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B&R ACOPOSinverter P84, User Manual


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ACOPOSinverter P84

User's manual

Version:

2.10 (October 2017)

Model no.:

MAACPIP84-ENG

Translation of the original documentation

All values in this manual are current as of its creation. We reserve the right to change the contents of this manual

without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this

manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly

attributable to the delivery, performance or use of this material. We point out that the software and hardware

designations and brand names of the respective companies used in this document are subject to general trademark,

brand or patent protection.

Summary of Contents for ACOPOSinverter P84

Page 1: ...Industrial Automation GmbH is not liable for technical or editorial errors and defects in this manual In addition B R Industrial Automation GmbH assumes no liability for damages that are directly or...

Page 2: ......

Page 3: ...rol functions 96 2 4 2 Functions of the speed references 96 2 4 3 Application specific functions 97 2 4 4 Functions of the speed references 97 2 5 Commissioning Preliminary Recommendations 98 2 5 1 Sw...

Page 4: ...istance during maintenance fault display 334 2 9 3 DIAGNOSIS menu 334 2 9 4 Clearing the fault 334 2 9 5 Menu MONITOR SUP 334 2 9 6 Spares and repairs 334 2 10 Fault Causes Measures 335 2 10 1 The inv...

Page 5: ...Dimensions and Installation recommendations 376 4 4 4 Characteristic curve for braking resistors 377 4 5 Additional EMC filters 378 4 5 1 Order data 378 4 5 2 Technical data 378 4 5 3 Installation 38...

Page 6: ...y hazardous situation which if not avoided could result in death serious bodily injury and or material damage Warning WARNING indicates a potentially hazardous situation which if not avoided could res...

Page 7: ...ion switch Lock the power or disconnection switch in the open position WAIT 15 MINUTES to allow the DC bus capacitors to discharge Then perform the pro cedure for measuring the DC bus voltage see Posi...

Page 8: ...INS VOLTAGE Before switching on and configuring the frequency inverter ensure that the mains voltage is compat ible with the supply voltage shown on the frequency inverter nameplate The frequency inve...

Page 9: ...Installation guide ACOPOSinverter P84 User s Manual 2 10 9 1 3 Low power L P OW OWER 0 37 kW to 45 kW 200 to 240 V 0 75 kW to 75 kW 380 to 480 V...

Page 10: ...ltage free state 2 Line voltage compatibility check Check that the supply voltage is compatible with the voltage range of the inverter see Technical data on page 29 3 Installing the frequency inverter...

Page 11: ...ppropriate precautions Failure to follow these instructions can result in death serious injury or material damages Warning DAMAGED EQUIPMENT Do not operate or install the inverter if it is damaged Fai...

Page 12: ...ation ensure that the PWR input POWER REMOVAL is deactivated state 0 Before you turn on the inverter or when you exit the configuration menu make sure that the inputs assigned to the operating command...

Page 13: ...on 8I0XD302 300 1 Remote installation kit for graphics display IP54 protection 8I0XD303 300 1 Front cover for the remote installation kit for graphics display IP65 protection 8I0XD304 301 1 Graphics d...

Page 14: ...123 304 1 ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HTL 12 V supply voltage 8I0AC123 305 1 ACOPOSinverter P84 plug in module incremental encoder in terface for pus...

Page 15: ...s 240 x 160 pixels backlight function keys navigation keys IP54 protection 8I0XD302 300 1 Remote installation kit for graphics display IP54 protection 8I0XD303 300 1 Front cover for the remote install...

Page 16: ...123 304 1 ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HTL 12 V supply voltage 8I0AC123 305 1 ACOPOSinverter P84 plug in module incremental encoder in terface for pus...

Page 17: ...74 P84 RJ45 RJ45 8I0XD305 300 1 RJ45 adapter for graphic display ACOPOSinverter P74 P84 Mains chokes 8I0CT060 000 1 Mains choke 3 phase 60 A for ACOPOSinverter P84 3x 200 to 240 V 7 5 to 11 kW and 3x...

Page 18: ...oder in terface for open collector 15 V supply voltage 8I0AC123 304 1 ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HTL 12 V supply voltage 8I0AC123 305 1 ACOPOSinvert...

Page 19: ...verter P84 3x 200 to 240 V 11 to 15 kW and 3x 380 to 480 V 15 to 18 5 kW 8I0FT090 300 1 EMC filter 3 phase 90 A bottom or side installation for ACOPOSinverter P84 3x 200 to 240 V 18 5 to 22 kW and 3x...

Page 20: ...80 300 1 EMC filter 3 phase 180 A bottom or side installation for ACOPOSinverter P84 3x 200 to 240 V 30 to 45 kW and 3x 380 to 480 V 45 to 75 kW ACOPOSinverter P84 Control card fan kits 8I0XF006 300 1...

Page 21: ...P84 RJ45 RJ45 8I0XD304 303 1 Graphics display remote cable 3 m for ACOPOSinverter P74 P84 RJ45 RJ45 8I0XD304 305 1 Graphics display remote cable 5 m for ACOPOSinverter P74 P84 RJ45 RJ45 8I0XD304 310 1...

Page 22: ...ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HTL 12 V supply voltage 8I0AC123 305 1 ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HT...

Page 23: ...r 0 05 kW for ACOPOSinverter P74 1x200 to 240 V 0 18 to 1 5 kW and 3x 380 to 500 V 0 37 to 4 kW for ACOPOSinverter P84 3x 200 to 240 V 0 37 to 0 75 kW and 3x 380 to 480 V 0 75 to 4 kW ACOPOSinverter P...

Page 24: ...module incremental encoder in terface for RS422 signals TTL 5 V supply voltage 8I0AC123 301 1 ACOPOSinverter P84 plug in module incremental encoder in terface for RS422 signals TTL 15 V supply voltage...

Page 25: ...erter P74 P84 RJ45 RJ45 8I0XD304 305 1 Graphics display remote cable 5 m for ACOPOSinverter P74 P84 RJ45 RJ45 8I0XD304 310 1 Graphics display remote cable 10 m for ACOPOSinverter P74 P84 RJ45 RJ45 8I0...

Page 26: ...8I0AC123 302 1 ACOPOSinverter P84 plug in module incremental encoder in terface for open collector 12 V supply voltage 8I0AC123 303 1 ACOPOSinverter P84 plug in module incremental encoder in terface f...

Page 27: ...ay remote cable 10 m for ACOPOSinverter P74 P84 RJ45 RJ45 8I0XD305 300 1 RJ45 adapter for graphic display ACOPOSinverter P74 P84 Mains chokes 8I0CT100 000 1 Mains choke 3 phase 100 A for ACOPOSinverte...

Page 28: ...ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HTL 12 V supply voltage 8I0AC123 305 1 ACOPOSinverter P84 plug in module incremental encoder in terface for push pull HT...

Page 29: ...0 3 Cat C1 environment 1 public power system Motor cable length per IEC EN 61800 3 Cat C2 environment 1 public power system 10 m 5 m 2 Motor cable length per IEC EN 61800 3 Cat C3 environment 2 indust...

Page 30: ...the speed into consideration The thermal state of the motor is stored when the frequency inverter is switched off The functionality can be adjusted according to the motor type external cooling or sel...

Page 31: ...ater Maximum installation elevation Up to 3000 m 9 Max pollution degree per IEC EN 61800 5 1 2 non conductive pollution Environmental conditions per IEC 60721 3 3 Class 3C1 and 3S2 Operating position...

Page 32: ...power system 10 m 5 m 5 With add on filter 8I0FT026 300 1 With add on filter Motor cable length per IEC EN 61800 3 Cat C1 environment 1 public power system 50 m 20 m 6 Motor cable length per IEC EN 6...

Page 33: ...ion against motor phase failures Protection provided by PTC sensors Brake chopper Integrated dynamic brake transistors Yes Operating ratio for dynamic brake transistors The dynamic brake transistor is...

Page 34: ...ertical mounting orientation 10 Environmental conditions Temperature Storage 25 to 70 C Vibration Operation 3 to 13 Hz 1 5 mm amplitude 13 to 200 Hz 1 g Shock Operation 15 g 11 ms Mechanical character...

Page 35: ...th integrated filter Motor cable length per IEC EN 61800 3 Cat C1 environment 1 public power system Motor cable length per IEC EN 61800 3 Cat C2 environment 1 public power system Motor cable length pe...

Page 36: ...taking the speed into consideration The thermal state of the motor is stored when the frequency inverter is switched off The functionality can be adjusted according to the motor type external cooling...

Page 37: ...ping water Maximum installation elevation Up to 3000 m 12 Max pollution degree per IEC EN 61800 5 1 2 non conductive pollution Environmental conditions per IEC 60721 3 3 Class 3C1 and 3S2 Operating po...

Page 38: ...ble as a logic input or PTC sensor input using a switch Input for max 6 PTC sensors in series Nominal value 1 5 k 3 k trigger resistance 1 8 k reset value short circuit proof 50 11 The analog output i...

Page 39: ...rves are included in the installation instructions which can be downloaded from the website www br automation com Derating of continuous output current depending on installation elevation Starting at...

Page 40: ...Max output current at 24 VDC 200 mA Output voltage 10 5 VDC 10 5 VDC 5 Output voltage 10 5 VDC Max output current 10 5 VDC 10 mA Safe input Power removal Switching threshold Low 5 V High 15 V Electric...

Page 41: ...s Mechanical characteristics Dimensions Width 230 mm 240 mm Height 400 mm 420 mm Depth 213 mm 236 mm Weight 9 kg 30 kg Table 13 8I84T201500 01P 1 8I84T201850 01P 1 8I84T202200 01P 1 Technical data 1 S...

Page 42: ...lation instructions which can be downloaded from the website www br automation com Derating of continuous output current depending on installation elevation Starting at 1000 m above sea level 1 per 10...

Page 43: ...ax output current at 24 VDC 200 mA Output voltage 10 5 VDC 10 5 VDC 5 Output voltage 10 5 VDC Max output current 10 5 VDC 10 mA Safe input Power removal Switching threshold Low 5 V High 15 V Electrica...

