer s I O connectors The following terminal board PCB assemblies are available for iSeries instruments I O terminal board PCB assembly 37 pin standard D O terminal board PCB assembly 37 pin standard 25 pin terminal board PCB assembly included with optional I O expansion board Figure 2 8 shows the ...

Page 56: ...nalog1 13 Power_Fail_NC 2 Analog ground 14 Power_Fail_COM 3 Analog2 15 Power_Fail_NO 4 Analog ground 16 TTL_Input1 5 Analog3 17 TTL_Input2 6 Analog ground 18 TTL_Input3 7 Analog4 19 TTL_Input4 8 Analog ground 20 Digital ground 9 Analog5 21 TTL_Input5 10 Analog ground 22 TTL_Input6 11 Analog6 23 TTL_Input7 12 Analog ground 24 Digital ground Component Side Viewed from Top of Board Detail A Detail B ...

Page 57: ...in I O Terminal Pin Description 1 14 1 PM 2 33 3 AVG PM 3 15 5 NEPH 4 34 7 AVG NEPH 5 17 9 SHARP 6 36 11 AVG SHARP Ground 16 18 19 35 37 2 4 6 8 10 12 Signal Ground Note All channels are user definable If any customization has been made to the analog output configuration the default selections may not apply Figure 2 10 shows the recommended method for attaching the cable customer supplied to the t...

Page 58: ... Relay3_ContactA 17 Relay9_ContactA 6 Relay3_ContactB 18 Relay9_ContactB 7 Relay4_ContactA 19 Relay10_ContactA 8 Relay4_ContactB 20 Relay10_ContactB 9 Relay5_ContactA 21 not used 10 Relay5_ContactB 22 24V 11 Relay6_ContactA 23 not used 12 Relay6_ContactB 24 24V The 25 pin terminal board is included with the optional I O Expansion Board Figure 2 11 shows the recommended method for attaching the cab...

Page 59: ...nal Board Pin Descriptions Screw Signal Description Screw Signal Description 1 IOut1 13 Analog_In1 2 Isolated ground 14 Analog_In2 3 IOut2 15 Analog_In3 4 Isolated ground 16 Ground 5 IOut3 17 Analog_In4 6 Isolated ground 18 Analog_In5 7 IOut4 19 Analog_In6 8 Isolated ground 20 Ground 9 IOut5 21 Analog_In7 10 Isolated ground 22 Analog_In8 11 IOut6 23 Ground 12 Isolated ground 24 Ground Component Si...

Page 60: ...t temperature for at least 1 2 hours with the cover removed 3 After a 12 hour stabilization the following steps should be performed a From the Main Menu choose Instrument Controls Under Instrument Controls i Flow should be set to 16 67 LPM ii Heater Control should be set to RH with a RH Threshold of 50 58 For lower RH threshold settings please contact technical support iii Filter Tape mass limit s...

Page 61: ... Barometric Pressure Span iv Check Calibrate Flow Calibration v Perform a Beta Auto Detector Calibration 30 minutes vi Perform a Mass Foil Calibration factory calibrated vii Mass Coefficients are set at the factory viii Perform a Nephelometer Zero Calibration 5 minutes Please use iPort to access data download from the instrument Use the following procedure when shutting down the instrument 1 Turn ...

Page 62: ...tallation Important Tips 2 24 Model 5030i SHARP Instruction Manual Thermo Fisher Scientific DO Operate the instrument in a climate controlled environment 4 50 C Set DHCP to ON when changing the IP address ...

Page 63: ...ation Time on page 3 13 24 Hour Average on page 3 14 Calibration Factors Menu on page 3 14 Instrument Controls Menu on page 3 18 Diagnostics Menu on page 3 57 Alarms Menu on page 3 66 Service Menu on page 3 85 Password Menu on page 3 103 The 320 x 240 pixels graphics liquid crystal display LCD shows the sample concentrations instrument parameters instrument controls help and error messages Some me...

Page 64: ... Display CAUTION If the LCD panel breaks do not let the liquid crystal contact your skin or clothes If the liquid crystal contacts your skin or clothes wash it off immediately using soap and water The Pushbuttons allow the user to traverse the various screens menus Figure 3 2 Front Panel Pushbuttons Pushbuttons ...

Page 65: ...ily distinguish them from the operating screens Press to return to the Run screen or any other key to exit a help screen Up Down Left Right The four arrow pushbuttons and move the cursor up down left and right or change values and states in specific screens Enter The is used to select a menu item accept set save a change and or toggle on off functions The soft keys are multi functional keys that u...

Page 66: ...sor and moving any character at or to the right of the cursor one place to the left PAGE is used to change the keyboard character page For the English language this switches between upper and lower case alphabetic characters SAVE stores the string from the entry line into the parameter Alternately if the active cursor is moved to the entry line may be pressed to store the string from the entry lin...

Page 67: ...xt Time Pressure Vacuum Neph Sample Baro Coefficient Start Date Time Barometric Neph Cal Mass Coefficient Period Vacuum Neph Temp Alpha Eff Coefficient Counter Flow Neph RH Detector Calibration Tape Zero Ratio Flows LED Current Auto Volumetric Conditions Detector Status Ref Det Volt Manual Temperature Mass RH Temperature Alarms Neph Calibration Pressure Alpha Ambient RH Neph RH Datalogging Setting...

Page 68: ...play the SHARP concentration ambient conditions sample conditions and mass sensor data The status bar displays the time 24 hour format the password lock icon service wrench icon alarm bell icon and optional zero span sample solenoid valve status if installed Power Up Screen Run Screens The password lock icon indicates that no parameter changes can be made from the front panel The alarm bell icon i...

Page 69: ... Run screens X CONCENTRATION W SHARP 6 1 2 PPM 12 34 x RANGE AVG DIAGS ALARM The Ambient Conditions Run screen displays the real time volumetric flow rate at the inlet the ambient temperature the barometric pressure and the ambient relative humidity X AMBIENT CONDITIONS W FLOW 16 67 T AMB 25 0 P BAR 760 0 2 PPM RH AMB 40 0 12 34 x RANGE AVG DIAGS ALARM Ambient Conditions Run Screen μg m3 Concentra...

Page 70: ...tape X SAMPLE CONDITIONS W TFLOW 25 0 RHSMP 40 0 PFLOW 20 0 2 PPM PVAC 65 0 12 34 x RANGE AVG DIAGS ALARM The Mass Sensor Data Run screen displays the real time beta counts during attenuation and the initial beta counts from a fresh filter spot X MASS SENSOR DATA W BRAW 9800 2 BZERO 10000 9 PPM 12 34 x RANGE AVG DIAGS ALARM Sample Conditions Run Screen Mass Sensor Data Run Screen Status Bar Status...

Page 71: ... RANGE AVG DIAGS ALARM The Main Menu contains a number of submenus Instrument parameters and settings can be read and modified within the submenus according to their function The concentration appears above the Main Menu and submenus in every screen The Service menu is visible only when the instrument is in service mode For more information on the service mode see Service Mode later in this chapte...

Page 72: ...E 10000 SET CUSTOM RANGES RANGE AVG DIAGS ALARM The Concentration Units screen defines how the particles concentration readings are expressed Concentration units of micrograms per cubic meter μg m3 and milligrams per cubic meter mg m3 are available When switching the selected units the instrument s analog ranges all default to the highest range For example when switching from mg m3 to μg m3 the ra...

Page 73: ...ons between 0 and 100 μg m3 by default The display shows the current SHARP range The next line of the display is used to change the range Table 3 2 lists the standard ranges In the Main Menu choose Range SHARP Range SHARP RANGE CURRENTLY 100 0 SET TO 1000 CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM Table 3 2 Standard Ranges mg m3 μg m3 0 1 100 1 0 1000 2 0 2000 3 0 3000 5 0 5000 10 00 10000 C1 C...

Page 74: ...h 3 15 5 Flow 4 34 7 Ambient Temperature 5 17 9 Flow Temperature 6 36 11 Ambient Relative Humidity Ground 16 18 19 35 37 2 4 6 8 10 12 Signal Ground Note All channels are user definable If any customization has been made to the analog output configuration the default selections may not apply The Set Custom Ranges menu lists three custom ranges which are user defined In the mg m3 mode any value bet...

Page 75: ...he Main Menu choose Range Set Custom Ranges Custom Range 1 2 or 3 CUSTOM RANGE 1 CURRENTLY 555 6 SET TO 000555 7 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Integration Time screen allows the user to adjust the compounded averaging of the beta attenuation mass and concentration The default value should be set to 20 minutes and may be adjusted between 15 60 minutes The display shows the...

Page 76: ...djust the 24 hour averaging start time In the Main Menu choose 24HR Averages Avg Time 24HR AVERAGE START TIME CURRENTLY 00 00 SET TO 01 00 SET HOURS CHANGE VALUE SAVE RANGE AVG DIAGS ALARM Calibration factors are determined during automatic and manual calibration and are used to correct the concentration readings The Calibration Factors menu displays the calibration factors as shown below The inst...

Page 77: ...s NOT affected by the SET BKG until the value is saved In the Main Menu choose Calibration Factors PM Bkg PM BACKGROUND CURRENTLY 0 0 SET TO xxxxx0 7 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The PM Coefficient screen allows the user to manually adjust the PM coefficient The PM concentration based on the SET COEF TO is displayed to facilitate setting The PM concentration displayed in the...

Page 78: ...st the SHARP coefficient The SHARP concentration based on the SET COEF TO is displayed to facilitate setting The SHARP concentration displayed in the Run portion of the screen is NOT affected by the SET COEF until the value is saved In the Main Menu choose Calibration Factors SHARP Coef SHARP COEFFICIENT CURRENTLY 1 000 SET TO 1 02 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Nephelomet...

Page 79: ...in Menu choose Calibration Factors Neph Bkg Neph Mode NEPHELOMETER MODE CURRENTLY STDBY SET TO SAMPLE CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Values screen displays the optional background for each range of the nephelometer These values can be control charted by the user to help evaluate any optional drift In the Main Menu choose Calibration Factors Neph Bkg Values BEFORE AFTER 1 0 00278...

Page 80: ...on displayed in the Run portion of the screen is NOT affected by the SET COEF until the value is saved In the Main Menu choose Calibration Factors Neph Coef NEPH COEFFICIENT CURRENTLY 227 346 SET TO 232 500 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Instrument Controls menu contains a number of items that may be selected to control various instrument operational parameters The firmwar...

Page 81: ...r to manually adjust the flow values and to change the operating state of the pump to ON or OFF In the Main Menu choose Instrument Controls Set Flow Pump FLOW PUMP FLOW 16 67 PUMP ON RANGE AVG DIAGS ALARM The Flow screen is used to view and adjust the flow In the Main Menu choose Instrument Controls Set Flow Pump Flow FLOW CURRENTLY 16 67 LPM SET TO 16 67 LPM INC DEC SAVE VALUE RANGE AVG DIAGS ALA...

Page 82: ...ESHOLD 40 TEMP THRESHOLD 30 oC RANGE AVG DIAGS ALARM The Control screen is used to set the status of the heater to either ON OFF RH threshold or TEMP threshold In the Main Menu choose Instrument Controls Set Heater Control HEATER CONTROL CURRENTLY OFF SET TO RH CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The RH Threshold screen is used to change the RH threshold value in percent The RH threshold is ty...

Page 83: ...ET TO 30 oC INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Filter Tape Control menu allows the user to manually move or set the next time period for tape control In the Main Menu choose Instrument Controls Filter Tape Control FILTER TAPE CONTROL MANUAL MASS LIMIT 1 500 μg NEXT TIME 05MAY08 00 00 PERIOD 8 HRS COUNTER 0 RANGE AVG DIAGS ALARM The Manual screen allows the user to move or stop the filter...

Page 84: ...y monitoring In the Main Menu choose Instrument Controls Filter Tape Control Mass Limit MASS LIMIT CURRENTLY 1500 SET TO 1501 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Next Time screen is used to view and set the initial date and time 24 hour format for the next filter tape change In the Main Menu choose Instrument Controls Filter Tape Control Next Time The Period screen allows the u...

Page 85: ...e Main Menu choose Instrument Controls Filter Tape Control Counter FILTER TAPE COUNTER 0 RESET TO ZERO RANGE AVG DIAGS ALARM The Tape Zero Ratio screen allows the user to set the occurrence of nephelometer zeroing after X filter changes For PM2 5 X 42 and for PM10 X 14 based on a 2 week zeroing cycle A conservative ratio of 1 1 will zero the nephelometer with every filter tape change In the Main M...

Page 86: ...ESSURE STD RANGE AVG DIAGS ALARM The Temperature screen is used to turn the temperature correction to actual or standard Press to toggle and set the temperature compensation to actual or standard TEMPERATURE COMPENSATION ACT STANDARD 25 oC RANGE AVG DIAGS ALARM The Standard Temperature screen is used to set the standard temperature In the Main Menu choose Instrument Controls Volumetric Conditions ...

Page 87: ...eate two different types of records which for historical reasons are named lrecs and srecs Each record can contain up to 32 different fields or data items and records can be created at user defined intervals ranging from 1 to 60 minutes Record generation is tied to the instrument s real time clock For example if the logging period for srecs is set to 30 minutes a new srec will be generated on ever...

Page 88: ...C VIEW LOGGED DATA ERASE LOG SELECT CONTENT COMMIT CONTENT RANGE AVG DIAGS ALARM RESET TO DEFAULT CONTENT CONFIGURE DATALOGGING The Select Srec Lrec screen is used to select the log record type for other operations in this menu In the Main Menu choose Instrument Controls Datalogging Settings Select Srec Lrec SELECT LOG TYPE CURRENTLY SREC SET TO LREC TOGGLE VALUE RANGE AVG DIAGS ALARM The View Log...

Page 89: ...GE AVG DIAGS ALARM The Record Display screen read only displays the selected records time date flags 10 01 01 20 09 8105151 10 02 01 20 09 8105151 10 03 01 20 09 8105151 10 04 01 20 09 8105151 PGUP DN PAN L R RANGE AVG DIAGS ALARM The Date and Time screen is used to set a start date and time for which to view logged data For example if 20 Jan 2009 10 00 is entered then the first logged data record...

Page 90: ... Log The Select Content submenu displays a list of 32 record fields to use to configure the data to be logged When a field is selected a submenu list appears of the items to choose from to assign to those fields Item types are Concentrations Other Measurements and Analog Inputs if the I O expansion board is installed These record fields comprise a temporary list of items for the selected record ty...

Page 91: ...N SREC FIELD 1 CONCENTRATIONS OTHER MEASUREMENTS ANALOG INPUTS RANGE AVG DIAGS ALARM The Concentrations screen allows the user to assign one of the concentrations to the selected record field The currently selected item is shown by after it Note that at this point pressing indicates that these are proposed changes as opposed to implemented changes To change the selected record format and erase rec...

Page 92: ...r data descriptions Note that at this point pressing indicates that these are proposed changes as opposed to implemented changes To change the selected record format and erase record log file data see Commit Content below In the Main Menu choose Instrument Controls Datalogging Settings Select Content select Field Other Measurements OTHER MEASUREMENTS NONE BARO PRES VACUUM FLOW PRES AMB RH RANGE AV...

Page 93: ...c Model 5030i SHARP Instruction Manual 3 31 Figure 3 5 Common Flags Figure 3 6 Detector A Flags The Analog Inputs screen allows the user to select the parameter none or analog inputs 1 8 to the selected record field The selected item is shown Analog Inputs ...

Page 94: ... erase record log file data for that record type If no changes have been made NO CHANGES TO RECORD LIST will appear For more information about selecting the content of logged data fields see Select Content above In the Main Menu choose Instrument Controls Datalogging Settings Commit Content The Reset to Default Content screen is used to reset all of the datalogging record field items to default va...

Page 95: ...Menu choose Instrument Controls Datalogging Settings Configure Datalogging Logging Period Min SET PERIOD FOR SREC CURRENTLY 5 MIN SET TO OFF CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Memory Allocation Percent screen is used to select the percentage of total memory that may be used by the selected record type lrecs or srecs Percentages between 0 and 100 are available in increments of 10 Changing ...