Page 44: ...and 3S2 Operating position Vertical mounting orientation 10 Environmental conditions Temperature Storage 25 to 70 C Vibration Operation 3 to 13 Hz 1 5 mm amplitude 13 to 200 Hz 1 g Shock Operation 15...

Page 45: ...cable length per IEC EN 61800 3 Cat C3 environment 2 industrial power system 10 m 5 m 2 With add on filter 8I0FT012 300 1 8I0FT026 300 1 With add on filter Motor cable length per IEC EN 61800 3 Cat C...

Page 46: ...e of the motor is stored when the frequency inverter is switched off The functionality can be adjusted according to the motor type external cooling or self cooling using an operator interface Protecti...

Page 47: ...e 10 to 50 C Max ambient temperature Up to 60 C Relative humidity per IEC 60068 2 3 5 to 95 non condensing No dripping water Maximum installation elevation Up to 3000 m 9 Max pollution degree per IEC...

Page 48: ...ble as a logic input or PTC sensor input using a switch Input for max 6 PTC sensors in series Nominal value 1 5 k 3 k trigger resistance 1 8 k reset value short circuit proof 50 8 The analog output is...

Page 49: ...tor cable length per IEC EN 61800 3 Cat C3 environment 2 industrial power system 10 m 5 m 2 With add on filter 8I0FT026 300 1 8I0FT035 300 1 8I0FT046 300 1 With add on filter Motor cable length per IE...

Page 50: ...the motor is stored when the frequency inverter is switched off The functionality can be adjusted according to the motor type external cooling or self cooling using an operator interface Protection ag...

Page 51: ...50 C Max ambient temperature Up to 60 C Relative humidity per IEC 60068 2 3 5 to 95 non condensing No dripping water Maximum installation elevation Up to 3000 m 9 Max pollution degree per IEC EN 6180...

Page 52: ...ble as a logic input or PTC sensor input using a switch Input for max 6 PTC sensors in series Nominal value 1 5 k 3 k trigger resistance 1 8 k reset value short circuit proof 50 8 The analog output is...

Page 53: ...le length per IEC EN 61800 3 Cat C3 environment 2 industrial power system 10 m 5 m 2 50 m 25 m 3 With add on filter 8I0FT072 300 1 8I0FT090 300 1 8I0FT092 300 1 With add on filter Motor cable length p...

Page 54: ...mal state of the motor is stored when the frequency inverter is switched off The functionality can be adjusted according to the motor type external cooling or self cooling using an operator interface...

Page 55: ...C 60068 2 3 5 to 95 non condensing No dripping water Maximum installation elevation Up to 3000 m 10 Max pollution degree per IEC EN 61800 5 1 2 non conductive pollution Environmental conditions per IE...

Page 56: ...ble as a logic input or PTC sensor input using a switch Input for max 6 PTC sensors in series Nominal value 1 5 k 3 k trigger resistance 1 8 k reset value short circuit proof 50 9 The analog output is...

Page 57: ...r cable length per IEC EN 61800 3 Cat C3 environment 2 industrial power system 50 m 25 m 2 With add on filter 8I0FT092 300 1 8I0FT180 300 1 With add on filter Motor cable length per IEC EN 61800 3 Cat...

Page 58: ...of the motor is stored when the frequency inverter is switched off The functionality can be adjusted according to the motor type external cooling or self cooling using an operator interface Protection...

Page 59: ...9 Max pollution degree per IEC EN 61800 5 1 2 non conductive pollution Environmental conditions per IEC 60721 3 3 Class 3C1 and 3S2 Operating position Vertical mounting orientation 10 Environmental c...

Page 60: ...0 24 6 0 24 M5 7 15 43 8I84T201100 01P 1 8I84T201500 01P 1 8I84T401500 01P 1 8I84T401850 01P 1 230 9 05 400 15 75 213 8 39 236 9 29 259 10 20 210 8 26 386 15 20 8 0 31 6 0 24 M5 9 19 84 8I84T201850 01...

Page 61: ...2 8I84T202200 01P 1 22 240 0 2 0 2 8I84T203000 01P 1 30 240 0 2 0 2 8I84T203700 01P 1 37 240 0 2 0 2 8I84T204500 01P 1 45 240 0 2 0 2 Max leakage current mA Material number Power value kW Input voltag...

Page 62: ...rposes can circulate from the bottom to the top of the device Leave a space of at least 10 mm front of the inverter If the degree of protection IP20 is sufficient it is recommended that the protective...

Page 63: ...here are 2 possible installation types Installation type A Clearance 50 mm on each side with mounted protective cover 50 mm 50 mm Installation type B Frequency inverters installed adjacent to each oth...

Page 64: ...I In 60 C Installation types A and B 8I84T402200 01P 1 and 8I84T403000 01P 1 1 Clock frequency I In 40 C Installation types A and B 50 C Installation types A and B 60 C Installation types A and B 8I84...

Page 65: ...l a forced ventilation with a filter Use specific IP54 filters 1 3 7 1 Dust and humidity protected wall or free standing enclosure degree of protection IP54 The frequency inverter must be installed in...

Page 66: ...1P 1 320 8I84T401500 01P 1 392 8I84T401850 01P 1 486 8I84T402200 01P 1 574 8I84T403000 01P 1 799 8I84T403700 01P 1 861 8I84T404500 01P 1 1060 8I84T405500 01P 1 1210 8I84T407500 01P 1 1720 1 7 W must b...

Page 67: ...ated load and for the factory set frequency Power dissipation W 1 8I84T200037 01P 1 25 8I84T200075 01P 1 27 8I84T200150 01P 1 30 8I84T200220 01P 1 38 8I84T200300 01P 1 38 8I84T200400 01P 1 41 8I84T200...

Page 68: ...is delivered without a graphic display terminal 8I0XD301 300 1 The terminal can be ordered separately The installation of the terminal is shown below The graphic display terminal can be connected and...

Page 69: ...Read the precautions see Before you begin on page 12 carefully before you perform this procedure Failure to follow these instructions can result in death or injury The voltage of the DC bus can exceed...

Page 70: ...ter If the inverter is equipped with a graphic display terminal remove it and then remove the front control panel as shown below Disassembly of the front control panel Using a screwdriver press on the...

Page 71: ...R Place the option card correctly on the hooks so that the connector is not damaged Failure to follow this instruction can result in equipment damage 1 Place the card on the locking hooks 2 Tilt the c...

Page 72: ...User s Manual 2 10 1 3 11 Installation of EMC plates 8I84T200037 01P 1 to 8I84T201500 01P 1 and 8I84T400075 01P 1 to 8I84T401850 01P 1 2 1 4 4 4 3 8I84T201850 01P 1 to 8I84T204500 01P 1 and 8I84T40220...

Page 73: ...I84T201500 01P 1 and 8I84T400075 01P 1 to 8I84T401850 01P 1 3 M4 screws supplied 4 M8 screws supplied 5 EMC terminals with captive screws supplied b mm in 8I84T200037 01P 1 to 8I84T200400 01P 1 8I84T4...

Page 74: ...loop or in series Frequency inverter Frequency inverter Frequency inverter Warning IMPROPER WIRING CONNECTIONS The ACOPOSinverter P84 will be damaged if input line voltage is applied to the output ter...

Page 75: ...s must therefore be used Do not use a surge protector or capacitors with correction factor at the inverter output Caution IMPROPER USE OF A BRAKING RESISTOR Only use the recommended braking resistors...

Page 76: ...8I84T204500 01P 1 8I84T401850 01P 1 to 8I84T407500 01P 1 Shielded cable 8I84T201100 01P 1 to 8I84T204500 01P 1 8I84T401850 01P 1 to 8I84T407500 01P 1 Unshielded cable With dU dt filter With sine wave...

Page 77: ...as shown below to gain access to the power terminals 1 3 13 2 Characteristics and function of the power terminals Terminal Function Terminal for connection to the protective grounding R L1 S L2 T L3 A...

Page 78: ...400550 01P 1 8I84T400750 01P 1 8I84T401100 01P 1 8I84T401500 01P 1 and 8I84T401850 01P 1 Maxi mum wire thickness Tightening torque mm AWG Nm 8I84T200550 01P 1 8I84T400550 01P 1 8I84T400750 01P 1 6 8 3...

Page 79: ...ing the terminal card For easier wiring of the control section of the inverter the control terminal card can be removed 1 Turn the screw until the spring is fully extended 2 Remove the card by sliding...

Page 80: ...f the control terminals Maximum wire thickness 1 5 mm RJ45 connector for Ethernet POWERLINK 24 V GND LI1 LI2 LI3 LI4 LI5 LI6 24VLI CAN_H PWR R1A R1C R1B R2A R2C GND AI1 AI1 GND AI2 GND AO1 10 V S E L...

Page 81: ...it Response time 2 ms 0 5 ms Accuracy for 60 F Linearity 0 2 of maximum value or Logic output 0 to 10 V or 0 to 20 mA 10 V 10 V voltage supply for the reference poten tiometer 1 to 10 k 10 V 10 5 V 0...

Page 82: ...Ethernet TCP IP interface If POWERLINK communication is detected in this status the CN switches immediately to the PRE_OPERATIONAL_1 status single flash A permanently lit red LED indicates a manager...

Page 83: ...ent is defective and must be replaced 1 3 14 8 POWERLINK interface POWERLINK 1 and POWERLINK 2 Interface Pinout Pin Ethernet 1 RxD Receiving data 2 RxD Receiving data 3 TxD Sending data 4 Termination...

Page 84: ...l outputs Electrical characteristics Terminals Function 8I0AC123 304 1 8I0AC123 305 1 8I0AC123 306 1 Vs 0 Vs Power supply for encoder 12 V max 13 V protect ed against short circuit and overload Max cu...

Page 85: ...line contactor Any existing Braking resistor Diagram with switch disconnecter Any existing Braking resistor 1 Mains choke if required mandatory for inverters 8I84T200400 01P 1 to 8I84T200750 01P 1 2 F...

Page 86: ...d valves etc Three phase power supply Diagram with line contactor Any existing Braking resistor Diagram with switch disconnecter Any existing Braking resistor 1 Mains choke if required 2 Fault relay c...

Page 87: ...osition Source Ext Important Only switch on the SW3 when the power supply is switched off SW3 in right hand position sink SW3 switch in right hand position Sink and use of an external power supply for...

Page 88: ...ut Either as a logic input by setting the switch to the right position factory setting Or for the motor protection using PTC sensor by setting the switch to the left position LI6 Motor COM SW2 switch...

Page 89: ...F3 Super fast acting semiconductor fuses for the protection of the DC bus DC bus fuses according to the frequency inverter power ACOPOSinverter P84 Semiconductor fuses A 8I84T200037 01P 1 8I84T200075...

Page 90: ...n an IT system the connection between these filters and the ground can be disconnected as shown in the following figure The separation of this connection is possible but not mandatory Remove the jumpe...

Page 91: ...plied with the frequency inverter 3 Tapped holes for mounting the EMC plate of the control unit 4 Shielded motor cable shielding grounded at both ends The shielding must be uninterrupted any intermedi...

Page 92: ...ust be located on the EMC shielded metal enclosures 6 Stripped cable for connection of the control signal unit For applications that require multiple conductors use cable with a small cross section 0...

Page 93: ...before switching on the voltage supply or before starting and stop ping the inverter Before servicing the frequency inverter Disconnect any power supply Place a DO NOT TURN ON label on the disconnect...

Page 94: ...f the inverter has a graphic display terminal select the language 4 Configure the menu SIMPLE START SIM 2 or 3 wire control Macro configuration Motor parameters Perform an autotuning Nominal thermal c...

Page 95: ...50 Hz Therm nominal current Inverter nominal current Standstill braking current 0 7 x the rated inverter current 0 5 seconds No automatic restart after a fault Switch frequency of 2 5 or 4 kHz dependi...

Page 96: ...re neither mandatory nor exhaustive Some functions are designed specifically for a particular application 2 4 1 Motor control functions Applications Function Hoisting Lifts Material handling Packaging...

Page 97: ...ter deceleration limit switch ENA system mechanically with unbalanced load Parameter switching Motor or configuration switching Traverse control Stop configuration Evacuation Interim level 2 4 4 Func...

Page 98: ...on and configuring the frequency inverter ensure that the mains voltage is compat ible with the supply voltage shown on the frequency inverter nameplate The frequency inverter may be damaged if the ma...

Page 99: ...making any changes Failure to follow these instructions will result in death or serious injury 2 5 5 Starting the device Important In the factory default state the engine can be supplied with power on...

Page 100: ...is instruction can result in equipment damage 2 5 8 The use of motors connected in parallel Set motor control type Ctt U F Reg 2P UF2 or U F Reg 5P UF5 menu DRIVE DATA drC Caution BE CAREFUL OF ACCIDE...

Page 101: ..._BR_EventMoveVelocity MC_BR_MoveCyclicVelocity 2 5 10 3 Quick stop Emergency stop When the ACOPOSinverter P84 is operating with the ACP10SDC library the QSTD parameter quick stop option code is set to...

Page 102: ...z The standard entry for speed is read in revolutions per minute rpm 2 5 10 5 1 Conversion formula SERVO_V_MAX_OUTPUT in rpm Example SCALE_LOAD_UNIT 1000 SCAL_LOAD_MOTOR_REV 1 2 5 10 5 2 Conversion fo...

Page 103: ...this configuration as well however it corresponds to a frequency of 0 up to the value of the TFR parameter Note To scale the default value to 0 to TFR the user must set bit CMI_Output_09 Definition of...

Page 104: ...display 2 function keys F1 F2 F3 F4 3 button STOP RESET 4 RUN button 5 Jog dial Press ENT To save the current value To call up the selected menu or parameter Turn To increase or reduce a value To go...

Page 105: ...ment display HELP F1 Context help F2 Navigate horizontally to the left or to return to the previous menu submenu or in the case of values to switch the next higher position displayed with light charac...

Page 106: ...phase DCB DC injection is taking place DEC Deceleration FLU Motor magnetizing taking place FST Fast stop NLP No power supply No mains voltage on L1 L2 L3 NST Freewheel stop OBR Automatically adjusted...

Page 107: ...crement Startup time Deceleration Acceleration 2 Deceleration 2 Edit When multiple selection is possible the selected items are indicated by the sym bol Example To create the USER MENU you can select...

Page 108: ...nds 5 languages German Italian French Spanish Chinese English Automatically switches after 3 seconds to the menu 5 LANGUAGE Select the language and press ENT English RDY Term 0 00 Hz 0 0 A 2 ACCESS LE...

Page 109: ...1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN SAVE AS Code Quick 4 PASSWORD 5 LANGUAGE 3 seconds RDY Term 0 00 Hz 0 A 1 3 SETTINGS 38 Hz Min 0 Max 60 Quick ENT Ramp increment Deceleration Acceleration 2 Deceler...

Page 110: ...ration 9 67 s 12 58 s 13 45 s 9 51 s 01 Code Quick RDY Term 0 0 Hz 0 0 A Startup 5 9 Max 99 99 Min 0 01 Quick ENT ESC ENT ESC ENT ESC ENT or 9 51 s Note To select a parameter Turn the navigation butto...

Page 111: ...NNECT MULTIPOINT 1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN SAVE AS 4 PASSWORD 5 LANGUAGE HOME Back to MAIN MENU DIRECT ACCESS TO Opens the direct access window in which the test 1 can be found The Function k...

Page 112: ...ICATION 1 10 DIAGNOSTICS 1 11IDENTIFICATION 1 12 FACTORY SETTING 1 13 USER MENU Contents of the menu MAIN MENU Menu Contents DRIVE MENU See next page ACCESS LEVEL Defines on which menus the access is...

Page 113: ...ring operation MOTOR CONTROL The motor parameters motor nameplate autotuning switching frequency control algorithms etc INPUTS OUTPUTS CFG I O configuration scaling filters 2 wire control 3 wire contr...

Page 114: ...Displays a menu or a parameter or saves the displayed parameter or value Note Pressing or does not save the selection Press or 2 s button to quickly scroll through the data Save the selection ENT If...

Page 115: ...Switching frequency control algorithms etc I O configuration scaling encoder 2 wire control 3 wire control etc Konfiguration der Anwendungsfunktionen z B Vorwahlfrequenzen PID controller brake logic...

Page 116: ...u continue pressing after the last parameter you return to the first parameter You also get by pressing on the first parameter to the last parameter ENT ESC 2 7 4 Selection of multiple assignments for...

Page 117: ...ode 2 ACCESS LEVEL 1 DRIVE MENU 3 OPEN SAVE AS 0 00 Hz RDY Term 0A MAIN MENU Quick 6 MONITORING CONFIG 7 DISPLAY CONFIG 5 LANGUAGE Code 2 ACCESS LEVEL 1 DRIVE MENU 3 OPEN SAVE AS 0 00 Hz RDY Term 0A M...

Page 118: ...he menus SIM SUP SEt FCS USr COd and LAC Only one function can be assigned to each input Std Std Access to all menus on the integrated display terminal Only one function can be assigned to each input...

Page 119: ...IDENTIFICATION 1 12 FACTORY SETTING 1 13 USER MENU COd Access code SIM Simple start SUP Monitoring SEt Settings FCS factory setting USr User menu A single function can be assigned to each input 1 4 D...

Page 120: ...4 5 6 7 8 1 7 APPLICATION FUNCT FUn 1 Menu name on the 4 digit 7 segment display 5 The name of the menu on the graphic display terminal in B R Automation Studio 2 Submenu code on 4 digit 7 segment dis...

Page 121: ...efault setting or a previously selected value 1 Current Limiting CLI see Setting parameters SFr CL2 on page 144 set to 1 6 in or left on default value 1 5 in 2 Frequency SFr see Setting parameters SFr...

Page 122: ...s and press the key F1 Code As long as the key remains pressed in place of the name of the code the parameter is displayed Example ACC English RDY Term 0 00 Hz 0 A 1 3 SETTINGS Ramp increment Decelera...

Page 123: ...inverter is stopped and no run command is present with the following exceptions Autotuning which starts the motor The setting parameters see Parameters that can be modified during operation or when th...

Page 124: ...or a specific area of application 7 macro configurations are available Start Stop factory configuration Material handling General applications Hoisting PID controllers Communication bus Master Slave I...

Page 125: ...reset configu ration External fault Assign 2 PID ref Fault reset con figuration Fault reset con figuration LI5 2 wire No 8 preset speeds Torque limit activ No Assign 4 PID ref No No LI6 2 wire No Faul...

Page 126: ...r 0 s see Overview of parameters for the brake logic brH2 brr on page 226 Low speed LSP Motor slip calculated by inverter see Parameters that can be modified during oper ation or when the motor is sto...

Page 127: ...plied when safety function Power removal is activated see wiring diagram in the installation instructions Wiring diagram Mast Slave MSL U W V L1 L3 AI1 L2 M1 COM A01 LI1 LI2 24 COM AI2 U W V LI1 24 AI...

Page 128: ...nEt Buscom nEt Communication bus MSL Mast Slave MSL Master Slave Warning ACCIDENTAL OPERATION OF DEVICE To change the assignment of Macro config CFG press down on the ENT key for 2 s Check that the s...

Page 129: ...the values from the previous autotuning Caution All motor parameters Rated voltage Mot UnS Rated motor frequency FrS Rated motor current nCr Rated motor speed nSP Rated motor power nPr must always be...

Page 130: ...nertia of the frequency inverter load dEC Deceleration 0 1 to 999 9 s 3 s Time till deceleration of Rated motor frequency FrS see Overview of parameters SIMPLE START SIM on page 127 to 0 Make sure tha...