Page 96: ... all iSeries instruments but it is recommended that the data type be set to ONLY the current value cur as the datalogging averaging is done in addition to the normal concentration averaging In the Main Menu choose Instrument Controls Datalogging Settings Configure Datalogging Data Treatment SET LREC DATA TYPE CURRENTLY AVG SET TO CUR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Flag Status Data scr...

Page 97: ...GS The Serial Setting submenu is used for serial communications control and configuration In the Main Menu choose Instrument Controls Communication Settings Serial Settings SERIAL SETTINGS BAUD RATE 9600 DATA BITS 8 PARITY NONE STOP BITS 1 RS 232 485 SEL RS 232 RANGE AVG DIAGS ALARM The Baud Rate screen is used to set the RS 232 RS 485 interface baud rate Baud rates of 1200 2400 4800 9600 19200 38...

Page 98: ...its DATA BITS CURRENTLY 8 SET TO 7 CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Parity screen is used to select the parity bit for the serial port to None default Even or Odd In the Main Menu choose Instrument Controls Communication Settings Serial Settings Parity PARITY CURRENTLY NONE SET TO ODD CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Stop Bits screen is used to set the number of s...

Page 99: ... The ID is used to identify the instrument when using the C Link or MODBUS protocols to control the instrument or collect data It may be necessary to edit the ID number if two or more instruments of the same model are connected to one computer Valid instrument ID numbers are from 0 to 127 The Model 5030i has a default instrument ID of 14 For more information about the instrument ID see Appendix B ...

Page 100: ...VE VALUE RANGE AVG DIAGS ALARM The Communication Protocol screen is used to change the protocol for serial communications Possible choices include C Link MODBUS Gesytec and Streaming Data In the Main Menu choose Instrument Controls Communication Settings Communication Protocol COMMUNICATION PROTOCOL CURRENTLY CLINK SET TO STREAMING CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Streaming Data C...

Page 101: ...interval times are available 1 2 5 10 20 30 60 90 120 180 240 and 300 seconds In the Main Menu choose Instrument Controls Communication Settings Streaming Data Config Interval STREAMING DATA INTERVAL CURRENTLY 10 SEC SET TO 20 SEC CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM Note Add Labels Prepend Timestamp and Add Flags are toggle items that change between yes or no when selected The Choose Str...

Page 102: ...ntrols Communication Settings Streaming Data Config select Item Concentrations CONCENTRATIONS NONE PM AVG PM NEPH SHARP RANGE AVG DIAGS ALARM AVG SHARP AVG NEPH The Other Measurements screen allows the user to assign one of the other available measurement types to the selected streaming data item The currently selected item is shown by after it Once an item is selected pressing will save the selec...

Page 103: ... analog inputs 1 8 to the selected streaming data item The currently selected item is shown by after it Once an item is selected pressing will save the selected streaming data item In the Main Menu choose Instrument Controls Communication Settings Streaming Data Config select Item Analog Inputs ANALOG INPUTS NONE ANALOG IN 1 ANALOG IN 2 ANALOG IN 3 ANALOG IN 4 RANGE AVG DIAGS ALARM The TCP IP Sett...

Page 104: ...ally provides an IP address for the instrument In the Main Menu choose Instrument Controls Communication Settings TCP IP Settings Use DHCP DHCP CURRENTLY OFF SET TO ON TOGGLE VALUE CYCLE POWER TO CHANGE DHCP RANGE AVG DIAGS ALARM The IP Address screen is used to edit the IP address The IP address can only be changed when DHCP is off If DHCP is on the instrument will respond with NOT SETTABLE IF DH...

Page 105: ...UE RANGE AVG DIAGS ALARM The Default Gateway screen is used to edit the gateway address The default gateway can only be changed when DHCP is off If DHCP is on the instrument will respond with NOT SETTABLE IF DHCP IS ON For more information on DHCP see Use DHCP above Any traffic to addresses that are not on the local subnet will be routed through this address In the Main Menu choose Instrument Cont...

Page 106: ...ettings TCP IP Settings NTP Svr NTP SERVER IP ADDRESS CURRENT 10 209 43 237 SET TO 10 209 43 237 1 MOVE CURSOR CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The I O Configuration menu deals with configuration of the analyzer s I O system The analog input configuration is displayed only if the I O expansion board option is installed In the Main Menu choose Instrument Controls I O Configuration I O ...

Page 107: ...d The default state is open which indicates that a relay connected between the digital output pin and ground is normally open and closes to trigger the digital output action Press to toggle and set the logic state to normally open or normally closed OUTPUT RELAY SETUP LOGIC STATE OPEN INSTRUMENT STATE RANGE AVG DIAGS ALARM The Instrument State submenu allows the user to select the instrument state...

Page 108: ...AGS ALARM NEPH ALARMS RH TEMP ALARMS PRES VAC ALARMS FLOW ALARMS The Non Alarm screen allows the user to select a non alarm status for the selected relay output The currently selected item is shown by after it In the Main Menu choose Instrument Controls I O Configuration Output Relay Settings select Relay Instrument State Non Alarm NON ALARM STATUS ITEMS NONE LOCAL REMOTE SERVICE UNITS RANGE AVG D...

Page 109: ...GS ALARM The Logic State menu item is used to change the selected I O relay to either normally open or normally closed The default state is open which indicates that a relay connected between the digital input pin and ground is normally open and closes to trigger the digital input action Press to toggle and set the logic state to normally open or normally closed DIGITAL INPUT SETUP LOGIC STATE OPE...

Page 110: ... option is installed In the Main Menu choose Instrument Controls I O Configuration Analog Output Config OUTPUT CHANNELS ALLOW OVER UNDER RANGE ALL VOLTAGE CHANNELS ALL CURRENT CHANNELS VOLTAGE CHANNEL 1 VOLTAGE CHANNEL 2 RANGE AVG DIAGS ALARM The Allow Over Under Range screen is used to select whether or not the analog outputs are allowed to exceed the maximum selected value of 100 mV 1 V 5 V 10 V...

Page 111: ... or Current Channel 1 6 ANALOG OUTPUT CONFIG SELECT RANGE SET MINIMUM VALUE SET MAXIMUM VALUE CHOOSE SIGNAL TO OUTPUT RANGE AVG DIAGS ALARM The Select Range screen is used to select the hardware range for the selected analog output channel Possible ranges for the voltage outputs are 0 100 mV 0 1 0 5 and 0 10 V Possible ranges for the current outputs are 0 20 mA and 4 20 mA In the Main Menu choose ...

Page 112: ... 0 Range Setting SHARP Zero 0 Range Setting AVG SHARP Zero 0 Range Setting AVG Neph Zero 0 Range Setting Barometer Pressure User set alarm min value User set alarm max value Vacuum User set alarm min value User set alarm max value Flow Pressure User set alarm min value User set alarm max value Ambient RH User set alarm min value User set alarm max value Sample RH User set alarm min value User set ...

Page 113: ... and Analog Inputs if the I O expansion board option is installed This allows the user to select the output signal that will be assigned to each analog channel The Concentrations screen is shown below See Table 3 5 for a list of items for each signal group choice In the Main Menu choose Instrument Controls I O Configuration Analog Output Config select Channel Choose Signal to Output CHOOSE SIGNAL ...

Page 114: ...g Input 6 if the I O expansion board is installed Board Temp Analog Input 7 if the I O expansion board is installed Flow Temp Analog Input 8 if the I O expansion board is installed Flow Vol Beta Beta Raw Alpha Raw Mass Beta Zero External Alarms Neph Temp Neph RH Neph IRED Neph Ref Beta Ref Common Flags Det Flags Mass Comp The Analog Input Configuration menu displays a list of the 8 analog input ch...

Page 115: ...d streaming data to report what data is being sent out The descriptor may be from 1 to 3 characters in length and defaults to IN1 to IN8 user input channel number In the Main Menu choose Instrument Controls I O Configuration Analog Input Config select Channel Descriptor ANALOG INPUT DESCRIPTOR CURRENTLY IN1 IN1 ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 SAVE RANGE AVG DIAGS ALARM The Units s...

Page 116: ...n allows the user to select how many points are used in the analog input conversion table for the selected channel The instrument uses linear interpolation between the points in this table to determine what the reading value is based on the analog input voltage Each point in the table consists of an analog input voltage value 0 10 5 V and a corresponding reading value Only two points are necessary...

Page 117: ...int 2 10 00 V 10 0 U where U is the previously entered unit of measure In the Main Menu choose Instrument Controls I O Configuration Analog Input Config select Channel select Point Volts TABLE POINT 01 VOLTS CURRENTLY 0 00 SET TO 00 00 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The User Value screen allows the user to set the output value for the corresponding input voltage for the select...

Page 118: ...n is visible select Instrument Controls Screen Contrast and adjust the screen contrast If the content on the screen is not visible use the set contrast 10 C Link command to set the screen contrast to mid range then optimize the contrast See contrast levels in Appendix B C Link Protocol Commands for more information on this command In the Main Menu choose Instrument Controls Screen Contrast SCREEN ...

Page 119: ...e Protocol NTP server This should be set to the timezone that the instrument is located in If the exact timezone is not shown in the list it may be entered via the C LINK tz command see Appendix B The selections are UTC GMT EST GMT 5 CST GMT 6 MST GMT 7 PST GMT 8 YST GMT 9 HST GMT 10 NST GMT 11 DLW GMT 12 CET GMT 1 EET GMT 2 BST GMT 3 DLT GMT 4 ECH GMT 5 FOX GMT 6 GLF GMT 7 CCT GMT 8 JST GMT 9 GST...

Page 120: ...O expansion board option is installed In the Main Menu choose Diagnostics DIAGNOSTICS PROGRAM VERSIONS VOLTAGES RH TEMPERATURE PRESSURE VACUUM FLOW RANGE AVG DIAGS ALARM DETECTOR STATUS NEPHELOMETER STATUS CRn ANALOG INPUT READINGS ANALOG INPUT VOLTAGES DIGITAL INPUTS RELAY STATES TEST ANALOG OUTPUTS INSTRUMENT CONFIGURATION CONTACT INFORMATION The Program Versions screen read only shows the versi...

Page 121: ...ion is installed In the Main Menu choose Diagnostics Voltages VOLTAGES MOTHERBOARD INTERFACE BOARD I O BOARD DETECTOR BOARD RANGE AVG DIAGS ALARM The Motherboard screen read only is used to display the voltage readings on the motherboard In the Main Menu choose Diagnostics Voltages Motherboard MOTHERBOARD VOLTAGES 3 3 SUPPLY 3 3 V 5 0 SUPPLY 5 0 V 15 0 SUPPLY 15 0 V 24 0 SUPPLY 24 1 V 3 3 SUPPLY 3...

Page 122: ...Menu choose Diagnostics Voltages I O Board I O BOARD VOLTAGES 3 3 SUPPLY 3 3 V 5 0 SUPPLY 5 0 V 24 0 SUPPLY 24 0 V 3 3 SUPPLY 3 3 V RANGE AVG DIAGS ALARM The Detector Board screen read only is used to display the voltage readings on the measurement interface board In the Main Menu choose Diagnostics Voltages Detector Board DETECTOR BOARD 5 0 SUPPLY 5 0 V RANGE AVG DIAGS ALARM The Nehpelometer Boar...

Page 123: ...RES AMBIENT RH 40 0 SAMPLE RH 36 4 AMBIENT TEMP 22 9 oC FLOW TEMP 23 9 oC BOARD TEMP 24 9 oC RANGE AVG DIAGS ALARM The Pressure Vacuum screen read only displays the current pressure readings The pressure is measured by a pressure transducer The vacuum is the amount of vacuum under the filter tape The flow pressure is the pressure differential across the orifice In the Main Menu choose Diagnostics ...

Page 124: ...if the pump is turned OFF In the Main Menu choose Diagnostics Detector Status DETECTOR STATUS MASS 0 ug ALPHA 2 1 sec BETA 13577 1 sec BETA CORR 13577 1 sec BETA ZERO 6500 1 sec RANGE AVG DIAGS ALARM The Nephelometer Status screen read only displays the current nephelometer reading In the Main Menu choose Diagnostics Nephelometer Status NEPHELOMETER STATUS NEPH TEMP 31 0 oC NEPH RH 36 6 LED CURREN...

Page 125: ...nalog Input Voltages screen read only displays the 8 raw analog voltage readings if the I O expansion board option is installed In the Main Menu choose Diagnostics Analog Input Voltages ANALOG INPUT VOLTAGES ANALOG IN 1 6 24 V ANALOG IN 2 4 28 V ANALOG IN 3 0 00 V ANALOG IN 4 0 00 V ANALOG IN 5 0 00 V RANGE AVG DIAGS ALARM The Digital Inputs screen read only displays the state of the 16 digital in...

Page 126: ...UT 5 1 RANGE AVG DIAGS ALARM The Test Analog Outputs menu is used to set each of the analog output channels to zero or full scale Channel choices include all analog outputs 6 voltage channels and 6 current channels if the I O expansion board option is installed In the Main Menu choose Diagnostics Test Analog Outputs TEST ANALOG OUTPUTS ALL VOLTAGE CHANNEL 1 VOLTAGE CHANNEL 2 VOLTAGE CHANNEL 3 VOLT...

Page 127: ...GS ALARM The Instrument Configuration screen displays information on the hardware configuration of the instrument Note If the analyzer is in service mode pressing will toggle the selected item between yes and no In the Main Menu choose Diagnostics Instrument Configuration INSTRUMENT CONFIGURATION I O EXPANSION BOARD YES DETECTOR SHARP CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Contact Information...

Page 128: ... and maximum limits move the cursor to the item and press If the readings go beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu If any alarms are active the alarm bell icon is displayed on the right side of the status bar In the Main Menu choose Alarms ALARMS ALARMS DETECTED 0 INSTRUMENT ALARMS 0...

Page 129: ... the Main Menu choose Alarms Instrument Alarms Filter Tape Counter FILTER TAPE COUNTER ACTUAL 0 MAX 650 RANGE AVG DIAGS ALARM The Maximum Filter Tape Counter screen is used to change the maximum filter tape counter alarm limit 480 90 usage 10 remaining In the Main Menu choose Alarms Instrument Alarms Filter Tape Counter Max FILTER TAPE COUNTER ACTUAL MAX 650 SET MAX TO xxxx 480 INC DEC SAVE VALUE ...

Page 130: ...AL 0 MIN 0 MAX 100 RANGE AVG DIAGS ALARM The Beta Alarms screen allows the user to view the minimum and maximum alarm parameters Acceptable alarm limits range from 5000 to 20000 If the beta count reading goes beyond the maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Detector Alarms Beta BET...

Page 131: ...alarm limits Acceptable alarm limits range from 0 to 60 C If the nephelometer temperature reading goes beyond the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Neph Alarms Neph Temp NEPHELOMETER TEMP ACTUAL 25 0 oC MIN 0 0 oC MAX 60 0 oC RANGE AVG DIAGS ALARM The Minimum Nephelo...

Page 132: ... the Main Menu In the Main Menu choose Alarms Neph Alarms Neph RH NEPHELOMETER RH ACTUAL 0 0 MIN 5 0 MAX 95 0 RANGE AVG DIAGS ALARM The Minimum Nephelometer RH alarm limit screen is used to change the minimum nephelometer RH alarm limit The minimum and maximum nephelometer RH screens function the same way In the Main Menu choose Alarms Neph Alarms Neph RH Min or Max NEPHELOMETER RH ACTUAL MIN 5 0 ...

Page 133: ...hoose Alarms Neph Alarms LED Current Min or Max LED SOURCE CURRENT ACTUAL MIN 50 0 mA SET MIN TO 50 1 mA INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Reference Detector Voltage screen displays the current nephelometer reference detector voltage value and the minimum and maximum alarm limits Acceptable alarm limits range 350 to 2000 mV If the reference detector voltage reading goes beyond the minim...