Page 131: ...1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS RUN Term 50 00 Hz 80 A 1 2 MONITORING Code Quick IMAGE I O COMM MAP Alarm groups Freq reference value HMI ENT ENT Englisch RDY Term 0 00 H...

Page 132: ...enu can be used to display inputs and outputs internal states and values of the inverter and the communi cation data and values Internal statuses and values of the inverter Communication data and valu...

Page 133: ...rm 50 00 Hz 80 A Quick 9 87 V STATUS FREQ SIGNAL Customer sp Filt RP Ref 25 45 kHz Encoder 225 kHz Code RUN Term 50 00 Hz 80 A LI1 assignment Quick Movement in Right Direction Mot Magn Switch on Del L...

Page 134: ...n the menu DISPLAY CONFIG RUN Term 50 00 Hz 80 A SCANNER COMM INPUT Quick Com Scan In1 val Com Scan In2 val Com Scan In3 val Com Scan In4 val Com Scan In5 val Code Com Scan In6 val Com Scan In7 val Co...

Page 135: ...1 Code Transmit PDO1 2 Transmit PDO1 3 Transmit PDO1 4 English LED off LED on Communication via graphic display terminal RUN Term 50 00 Hz 80 A CANopen MAP Quick RUN LED ERR LED PDO1 MAP PDO2 MAP PDO3...

Page 136: ...called if the PID function has been configured PID feedback rPF As process value can be called if the PID function has been configured PID error rPE As process value can be called if the PID function...

Page 137: ...to display the state of logic inputs LI1 to LI8 segment display high 1 low 0 LI1 State 1 State 0 LI2 LI3 LI4 LI5 LI6 LI7 LI8 Above example LI1 and LI6 are set at 1 LI2 to LI5 LI7 and LI8 are set at 0...

Page 138: ...r power Otr Motor torque ULn Line voltage Line voltage detected via the DC bus voltage with operation of the motor or at standstill V tHr Therm State mot tHd Drive thermal state tHb Thermal state of t...

Page 139: ...1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS RUN Term 50 00 Hz 80 A 1 2 MONITORING Code Quick IMAGE I O COMM MAP Alarm groups Freq reference value HMI ENT ENT Englisch RDY Term 0 00...

Page 140: ...in of the acceleration time acceleration time ACC or acceleration time 2 AC2 tA2 End Acc round 10 Rounding of the end of the acceleration in of the acceleration time acceleration time ACC or accelerat...

Page 141: ...most applications Generally setting with K FILT P Ant Speed SFC 0 The regulator is an IP type with filtering of the speed reference for applications requiring flexibility and stability hoisting or hi...

Page 142: ...between 0 and 100 will obtain an intermediate function between the settings below and those on the previous page Example Setting where K speed loop filter SFC 100 Speed prop gain SPG acts on the bandw...

Page 143: ...duration of current injection Current DC brake 1 IdC After this time has expired the DC connection becomes DC current brake 2 IdC2 IdC2 DC inject level 2 0 1 In 2 to DC current brake 1 IdC 0 5 In 1 se...

Page 144: ...C injection AdC on page 208 is not set to No nO For this parameter the value 0 will be forced if Motor control type Ctt see Drive parameters Ctt on page 153 Sync Motor SYn Caution Check that the motor...

Page 145: ...In 1 Used to limit the motor current The adjustment range is limited to 1 36 In if Switch frequency SFr see Setting parameters SFr CL2 on page 144 is under 2 kHz Note If the setting is less than 0 25...

Page 146: ...to follow this instruction can result in equipment damage If motor control type Ctt see Drive parameters Ctt on page 153 Sync Motor SYn is set the parameter Magnet Mot FLU results in the assignment o...

Page 147: ...REFERENCE SrE on page 215 Limitation of speed variation rPG PID prop gain 0 01 to 100 1 see PID CONTROLLER Pld on page 239 Proportional amplifier rIG PID integral gain 0 01 to 100 1 see PID CONTROLLER...

Page 148: ...bLC on page 223 Brake release time delay bIr Brake release freq Auto AUtO 0 to 10 Hz Auto AUtO see BRAKE LOGIC CONTROL bLC on page 223 Threshold value of the brake drop rate brake release bEn Brake e...

Page 149: ...to 10 Hz 4 Hz see TRAVERSE CONTROL trO on page 282 qSH Quick step High 0 to Traverse HSP trH 0 Hz see TRAVERSE CONTROL trO on page 282 qSL Quick step Low 0 to Traverse LSP trL 0 Hz see TRAVERSE CONTRO...

Page 150: ...e used to prevent a critical speed which would cause resonance being reached Setting the function to 0 renders it inactive JF2 Skip frequency 2 0 to 500 or 599 Hz de pending on the size 0 Hz 2nd skip...

Page 151: ...NITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RDY Term 50 00 Hz 80 A 1 2 DRIVE DATA Rated freq Motor Quick Standard motor freq Rated motor power Rated motor volt Rated motor current...

Page 152: ...current given on the nameplate FrS Rated motor frequency 10 to 599 Hz 50 Hz This parameter cannot be accessed if Motor control type Ctt see Drive parameters Ctt on page 153 Sync Motor SYn Rated motor...

Page 153: ...CTION brP and AUTO TUNE FAULT tnF on page 304 switches into the AUTO TUNE FAULT tnF fault mode Autotuning may last for 1 to 2 seconds Do not interrupt the process Wait until the display switches to do...

Page 154: ...and torque values and allows you to obtain a torque at zero speed It supports operation with several motors connected parallel on the same inverter Note It is important that prior to the selection of...

Page 155: ...motor control type Ctt is not V f Reg 2P UF2 and V f Reg 5P UF5 Enables increase in the optimization of the torque at very low speed IR compens UFr if the torque is not sufficient Make sure that the...

Page 156: ...condition calculated by the inverter in read only mode Value in milliohms m to 75 kW 100 hp in hundredths of a milliohms m 100 over 75 kW 100 hp IdM Calc magnpower Magnetizing current in A calculated...

Page 157: ...configuration For example use SVC U UUC for an induction motor 2 Configure the motor parameters according to the technical data on the nameplate Induction motor see Drive parameters bFr nSP on page 15...

Page 158: ...is present 1 nO No nO Function not active SEC Security SEC The encoder is only for the monitoring as a speed feedback rEG Control rEG The encoder is used for the control and for the monitoring as a s...

Page 159: ...of the machine on the graphic display terminal Reduce the integral gain value until the machine speed falls If this point is reached increase the integral gain until the machine speed stabilizes Check...

Page 160: ...e Name Description Setting range Factory settings EnA ENA system No nO The parameter is accessible when Motor control type Ctt SVC U UUC nO No nO Function not active YES Yes YES Function active GPE P...

Page 161: ...4 are limited to 1 36 In Adjustment with running inverter If the initial value is under 2 kHz it can not be increased over 1 9 kHz during operation If the start value is greater than or equal to 2 kHz...

Page 162: ...er SOP corresponds to the damping time of the cable used It is defined to prevent the superimposition of voltage wave reflections resulting from long cable lengths It limits overvoltages to twice the...

Page 163: ...m 50 m 8I84T403700 01P 1 37 50 35 5 200 m 65 m 50 m 150 m 70 m 50 m 8I84T404500 01P 1 45 60 50 0 200 m 55 m 30 m 150 m 60 m 40 m 8I84T405500 01P 1 55 75 70 2 0 200 m 50 m 25 m 150 m 55 m 30 m 8I84T40...

Page 164: ...een the inverters The parameter Switch point chopper Vbr must be set to the same value on all inverters The value Yes YES is possible if Adj decel ramp brA No nO LbA Load sharing No nO When 2 motors a...

Page 165: ...no corrections are made Used to prevent correction at very low speed if correction would hamper rotation of the motor LbC2 Correction max spd Correction min spd LbC1 0 1 to 599 Hz 0 1 Parameter can b...

Page 166: ...SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RUN Term 50 00 Hz 80 A 1 2 INPUTS OUTPUTS CFG LIx CONFIGURATION Quick 2 3 wire control 2 wire type Anti clockwise movement LI1 CONFIGURATION Code EN...

Page 167: ...configuration will also be reset if they contain customer specific settings loss of user specific settings It is recommended that this parameter be configured before the menus CONTROL CtL and APPLICAT...

Page 168: ...set to a value from 0 to 200 ms and it serves to filter possible interference The change to state 0 is taken into account without delay Warning ACCIDENTAL OPERATION OF DEVICE Make sure that the set d...

Page 169: ...mum value Reference 100 0 Min value CrLx or Ulx or PIL Max value CrHx or Uhx or PFr 20 mA or 10 V or 30 00 kHz Current Voltage or frequency input For bidirectional inputs the min and max are relative...

Page 170: ...Programming guidelines 170 ACOPOSinverter P84 User s Manual 2 10 Reference 100 0 100 Min value Max value 20 mA or 10 V Current or voltage Input Range 100 100...

Page 171: ...his process is identical to Default bSd but in the following cases the frequency at reference 0 is also 0 The signal is below the min value which in turn is greater than 0 example 1 V on a 2 to 10 V i...

Page 172: ...utput curve of this input Range 0 100 Reference 100 0 Point Y interm Min value 0 Point X interm Max value 100 20 mA or 10 V Current or voltage Input Note For AI1 Interm point 0 corresponds to the Min...

Page 173: ...ON AI2A AI2 assignment Read only parameter cannot be configured This parameter displays all functions assigned to the AI2 input This allows compatibility problems to be checked for example AI2t Type A...

Page 174: ...Mdb Modbus Mdb Not usable CAn CANopen CAn Integrated communication interface POWERLINK nEt Com Card nEt Communication card if present Scale The value 8192 transmitted by this input is equivalent to 1...

Page 175: ...ues input values The minimum value corresponds to a minimum reference of 0 and the maximum value to a maximum reference of 100 The minimum value may be greater than the maximum value It can also be ne...

Page 176: ...tion not active In this case access to the other parameters is not possible SEC Security SEC The encoder is only for the monitoring as a speed feedback rEG Control rEG The encoder indicates the actual...

Page 177: ...eter set 1 active CFP2 Set 2 active CFP2 Parameter set 2 active CFP3 Set 3 active CFP3 Parameter set 3 active dbL Load DC Bus dbL Load of the DC bus brS Brake active brS Drive braking PrM P locked PrM...

Page 178: ...Delay time 0 to 60000 ms 1 0 For the assignments no fault FLt BRAKE LOGIC bLC Mot cont OCC DC load dCO and Assign line cont LLC the delay is not adjustable and remains at 0 The status change is only...

Page 179: ...OCC Control downstream motor contactor EbO End wind EbO End of winding Traverse control function tSY Sync Wobble tSY Synchronization counter wobble dCO DC load dCO Control pre charge contactor DC bus...

Page 180: ...of the assigned parameter and the maximum value corresponds to its upper limit The minimum value may be greater than the maximum value Parameter assigned Upper Limit value Lower Limit value Min value...

Page 181: ...er limit value The parameter Scal max AO1 ASH1 changes the upper limit value New value lower limit value range x ASH1 The value 100 factory setting will not change the upper limit value Scal min AO1 A...

Page 182: ...nd with the direction of the torque regardless of the motor or inverter operation Application example master slave with the function TORQUE CONTROL tOr OFrr Meas MotFreq OFrr Measured motor speed OFS...

Page 183: ...err tSA Motor thermal state 1 reached tS2 Th Status Motor 2 err tS2 Motor thermal state 2 reached tS3 Th Status Motor 3 err tS3 Motor thermal state 3 reached UPA Voral UVF UPA Prevention of undervolta...

Page 184: ...1 SIMPLE START MENU 1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RUN Term 50 00 Hz 80 A 1 6 CONTROL Switch Comm ch Quick Reference channel 1 RV Inhibition STOP priority Delay...

Page 185: ...via different channels In these configurations the control is carried out via the communication bus in accordance with the DRIVECOM standard only 5 freely assignable bits refer to the communication p...

Page 186: ...2 nO nO LI Ref channel switching 2 Forced local High Frequency Small Frequency Ramps HSP LSP FrH rFr ACC DEC AC2 DE2 Al3 Al4 Legend Parameters The black rectangle corresponds to the factory setting In...

Page 187: ...hic display terminal 0 V nO Al1 Al2 LCC 1 Ramps not active if the PID function is active in automatic mode Legend Parameters The black rectangle corresponds to the factory setting Information The oper...

Page 188: ...pply for reference and command Example In the case of a reference setting Fr1 AI1 analog input AI1 on the terminals control is done via LI logic input on the terminals Ref 1 channel Ref channel switch...

Page 189: ...nput on the terminals The command channels Cd1 and Cd2 are independent of the reference channels Fr1 Fr1b and Fr2 Cmd channel 1 Cmd switching Cmd channel 2 Profile SEP Graphic display terminal STOP nO...

Page 190: ...r2 Cmd channel 1 Cmd channel 2 Cmd switching I O Profile Graphic display terminal STOP nO YES nO LI Forced local CMD Movement in right direction Movement in left direction STOP Stop Key priority Legen...

Page 191: ...le this action is triggered by LI6 if the terminal channel is active C105 not applicable C205 if the integrated communication interface is active C305 if the communication card channel is active If th...

Page 192: ...unication card in the configuration profile I O IO C311 C311 C315 C315 With a communication card regardless of profile CD00 Cd00 CD10 Cd10 In the configuration profile I O IO CD11 Cd11 CD15 Cd15 Regar...

Page 193: ...of all changes made to an assignment of priority STOP PSt the ENT key must be pressed for two seconds This stop is one that stops in freewheel stop If the active command channel is the graphic displa...

Page 194: ...put or the assigned bit the channel channel ref2 Fr2 is active Fr2 Ref 2 channel No nO nO No nO Not active If Profile CHCF together SIM the control command via the terminals has the reference zero If...

Page 195: ...et with the third frequency 3rd preset frequency SP3 Press STOP to stop the frequency inverter Ref PID 2 Provides a PID reference that is equal to the second pre selected reference of the PID 2nd pres...

Page 196: ...RY SETTING 1 13 USER MENU 1 7 APPLICATION FUNCT Code Quick 1 1 SIMPLE START MENU 1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RUN Term 50 00 Hz 80 A 1 7 APPLICATION FUNCT AUTO...

Page 197: ...LOAD MEAS see EXTERNAL LOAD MEASUREMENT ELM on page 228 HSH HIGH SPEED HOISTING see HIGH SPEED HOISTING HSH on page 233 PId PID REGULATOR see PID CONTROLLER Pld on page 239 Pr1 PRESET PID REF see PRES...

Page 198: ...functions on the following pages can be assigned to one of the inputs or outputs A single input can activate several functions at the same time e g reverse run and 2nd ramp You must therefore ensure...

Page 199: ...eed hoisting Torque control 1 1 1 1 1 1 1 1 1 Load distribution Positioning via limit switch 1 1 The torque control and these functions are only incompatible when the torque control is active 2 Priori...

Page 200: ...each input can be displayed for checking the compatibility When a function is assigned a tick appears on the graphic display terminal as illustrated in the example below JOG English RDY Term 0 00 Hz 0...

Page 201: ...nfirms the assignment If the access level does not permit this new assignment pressing ENT results in the following display Remove the present functions from the configuration or choose access level A...

Page 202: ...LSP and High speed HSP In the multiplication the signal at MA2 or MA3 in is captured 100 corresponds to the maximum value of the corresponding input If MA2 or MA3 are sent by the communication bus or...

Page 203: ...ref 1B rCb is forced to unlimited Fr1 if Profile CHCF together SIM and channel ref1 Fr1 is assigned to the terminal strip analog inputs encoder frequency input pulse input Channel 1B act No nO nO No n...

Page 204: ...FORCED LOCAL LCF on page 310 the virtual input used in the current configuration remains fixed at the last value transmitted The virtual input and mode Forced local are not permitted to be used in the...

Page 205: ...ent of inertia dEC Deceleration 1 0 01 to 6000 s 2 3 s Time for the deceleration of the rated motor frequency FrS until 0 Make sure that this value is compatible with the frequency inverter s moment o...

Page 206: ...cordance with ramp increment Inr Parameter that can be modified during operation or when stopped Code Name Description Factory settings brA Dec ramp adapt Yes YES Activating this function automaticall...

Page 207: ...r bit change to 0 If the input switches back into the status 1 and the run command is still active then the motor runs only if 2 3 wire control tCC 2wire control 2C and Type 2wire control tCt Level LE...

Page 208: ...level 2 1 3 0 1 In 2 to DC current brak 1 IdC 0 5 In 2 The braking current is activated by the logic input or as a stop mode is selected once the time span DC injection time 1 tdI has expired The par...

Page 209: ...ill injection time The parameter can be activated if Auto DC injection AdC is not set to No nO If Typ Motor control Ctt see Drive parameters Ctt on page 153 is set to FVC FUC or Sync Motor Syn this ti...

Page 210: ...mmunication card in I O profile IO Cd00 CD00 Cd00 to CD13 Cd13 In I O profile IO the switchover is possible with logic inputs CD14 Cd14 to CD15 Cd15 In I O profile IO the switchover is possible with l...

Page 211: ...equencies in order to obtain 8 frequencies You must configure 2 4 8 and 16 frequencies in order to obtain 16 frequencies 16 frequencies LI PS16 8 frequencies LI PS8 4 frequencies LI PS4 2 frequencies...

Page 212: ...n not active LI1 LI1 LI1 See the assignment conditions In order to obtain 16 speeds 2 4 and 8 speeds must also be configured SP2 Preset speed 2 1 0 to 599 Hz 10 Hz SP3 Preset speed 3 1 0 to 599 Hz 15...

Page 213: ...he button is pressed Released Speed 1 Press Speed maintained 2 Press faster Forward button a a and b Reverse button c c and d Connection example Control terminal bar ACOPOSinverter P84 Ll1 Llx Lly 24...

Page 214: ...unction active if the assigned input or bit is at 1 dSP Speed assignment No nO nO No nO Function not active LI1 LI1 LI1 to LI6 LI6 C101 C101 C101 to C115 C115 Not applicable C201 C201 to C215 C215 Wit...

Page 215: ...eys can be set to a percentage of Reference A On stopping the reference A speed is not saved The inverter then runs with only one reference A The maximum total reference value is limited by high speed...

Page 216: ...the variation range with speed as a of the reference The ramps used with this function are Acceleration time 2 AC2 and Deceleration time 2 dE2 Parameter is accessible when Speed is assigned AC2 Accele...

Page 217: ...tion bus or network on several inverters via a logic input This allows movements to be synchronized by getting rid of variations when the reference is set The reference is acquired 100 ms after the ri...

Page 218: ...ed The magnetic flux current is greater than the rated motor current nCr configured rated current of the motor if the magnetization has been established After this the flux current will be adjusted to...

Page 219: ...unction not active LI1 LI1 LI1 to LI6 LI6 C101 C101 C101 to C115 C115 Not applicable C201 C201 to C215 C215 With built in communication interface in I O profile IO C301 C301 to C315 C315 With communic...

Page 220: ...ening current Ibr and Ird if bIP 2 Ibr Set the brake release current to the rated current according to the nameplate of the motor When testing adjust the brake release current to achieve slip free hol...

Page 221: ...Relays or logic Output 0 Brake contact State of the Brake released engaged Motor type Control Flux Torque Frequency Injection Lock brt tbE bEt ttr SdC1 Motor magnetized lbr attained 0 attained t t t t...

Page 222: ...of rotation Relays or logic output 0 Response form Brake State of the Brake eleased engaged Motor type Control Flux Torque Frequency Injection Lock brt tbE bEt ttr Lifting Lower Motor magnetized lbr a...

Page 223: ...on of rotation Relays or logic output 0 Response form Brake State of the Brake released engaged Motor type Control Flux Torque Frequency Injection Lock brt tbE bEt ttr Motor magnetized lbr attained 0...