Page 134: ...m and maximum alarm limits Acceptable alarm limits range from 5 to 95 If the ambient RH reading goes beyond the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms RH Termperature Alarms Ambient RH AMBIENT RH ACTUAL 27 4 MIN 5 0 MAX 95 0 RANGE AVG DIAGS ALARM The Minimum Ambient RH al...

Page 135: ...rms RH Termperature Alarms Sample RH SAMPLE RH ACTUAL 0 0 MIN 5 0 MAX 95 0 RANGE AVG DIAGS ALARM The Minimum Sample RH alarm limit screen is used to change the minimum ambient RH alarm limit The minimum and maximum sample RH screens function the same way In the Main Menu choose Alarms RH Temperature Alarms Sample RH Min or Max SAMPLE RH ACTUAL MIN 5 0 SET MIN TO 35 INC DEC SAVE VALUE RANGE AVG DIA...

Page 136: ...ain Menu choose Alarms RH Temperature Alarms Ambient Temp Min or Max AMBIENT TEMPERATURE ACTUAL MIN 30 0 oC SET MIN TO 20 0 oC INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Flow Temperature screen displays the current ambient temperature value and sets the minimum and maximum alarm limits Acceptable alarm limits range from 5 to 60 C If the flow temperature reading goes beyond the minimum or maximum...

Page 137: ... maximum alarm limits Acceptable alarm limits range from 5 to 60 C If the board temperature reading goes beyond the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms RH Termperature Alarms Board Temp BOARD TEMP ACTUAL 26 1 oC MIN 0 0 oC MAX 60 0 oC RANGE AVG DIAGS ALARM The Minimum ...

Page 138: ...ptable alarm limits range from 400 to 800 mmHg If the barometric pressure reading goes beyond the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Pressure Vacuum Alarms Baro Pres BAROMETRIC PRESSURE ACTUAL 764 0 mmHg MIN 400 0 mmHg MAX 800 0 mmHg RANGE AVG DIAGS ALARM The Minimum ...

Page 139: ... appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Pressure Vacuum Alarms Vacuum VACUUM ACTUAL 60 8 mmHg MIN 5 0 mmHg MAX 250 0 mmHg RANGE AVG DIAGS ALARM The Minimum Vacuum alarm limit screen is used to change the minimum vacuum alarm limit The minimum and maximum vacuum screens function the same way Note The maximum vacuum value should not be changes...

Page 140: ...Menu In the Main Menu choose Alarms Pressure Vacuum Alarms Flow FLOW ACTUAL 23 1 mmHg MIN 5 0 mmHg MAX 40 0 mmHg RANGE AVG DIAGS ALARM The Minimum Flow alarm limit screen is used to change the minimum flow alarm limit The minimum and maximum flow screens function the same way In the Main Menu choose Alarms Pressure Vacuum Alarms Flow Min or Max FLOW PRESSURE ACTUAL MIN 5 0 mmHg SET MIN TO 4 9 mmHg...

Page 141: ...u choose Alarms Flow Alarms Flow FLOW ACTUAL 0 00 LPM MIN 16 17 LPM MAX 17 17 LPM RANGE AVG DIAGS ALARM The Minimum Flow alarm limit screen is used to change the minimum flow alarm limit The minimum and maximum flow screens function the same way In the Main Menu choose Alarms Flow Alarms Flow Min or Max FLOW ACTUAL MIN 16 00 LPM SET MIN TO 16 17 LPM INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Con...

Page 142: ...um limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Conc Alarms Avg PM AVERAGE PM CONC ACTUAL 0 0 MIN 0 0 MAX 10000 RANGE AVG DIAGS ALARM The Minimum Average PM Concentration alarm limit screen is used to change the minimum average PM concentration alarm limit The minimum and maximum average PM conce...

Page 143: ... is used to change the minimum average SHARP concentration alarm limit The minimum and maximum average SHARP concentration screens function the same way In the Main Menu choose Alarms Conc Alarms Avg SHARP Min or Max AVERAGE SHARP CONC ACT MIN 0 0 SET MIN xxxxx100 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Average Nephelometer screen displays the current average Nephelometer concentra...

Page 144: ...DIAGS ALARM The Instant PM screen displays the current instant PM concentration and sets the minimum and maximum alarm limits Acceptable alarm limits range from 10 to 10000 μg m3 or 01 to 10 mg m3 If the instant PM concentration goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main ...

Page 145: ...o 10000 μg m3 or 01 to 10 mg m3 If the instant SHARP concentration goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Conc Alarms Inst SHARP INSTANT SHARP CONC ACTUAL 0 0 MIN 10 0 MAX 10000 RANGE AVG DIAGS ALARM The Minimum Instant SHARP Concentration alarm lim...

Page 146: ...is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Conc Alarms Inst Neph INSTANT NEPH CONC ACTUAL 0 0 MIN 10 0 MAX 10000 RANGE AVG DIAGS ALARM The Minimum Instant Nephelometer Concentration alarm limit screen is used to change the minimum instant nephelometer concentration alarm limit The minimum and maximum instant ...

Page 147: ...rvice SERVICE RH TEMP CALIBRATION PRES VACUUM CALIBRATION FLOW CALIBRATION MASS CALIBRATION DETECTOR CALIBRATION RANGE AVG DIAGS ALARM NEPH CALIBRATION ANALOG OUT CALIBRATION ANALOG INPUT CALIBRATION DISPLAY PIXEL TEST RESTORE USER DEFAULTS RESTORE FACTORY DEFAULTS The RH Temperature Calibration submenu allows the user to view and set the relative humidity and temperature sensor calibration The RH...

Page 148: ...29 9 oC OFFSET 4 2 oC INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Flow Temperature screen allows the user to view and calibrate flow temperature Be sure to have the cover removed and equilibrated to room temperature In the Main Menu choose Service RH Temp Calibration Flow Temp CALIBRATE FLOW TEMP TEMPERATURE 28 0 oC OFFSET 0 8 oC INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Ambient Relative Humid...

Page 149: ...e information on the service mode see Service Mode earlier in this chapter Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Pres Vacuum Calibration PRES VACUUM CALIBRATION BARO PRES VAC FLOW RANGE AVG DIAGS ALARM The Barometer Pressure Calibration submenu is used to calibrate the barometer pressure offset span or reset default values...

Page 150: ...DIAGS ALARM The Calibrate Barometer Pressure Span screen allows the user to view and pressure sensor calibration span point Note The operator should use an independent barometer to measure the ambient pressure and enter the value on this screen before calibrating In the Main Menu choose Service Pres Vacuum Calibration Baro Pres Calibration Span CAL BARO PRESSURE SPAN PRESSURE 760 mmHg SET TO 747 m...

Page 151: ...alue In the Main Menu choose Service Pres Vacuum Calibration Vac Flow Vac Flow Offset CAL VACUUM FLOW OFFSET VAC OFFSET 0 0 FLOW OFFSET 0 0 TO CALIBRATE ZERO BY CHANGING FILTER RANGE AVG DIAGS ALARM The Calibrate Vacuum Pressure Span screen allows the user to view and set the flow sensor calibration span point Note The operator should use an independent manometer capable of measuring approximately...

Page 152: ...Note The operator should use an independent manometer capable of 30 mmHg P to measure the differential pressure across the orifice using the positive and negative P ports on the rear panel and enter the value on this screen before calibrating In the Main Menu choose Service Pres Vacuum Calibration Vac Flow Flow Pres Span CAL FLOW PRESSURE SPAN FLOW 21 0 mmHg SET TO 20 0 mmHg MOVE CURSOR CHANGE VAL...

Page 153: ...t service technician In the Main Menu choose Service Flow Calibration FLOW CALIBRATION AUTO MANUAL RANGE AVG DIAGS ALARM The Auto Flow Calibration screen allows the user to view and set the correct flow rate The span value is automatically calculated In the Main Menu choose Service Flow Calibration Auto FLOW AUTO CALIBRATION FLOW 16 67 LPM SET TO 17 25 LPM MOVE CURSOR CHANGE VALUE SAVE RANGE AVG D...

Page 154: ...visible only when the instrument is in service mode For more information on the service mode see Service Mode earlier in the chapter Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Mass Calibration MASS CALIBRATION THERMAL COEFFICIENT VACUUM COEFFICIENT BARO COEFFICIENT MASS COEFFICIENT ALPHA EFF COEFFICIENT RANGE AVG DIAGS ALARM Th...

Page 155: ...00000 SET TO 0002 000 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Barometer Mass Coefficient screen allows the user to view and set the barometer coefficient using manual calibration mode Factory set In the Main Menu choose Service Mass Calibration Baro Coefficient BARO MASS COEFFICIENT CURRENTLY 0 000000 SET TO 0 000540 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Mass Coef...

Page 156: ...Main Menu choose Service Mass Calibration Mass Auto MASS COEF 7000 0 FOIL VALUE 1442 3μg TO SAVE FOIL VALUE AND OPEN BENCH RANGE AVG DIAGS ALARM The Manual Mass Coefficient screen allows the user to adjust the mass coefficient used in beta attenuation In the Main Menu choose Service Mass Calibration Mass Manual MASS COEFFICIENT CURRENTLY 7000 SET TO 6992 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIA...

Page 157: ...on the service mode see Service Mode earlier in the chapter Note This adjustment should only be performed by an instrument service technician on a defined service interval and at least once per year or if the detector is replaced In the Main Menu choose Service Detector Calibration DETECTOR CALIBRATION AUTO MANUAL RANGE AVG DIAGS ALARM The Auto Detector Calibration screen allows the user to conduc...

Page 158: ...AL BETA REF ALPHA COUNTS HIGH VOLTAGE BETA REF THRESHOLD ALPHA THRESHOLD RANGE AVG DIAGS ALARM The Beta Ref Alpha Counts screen allows the user to view the real time alpha and beta counts In the Main Menu choose Service Detector Calibration Manual Beta Ref Alpha Counts COUNTS alpha 0 1 sec beta 10212 1 sec beta corr 10145 1 sec beta ref 5200 1 sec RANGE AVG DIAGS ALARM The High Voltage screen allo...

Page 159: ...Alpha Threshold screen allows the user to view and set the alpha threshold manually In the Main Menu choose Service Detector Calibration Manual Alpha Threshold ALPHA THRESHOLD CURRENTLY 1500 SET TO 1501 INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Nephelometer Calibration submenu is used to view and set the nephelometer calibration The nephelometer calibration screen is visible only when the instr...

Page 160: ...n Neph RH CALIBRATE NEPH RH NEPH RH 50 0 OFFSET 3 5 INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Nephelometer Temperature screen allows the user to view and calibrate the nephelometer temperature sensor calibration In the Main Menu choose Service Neph Calibration Neph Temp CALIBRATE NEPH TEMP NEPH TEMP 25 0 oC OFFSET 2 2 oC INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Nephelometer Source Level scr...

Page 161: ...n instrument service technician In the Main Menu choose Service Analog Out Calibration ANALOG OUTPUT CAL VOLTAGE CHANNEL 1 VOLTAGE CHANNEL 2 VOLTAGE CHANNEL 3 VOLTAGE CHANNEL 4 VOLTAGE CHANNEL 5 RANGE AVG DIAGS ALARM ANALOG OUTPUT CAL CALIBRATE ZERO CALIBRATE FULL SCALE RANGE AVG DIAGS ALARM The Analog Output Calibrate Zero screen allows the user to calibrate the zero state of the selected analog ...

Page 162: ...nel In the Main Menu choose Service Analog Out Cal select Channel Calibrate Full Scale ANALOG OUTPUT CAL SPAN CONNECT METER TO OUTPUT SELECTED OUTPUT V1 SET TO 3397 SAVE VALUE INC DEC SET OUTPUT TO 10 V RANGE AVG DIAGS ALARM The Analog Input Calibration menu is used to calibrate the 8 analog input channels at both zero and full scale The analog input calibration menu is visible only when the I O e...

Page 163: ... Cal select Channel Calibrate Zero ANALOG INPUT CAL ZERO DISCONNECT SELECTED INPUT SELECTED INPUT INPUT 1 CURRENTLY 0 04 V CALIBRATE INPUT TO ZERO RANGE AVG DIAGS ALARM The Analog Input Calibrate Full Scale screen allows the user to calibrate the full scale state of the selected analog input In the Main Menu choose Service Analog Input Cal select Channel Calibrate Full Scale Hook up a voltage sour...

Page 164: ... calibration and configuration values to factory defaults The restore user defaults screen is visible only when the instrument is in service mode For more information on the service mode see Service Mode earlier in this chapter In the Main Menu choose Service Restore User Defaults The Restore User Defaults screen is used to reset the user calibration and configuration values to factory defaults Th...

Page 165: ...active The items visible under the Password menu are determined by the instrument s password status In the Main Menu choose Password PASSWORD MENU SET PASSWORD LOCK INSTRUMENT CHANGE PASSWORD REMOVE PASSWORD UNLOCK INSTRUMENT RANGE AVG DIAGS ALARM The Set Password screen is used to set the password that is used to unlock the front panel and is shown if the instrument is unlocked and the password i...

Page 166: ...where data can be viewed settings can be viewed but not changed using the front panel interface and the remote Set commands are active If the instrument keyboard is unlocked via the front panel using Password Unlock Instrument the instrument reports being in Local mode the front panel interface is unlocked and settings can be changed from the front panel Refer to C Link Protocol Commands appendix ...

Page 167: ...e Password Remove Password REMOVE PASSWORD XXXPRESSING ENTER WILLXXXX XREMOVE CURRENT PASSWORDXX XXXAND DISABLE LOCKINGXXXX REMOVE PASSWORD RANGE AVG DIAGS ALARM The Unlock Instrument screen is used to enter the password to unlock the front panel The unlock instrument screen is shown if the instrument is locked In the Main Menu choose Password Unlock Instrument ENTER THE PASSWORD RANGXXXXXE ABCDEF...

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Page 169: ... radiation detector is calibrated against certified check sources for beta and alpha emissions The temperature relative humidity pressure and flow rate are all calibrated against NIST traceable standards It is recommended that the instrument be calibrated once per year and encounter quality checks on a periodic basis in accordance with the users specific quality assurance project plan For example ...

Page 170: ...low pressure drop orifice venturi flow meter such as BGI Delta Cal or a Streamline Pro Model SX Kit 2 25 L min A relative humidity RH standard capable of measuring in the range of 35 75 RH readable to the nearest 0 5 RH and accurate to within 2 RH Prior to calibration be sure the Model 5030i is operating properly The Model 5030i s internal diagnostics makes this a quick and simple process Turn on ...

Page 171: ... to save the entry and compare the values once more If it appears that the temperature has shifted into the wrong direction change the sign of your offset value Using a NIST traceable hygrometer as a reference collocated next to the ambient RH temperature sensor assembly measure and compare three individual readings between both the reference and the 5030i response Taking an average of both sets o...

Page 172: ... should now be entered in the screen below CALIBRATE FLOW TEMP TEMPERATURE 28 0 oC ZERO 0 8 oC INC DEC SAVE VALUE RANGE AVG DIAGS ALARM Be sure to save the entry and compare the values once more If it appears that the temperature has shifted into the wrong direction change the sign of your offset value There are three pressure sensors that can be calibrated however the primary sensor to be calibra...

Page 173: ...ny reason this needs to be done proceed to the following screen below to execute a zeroing filter tape change CAL VACUUM FLOW ZERO VAC ZERO 0 0 FLOW ZERO 0 0 TO CALIBRATE ZERO BY CHANGING FILTER RANGE AVG DIAGS ALARM The Calibrate Vacuum Pressure Span screen allows the user to view and set the vacuum sensor calibration span point To calibrate the vacuum sensor zero a digital manometer capable of m...

Page 174: ... allows the user to view and set the flow sensor calibration span point To calibrate the flow pressure sensor span point the instrument must be pulling an active flow through the filter tape By use of a manometer connect the respective ports of your NIST traceable manometer to the respective rear panel ports Please be certain to zero any digital manometers prior to connecting Open the ports by pre...

Page 175: ...ize Once stable measure and average three individual readings from the reference This average observed flow rate from your reference meter should now be entered in the screen below FLOW AUTO CALIBRATION FLOW 16 67 LPM SET TO 17 25 LPM MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM Be sure to save the entry and compare the values once more Repeat as necessary to within 2 Perform the Leak Test ...