Page 224: ...Ibr for forward run and Ird for reverse run for certain specific applications Ibr Brake locked rotor current 1 0 to 1 32 In 2 0 Brake release current threshold for ascending or forward movement The p...

Page 225: ...t reversal 1 0 to 10 Hz Auto AUtO The parameter is accessible if Motor control type Ctt does not equal FVC FUC and if Bewegungsart bSt is the same as Hoist UEr AUtO Auto AUtO The inverter takes a valu...

Page 226: ...ence for the new brake engaging is executed depends on the value selected for BRH b0 brH0 Movement command Frequency Relay or Logic output Frequency bEn Relay or Logic output BRH_b0 brH0 0 BRH_b0 brH0...

Page 227: ...current brH3 BRH b3 0 Only available in the closed control loop Management of missing brake contact response if assigned 0 0 0 During the brake engaging sequence the brake contact must be opened befor...

Page 228: ...ut according to the type of load sensor Examples Measurement of the total weight of a hoisting winch and its load Measurement of the total weight of the elevator gear units the cab and the counterweig...

Page 229: ...9 99 of signal on assigned input Load measurement Pt 1x LP1 must be less than load measurement Pt 2x LP2 The parameter is accessible when ext sensor PES is assigned CP1 Pt 1y 1 36 to 1 36 In 1 In Curr...

Page 230: ...unction acts on the speed reference limitation and not on the reference itself Principle Frequency High Frequency HSP Motor Rated frequency FrS Lifting Constant perform ance Torque max Torque Cn Motor...

Page 231: ...ode Hoist command or lower Reference HSP FrS OSP 0 Frequency HSP Calculated limit FrS OSP 0 tOS t t t OSP Adjustable frequency step for load measurement tOS Load measuring time Two parameters are used...

Page 232: ...HSP FrS SCL 0 Current CLO t t t t Current limitation prescribed by the limit value SCL Adjustable frequency threshold above which current limiting is active CLO Current limiting for HSP function large...

Page 233: ...ill slack as illustrated below Speed OSP Last rStL tOS The described frequency level parameter OSP is used for measuring the load As long as this has not reached the adjustable threshold rStL which co...

Page 234: ...equal to No nO CLO High speed I Limit 0 to 1 65 In 1 In HSP limitation current The parameter is accessible if optim HSP hoist HSO is equal to Current limiting CSO The adjustment range is limited to 1...

Page 235: ...hen the PID function starts up and during PID wake ups Legend Parameters The black rectangle corresponds to the factory setting PID feedback The PID feedback must be assigned to one of the analog inpu...

Page 236: ...000 max reference Example references rP1 internal reference 9500 rP2 preset reference 6500 rP3 preset reference 8000 rP4 preset reference 11200 The menu DISPLAY CONFIG enables a user specific adaptati...

Page 237: ...equency reference is given by the preset frequencies or by a manual reference input via the PID function Manual reference PIM Analog inputs AI1 or AI2 Encoder Specification of speed reference FPI AI1...

Page 238: ...ignals and wiring Switch to PID mode and set Set brA to nO no self alignment of the ramp Set the PID ramp PrP to the permissible minimum value for the machine without triggering the fault ObF Set the...

Page 239: ...rolsize Stabilizing Time rPG high Overshoot Reference rPG low Rise time Static error Time Reference rlG low rIG high Time Reference rdG increased rPG and rIG correct Time The oscillation frequency dep...

Page 240: ...of the PID controller is supplied by Fr1 or Fr1b possibly with the summation subtraction multiplication functions YES Yes YES The reference of the PID controller is an internal reference due to the pa...

Page 241: ...ce if they have been configured tLS Low speed time out 1 0 to 999 9 s 0 s Maximum operating time with low speed LSP Following operation at LSP for a defined period a motor stop is requested automatica...

Page 242: ...gned bit the function is not active In state 1 of the input or the assigned bit the function is active rP2 Preset ref PID 2 1 300 The parameter is accessible when assign 2 PID ref Pr2 is assigned Sett...

Page 243: ...n this case the control does not compensate for the full difference between the position reference and the actual position The movement only occurs for a certain distance resulting in a difference bet...

Page 244: ...igned Scaling Zero Dec siPIDQ13_ref Signed Scaling Zero Dec siRPEInternal PID fault siSpdEstEnt Motor speed siPIDQ13_ref PID output CMD bit 8 1 Drive stops Position reference moves CMD bit 8 0 Drive s...

Page 245: ...CMD bit 8 0 Drive starts CMD bit 8 1 Drive stops Position reference moves CMD bit 8 0 PID output is reduced faster because here the PID gain RPG is increased Motor speed begins to increase but then re...

Page 246: ...when PID reference Here position reference is asked when the drive is already in RUN mode As reaction the PID starts motor when PID reference is changed The motor speed is increase CMD bit 8 1 Drive...

Page 247: ...siPIDQ13_ref Signed Scaling Zero Dec siRPEInternal PID fault siSpdEstEnt Motor speed siPIDQ13_ref PID output If the PID reference variable has been moved the inverter is stopped CMD bit 8 1 The AC2 p...

Page 248: ...Dec siSpdEstEnt Signed Scaling Zero Dec siPIDQ13_ref Signed Scaling Zero Dec siRPEInternal PID fault siSpdEstEnt Motor speed siPIDQ13_ref PID output If the PID reference variable has been moved the i...

Page 249: ...lue the PID output responds quickly Even if the error is slowly reduced the PID output goes in reverse The error is positive and the PID feedback does not have time to reach the position Why does this...

Page 250: ...is delta is negative In our inverters PID output is calculated by multiplying the RPG value gain with the delta of the error Since the PID feedback is linear the delta value for the fault between t an...

Page 251: ...D output is calculated by multiplying the RPG value gain with the delta value of the error Even in the case of a positive error the delta value of the error is negative if this error reduces The delta...

Page 252: ...s started at the stopping of the inverter Adjust the PID values RPG and RIG in the second step and if possible also RDG The objective is to find the best compromise of dynamics and precision at the st...

Page 253: ...frequency input The parameter is not accessible when Speed ref assign FPI No nO Parameter that can be modified during operation or when stopped In order to use the FPI this must be configured on the...

Page 254: ...pdEstEnt Signed Scaling Zero Dec siPIDQ13_ref Signed Scaling Zero Dec siRPEInternal PID fault siSpdEstEnt Motor speed siPIDQ13_ref PID output Drive configuration ACC DEC HSP LSP 1 1 50 0 Hz 0 0 Hz PIF...

Page 255: ...Programming guidelines ACOPOSinverter P84 User s Manual 2 10 255 PSR 10 Target speed 1500 rpm PSR 50 Target speed 1500 rpm...

Page 256: ...mit The controlled torque is then no longer maintained so that two scenarios can occur If the torque reaches the required value again the inverter returns to torque controlled mode If the torque does...

Page 257: ...the reference With state 1 of the assigned input or bit the torque has the opposite prefix to that of the reference trt Torque coeff 0 to 1000 100 Coefficient applied to Ref torque tr1 trP Time torque...

Page 258: ...9 Torque limiting Two types of torque limitation are possible With a value that is fixed by a parameter With a value that is set by an analog input AI or encoder If both types are enabled the lowest v...

Page 259: ...xamples 12 mA on a 4 to 20 mA input results in limitation of 150 of the rated torque 2 5 V on a 10 V input results in 75 of the rated torque nO No nO Not assigned function not active AI1 AI1 AI1 AI2 A...

Page 260: ...current of the motor the limitation has no effect Caution Make sure that the motor is designed to this current since these are susceptible to a demagnetization Failure to follow this instruction can r...

Page 261: ...24 V power source Wiring example Note After enabling Emergency switch off it is necessary to enable Run reset LI Run command Forward run or Reverse run LO R Line cont assign LLC LIn Lock assign LES M...

Page 262: ...ccessed r2 CONFIGURATION R2 r2 dO1 DO1 dO1 Analog output AO which can be used as logic output The parameter is accessible when CONFIGURATION AO1 AO1 No nO LES Lock No nO nO No nO Function not active L...

Page 263: ...age 2 8 11 21 1 Output contactor feedback The corresponding logic input should be at 1 when there is no run command and at 0 during operation In the event of an inconsistency the inverter trips on an...

Page 264: ...ontrol following the sending of a run command Output contactor fault monitoring if the feedback is assigned If the contactor fails to close at the end of the set time the frequency inverter will lock...

Page 265: ...managing an existing motor protection must be enabled Typical applications Safety shutdown at the inverter output Bypass function Operation motors connected parallel For new installations it is recomm...

Page 266: ...s identical for both directions of operation Slowdown and stopping operate according to the same logic described below Example Forward slowdown on rising edge Forward slowdown takes place on a rising...

Page 267: ...t cams In this instance when operating for the first time or after restoring the factory settings the inverter must initially be started outside the slowdown and stop zones in order to initialize the...

Page 268: ...s priority in respect of the function Depending on the parameter Deceleration ramp type dSF one of the following two modes of operation is achieved Frequency Slowdown frequency Frequency Slowdown freq...

Page 269: ...w HIG Braking controlled on a rising edge change from 0 to 1 of the assigned bits or inputs CLS Disable limit sw No nO The parameter can be accessed if at least one limit switch or one sensor has been...

Page 270: ...er 15 Parameter 1 Parameter 2 Parameter 3 Parameter 4 Parameter 5 Parameter 6 Parameter 7 Parameter 8 Parameter 9 Parameter 10 Parameter 11 Parameter 12 Parameter 13 Parameter 14 Parameter 15 Paramete...

Page 271: ...ter is accessible if at least 1 parameter in the SELECTED PARAMETERS has been selected Making an entry in this parameter opens a settings window containing the selected parameters in the order in whic...

Page 272: ...Switching may only take place when stopped inverter locked If a switching request is sent during operation it will not be executed until the next stop In the event of motor switching the following add...

Page 273: ...ion specified by the user in the menu FACTORY SETTING FCS 2 8 11 26 Menu and parameters that can be switched in multiconfiguration mode As in multimotor mode except for the motor parameters that are c...

Page 274: ...e 3 of the graphic terminals 8 Connect the graphic display with inverter B 9 Set LI config 1 CnF1 and LI config 2 CnF2 to 0 10 Set inverter B to the factory setting 11 Upload the configuration file 0...

Page 275: ...input when the motor changes Automatically on each first activation of the motor after the inverter is switched on if the parameter autom aut tuning AUt Yes YES 2 8 11 29 1 Motor thermal states in mul...

Page 276: ...1 to C315 C315 With communication card Switching of 2 motors or 2 configurations CnF2 Config 2 No nO nO No nO No changeover LI1 LI1 LI1 to LI6 LI6 C111 C111 C111 to C115 C115 Not applicable C211 C211...

Page 277: ...t and linear Run command LI or traverse control bit Motor speed Base reference ramp ACC Start of function Bit 15 of word LRS1 traverse control active End of function dEC ramp t t t t The function star...

Page 278: ...tdn tUP qSH trH trL qSL Frequency jump Frequency jump 0 t trC Yarn control Assignment of the traverse control command to a logic input or to a communication bus control word bit tdn Time of the decel...

Page 279: ...time tbO Once this time has elapsed the reference continues to fall following the same ramp If the low speed LSP is at 0 and the frequency of 0 Hz is reached then the inverter stops and must be switch...

Page 280: ...verter P84 User s Manual 2 10 Motor speed Base reference dtF 0 tbO Run 0 EbOt tbO 0 trC 0 Bit 15 of LRS1 0 EbO 0 rtr 0 t t t t t t t Motor speed Base reference dtF 0 tbO Run 0 EbOt tbO 0 trC 0 Bit 15...

Page 281: ...tor of the thread guide trH and trL Two motors must be used one master and one slave The master controls the speed frequency of the yarn guide the slave controls the winding speed winding fre quency T...

Page 282: ...Master inverter Slave inverter R2 The starting conditions for the function are Base frequencies reached on both inverters Input thread control trC activates Synchronization signal present Note On the...

Page 283: ...N R2 r2 dO1 DO1 dO1 Analog output AO which can be used as logic output The parameter is accessible when CONFIGURATION AO1 AO1 No nO The output or relay changes to state 1 when the traverse control ope...

Page 284: ...emergency power supply Failure to observe these instructions can result in damage to property EMERGENCY POWER SUPPLY rFt Code Name Description Setting range Factory settings rFt EMERGENCY POWER SUPPL...

Page 285: ...istance Normal floor Frequency frequency Frequency v interim level interim level speed HSL Slowdown frequency Slowdown frequency Interim level with function Slowdown Interim level without function The...

Page 286: ...btained from B R The function direct power supply via the DC bus can be used to control the pre charging contactor via a relay or a logic input on the inverter Wiring example with R2 relay Power suppl...

Page 287: ...r of the motor is multiplied by 3 Therefore an ACOPOSinverter that can withstand the power must also be selected Example A 2 2 kW 50 Hz motor star wired thus reaches a nominal power of 3 8 kW at 87 Hz...

Page 288: ...MENU 1 7 APPLICATION FUNCT Code Quick 1 1 SIMPLE START MENU 1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RUN Term 50 00 Hz 80 A 1 8 ERROR MANAGEMENT THERM MOTOR PROTECTION Qui...

Page 289: ...TUNING FAULT see BRAKE RESIST PROTECTION brP and AUTO TUNE FAULT tnF on page 304 PPI CARDS PAIRING see Cards pairing on page 306 LFF FALLBACK SPEED see FALLBACK SPEED LFF FAST STOP FSt and DC INJECT...

Page 290: ...ter is reinitialized on a rising edge change from 0 to 1 of the assigned input The inverter can only be reinitialized when locked nO No nO Function not active LI1 LI1 LI1 to LI6 LI6 LI6 To assign the...

Page 291: ...or automatic restart Freewheel stop The speed given by the inverter resumes from the estimated speed of the motor at the time of the restart then follows the ramp to the reference frequency This funct...

Page 292: ...saved when the inverter is switched off The shutdown time is used to calculate the thermal state the next time the inverter is switched on Self cooling motors The tripping curves depend on the motor f...

Page 293: ...d 2 rLS Hold freq rLS The inverter maintains the frequency being applied when the fault occurred as long as the fault is present and the run command has not been removed 2 rMP StopRamp rMP Stopping vi...

Page 294: ...ds Motor current Inverter ventilation The fan starts when the inverter is switched on If no run command is received within 10 seconds the inverter ramps down The fan is automatically controlled if the...

Page 295: ...age 206 without fault tripping In this case the alarm relay does not open and once the fault disappears the inverter is ready for operation in accordance with the restarting conditions of the active c...

Page 296: ...ory settings SAt THERMAL ALARM STOP SAt THERMAL ALARM STOP No nO nO No nO Function inactive in this case the following parameters cannot be accessed YES Yes YES Freewheel stop due to inverter or motor...

Page 297: ...tt Stop in accordance with the configuration of STOP MODE Stt see STOP MODE Stt on page 206 without fault tripping In this case the alarm relay does not open and once the fault disappears the inverter...

Page 298: ...s AC 260 260VAC 260 260 volts AC factory setting For 8I84T4 01P 1 380 380VAC 380 380 volts AC 400 400VAC 400 400 volts AC 440 440VAC 440 440 volts AC 460 460VAC 460 460 volts AC 480 480VAC 480 480 vol...

Page 299: ...de Name Description Factory settings LFL 4 20 mA LOSS LFL2 4 20 mA loss AI2 ign fault nO nO ign fault nO Fault is ignored This configuration is the only possible one if min value AI2 CrL2 see AI2 CONF...

Page 300: ...eck that the possible consequences do not present any risk Failure to observe these instructions can result in damage to property nO No nO Function not active LI1 LI1 LI1 InH See the assignment condit...

Page 301: ...PU is restarted rMP StopRamp rMP Stopping via ramp FSt Quick stop FSt Quick stop dCI DC brak dCI Stop by DC injection This normal hold cannot be used with certain other functions see APPLICATION FUNCT...

Page 302: ...2 to 10 s 2 s Filtering time of the encoder fault The parameters can be activated if Encoder coupling ECC Yes YES tId TORQUE CURRENT LIM SSb Trq I limit stop ign fault nO Behavior in the event of swit...

Page 303: ...the configuration of the lifting with high speed Frequency reference mode HSP optim hoisting HSO F reference SSO Detection via torque variation During high speed operation the load is compared to tha...

Page 304: ...n accordance with the configuration of STOP MODE Stt see STOP MODE Stt on page 206 without fault tripping In this case the alarm relay does not open and once the fault disappears the inverter is ready...

Page 305: ...ote The thermal state of the resistance can be displayed on the graphic display screen It is calculated as long as the inverter control is connected to the power supply brP Brake resistor power 0 1 to...

Page 306: ...joining code must be entered again The following parameters are verified Card type For all cards Software version With the two control cards and the communication cards Serial number On the two contro...

Page 307: ...current injection Current DC brake 1 IdC After this time has expired the DC connection becomes DC current brake 2 IdC2 IdC2 DC inject level 2 1 3 0 1 In 2 to DC current brake 1 IdC 0 5 In 2 The braki...

Page 308: ...1 13 USER MENU 1 7 APPLICATION FUNCT Code Quick 1 1 SIMPLE START MENU 1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RUN Term 50 00 Hz 80 A 1 9 COMMUNICATION CANopen Quick COM C...

Page 309: ...put word nMA6 Scan IN6 address 0 Address of the 6th input word nMA7 Scan IN7 address 0 Address of the 7th input word nMA8 Scan IN8 address 0 Address of the 8th input word COM SCAN OUTPUT MAP Only acce...

Page 310: ...rameter cannot be modified COMM CARD and FORCED LOCAL LCF Code Name Description Factory settings COMMUNICATION CARD You can find additional information in the documentation for the specific card LCF F...

Page 311: ...AIN MENU Code Quick 1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN SAVE AS 4 PASSWORD 5 LANGUAGE English RUN Term 0 00 Hz 0 A CURRENT FAULT Code Quick int comm RDY ENT Output frequency Power on time Mains voltage...

Page 312: ...istor 3 OK OK ENT ENT 2 s RDY Term 50 00 Hz 0 A TRANSISTOR TEST Make sure that a motor is connected Enter the data on the motor nameplate ENT to test ESC to cancel RDY Term 50 00 Hz 0 A TEST IS EXECUT...

Page 313: ...NTIFICATION 1 12 FACTORY SETTING 1 13 USER MENU 1 7 APPLICATION FUNCT Code Quick 1 1 SIMPLE START MENU 1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OUTPUTS English RUN Term 50 00 Hz 80 A 1 11...

Page 314: ...ig Source Macro conf PARAMETER GROUP GOTO FACTORY SETTINGS Save config No Code ENT ENT English RDY Term 0 00 Hz 0 A MAIN MENU Code Quick 1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN SAVE AS 4 PASSWORD 5 LANGUAG...

Page 315: ...250A English RUN Term 50 00 Hz Goto FACTORY SETTINGS First select Parameter groups Press ENT or ESC to continue 1 250A English RUN Term 50 00 Hz Goto FACTORY SETTINGS No Config 0 Config 1 Config 2 1 2...

Page 316: ...Scan In 8 nMA8 and with out Adr Scan Out1 nCA1 to Adr Scan Out8 nCA8 MOn Menu display MOn The menu SELECT DISPLAY TYPE dIS MenU Display dIS The menu DISPLAY CONFIG Note If the factory configuration i...

Page 317: ...F1 F1 to F5 F5 Volt const power UCP Freq const power FCP Nom motor curr synchr nCrS Nom motor spdsync nSPS Pole pairs PPnS EMC const syn mot PHS Main field induct LdS Stray field induct LqS R Stat in...