Page 176: ...oil window with your fingers The foils must not be wiped otherwise a loss or gain of mass can occur thereby biasing the mass calibration Foils sets can be returned to Thermo Fisher Scientific for recalibration as necessary Separate foil sets are recommended for periodic QC checks auditing and calibration Should the user suspect the foil window s has been damaged scratched or coated these foil sets...

Page 177: ...he preferred method of mass coefficient calibration is the Auto Mode In the Main Menu choose Service Mass Calibration Mass Coefficient MASS COEFFICIENT AUTO MANUAL RANGE AVG DIAGS ALARM The Auto Mass Coefficient screen allows the user to conduct a mass calibration of the measurement head and will walk you through the process Use the following procedure to conduct a mass calibration 1 In the Main M...

Page 178: ...calibration or press to stop the foil The auto zero procedure of mass will begin and last approximately 270 seconds When the zero is complete the beta attenuation measurement will remain closed and an average Beta count rate is displayed MASS COEF 7000 0 FOIL VALUE 1328 3μg Beta Avg 12022 1 sec REMOVE NULL FOIL TO CONTINUE RANGE AVG DIAGS ALARM 5 Remove the zero null foil and insert with the Span ...

Page 179: ...UE 1328 3μg Beta Avg 9911 1 SEC difference 1 7 REMOVE SPAN FOIL TO CONTINUE RANGE AVG DIAGS ALARM 6 After the span calibration the screen will ask you to press to accept the new calibration Otherwise press to keep the old Mass Coef value Remove the span foil and press The bench will now open Remove the filter holder replace the filter tape and press to confirm the calibration routine has now been ...

Page 180: ...d only be performed by an instrument service technician In the Main Menu choose Service Detector Calibration DETECTOR CALIBRATION AUTO MANUAL RANGE AVG DIAGS ALARM The Auto Detector Calibration screen allows the user to optimize the detector performance This should be done at least once per year and as often as once per quarter In the Main Menu choose Service Detector Calibration Auto DETECTOR AUT...

Page 181: ...EPHELOMETER CALIBRATION NEPH RH 0 0 NEPH TEMP 0 0 oC NEPH SRC LEVEL 0 RANGE AVG DIAGS ALARM The Nephelometer RH screen allows the user to view and calibrate the nephelometer relative humidity Note Calibration of the nephelometer RH must be done with the heater in the OFF position In the Main Menu choose Service Neph Calibration Neph RH CALIBRATE NEPH RH NEPH RH 0 0 OFFSET 0 0 INC DEC SAVE VALUE RA...

Page 182: ...DEC SAVE VALUE RANGE AVG DIAGS ALARM The Nephelometer Source Level screen allows the user to view and calibrate the source level This should be within 60 70 mA If it is outside of this range please adjust the SRC Level until the IRED reads 65 mA In the Main Menu choose Service Neph Calibration Neph Src Level SOURCE LEVEL SET IRED 65 mA SRC LEVEL 32 INC DEC SAVE VALUE RANGE AVG DIAGS ALARM Nephelom...

Page 183: ...s on page 5 2 Fan Filter Inspection and Cleaning on page 5 5 Pump Rebuilding on page 5 6 Leak Test on page 5 6 Filter Tape Replacement on page 5 7 Greasing the Cam on page 5 8 External Pump Exhaust Filter on page 5 8 Cleaning the SHARP Optics Assembly on page 5 10 Read the safety precautions before beginning any procedures in this chapter WARNING If the equipment is operated in a manner not specif...

Page 184: ...assurance plan In general it is recommended that the inlet assemblies be cleaned on a quarterly interval with mild soap solution a thorough rinsing and dried with a lint free cloth If any impaction surfaces require impactor grease it should be applied prior to reassembly Furthermore a general inspection and replacement as necessary of O rings should be done Equipment Damage Some internal component...

Page 185: ...tion to small openings and cracks Cotton swabs and or a small brush are helpful Completely dry all components Also monthly check the O rings for distortion cracks fraying or other problems and replace as necessary Apply small amounts of grease to the rings before assembling the unit Reassemble the unit in accordance with the previously scribed match marks Particular care should be taken to ensure ...

Page 186: ... 16 mm for connecting a continuous monitor Easy converting to PM2 5 using the PM2 5 nozzle plate 8 nozzles Easy converting to PM1 using the PM1 nozzle plate 8 nozzles If a Sharp Cut Cyclone SCC or a BGI Very Sharp Cut Cyclone is being used for PM2 5 sampling Figure 5 3 once every 2 3 weeks the dust pot should be unscrewed emptied and cleaned with a lint free cloth Once every three months the entir...

Page 187: ...tailed installation instructions After proper installation it is recommended to check the weather proof installation at all interfaces exposed to ambient conditions Ensure that the condition of the roof flange and silicone caulking will prevent any precipitation from entering the shelter and possibly damaging the instrument s electronics Use the following procedure to inspect and clean the fan fil...

Page 188: ...nment is is used in The pump repair kit contains instructions for rebuilding the pump See the Servicing chapter for a list of replacement parts Perform the Leak Test procedure that follows This leak test procedure uses a volumetric flow meter and a custom leak check adapter Use the following procedure to verify no leaks 1 Place a reference volumetric flow meter e g BGI Delta Cal onto the inlet ada...

Page 189: ...ety precautions see the Servicing chapter 1 Remove left side panel 2 From the main menu choose Instrument Controls Filter Tape Control Manual Bench s Press 3 Loosen both reel nuts on tape spindler Remove used filter tape and empty tape spool from tape spindles 4 Insert new filter tape on left tape spindle and tighten reel nut 5 Insert new blank pick up spool on right tape spindle 6 Route tape acco...

Page 190: ...lace the external pump exhaust filter every six months On an annual basis remove top plate of optics and vacuum out optic chamber per the following procedure or send it for service and re calibration Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component For more i...

Page 191: ...l the value reads OFF and press 2 Disconnect RH temperature connector 3 From the SHARP MIB Board J1 remove the five socket heads from the top end cap and lift off 4 Remove sealing gasket note may be stuck to bottomside of top end plate 5 Carefully vacuum out optic chamber 6 Re assemble in reverse order note careful placement of the sealing gasket Figure 5 6 Replacing the External Pump Exhaust Filt...

Page 192: ...ropriate safety precautions see the Servicing chapter 1 Turn the instrument OFF unplug the power cord and remove the SHARP optics assembly Refer to Removing the SHARP Optics Assembly on page 7 11 2 Remove the two philips screws and remove the SHARP optics cover Refer to Removing the SHARP Optics Cover on page 7 44 3 Disonnect the RH Temp connector from the SHARP interface board 4 Remove the eight ...

Page 193: ...umber of the instrument This chapter provides the following troubleshooting and service support information Safety Precautions on page 6 1 Troubleshooting Guides on page 6 1 Board Level Connection Diagrams on page 6 8 Connector Pin Descriptions on page 6 10 Service Locations on page 6 25 Read the safety precautions in the Preface and Servicing chapter before performing any actions listed in this c...

Page 194: ...nsor Pressure sensor s board do not hold calibration Valves closed Verify P valves on rear panel are in the closed position Loose plumbing Verify all plumbing connections Pressure board defective Replace pressure printed circuit board Highly variable concentration Recorder noise Replace or repair recorder and or leads Sample concentration varying Run Model 5030i on a zero filter if quiet there is ...

Page 195: ...d wires If the filter change parameter reaches the FC value for the second time then the monitor stops Adjust filter change parameters LCD out of function or dark Wrong contrast Adjust contrast LCD defect Change LCD Connection cables from the main board are broken Replace display ribbon cable Air flow rate disturbance or air flow is too low Air flow parameters wrong Check air flow rate parameters ...

Page 196: ...lve normally closed Check cable connection replace valve Check zero in bulkhead tubing connection Kinked tube insert tube Check pump exhaust connection Insert tube in Y fitting or pump Check internal T fitting for plug or tubing not connected Insert blocking port plug connect tubing Ref Det Voltage Low or high source current Check source current level Adjust to 62 67 mA Check min and max values LE...

Page 197: ...ews on cam coupling Instrument Alarms Motherboard Status Internal cables not connected properly Check that all internal cables are connected properly Re cycle AC power to instrument If still alarming change board Instrument Alarms Interface Status Board defective Replace board Instrument Alarms I O Exp Status Detector Alarms Alpha Detector Re calibrate detector Settings Verify alarm settings are b...

Page 198: ...s Ref Det Volt Current settings too low Set LED current to 65 mA Disconnected cable from base Verify cable connection Disconnected cable from SHARP optics board Verify cable connection RH Temperature Alarms Ambient RH Disconnect cable external on rear panel Verify cable connection Disconnect cable internal Verify cable connection RH Temperature Alarms Sample RH Disconnected heater Verify cable con...

Page 199: ...d Pressure Vacuum Alarms Flow Disconnected plumbing Verify plumbing connections Disconnected cable Verify cable connection Sensor defective Replace pressure board P valve open Verify valve is in close position Flow Alarms Flow Low flow Check that pump is connected Verify that both P valves are in the closed position No flow Verify proportional valve plumbing Verify connection to measurement interf...

Page 200: ...NALO GOUTPUTS DIGITALINPUTS P1 A P1 B RS232 RS485 J2 10 BASE T J15 J5 15Pin 8Pin 37Pin 9Pin 9Pin RS232 RS485 J1 EXPANSIONI O J2 25Pin 37Pin AC AC REARPAN EL ACINPUT 3Cond AC PO WER_GOOD 24VDC TRAN SFORM ER 90VACor240VACOptions J4 8Pin SPAREDATA DATA TOMEA SUREMENTSYSTEM Figure 6 1 and Figure 6 2 are board level connection diagrams for the common electronics and measurement system These illustratio...

Page 201: ...Troubleshooting Board Level Connection Diagrams Thermo Fisher Scientific Model 5030i SHARP Instruction Manual 6 9 Figure 6 2 Board Level Connection Diagram Measurement System ...

Page 202: ...face Board Connector Pin Descriptions on page 6 15 Front Panel Board Connector Pin Diagram on page 6 20 I O Expansion Board Optional Connector Pin Descriptions on page 6 21 Digital Output Board Connector Pin Descriptions on page 6 23 SHARP Measurement Interface Board Pin Connections on page 6 24 Table 6 3 Motherboard Connector Pin Descriptions Connector Label Reference Designator Pin Signal Descri...

Page 203: ...85 to Expansion Board 8 RS485 to Expansion Board INTERFACE 24V J4 1 24V 2 Ground I O J5 1 Power Fail Relay N C Contact 2 Digital Ground 3 TTL Input 1 4 TTL Input 2 5 Digital Ground 6 TTL Input 5 7 TTL Input 7 8 TTL Input 8 9 TTL Input 10 10 Ground 11 TTL Input 13 12 TTL Input 15 13 Digital Ground 14 Analog Voltage 1 15 Analog Voltage 3 16 Analog Ground 17 Analog Voltage 5 18 Analog Ground 19 Analo...

Page 204: ...6 26 Digital Ground 27 TTL Input 9 28 TTL Input 11 29 TTL Input 12 30 TTL Input 14 31 TTL Input 16 32 Digital Ground 33 Analog Voltage 2 34 Analog Voltage 4 35 Analog Ground 36 Analog Voltage 6 37 Analog Ground VOLTAGE TEST J6 1 5V 2 3 3V 15V 15V SER EN J7 1 Serial Enable Jumper 2 3 3V 24V IN J10 1 24V 2 Ground RESET PROC J12 1 Reset Proc 2 Ground DIGITAL I O J14 1 5V 2 24V 3 24V 4 Ground 5 Ground...

Page 205: ...SPI Clock EXT RS485 J15 1 RS485 to Rear Panel 2 RS485 to Rear Panel 3 5V 4 5V 5 5V 6 Ground 7 Ground 8 Ground 9 NC 10 NC 11 24 12 24 13 24 14 24 15 24 24 MONITOR J17 1 24V Power Monitor 2 Ground FRONT PANEL BD J18 1 Ground 2 Ground 3 LCLK LCD Signal 4 Ground 5 Ground 6 LLP LCD Signal 7 LFLM LCD Signal 8 LD4 LCD Signal 9 LD0 LCD Signal 10 LD5 LCD Signal 11 LD1 LCD Signal 12 LD6 LCD Signal 13 LD2 LC...

Page 206: ... Keypad Row 2 Input 22 Keypad Row 1 Input 23 Keypad Row 4 Input 24 Keypad Row 3 Input 25 Keypad Col 2 Select 26 Keypad Col 1 Select 27 Keypad Col 4 Select 28 Keypad Col 3 Select 29 Ground 30 Ground 31 Ground 32 Ground 33 24V 34 24V RS232 RS485 A P1 A 1 NC 2 Serial Port 1 RX RS485 IN 3 Serial Port 1 TX RS485 OUT 4 NC 5 Ground 6 NC 7 Serial Port 1 RTS RS485 OUT 8 Serial Port 1 CTS RS485 IN 9 NC RS23...

Page 207: ... IN PJ1 1 AC HOT 2 AC NEUT 3 AC Ground AC 24VPWR PJ2 1 AC HOT 2 AC NEUT 3 AC Ground AC INTF BD PJ3 1 AC HOT 2 AC NEUT 3 AC Ground Table 6 4 Measurement Interface Board Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description PUMP J1 1 AC 2 Pump_AC 3 AC Ground 4 NC HEATER 2 J2 1 AC 2 Heater2_AC 3 AC Ground HEATER 1 J3 1 AC 2 Heater1_AC 3 AC Ground WDT DISABLE J4 1 Inpu...

Page 208: ...J7 1 AC 2 Purge1_AC PUMP 1 J8 1 24V 2 Pump1_On Off JTAG INTF J9 1 TD0 2 NC 3 TD1 4 NC 5 TMS 6 NC 7 TCK 8 NC 9 Ground 10 NC 11 NC 12 NC 13 NC 14 NC FLOW TEMP 2 J10 1 Flow2A_RTD 2 Flow2B_RTD 3 Ground AUX HT 1 J11 1 AC 2 AuxHT_1_AC AUX HT 2 J12 1 AC 2 AuxHT_2_AC TT MOTOR J13 1 AC 2 TT Motor_AC PUMP 2 J14 1 24V 2 Pump2_On Off FLOW TEMP 1 J15 1 Flow1A_RTD 2 Flow1B_RTD 3 Ground SHARP 1 J17 1 24V ...

Page 209: ... PUMP FLOW 1 J19 1 24V 2 Aout_Pump1_Flow 3 Ground SHARP 2 J20 1 24V 2 RS485 3 RS485 4 Ground FAN J21 1 24V 2 Fan_Power PURGE 1 DC J22 1 24V 2 Purge1_DC PUMP FLOW 2 J23 1 24V 2 Aout_Pump2_Flow 3 Ground PURGE 3 DC J25 1 24V 2 Spare1_Sol VD1 J26 1 AIN_VD 1 2 Ground VD2 J27 1 AIN_VD 2 2 Ground BOARD TEMP J28 1 Board_Therm 2 Ground SPARE FLOW J29 1 24V 2 Aout_Spare_Flow 3 Ground PURGE 4 DC J30 1 24V 2 ...

Page 210: ...2 AIN_30PSIA 3 AIN_FLOW_1 4 AIN_VAC_2 5 AIN_FLOW_2 6 AIN_VAC_1 7 5V 8 15V 9 Ground PRESS TEMP J32 1 Press_RTD 2 Press_RTD 3 Ground CNTR WHEEL J33 1 5V 2 Ground 3 Ground 4 Ground 5 VOA3 6 5V 7 NC 8 NC BETA 1 J34 1 Ground 2 RS485 3 RS485 4 Ground 5 5V 6 Ground BETA 2 J35 1 Ground 2 RS485 3 RS485 4 Ground 5 5V 6 Ground LOAD MOTOR J36 1 24V 2 Load_Motor_On SP PHOTO J37 1 5V ...

Page 211: ...ound 4 5V 5 VO_SP CAM WHEEL J38 1 5V 2 Ground 3 Ground 4 NC 5 Dig_Slit 6 5V 7 NC HWELL 1 J39 1 AIN_RTDP 2 5V 3 AIN_RHP_Hum 4 Ground SAMPLE 2 TEMP J40 1 Sample2A_RTD 2 Sample2B_RTD 3 Ground SAMPLE 1 TEMP J41 1 Sample1A_RTD 2 Sample1B_RTD 3 Ground TEST RTD J42 1 SpareA_RTD 2 SpareB_RTD 3 Ground AC IN J43 1 AC 2 AC 3 AC Ground 24V IN J44 1 24V 2 Ground DATA J45 1 Ground 2 RS485 3 RS485 ...

Page 212: ... Ground 6 LLP LCD Signal 7 LFLM LCD Signal 8 LD4 LCD Signal 9 LD0 LCD Signal 10 LD5 LCD Signal 11 LD1 LCD Signal 12 LD6 LCD Signal 13 LD2 LCD Signal 14 LD7 LCD Signal 15 LD3 LCD Signal 16 LCD Bias Voltagel 17 5V 18 Ground 19 Ground 20 LCD_ONOFF LCD Signal 21 Keypad Row 2 Input 22 Keypad Row 1 Input 23 Keypad Row 4 Input 24 Keypad Row 3 Input 25 Keypad Col 2 Select 26 Keypad Col 1 Select 27 Keypad ...

Page 213: ... LCD Signal 9 LCLK_5V LCD Signal 10 5V 11 Ground 12 25V 13 LCD Bias Voltage 14 Ground KEYBOARD J3 1 Keypad Row 1 Input 2 Keypad Row 2 Input 3 Keypad Row 3 Input 4 Keypad Row 4 Input 5 Keypad Col 1 Select 6 Keypad Col 2 Select 7 Keypad Col 3 Select 8 Keypad Col 4 Select LCD BACKLIGHT J4 1 5V Supply 2 NC 3 Ground Table 6 6 I O Expansion Board Optional Connector Pin Descriptions Connector Label Refer...

Page 214: ... Ground 9 Analog Voltage Input 7 10 Analog Voltage Input 8 11 Ground 12 NC 13 Current Output Return 14 Ground 15 Current Output 1 16 Current Output Return 17 Current Output 2 18 Current Output Return 19 Current Output 3 20 Current Output Return 21 Current Output 4 22 Current Output Return 23 Current Output 5 24 Current Output Return 25 Current Output 6 MOTHER BD J2 1 5V 2 24V 3 24V 4 Ground 5 Grou...

Page 215: ... 9 SPI Output 10 SPI Board Select 11 SPI Clock DIGITAL OUTPUTS J2 1 Relay 1 Contact a 2 Relay 2 Contact a 3 Relay 3 Contact a 4 Relay 4 Contact a 5 Relay 5 Contact a 6 Relay 6 Contact a 7 Relay 7 Contact a 8 Relay 8 Contact a 9 Relay 9 Contact a 10 Relay 10 Contact a 11 NC 12 Solenoid Drive Output 1 13 Solenoid Drive Output 2 14 Solenoid Drive Output 3 15 Solenoid Drive Output 4 16 Solenoid Drive ...

Page 216: ...ontact b 24 Relay 5 Contact b 25 Relay 6 Contact b 26 Relay 7 Contact b 27 Relay 8 Contact b 28 Relay 9 Contact b 29 Relay 10 Contact b 30 24V 31 24V 32 24V 33 24V 34 24V 35 24V 36 24V 37 24V Table 6 8 SHARP Measurement Interface Board Pin Connections Connector Label Reference Designator Pin Signal Description TEMP RH J1 1 GNDA 2 5V 3 Temp 4 RH DET SRC J2 1 ADC1 2 IRED 3 PHD A 4 PHD K 5 NC DETECTO...

Page 217: ...5 3 RS485 VALVE DRIVE 1 J7 1 24V DC 2 Drive 1 VALVE DRIVE 2 J8 1 24V DC 2 Drive 2 24V IN J9 1 24V DC 2 Ground For additional assistance service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International Service Locations ...

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Page 219: ...functions that are useful when making adjustments or diagnosing problems For additional service assistance see Service Locations at the end of this chapter This chapter includes the following parts information and component replacement procedures Safety Precautions on page 7 3 Firmware Updates on page 7 4 Accessing the Service Mode on page 7 4 Replacement Parts List on page 7 5 Cable List on page ...

Page 220: ...ge 7 32 Proportional Valve Replacement on page 7 33 Detector Assembly Replacement on page 7 34 Flow RTD Replacement on page 7 36 Transformer Replacement on page 7 37 Radius Tube Replacement on page 7 38 Ambient RH Temperature Replacement on page 7 39 Front Panel Board Replacement on page 7 41 LCD Module Replacement on page 7 42 Removing the SHARP Optics Cover on page 7 44 External Solenoid Valve R...

Page 221: ...O NOT OPEN caution handeling Backup power will dissipate after 8 hours CAUTION The detector window is very fragile Handle with great care and do not wipe or touch the window Furthermore do not touch the solder cable connection electrode with your bare fingers The oils from your skin can damage the detector Safety glasses must be worn while replacing the detector assembly If the LCD panel breaks do...

Page 222: ... gases Do not shake or jolt the LCD module Figure 7 1 Properly Grounded Antistatic Wrist Strap The firmware can be updated by the user in the field via the serial port or over the Ethernet This includes both the main processor firmware and the firmware in all low level processors Refer to the iPort manual for the firmware update procedure If the Service menu is not displayed on the Main Menu use t...

Page 223: ...105869 00 Detector Assembly LND4335 105938 00 Photo Interrupt Board Assembly 106611 00 Rear Flow RTD Assembly 106536 00 RH Temperature Assembly 106535 00 Heater Tube Assembly Three Feet 106037 00 Load Motor Assembly 106032 00 Tape Motor Assembly 106470 00 Proportional Valve Assembly 106946 00 Pressure Board Assembly w tubing assembly 115425 01 Kit Pressure Sensor Board Retrofit with PCBA 115425 02...

Page 224: ...Cal Foils 10 000447 Modified Shoe for Tripod 106445 00 Metal Assembly Paste 107000 00 Fitting 5 8 Union w Nylon Ferrules 107001 00 Tubing 5 8 Stainless Steel 109583 00 Roof Flange Assembly 57 002758 Large Bypass Filter Assembly 110504 00 SHARP Radius Tube Adapter Final Assembly 108154 00 SHARP Connector Bracket Assembly 109408 00 Tubing Assembly Zero In 3 8 inch 108151 00 SHARP Assembly 110489 00 ...

Page 225: ...oard 101364 00 DC Power Supply Status Monitor 101054 00 Motherboard to Front Panel Board 101035 00 DC Power Supply AC Input 101055 00 Main AC from Receptacle Assembly 101377 00 AC to Power Switch 101267 00 Fan Power Assembly 106028 00 RH Temperature Connector Assembly 106030 00 Heater Cable to Heater Assembly 106029 00 Pump Cable to Pump Plug Assembly 106844 00 Rear Solenoid Cable Assembly 106027 ...

Page 226: ...able Kit DB25 optional 102556 00 Terminal Block and Cable Kit DB37 optional 102645 00 Cable DB37M to Open End Cable Six Feet optional 102646 00 Cable DB37F to Open End Six Feet optional 102659 00 Cable DB25M to Open End Six Feet optional 6279 Cable RS 232 Six Feet optional 102888 00 Terminal Board PCB Assembly DB37F standard 102891 00 Terminal Board PCB Assembly DB37M standard 103084 00 Terminal B...

Page 227: ...nt Head Assy SHARP Connection Bracket Assy SHARP Connection Bracket Assy Inlet Figure 7 2 Model 5030i Component Layout Motherboard Measurement Interface Board Counter Wheel Photo Interrupt Board Assy Cam Photo Interrupt Board Proportional Valve w fitting Assy I O Expansion Board Opt Digital Output Board Power Supply Motor w Photo Interrupt Coupler Assy Optional Transformer Spindle Tape Wheel Assy ...

Page 228: ...0i SHARP Instruction Manual Thermo Fisher Scientific SHARP Board Bracket Assy Reference Detector Board SHARP Board Bracket Assy Figure 7 3 SHARP Optics Component Layout RH Board Source Board Optical Bench Inlet SHARP Board Assy Optical Bench Scatter Detector Board ...

Page 229: ...Optics Assembly Equipment Required Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF and unplug the power cord 2 If the instrument is mounted in a rack remove it from the rack 3 Disconnect the electrical connector ...

Page 230: ...n be lowered to improve access to connectors and components Refer to the following steps when a procedure requires lowering the partition panel Figure 7 5 Figure 7 5 Removing the Measurement Case Assembly and Lowering the Partition Panel Equipment Required Philips screwdriver Removing the Measurement Case Assembly and Lowering the Partition Panel LOWER PANEL SLIDE CASE ASSEMBLY OUT Remove Hidden S...

Page 231: ...connect the plumbing connections at the rear of the measurement case assembly 5 Disconnect the connectors that pass through the center of the partition panel 6 Remove two screws from the left side rear of the case viewed from the front 7 Remove one screw from the bottom rear of the case 8 Remove one screw from the top front of the partition panel 9 While holding the case securely loosen the captiv...

Page 232: ...the fan and the fan filter Figure 7 6 Equipment Required Fan Fan filter Philips screwdriver Cable cutter for tie wrap removal Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the fa...

Page 233: ...quipment Required Detector amplifier assembly Philips screwdriver Adjustable wrench WARNING The detector pre amp assembly has a power backup built in DO NOT OPEN caution handeling Backup power will dissipate after 8 hours Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any interna...

Page 234: ...the SHV connector from the detector amplifier 4 Remove the one screw holding the detector amplifier mounting bracket and slide out the detector amplifier assembly Figure 7 7 Replacing the Detector Amplifier Assembly 5 Install the new detector amplifier assembly by following the previous steps in reverse 6 Calibrate the detector amplifier board Refer to the Detector Amplifier Board Calibration proc...

Page 235: ...Calibration Auto The Auto Detector Calibration screen appears Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beginning of this step 3 At the Detector Calibration screen press to start the auto detector calibration Use the following procedure to replace the pump Figure 7 8 Equipment Required Pump Adjustable wrench Equipment Damage Some inter...

Page 236: ... pressure board is on the base plate order replacement retrofit kit and follow instructions included with kit Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Disconnect plumbing from the ...

Page 237: ... the divider panel 4 Remove the four pressure board assembly retaining screws and remove the pressure board assembly Figure 7 9 Figure 7 9 Replacing the Pressure Board Assembly 5 To install the pressure board assembly follow the previous steps in reverse Unhook Pressure Cable from Interface Board Press Board Remove Screws 4 Remove Plumbing ...

Page 238: ...he following procedure to calibrate the pressure board assembly Equipment Required Manometer 1 From the Main Menu choose Service Pres Vacuum Calibration Baro Pres Adjust the barometer pressure span by entering the actual barometric pressure value Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beginning of this step 2 Return to the Pres Vacu...

Page 239: ...e the vacuum pressure span according to the following a Use an acceptable vacuum manometer If using a blue Druck manometer place blue manometer on bench b Turn on manometer and let manometer self calibrate Do not move manometer while self calibrating c Connect the side of the manometer to the Delta P port on the rear panel d Open Delta P toggle vales to open flow through the manometer e Cal Vac Pr...

Page 240: ...s screen appears 4 Press to set the output to zero The Output Set To line displays Zero 5 Check that the meter is displaying the zero value If the meter reading differs by more than one percent of the full scale output the analog outputs should be adjusted Refer to the Analog Output Calibration procedure that follows 6 Press to set the output to full scale The Output Set To line displays Full Scal...

Page 241: ...log Output Channels and Rear Panel Pin Connections Voltage Channel Pin Current Channel Pin 1 14 1 15 2 33 2 17 3 15 3 19 4 34 4 21 5 17 5 23 6 36 6 25 Ground 16 18 19 35 37 Current Output Return 13 16 18 20 22 24 Table 7 5 Analog Input Channels and Rear Panel Pin Connections Input Channel Pin 1 1 2 2 3 3 Current Outputs Analog Voltage Inputs Analog Voltage Outputs ...

Page 242: ... the associated channels 2 From the Main Menu choose Service Analog Out Cal The Analog Output Cal screen appears Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beginning of this step 3 At the Analog Output Cal menu press to scroll to the desired voltage channel or current channel corresponding to the rear panel terminal pin where the meter ...

Page 243: ... Service Analog Input Cal The Analog Input Cal screen appears Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beginning of this step 2 At the Analog Input Cal screen press to scroll to a channel and press 3 With the cursor at Calibrate Zero press The screen displays the input voltage for the selected channel 4 Make sure that nothing is conne...

Page 244: ...l to the channel selected in Step 1 and press 4 Press to scroll to Calibrate Full scale and press The screen displays the input voltage for the selected channel 5 Use and to enter the source voltage and press to calibrate the input voltage for the selected channel connected to the source voltage 6 Press to return to the input channels display and repeat Steps 3 5 to calibrate other input channels ...

Page 245: ...thermistor into the AMB TEMP connector Figure 7 12 Replacing the Thermistor Use the following procedure to replace the optional I O expansion board Figure 7 13 Equipment Required I O expansion board Nut driver 3 16 inch Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal ...

Page 246: ... O expansion board connector to the rear panel Figure 7 14 4 Pop the board off of the mounting studs and remove the board 5 To install the I O expansion board follow the previous steps in reverse 6 Calibrate the analog current outputs and analog voltage inputs as defined earlier in this chapter Figure 7 13 Replacing the I O Expansion Board Optional Motherboard Support Bracket Mounting Studs Mother...

Page 247: ...f static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the I O expansion board optional if used See the I O Expansion Board Optional Replacement procedure in this chapter 3 Disconnect the digital output board ribbon cable from the motherboard 4 Using the nut dri...

Page 248: ...ny internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the I O expansion board optional if used See the I O Expansion Board Optional Replacement procedure in this chapter 3 Remove the digital output board See the Digital Output Board Replacement procedure in this chapter 4 Unplug all connectors from the motherboard Note connector locations to facilitate...

Page 249: ...tion panel then proceed to the next step below Refer to Removing the Measurement Case Assembly and Lowering the Partition Panel in this chapter 2 Unplug all connectors from the measurement interface board Note the locations of the connectors to facilitate re connection 3 Unscrew the two screws at the top of the measurement interface board Pop the measurement interface board off from the two bottom...

Page 250: ...to interrupt board Hex driver 3 32 inch Philips head screwdriver 1 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Disconnect cable 3 Remove mounting screws Photo Interrupt Board Replacem...

Page 251: ...mbly Hex driver 3 32 inch Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Refer to Removing the Measurement Case Assembly and Lowering the Partition Panel in this chapter to lower the par...

Page 252: ...e previous steps in reverse 7 Perform a leak test as described in the Preventive Maintenance chapter Figure 7 17 Replacing the Proportional Valve Use the following procedure to replace the detector assembly Figure 7 18 Equipment Required Detector assembly Hex driver 4 mm Safety glasses Detector Assembly Replacement Unfasten Screws 4 Unhook Tubing from Rear Panel Unhook Tubing from Measurement Head...

Page 253: ...fragile Handle with great care and do not wipe or touch the window Furthermore do not touch the solder cable connection electrode with your bare fingers The oils from your skin can damage the detector Safety glasses must be worn while replacing the detector assembly Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist ...

Page 254: ...components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Refer to Removing the Measurement Case Assembly and Lowering the Partition Panel in this chapter to lower the partition panel then proceed to the next step below 3 Loosen...

Page 255: ...ck line is the pre measured depth for the RTD 6 Calibrate the instrument Refer to the Calibration chapter in this manual Figure 7 19 Replacing the RTD Use the following procedure to replace the transformer Figure 7 20 Equipment Required Transformer assembly Philips screwdriver 2 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded anti...

Page 256: ... in reverse Figure 7 20 Replacing the Transformer Use the following procedure to replace the radius tube Figure 7 21 Equipment Required Radius tube assembly Hex driver 9 16 inch Hex driver 7 64 inch Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Radius Tube...

Page 257: ...move tube by slightly turning side to side while pulling 5 Verify the sealing o ring is in position before sliding the new radius tube assembly into the measurement head 6 Install the new radius tube assembly by following the previous steps in reverse Figure 7 21 Replacing the Radius Tube Use the following procedure to replace the ambient RH temperature assembly Figure 7 22 Equipment Required Ambi...

Page 258: ...emove the cable from the bottom of the radiation shield assembly that houses the ambient RH temperature assembly 3 Remove the two mounting nuts on the mounting clamp of the radiation shield assembly Remove the radiation shield assembly 4 Turn over the radiation shield assembly and remove the three thumb screws 5 Remove the three spacers and mounting bracket 6 Slide out the ambient RH temperature a...

Page 259: ...c electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the three ribbon cables and the two wire connector from the front panel board 3 Pop the board off of the two top mounting studs and remove the board by lifting it up and off the slotted bottom support 4 Replace the...

Page 260: ...othes If the liquid crystal contacts your skin or clothes wash it off immediately using soap and water Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Do not remove the LCD panel or frame from the LCD module The LCD polarizing plate is very fragile handle it...

Page 261: ...nnect the ribbon cable and the two wire connector from the front panel board 3 Remove the four screws at the corners of the LCD module 4 Slide the LCD module out towards the center of the instrument 5 Replace the LCD module by following the previous steps in reverse Note The optimal contrast will change from one LCD screen to another After replacing the LCD screen the contrast may need to be reset...

Page 262: ...quired Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF and unplug the power cord 2 If the instrument is mounted on a rack remove it from the rack 3 Unfasten the two screws 4 Lift cover in an upward direction 5 Re...

Page 263: ...grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord 2 Disonnect all vacuum tubing from the solenoid 3 Disconnect the solenoid electrical connector from the rear panel connector 4 Unfasten the two captive hardware screws from the rear panel 5 Replace the solenoid valve by following the previous steps in reverse Figure 7 ...

Page 264: ...nt OFF unplug the power cord and remove the nephelometer from the base instrument 2 Remove the two side cover screws and remove cover 3 Disconnect the RH Temp connector from the SHARP MIB board TEMP RH 4 Remove the two socket head screws from the RH Temp board assembly from the upper optic chamber endplate 5 Remove the RH Temp gasket from the old RH Temp board assembly and add it to the new RH Tem...

Page 265: ...static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Document the Nephelometer Coefficient From the Main Menu choose Calibration Factors Neph Coef Record the nephelometer coefficient value 2 Document the Nephelometer Calibration From the Main Menu choose Service Neph Calibration Record the nephelometer RH value the nephelometer temperat...

Page 266: ...Slide the SHARP interface board up from the two bottom mounting studs and remove the board 7 To install the SHARP interface board follow the previous steps in reverse 8 Restore the nephelometer coefficient value previously documented 9 Restore the nephelometer RH value the nephelometer temperature value and the nephelometer source level value previously documented 10 Calibrate the instrument Refer...

Page 267: ... Philips screwdriver Set of standard hex drives Adjustable wrench Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the Pump Flow OFF From the Main Menu choose Instrument Controls Set Flow Pump Pump Press to toggle and set the pump flow to OFF Delrin Nu...

Page 268: ... cover 4 Loosen the two captive screws of the heater adaptor cover and slide up 5 Loosen the bottom 5 8 inch union nut and remove the tube adapter 6 Slide off the heater tube adapter down 7 Slide off ferrite bead upward off the heater tube adapter 8 Slide off delrin nut upward off the heater tube adapter 9 Replace the delrin nut by following the previous steps in reverse Figure 7 29 Replacing the ...

Page 269: ...static wrist strap must be worn while handling any internal component 1 Turn the instrument OFF and unplug the power cord 2 If the instrument is mounted in a rack remove it from the rack 3 Refer to Removing the Measurement Case Assembly and Lowering the Partition Panel in this chapter to lower the partition panel then proceed to the next step below 4 Disconnect the electrical connector labeled SHA...

Page 270: ... internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord remove the electrical connector loosen the two captive screws on the SHARP optics base plate and remove the SHARP assembly from the base unit 2 Remove the two SHARP cover screws and r...

Page 271: ...djustable wrench Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Note the orientation of the arrow on the filter assembly See Figure 2 7 for orientation 2 Compress the collar of the quick connect fitting and remove the tubing from fittings 3 Install filter...

Page 272: ...ing Filter For additional assistance service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International Service Locations Push in to release Push in to release ...

Page 273: ... system electronics and input output connections and functions as follows Hardware on page 8 1 Firmware on page 8 5 Electronics on page 8 6 I O Components on page 8 9 Model 5030i hardware Figure 8 1 includes Nehpelometer assembly Primary measurement head Detector amplifier Cam photo interrupt board assembly Counter wheel interrupt board assembly Proportional valve Cam motor Tape motor Pressure boa...

Page 274: ... SHARP Connection Bracket Assy SHARP Connection Bracket Assy Inlet Figure 8 1 Model 5030i Hardware Components Motherboard Measurement Interface Board Counter Wheel Photo Interrupt Board Assy Cam Photo Interrupt Board Proportional Valve w fitting Assy I O Expansion Board Opt Digital Output Board Power Supply Motor w Photo Interrupt Coupler Assy Optional Transformer Spindle Tape Wheel Assy Tape Radi...

Page 275: ...ific Model 5030i SHARP Instruction Manual 8 3 SHARP Board Bracket Assy Reference Detector Board SHARP Board Bracket Assy Figure 8 2 SHARP Optics Component RH Board Source Board Optical Bench Inlet SHARP Board Assy Optical Bench Scatter Detector Board ...

Page 276: ...d includes a photo interrupter to detect the closed position of the measurement head This is connected to a motor assembly used to open and close the measurement head This small printed circuit board is mounted onto a chopper wheel that measures the amount of filter tape advanced during a filter tape change The proportional valve is a proportional solenoid valve that is used as a means of flow con...

Page 277: ...d to control the various functions on the boards such as analog and digital I O These processors are controlled over a serial interface with a single high level processor that also controls the front panel user interface The low level processors all run a common piece of firmware that is bundled with the high level firmware and loaded on power up if a different version is detected Each board has a...

Page 278: ...ey are within 5 of full scale The zero and span values may be set by the user to any desired value All electronics operate from a universal switching supply which is capable of auto sensing the input voltage and working over the all specified ranges External pumps and heaters all operate on 110 VAC An optional transformer is required if operating on the 210 250 range An on off switch controls all ...

Page 279: ...r the nephelometer measurement an internal valve control and on board processing of zero and particle concentration by photometry Connectors located on the nephelometer interface board include RS485 24 VDC Supply LED Source Current Reference Detector Scattering Detector T RH Sensor The measurement interface board serves as a central connection area for all measurement electronics in the instrument...

Page 280: ...pressure transducers with tube connections The pressure transducer output is produced by measuring the pressure difference between the sample gas pressure and ambient air pressure The detector amplifier assembly amplifies the signal from the proportional detector that receives beta particle emissions from the C 14 source through the sample and filter tape The output of the detector amplifier is fe...

Page 281: ... graphics display backlight to a single ribbon cable extending back to the motherboard This board also includes signal buffers for the graphics display control signals and a high voltage power supply for the graphics display backlight External I O is driven from a generic bus that is capable of controlling the following devices Analog output voltage and current Analog input voltage Digital output ...

Page 282: ...sion board includes eight analog voltage inputs These inputs are used to gather measurement data from third party devices such as meteorological equipment The user may assign a label unit and a conversion table 2 to 10 points Each point in the conversion table consists of an analog input voltage value 0 10 5 V and a corresponding user defined reading value Only two points are necessary for linear ...

Page 283: ...her RS 232 or RS 485 The serial baud rate is user selectable in the firmware for standard speeds from 1200 to 115200 baud The user can also set the data bits parity and stop bits The following protocols are supported C Link MODBUS Slave Gesytec Bayern Hessen Streaming Data ESM The Streaming Data protocol transmits user selected measurement data via the serial port in real time for capture by a ser...

Page 284: ...guration DB9 Pin Function 2 receive 8 receive 7 transmit 3 transmit 5 ground An RJ45 connector is used for the 10Mbs Ethernet connection supporting TCP IP communications via standard IPV4 addressing The IP address may be configured for static addressing or dynamic addressing set using a DHCP server Any serial port protocols may be accessed over Ethernet in addition to the serial port Up to three s...

Page 285: ... and health effect studies Often the most compatible way to install the Model 5030i at air quality monitoring sites is to collocate the inlet at the same height as other similar use inlets The Installation chapter discusses specific siting criteria In addition to using the optional inlets extending the sample downtube length is necessary using a rigid sample tube The I O expansion board provides s...

Page 286: ...r associated part numbers refer to External Device Connection Components on page 7 8 Each kit consists of one six foot cable one terminal block one snap track Note Supporting all of the connections on units with the optional I O expansion board requires two DB37 kits one DB25 kit Table 9 1 identifies the optional individual cables that are available for the instrument and Table 9 2 provides the ca...

Page 287: ...Y GREEN 17 GREEN WHITE 35 GRAY RED 18 BLUE WHITE 36 GRAY VIOLET 19 VIOLET WHITE 37 LIGHT GREEN BLACK The analyzer can be installed in the configuration described in Table 9 3 and shown in Figure 9 1 through Figure 9 4 Table 9 3 Mounting Options Mounting Type Description Bench Positioned on bench includes mounting feet and front panel side trim handles EIA rack top position Mounted in an EIA style ...

Page 288: ...Optional Equipment Mounting Options 9 4 Model 5030i SHARP Instruction Manual Thermo Fisher Scientific Figure 9 1 Bench Mounting ...

Page 289: ...Optional Equipment Mounting Options Thermo Fisher Scientific Model 5030i SHARP Instruction Manual 9 5 Figure 9 2 EIA Rack Mounting ...

Page 290: ...Optional Equipment Mounting Options 9 6 Model 5030i SHARP Instruction Manual Thermo Fisher Scientific Figure 9 3 Retrofit Rack Mounting ...

Page 291: ...Optional Equipment Mounting Options Thermo Fisher Scientific Model 5030i SHARP Instruction Manual 9 7 Figure 9 4 Rack Mount Option Assembly ...

Page 292: ... installer must assure a water tight installation when using a flange of this design A 2 1 2 circular hole should be drilled through the roofline of the the enclosure or building if it has a flat roof The roof surface should be clean and swept of all debris The flange should be centered over the hole that has been drilled A generous bead of RTV or silicone sealent should be applied to the circumfe...

Page 293: ...design also has four holes that can be used to secure the flange to the roof surface by the use of carriage bolts washers and nuts The length of the carriage bolts depends on the thickness of the roofline Figure 9 6 shows a picture of the roof flange that is used with this assembly Figure 9 6 Securing the Roof Flange ...

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Page 295: ...10 Model Label Change on page 10 11 Power On Instrument on page 10 11 Use the following procedure to prepare the instrument 1 If upgrading at an installed site take the appropriate measures to secure the sample downtube and remove the instrument heater assembly and set aside 2 From Instrument Panel select Main Menu select Instrument Controls and then Service Mode Toggle to Service Mode On 3 From I...

Page 296: ... RANGE AVG DIAGS ALARM Use the following procedure for SHARP connection bracket assembly installation 1 Locate the Connection Bracket Figure 10 1 and remove two screws and set aside 4 pin SHARP Connector 2 pin connector not used Figure 10 1 SHARP Optics Connection Bracket 2 Remove both sides of the Cover Remove the tape pick up spool Figure 10 2 by removing the thumb screw washer filter tape space...

Page 297: ...Note 5 Figure 10 2 Tape Pick up Spool Removal 3 Remove the two Philips screws from the connection bracket and align the bracket onto the wall plate as shown above in Step 4 and insert the two screws through the wall plate and tighten 4 Reinstall the tape pickup spool in the reverse order of removal in Step 2 by sliding all the spacers O rings and rear support guide plate into its original assembly...

Page 298: ...er Tape Installation Pathway 6 Complete the installation of the SHARP Optics Connection Bracket by connecting the 4 pin connector to the SHARP 1 connector on the measurement interface board as shown below in Figure 10 4 Note It should not be necessary to remove the electronics from the instrument case to achieve this connection and the spare 2 pin connector is not used ...

Page 299: ... Use the following procedure for radius tube adapter installation 1 Loosen the Radius Tube Mounting bracket screws 2 Slide back bracket downwards 3 Slowly remove the existing Radius Face Seal by pulling straight up with a twisting action 4 Slowly insert the Radius Tube Adapter onto the Radius Tube and push down with a slight twist until it is seated 5 Tighten the radius tube mounting bracket screw...

Page 300: ...MOTION REMOVE THE EXISTING THREADED FACE SEAL AND USE SAME MOTION TO INSTALL RADIUS TUBE ADAPTER 1 3 2 Figure 10 5 Radius Tube Adapter Install 6 Reassemble the two covers of the instrument in reverse order and check alignment of radius tube adapter through the hole in the cover as shown in Figure 10 6 Be sure to remove the old dust cover cap and the large plastic hole cover Figure 10 6 Radius Tube...

Page 301: ...tach the 3 pin connector to the rear panel labeled valve Figure 10 7 Figure 10 7 Rear Valve Assembly Installation 2 Follow the following plumbing procedure in accordance with Figure 10 8 below a Attach the 3 8 vacuum tubing between pump intake and the vacuum port on rear panel and include the push to connect T fitting with the 0 040 thru hole on the T side in this line b From the valve assembly th...

Page 302: ... be delayed until after the zero air delivery tube and T fitting are installed at the sample intake d At the sample inlet attach the stainless steel T fitting to the sample downtube and tighten the swagelok fitting with Teflon ferrules do not overtighten these ferrules e Snake the green vacuum tubing downwards towards the rear valve assembly and attach to Port 1 of the valve If this is a field ins...

Page 303: ...radius tube adapter with the open port on the bottom of the optics assembly as per Figure 10 9 and gently push down and then screw down the two tabs using the captive hardware Figure 10 9 Optics Installation 3 Connect the cable assembly from the rear panel of the Optical assembly and secure it to the optics connector that was installed in Step 3 of this procedure and as shown in Figure 10 10 Figur...

Page 304: ...ing on this assembly If the tubing height has changed and needs to be cut back please cut and clean the tubing before attaching to the optical assembly 1 Remove existing stainless knurled nut from heater assembly 2 Install black plastic knurled nut on top of optical assembly and tighten firmly and slide ferrite bead around short stainless tube 3 Slide black housing over both ferrite bead and black...

Page 305: ...0 12 Connecting Heater to Optics Assembly Cover Use the following procedure for model label change 1 Remove the 5014i label and replace with the new 5030i SHARP Label on the front panel Front Panel in accordance with Figure 10 13 below Figure 10 13 Front Panel Label Replacement Upgrade is complete Model Label Change Power On Instrument ...

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Page 307: ...turn Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or...

Page 308: ... pay Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO...

Page 309: ... on TCP port 9881 Up to three simultaneous connections per protocol may be made over Ethernet For details see the following topics Instrument Identification Number on page B 1 Commands on page B 2 Measurements on page B 11 Alarms on page B 14 Diagnostics on page B 23 Datalogging on page B 27 Calibration on page B 34 Keys Display on page B 44 Measurement Configuration on page B 45 Hardware Configur...

Page 310: ...sensitive Each command must begin with the proper instrument identification number ASCII character The command in the following example begins with the ASCII character code 153 decimal which directs the command to the Model 5030i and is terminated by a carriage return CR ASCII character code 13 decimal ASCII 153 T I M E CR Many of the commands have two forms One form reads parameter from the instr...

Page 311: ...t that this command be sent each time instrument parameters are changed If changes are not saved they will be lost in the event of a power failure Table B 2 lists the 5030i C Link protocol commands The interface will respond to the command strings outlined below Table B 2 C Link Protocol Commands Command Description Page 1 Simulates pressing soft key 1 pushbutton B 44 2 Simulates pressing soft key...

Page 312: ... Reports sets average nephelometer concentration alarm maximum value B 16 alarm conc avg neph min Reports sets average nephelometer concentration alarm minimum value B 16 alarm conc avg pm max Reports sets average PM concentration alarm maximum value B 17 alarm conc avg pm min Reports sets average PM concentration alarm minimum value B 17 alarm conc avg sharp max Reports sets average SHARP concent...

Page 313: ...tatus of the last nephelometer auto zero calibration B 21 alarm neph led cur max Reports sets current nephelometer LED alarm maximum value B 21 alarm neph led cur min Reports sets current nephelometer LED alarm minimum value B 21 alarm neph rh max Reports sets nephelometer relative humidity alarm maximum value B 21 alarm neph rh min Reports sets nephelometer relative humidity alarm minimum value B...

Page 314: ...rts the current barometric pressure B 24 baro span Reports sets the current barometric pressure span B 36 baud Reports sets current baud rate B 56 beta th Reports sets the current reference beta threshold for the detector B 36 bkg pm Reports sets current PM background B 36 bkg sharp Reports sets current SHARP background B 37 board temp Reports the current board temperature B 24 cal baro pres span ...

Page 315: ...eports sets the status of the detector board B 53 det status Reports the current mass for the detector B 24 dhcp Reports sets state of use of Dynamic Host Configuration Protocol DHCP B 57 diag volt det Reports diagnostic voltage levels on the detector board B 24 diag volt iob Reports diagnostic voltage levels on the I O expansion board B 24 diag volt mb Reports diagnostic voltage levels on the mot...

Page 316: ...h volt Reports sets the current high voltage for the detector B 40 host name Reports sets host name string B 58 ht control Reports sets the current status of the heater B 47 instr name Reports instrument name B 58 instrument id Reports sets instrument id B 58 int time Reports sets mass and concentration integration time B 48 io bd Reports sets the presense of the I O expansion board B 25 isc iscre...

Page 317: ...average nephelometer concentration B 12 neph bkg Reports the current nephelometer background B 26 neph cal bkg Sets the nephelometer into an auto zero calibration routine B 41 neph coef Reports sets the nephelometer span coefficient B 41 neph led current Reports the nephelometer LED current B 13 neph mode Reports the current operating mode of the nephelometer B 26 neph prev bkg Reports the previou...

Page 318: ...rent relative humidity threshold for the detector B 50 ri right Simulates pressing right pushbutton B 44 ru run Simulates pressing run pushbutton B 44 sample rh Reports the sample relative humidity B 26 save Stores parameters in FLASH B 53 save params Stores parameters in FLASH B 53 sc screen C series legacy command that reports a generic response Use iscreen instead B 45 sharp Reports the 1 minut...

Page 319: ...r B 60 up Simulates pressing up pushbutton B 44 vac mass coef Reports sets the current vacuum mass coefficient B 41 vac pres Reports the current vacuum pressure B 27 vac pres span Reports sets the vacuum pressure span B 43 vac pres offset Reports the vacuum pressure offset B 44 vf pres cal def Sets vacuum and flow pressure calibration defaults B 44 avg24 time This command reports the 24 hour avera...

Page 320: ...cimal digit is converted to binary as shown in the Figure B 1 It is the binary digits that define the status of each parameter Send flags Receive flags 00000000 Figure B 1 Flags Field neph This command reports the 1 minute running average nephelometer concentration The following example reports the 1 minute running average value Send neph Receive neph 1 405E 01 μg m3 neph 24avg This command report...

Page 321: ...eference detector voltage The following example reports that the reference detector voltage is 1096 mV Send neph ref det Receive neph ref det 1096 mV neph rh This command reports the nephelometer relative humidity The following example reports that the relative humidity is 27 2 Send neph rh Receive neph rh 27 2 neph temp This command reports the nephelometer temperature sensor The following exampl...

Page 322: ...maximum value settings The following example reports that the alpha count alarm minimum value is 200 Send alarm alpha count min Receive alarm alpha count min 200 alarm amb rh min alarm amb rh max These commands report the current ambient relative humidity alarm minimum and maximum value settings The following example reports the ambient relative humidity alarm minimum value is 35 0 Send alarm amb ...

Page 323: ...ax 38 ok alarm baro pres min alarm baro pres max These commands report the current barometric pressure alarm minimum and maximum value settings The following example reports that the barometric pressure alarm minimum value is 500 0 mmHg Send alarm baro pres min Receive alarm baro pres min 500 0 mmHg set alarm baro pres min value set alarm baro pres max value These commands set the barometric press...

Page 324: ...mperature alarm limits in C The following example sets the board temperature alarm maximum value to 38 C Send set alarm board temp max 38 Receive set alarm board temp max 38 ok alarm conc avg neph min alarm conc avg neph max These commands report the current 24 hour average nephelometer concentration alarm minimum and maximum values setting The following example reports that the average nephelomet...

Page 325: ...k alarm conc avg sharp min alarm conc avg sharp max These commands report the current 24 hour average SHARP concentration alarm minimum and maximum values setting The following example reports that the average SHARP concentration minimum is 0 0 μg m3 Send alarm conc avg sharp min Receive alarm conc avg sharp min 0 000E 00 μg m3 set alarm conc avg sharp min value set alarm conc avg sharp max value ...

Page 326: ...nimum is 100 μg m3 Send alarm conc inst pm min Receive alarm conc inst pm min 1 000E 02 μg m3 set alarm conc inst pm min value set alarm conc inst pm max value These commands set the 24 hour instant PM concentration alarm minimum and maximum values to value where value is a floating point representation of the concentration alarm limits Values must be in the units that are currently set for use Th...

Page 327: ...m flow min Receive alarm flow min 16 00 LPM set alarm flow min value set alarm flow max value These commands set the flow alarm minimum and maximum values to value where value is a floating point number representing flow alarm limits in liters per minute liters per hour The following example sets the flow alarm maximum value to 17 34 LPM Send set alarm flow max 17 34 Receive set alarm flow max 17 ...

Page 328: ...emperature alarm maximum value to 70 C Send set alarm flow temp max 70 Receive set alarm flow temp max 70 ok alarm ib status This command reports the status of the interface board as FAIL or OK The following example reports that the interface board status is OK Send alarm ib status Receive alarm ib status ok alarm io status This command reports the status of the I O expansion board as FAIL or OK T...

Page 329: ...aximum values to value where value is a floating point number representing nephelometer LED alarm limits in mA The following example sets the nephelometer LED alarm maximum value to 75 0 mA Send set alarm neph led cur min 75 Receive set alarm neph led cur min 75 ok alarm neph rh min alarm neph rh max These commands report the current nephelometer relative humidity alarm minimum and maximum value s...

Page 330: ... Receive set alarm neph temp max 40 ok alarm sample rh min alarm sample rh max These commands report the current sample relative humidity alarm minimum and maximum value settings The following example reports that the sample relative humidity alarm minimum value is 5 Send alarm sample rh min Receive alarm sample rh min 5 0 set alarm sample rh min value set alarm sample rh max value These commands ...

Page 331: ...nt vacuum pressure alarm minimum and maximum value settings The following example reports that the vacuum pressure alarm minimum value is 20 0 mmHg Send alarm vac pres min Receive alarm vac pres min 20 0 mmHg set alarm vac pres min value set alarm vac pres max value These commands set the vacuum pressure alarm minimum and maximum values to value where value is a floating point number representing ...

Page 332: ... m3 det status This command reports the current mass for the detector The sequence is C REF Each value is separated by a space Send det status Receive det status 1 9657 9600 4623 diag volt det This command reports the diagnostic voltage measurements on the detector board The voltage is positive 5 Send diag volt det Receive diag volt det 4 9 diag volt iob This command reports the diagnostic voltage...

Page 333: ...reports the nephelometer interface board values Send diag volt neph Receive diag volt mib 3 3 3 3 5 0 7 2 5 0 7 flow This command reports the current sample flow The following example reports that the sample flow is 16 69 LPM Send sample flow Receive sample flow 16 69 LPM flow pres This command reports the current flow pressure for the detector in mmHg The following example reports that the flow p...

Page 334: ...de This command reports the current operating mode of the nephelometer The following example shows that the nephelometer is in sample mode Send neph mode Receive neph mode sample neph prev bkg This command reports the previous nephelometer background values stored on the nephelometer interface board The following example reports the previous nephelometer auto ranging background values Send neph pr...

Page 335: ...clr srecs These commands will clear only the lrecs or only the srecs that have been saved The following example clears srecs Send set clr srecs Receive set clr srecs ok set copy sp to lrec set copy sp to srec set copy sp to stream These commands copy the current selections in scratch pad sp into the lrec srec or streaming data list The scratch pad is a temporary memory area which is used to set up...

Page 336: ...lrec to sp Receive set copy lrec to sp ok data treatment lrec data treatment srec These commands report the current selection of data treatment for concentrations in the lrecs or srecs The following example reports the data treatment for concentrations in lrec as minimum Send data treatment lrec Receive data treatment lrec min set data treatment lrec string set data treatment srec string string cu...

Page 337: ...elections for lrec logging data srec logging data streaming data output or the scratch pad sp list The scratch pad is a temporary memory area which is used to set up lists of selections for lrec srec or streaming data items The user can copy any of these lists to the scratch pad modify individual elements in the list then save the scratch pad back to the original list Refer to the sp field command...

Page 338: ...mbtemp 32 000 stemp 41 000 fvol 0 000 cflg 00001F86 aflg 0000FC0C 08 29 05 04 09 flags 00110000 pm 0 000 baro 0 000 vac 260 000 pflow 52 000 ambrh 0 000 srh 0 000 ambtemp 32 000 stemp 41 000 fvol 0 000 cflg 00001F86 aflg 0000FC0C 08 30 05 04 09 flags 00110000 pm 0 000 baro 0 000 vac 260 000 pflow 52 000 ambrh 0 000 srh 0 000 ambtemp 32 000 stemp 41 000 fvol 0 000 cflg 00001F86 aflg 0000FC0C 08 31 ...

Page 339: ...ats for data that is sent out in response to the lrec srec erec and related commands For details on how to interpret the strings see Record Layout Definition later in this appendix Send lrec layout Receive lrec layout s s lx f f f f f f f f f lx lx t D L fffffffff A A flags pm baro vac pflow ambrh srh ambtemp stemp fvol dflg aflg lrec mem size srec mem size These commands report the number of lrec...

Page 340: ...ory allocation for lrecs and srecs in percent of total memory Send malloc lrec Receive malloc lrec 10 set malloc lrec value set malloc srec value value 0 to 100 These commands set the percent of memory space allocated for lrecs and sreco to value where value is a floating point number representing percent The following example sets the memory allocation for lrecs to 10 Note Issuing these commands ...

Page 341: ...r item number in scratch pad list to value where value is the index number of a variable in the analog output variable list Available variables and their corresponding index numbers may be obtained using the command list var aout The set sp field command is used to create a list of variables which can then be transferred into the lrec srec or streaming data lists using the set copy sp to lrec set ...

Page 342: ... ok Table B 4 Stream Time Values Value Stream Time 0 Disables time stamp to streaming data string 1 Attaches time stamp to streaming data string alpha eff This command reports the current value of alpha efficiency for the detector The following example reports that the alpha efficiency is 0 12 Send alpha eff Receive alpha eff 0 120 set alpha eff value This command sets the alpha efficiency for the...

Page 343: ...er representing ambient RH offset in percent The following example sets the ambient RH offset to 7 Send set amb rh offset 7 Receive set amb rh offset 7 ok amb temp offset This command reports the current ambient temperature offset in degrees C The following example reports that the ambient temperature offset is 5 C Send amb temp offset Receive amb temp offset 5 0 degC set amb temp offset value Thi...

Page 344: ...to manually specifying the span value for the barometric pressure span where value is a floating point representation of barometric pressure span The following example successfully sets the barometric span to 1 023 Send set baro span 1 023 Receive set baro span 1 023 ok beta th This command reports the current reference beta threshold for the detector The following example reports that the beta th...

Page 345: ...rent selected units The following example sets the SHARP background to 5 2 μg m3 Send set bkg sharp 5 2 Receive set bkg sharp 5 2 ok set cal baro pres span This command automatically calculates the span coefficient based on the entered target pressure value The following example sets the calibration pressure to 720 5 mmHg Send set cal baro pres span 720 5 Receive set cal baro pres span 720 5 ok se...

Page 346: ...d set cal vac flow offset Receive set cal vac flow offset ok coef pm This command reports PM coefficient The following example reports that the PM coefficient is 1 200 Send coef pm Receive coef pm 1 200 set coef pm value This command sets the PM coefficient to user defined values to value where value is a floating point representation of the coefficient The following example sets the PM coefficien...

Page 347: ...eports the flow pressure offset for the detector at the time of calibration The following example reports that the flow pressure offset is 3 0 Send flow pres offset Receive flow pres offset 3 0 flow span This command reports the current flow span at the time of calibration The following example reports that the flow at calibration is 1 00 Send flow span Receive flow span 1 000 set flow span value ...

Page 348: ...igh voltage to 1445 V Send set high volt 1445 Receive set high volt 1445 ok mass coef This command reports the current mass coefficient The following example reports that the mass coefficient is 7100 Send mass coef Receive mass coef 7100 0 set mass coef value This command sets the mass coefficient to user defined values to value where value is a floating point representation of the coefficient The...

Page 349: ... 1 ok neph cal bkg This command sets the nephelometer into an auto zero calibration routine The following example set this command Send set neph cal bkg Receive set neph cal bkg ok neph coef This command reports the nephelometer span coefficient set at the factory The following example reports that the nephelometer span coefficient is 388 000 Send neph coef Receive neph coef 388 000 set neph coef ...

Page 350: ... point representation of the offset The following example sets the nephelometer relative humidity sensor offset to 3 Send set neph rh offset 3 Receive set neph rh offset 3 ok neph src level This command reports the nephelometer source level set at the factory The following example reports that the nephelometer source level is 44 Send neph src level Receive neph src level 44 set neph src level valu...

Page 351: ...to value where value is a floating point representation of the coefficient The following example sets the nephelometer thermal coefficient to 0 001 Send set neph thermal coef 0 001 Receive set neph thermal coef 0 001 ok tape to ncal ratio This command reports the ratio of filter tape changes per nephelometer auto zero The following example reports this value Send tape to ncal ratio Receive tape to...

Page 352: ...ffset is 0 3 Send vac pres zero Receive vac pres zero 0 3 set vf pres cal def This command resets the vacuum and flow pressure calibration to their default values Send set vf pres cal def Receive set vf pres cal def ok push button do me 1 down menu 2 en ri 3 enter right 4 he ru help run le up left button do down en enter he help le left me menu ri right ru run up 1 2 3 4 These commands simulate pr...

Page 353: ...unt unsigned char rlescreen i while rlecount ptr 0 rlecount else if rlescreen i 0xff unsigned char rlecount unsigned char rlescreen i while rlecount ptr 0xff rlecount To convert this data into a BMP for use with Windows it needs to be saved as a 4 bit per pixel gray scale image Also note that BMP files are upside down relative to this data that is the top display line is the last line in the BMP s...

Page 354: ...mmands are used to set the maximum concentration for any of the three custom ranges 1 2 or 3 to range value where value is a floating point number representing concentration in the currently selected units The following example sets the custom 1 range to 100 5 μg m3 Send set custom 1 100 5 g m3 Receive set custom 1 100 5 g m3 ok filter period This command reports the number of hours to be added to...

Page 355: ... 32 pm Send set filter time 10 01 2008 23 32 Receive set filter time 10 01 2008 23 32 ok flow target This command reports the current flow The following example reports that the flow is 16 0 LPM Send flow target Receive flow target 16 00 set flow target value This command sets the flow to value where value is a floating point number representation of flow between 1 to 20 LPM The following example ...

Page 356: ...nutes The following example sets the integration time to 20 minutes Send set int time 20 Receive set int time 20 ok mass limit This command reports the current filter mass limit The following example reports that the mass limit is 1 500 mg Send mass limit Receive mass limit 1500 set mass limit value This command sets the filter mass limit to value where value is a floating point number representat...

Page 357: ...e where value is a floating point number representation of standard pressure between 0 to 760 mmHg The following example sets the standard pressure to 730 mmHg Send set pres std 730 Receive set pres std 730 ok range This command reports the current PM range If the mode is incorrect the instrument responds with can t wrong settings The following example reports that the PM range is set to 5 mg m3 a...

Page 358: ...owing example sets the RH threshold to 35 Send set rh th 35 Receive set rh th 35 ok temp comp This command reports whether temperature compensation is for actual or standard conditions The following example shows the temperature compensation is standard Send temp comp Receive temp comp std set temp comp selection selection act std These commands turn the temperature compensation to either actual o...

Page 359: ...30 degC set temp th value This command sets the heater temperature threshold for the sample to value where value is a floating point number representation of temperature threshold between 0 to 70 C The following example sets the temperature threshold to 35 C Send set temp th 35 Receive set temp th 35 ok contrast This command reports the screen s level of contrast The following example shows the sc...

Page 360: ...eports the current date The following example reports the date as April 1 2009 Send date Receive date 04 01 09 set date mm dd yy mm month dd day yy year This command sets the date of the analyzer s internal clock The following example sets the date to May 1 2009 Send set date 05 01 09 Receive set date 05 01 09 ok set default params This command sets all the parameters to their default values This ...

Page 361: ...ff onoff on off This command sets the pump on or off The following example sets the pump to on Send set pump on Receive set pump on ok save set save params These commands store all current parameters in FLASH memory It is important that each time instrument parameters are changed that this command be sent If changes are not saved they will be lost in the event of a power failure The following exam...

Page 362: ... separated by Send set addr dns 192 168 1 1 Receive set addr dns 192 168 1 1 ok addr gw This command reports the default TCP IP gateway address Send addr gw Receive addr gw 192 168 1 1 set addr gw address This command sets the default gateway address where address consists of four numbers ranging from 0 255 inclusive separated by Note This command cannot be used when DHCP is on Refer to the DHCP c...

Page 363: ...255 255 252 0 ok addr ntp This command reports the IP address for the network time protocol server See Network Time Protocol Server in the Communications Settings section of the Operation chapter for more information Send addr ntp Receive addr ntp 10 209 43 237 set addr ntp address This command sets the network time protocol server address where address consists of four numbers ranging from 0 255 ...

Page 364: ...ommand has been accepted and acted upon but will not change the instrument lock status this is for compatibility with systems expecting and ok response Note The instrument will always respond to the command mode with the status of the password lock as mode local or mode remote regardless of the above setting The following example sets the instrument to accept the set mode local and set mode remote...

Page 365: ...ff This command enables on and disables off the DHCP service When DHCP is set to on the instrument gets the IP address the netmask address and the gateway address from a DHCP server When DHCP is set to off the instrument gets these addresses from system memory The following example sets the DHCP service to on Note If DHCP is changed from on to off and then the IP address the netmask address or the...

Page 366: ... This command reports the host name string The following example reports the host name is set to iSeries Send host name Receive host name iSeries set host name string This command sets the host name string where string is 1 13 alphanumeric characters The following example sets the host name to analyzer01 Send set host name analyzer01 Receive set host name analyzer01 ok instr name This command repo...

Page 367: ... layout was requested according to Table B 9 The following example reports that the instrument is configured to do nothing Send layout ack Receive layout ack 0 set layout ack value This command disables the stale layout layout change indicator that is attached to each response if the erec layout has changed since the last time erec layout was requested according to Table B 9 Send set layout ack Re...

Page 368: ...ked mode Send set power up mode 1 Receive set power up mode 1 ok Table B 10 Power Up Mode Values Value Power up Mode 0 Local Unlocked Mode default 1 Remote Locked Mode program no This command reports the analyzer s model information and program version number Send program no Receive program no iSeries 5030i 00 05 37 093 tz This command reports the tz timezone string for the NTP server See Network ...

Page 369: ... to the 0 20 mA range This command responds with feature not enabled if the I O expansion board is not detected Send set analog iout range 4 1 Receive set analog iout range 4 1 ok Table B 11 Analog Current Output Range Values Range Output Range 1 0 20 mA 2 4 20 mA 0 cannot be set to this but may report Undefined analog vin channel This command retrieves the analog voltage input channel data both t...

Page 370: ...digital inputs as a 4 digit hexadecimal string with the most significant bit MSB being input 16 Send dig in Receive dig in 0xffff din channel This command reports the action assigned to the digital input channel and the index number of the corresponding active state The following example reports input 1 to be assigned an index number 3 corresponding to action of PM mode with the active state being...

Page 371: ... following example sets the digital output channel 4 to state 11 Send set dout 4 11 open Receive set dout 4 11 open ok dtoa channel This command reports the outputs of the 6 or 12 Digital to Analog converters according to Table B 13 The following example shows that the D A 1 is 97 7 full scale Send dtoa 1 Receive dtoa 1 97 7 Note If the instrument is in a mode which does not provide a particular o...

Page 372: ...ital inputs is high or low Send list dout Receive list dout output index variable state 1 5 CONC ALARM open 2 1 LOCAL REMOTE open 3 3 UNITS open list var aout list var dout list var din list var log These commands report the list of possible index numbers and the variables associated with that index number available for selection in the current mode for analog outputs digital outputs digital input...

Page 373: ...logic then the response would be a 4 digit hexadecimal string with the least significant byte LSB being relay no 1 For example Receive relay stat 0x0001 indicates relay no 1 is set to normally open logic all others are normally closed Receive relay stat 0x0005 indicates relay no 1 and 3 are set to be normally open logic all others are normally closed set relay open set relay open value set relay c...

Page 374: ...layed with an f output specifier and all of the integer inputs will be displayed with a d specifier The first line of the layout response is the scanf like parameter list for parsing the fields from an ASCII erec response Parameters are separated by spaces and the line is terminated by a n the normal line separator character Valid fields are s parse a string d parse a decimal number ld parse a lon...

Page 375: ...major components 1 a text field 2 a value field and 3 a button None of these three components is required The text field contains statically displayed text The value field displays values which are parsed out of the response to a erec command It also displays though background changes alarm status The button when pressed triggers input from either a dialog box or a selection list There are five ki...

Page 376: ...nal alarm information indicated by a commercial at sign with a source indicator and a starting bit indicator All alarm information is presumed to be two bits long low and high The bitfield extraction is performed on the integer part of the source Typical alarm information would appear as 6 4 Then there appears an optional translation table within braces This is a string of words separated by space...

Page 377: ...on The command string should normally contain print style formatting to include the user input If a is present it indicates a command which is sent to the instrument upon successful completion of the button command to update the value field Some examples n is the C syntax for an end of line character Concentrations n This is a single text only line n This is a single blank line NO 3s n This is a l...

Page 378: ... the bits have been extracted they are shifted down to the bit zero position Thus the possible values of this example will be 0 through 3 The translation list shows the words which correspond to each input value the zero index value appearing first 0 local 1 remote etc The selection list shows that only the first two values in this case are to be shown to the user when the button is pressed The T ...

Page 379: ...rted MODBUS parameters listed below Up to three simultaneous connections are supported over Ethernet For details of the Model 5030i MODBUS Protocol specification see the following topics Serial Communication Parameters on page C 1 TCP Communication Parameters on page C 2 Application Data Unit Definition on page C 2 Function Codes on page C 3 MODBUS Parameters Supported on page C 8 Additional infor...

Page 380: ...C Link commands and can be between 1 and 127 decimal i e 0x01 hex to 0x7F hex This address is only used for MODBUS RTU over serial connections Note Device ID 0 used for broadcast MODBUS commands is not supported Device IDs 128 through 247 i e 0x80 hex to 0xF7 hex are not supported because of limitations imposed by C Link In MODBUS over TCP IP a MODBUS Application Protocol Header MBAP is used to id...

Page 381: ...IP because the higher level protocols ensure error free transmission The error check is a two byte 16 bit CRC value This section describes the various function codes that are supported by the Model 5030i Read Coils Inputs read the status of the digital outputs relays in the instrument Issuing either of these function codes will generate the same response These requests specify the starting address...

Page 382: ...flect the state of the actual relays in the instrument as the user may program these outputs for either active closed or open Request Function Code 1 Byte 0x01 or 0x02 Starting Address 2 Bytes 0x0000 to maximum allowed by instrument Quantity of Outputs 2 Bytes 1 to maximum allowed by instrument Unit Identifier 1 Byte 0x00 to 0xFF Passed back in response Response Function Code 1 Byte 0x01 or 0x02 B...

Page 383: ... the fifth bit position from the left and output 11 is the LSB of this byte The four remaining high order bits are zero filled Read Holding Input Registers reads the measurement data from the instrument Issuing either of these function codes will generate the same response These functions read the contents of one or more contiguous registers These registers are 16 bits each and are organized as sh...

Page 384: ...Bytes N N or N 1 N Quantity of Registers Error Response Function Code 1 Byte Function code 0x80 Exception Code 1 Byte 01 Illegal Function 02 Illegal Address 03 Illegal Data 04 Slave Device Failure Here is an example of a request and response to read registers 10 13 Request Field Name Hex Function 0x03 Starting Address Hi 0x00 Starting Address Lo 0x09 No of Registers Hi 0x00 No of Registers Lo 0x04...

Page 385: ... action number 1 is addressed as 0 The requested ON OFF state is specified by a constant in the request data field A value of 0xFF00 requests the action to be ON A value of 0x0000 requests it to be OFF All other values are illegal and will not affect the output The normal response is an echo of the request returned after the state has been written Note This function will not work if the instrument...

Page 386: ...ut Address Lo 05 Output Value Hi FF Output Value Lo 00 Table C 1 through Table C 3 lists the MODBUS addresses supported for the Model 5030i IMPORTANT NOTE The addresses in the following tables are Protocol Data Unit PDU addresses Verify the coil number on your MODBUS master to ensure that it matches the coil number on the instrument Note Coil status 1 indicates active state Table C 1 Read Coils fo...

Page 387: ...ing tables are Protocol Data Unit PDU addresses Verify the register number on your MODBUS master to ensure that it matches the register number on the instrument Note For additional information on how to read registers and interpret the data refer to the 0x03 0x04 Read Holding Registers Read Input Registers section in this appendix Table C 2 Read Registers for 5030i Register Number Variable 0 INVAL...

Page 388: ... 35 36 NOT USED 37 38 BETA 39 40 ANALOG IN 1 41 42 ANALOG IN 2 43 44 ANALOG IN 3 45 46 ANALOG IN 4 47 48 ANALOG IN 5 49 50 ANALOG IN 6 51 52 ANALOG IN 7 53 54 ANALOG IN 8 55 56 BETA RAW 57 58 ALPHA RAW 59 60 AVG PM 61 62 NOT USED 63 64 MASS 65 66 NOT USED 67 68 BETA ZERO 69 70 NOT USED 71 72 NEPH 73 74 NOT USED 75 76 NOT USED 77 78 NOT USED 79 80 NOT USED 81 82 NOT USED 83 84 SHARP 85 86 NOT USED ...

Page 389: ...ODBUS master to ensure that it matches the coil number on the instrument Note Writing 1 to the coil number shown in the following table will initiate the action triggered listed in the table This state must be held for at least 1 second to ensure the instrument detects the change and triggers the appropriate action Note The coils within each coil group in the following table are mutually exclusive...

Page 390: ...tion Manual Thermo Fisher Scientific Coil Number Action Triggered 106 FILTER TAPE COUNT RESET TO ZERO 107 FILTER TAPE CNTRL 108 PUMP CNTRL ON OFF 109 TEMP COMP ON OFF 110 PRES COMP ON OFF 111 HEATER ON OFF 112 HTR RH TEMP CNTRL 113 EXT ALARM 1 114 EXT ALARM 2 115 EXT ALARM 3 ...

Page 391: ...nstrument This is achieved by using the supported Gesytec commands listed below Up to three simultaneous connections are supported over Ethernet For details of the Model 5030i Gesytec Protocol specification see the following topics Serial Communication Parameters on page D 1 TCP Communication Parameters on page D 2 Instrument Address on page D 2 Abbreviations Used on page D 2 Basic Command Structu...

Page 392: ...ss is represented by address in the examples throughout this document Note Device IDs 128 through 247 are not supported because of limitations imposed by the C Link protocol The following is a list of abbreviations used in this document CR is abbreviation for Carriage Return ASCII code 0x0D STX is abbreviation for Start of Text ASCII code 0x02 ETX is abbreviation for End of Text ASCII code 0x03 SP...

Page 393: ...haracters A B The checksum is referred to as BCC throughout this document The following commands are supported by the Gesytec protocol Instrument Control Command ST Data Sampling Data Query Command DA There is one control command supported by the Gesytec protocol This control command is a single letter which triggers an action in the instrument These commands are active only when service mode is i...

Page 394: ... follows STX DA address ETX BCC The address is optional which means it can be left out completely The address if present must match the Instrument Address Additional space can be present after the address If the address is left out then no space is allowed in the query string A command with no address is also a valid command The following are the different acceptable formats of the DA command with...

Page 395: ... the response will have the address X where X keeps incrementing by 1 for each measurement included measured value is the concentration value in currently selected gas units represented as exponential representation with 4 characters mantissa and 2 characters exponent each with sign Mantissa sign and 4 digits The decimal point is assumed to be after the first digit and is not transmitted Exponent ...

Page 396: ... 1 5681 00 SP 03 SP 04 SP 0000000000 SP 003 SP 1175 01 SP 03 SP 04 SP Second Concentration 5 681 Address 2 Third Concentration 11 75 0000000000 SP CR Example of response to DA command from an instrument with Gesytec serial number set to 123 The Gesytec serial number is bold in the example Gesytec Protocol with transmission of three concentrations Instrument ID is 1 Operation Status is 03 Error Sta...

Page 397: ...ollowing 14 measurements reported in response to DA command for the Model 5030i include SHARP PM Nephelometer Volumetric Flow Ambient Temperature Sample Temperature Ambient RH Sample RH Flow Pressure Vacuum Pressure Barometric Pressure Average SHARP Average PM Average Neph Measurements reported in response to DA command ...

Page 398: ... 0 0 0 1 0 0 Heater Off 0 0 0 0 1 0 0 0 Filter Change 0 0 0 1 0 0 0 0 Nephelometer Zero 0 0 1 0 0 0 0 0 Nephelometer Standby 0 1 0 0 0 0 0 0 Not Used 1 0 0 0 0 0 0 0 Table D 2 Error Status for Model 5030i D7 D6 D5 D4 D3 D2 D1 D0 Bit 8 7 6 5 4 3 2 1 Hex value 80 40 20 10 08 04 02 01 MSB LSB Error status Filter Tape Cntr Alarm 0 0 0 0 0 0 0 1 Filter Change 0 0 0 0 0 0 1 0 Beta Cnts Alarm 0 0 0 0 0 1...

Page 399: ...sts the ESM commands supported for the Model 5030i Table E 1 Read Commands for 5030i Command Description C3 PM conc always always μg m C2 Neph conc μg m C SHARP conc μg m H3 Avg PM conc always μg m H2 Avg Neph conc μg m HT Avg SHARP conc μg m JB temperature sampling head ambient temp JD temperature inside of the flow meter orifice flow temp JF different pressure of the air flow measuring module in...

Page 400: ... E 2 Write Commands for 5030i Command Description d4 baud rate d7 device address instrument ID K4 concentration factor KB filter change dust load in μg KD filter change cycle in hours KG external heating control 0 off 1 RH control 2 TEMP control KH set point air flow regulation in l h KN 0 temp comp on pres comp off 1 temp comp off pres comp off KS nephelometer coef factor KU establishes the RH ta...

Page 401: ...ESM Protocol Commands ESM Commands Supported Thermo Fisher Scientific Model 5030i SHARP Instruction Manual E 3 Command Description E pump on F filter change ...

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