Page 318: ...9 COMMUNICATION 1 10 DIAGNOSTICS 1 11 IDENTIFICATION 1 12 FACTORY SETTING 1 13 USER MENU 1 7 APPLICATION FUNCT Code Quick 1 1 SIMPLE START MENU 1 2 MONITORING 1 3 SETTINGS 1 4 DRIVE DATA 1 5 INPUTS OU...

Page 319: ...ode Quick File 1 File 2 File 3 File 4 Used Empty Empty Empty RDY Term 0 00 Hz 0 A DOWNLOAD GROUP Code Quick No All Motor parameters Communication Drive menu Prog control dev in card RDY Term 0 00 Hz 0...

Page 320: ...ut COMMUNICATION Rated motor power nPr Rated motor voltage UnS Rated motor current nCr Rated motor frequency FrS Rated motor speed nSP AUTO TUNE FAULT tUn Auto tune state tUS U0 U0 to U5 U5 F1 F1 to F...

Page 321: ...1 Access code PIN 2 Upload rights Download rights Approved Approved Approved Allowed Unlock drv RUN Term 50 00Hz 80A 4 PASSWORD Quick Code ENT RDY Term 0 00 Hz 0 A MAIN MENU Code Quick 1 DRIVE MENU 2...

Page 322: ...e protecting the configuration with an access code you must Define the Upload rights ULr and Download rights DLr Make a careful note of the code and keep it in a safe place where you will always be ab...

Page 323: ...the menu MONITORING SUP is displayed If access code PIN 2 COd2 is set to off inverter enabled all the menus are displayed If the display settings in the menu DISPLAY CONFIG are changed and access code...

Page 324: ...2 ACCESS LEVEL 3 OPEN SAVE AS 4 PASSWORD 5 LANGUAGE This can be used to configure the information displayed on the graphic display screen during operation 6 1 HEADER SELECTION 6 2 DISPLAY TYPE COM STA...

Page 325: ...k PID error PID Output Config active act parameter set In Hz Parameter displayed in the factory settings As In Hz In A Parameter displayed in the factory settings In Hz In rpm In V In W As In V As As...

Page 326: ...A In Hz In rpm In V In W As In V As As As In watt hours Wh or kilowatt hours kWh according to the inverter type In hours motor duty cycle In hours motor duty cycle In seconds accumulated time of the...

Page 327: ...ex Hexadecimal Signed Int Decimal number with sign unsigned Decimal number without prefix Word 3 add select Select the address of the word to be displayed by pressing the and F2 and F3 keys and rotati...

Page 328: ...0 00 Hz 0 A MAIN MENU Code Quick 1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN SAVE AS 4 PASSWORD 5 LANGUAGE USER PARAMETERS Customization of 1 to 15 parameters USER MENU Creation of a customized menu ACCESS PAR...

Page 329: ...ized parameters List If no customized information has been entered then the default value is displayed designations units etc ENT ENT Offset and coefficients are numerical values Do not use any too hi...

Page 330: ...NT ENT Ramp increment Startup time Speed prop gain English SELECTED LIST RDY Term 0 00Hz 0A Delete Up Down List List in the user menu contained parameters Note The first line is or according to path E...

Page 331: ...OTECTED PARAMETERS ENT ENT ENT Select display of all parameters or only the active parameter Press ESC to end this screen The next steps must be completed exclusively in the 1 DRIVE MENU By default al...

Page 332: ...sed the screen returns to normal operation This also happens if the terminal ends the normal display mode for example in the event of a fault Start menu Main menu Selection of the menu that appears on...

Page 333: ...HOME T K RUN 952 Rpm 101 A 3 Motor speed Motor current 952 rpm 101 A ENT ESC Cfg Add ESC ENT Drive selection for data exchange via multi point connections select the individual addresses and highlight...

Page 334: ...se can be configured in the menu INPUTS OUTPUTS CFG I O See for example CONFIGURATION R1 r1 2 9 3 DIAGNOSIS menu This menu can only be accessed with the graphic display terminal It shows the detected...

Page 335: ...on and stability parameters Add a brake resistor Check the dimensioning of the motor inverter load Check the mechanical coupling of the encoder and its wiring If the torque control is used please obse...

Page 336: ...air the inverter Replace the temperature sensor of the brake unit Examine and repair the brake unit InFC Internal Time measure Fault on the electronic timer Examine and repair the inverter InFE Intern...

Page 337: ...Check the feedback power path LCF Input contactor assign The inverter is not switched on al though the Time out mains voltage LCt has proceeded Check the contactor and its wiring Check the timeout Che...

Page 338: ...ut Check the connection cables from the inverter to the mo tor and the insulation of the motor Perform the tests using the DIAGNOSIS menu Examine and repair the inverter SLF3 HMI com Communication fau...

Page 339: ...s been intentionally switched PHF Line phase error Inverter incorrectly supplied or a fuse blown Failure of one phase 3 phase ACOPOSinverter P84 used on a single phase line supply Unbalanced load Prot...

Page 340: ...to inverter perfor mance nCr Rated mot current According to inverter perfor mance FrS Rated motor frequency 50 Hz nSP Rated motor speed According to inverter perfor mance tFr Max frequency 60 Hz PHr...

Page 341: ...Programming guidelines ACOPOSinverter P84 User s Manual 2 10 341 2 11 3 Other parameters table to be created by the user Code Name User specific setting...

Page 342: ...acitors Before servicing the frequency inverter Disconnect the entire power supply including any external control voltage Place a DO NOT TURN ON label on all power disconnection switches Lock all powe...

Page 343: ...e following measures must be undertaken before using this product Use a variable AC power supply that is connected between L1 and L2 also for model numbers 8I74T40xxxx 01P 1 Increase AC supply voltage...

Page 344: ...m a risk assessment appropriate to the planned application Based on the results the appropriate security measures must be implemented Since the product is used as a component in a whole system you mus...

Page 345: ...the need for external safety equipment Reduced wiring and space requirements Reduced costs ACOPOSinverter P84 inverters are compatible with standard requirements for implementing safety functions Saf...

Page 346: ...tion is compatible and certified per IEC 61800 5 2 Ed 1 Adjustable speed electrical power frequency inverter systems Part 5 2 Safety requirements functional safety As a product standard IEC 61800 5 2...

Page 347: ...chain of functions can be viewed as a safety function and which potential hazards must be covered PFH Probability of a dangerous hardware failure per hour To maintain the safety function the standard...

Page 348: ...ion SFF of the system IEC 61508 differentiates between two types of subsystems type A and type B These types are based on criteria set forth by the standard for safety related components SFF Type A su...

Page 349: ...of standard IEC 61800 5 2 No voltage is applied to the motor that can generate rotation or movement in the case of a linear motor The PDS SR power frequency inverter system with safety related functi...

Page 350: ...under any circumstances There is a particularly compelling case if the voltage supply is switched off during the activation of the function PWR STO In this case if PWR STO has been disabled during th...

Page 351: ...ting sequence motor and application it does not approach the limit values of the nominal power Suitable options can be used as needed Example Dynamic brake resistor or motor choke The inverter must be...

Page 352: ...stopping when an error occurs The function of the fault inhibition is not compatible with the behavior of the safety function If a safety function is activated then the fault state generated by the P...

Page 353: ...ntly blocked by a software and hardware channel If a fault in the hardware of the safety function Power removal is detected the inverter locks the converter output power bridge with the aid of the red...

Page 354: ...es Function PWR STO Standard Configuration PWR STO with safety relay IEC 61800 5 2 IEC 61508 SIL 2 IEC 62061 1 SIL 2 CL EN 954 1 2 Category 3 ISO 13849 1 3 Category 3 PL d IEC 60204 1 Stop category 0...

Page 355: ...he charts process system SF Case 1 see Process system SF Case 1 on page 360 and process system SF Case 2 see Process system SF Case 2 on page 362 and the individual components of the safety function a...

Page 356: ...T200300 01P 1 8I84T400300 01P 1 3 8I84T200400 01P 1 8I84T400400 01P 1 4 400000 8I84T200550 01P 1 8I84T400550 01P 1 5 5 8I84T200750 01P 1 8I84T400750 01P 1 7 5 8I84T201100 01P 1 8I84T401100 01P 1 11 35...

Page 357: ...the individual components of the safety function are differentiated between 2 See table 6 in the IEC 62061 2005 standard 3 See table 4 in the EN 13849 1 2008 standard 3 6 2 7 Functional Safety DATA 2...

Page 358: ...A150 150 1350 37 50 8I84T203700 010 1 NSX160xMA150 150 1350 45 60 8I84T204500 010 1 NSX250xMA220 220 1980 3 phase 380 to 480 V 50 60 Hz 0 75 1 2 8I84T400075 010 1 GV2 L08 4 1 5 3 4 8I84T400150 010 1 G...

Page 359: ...SF Case 2 see Process system SF Case 2 on page 362 Process system SF Case 3 see Process system SF Case 3 on page 364 The safety functions of the PDS SR are part of a global system If for the achievem...

Page 360: ...y is cut immediately and the motor stops in accordance with category 0 of standard IEC EN 60204 1 Information This template must be used for lifting applications when a mechanical brake is controlled...

Page 361: ...to NF C 93 550 outer diameter 2 54 mm maximum length 15 m The cable shield must be grounded The standards IEC EN 61508 Safety Integrity Level SIL 2 and ISO 13849 PL d require the use of a stop button...

Page 362: ...T2 S L2 W T3 T L3 P0 PA PB PC LI1 LI2 LI6 PWR 24 R1A R1C R1B U1 V1 W1 M 3 Braking resistor if used S2 ESC Logic K1 K2 K3 K4 K1 K3 K1 K2 K4 115 V 230 V K2 1 2 K3 K4 K1 K2 T 1 In this example the logic...

Page 363: ...efore the preventive maintenance the supply voltage of the inverter must be switched off and then back on The signals of the logic outputs of the inverter cannot be considered as safety relevant signa...

Page 364: ...W1 M 3 Braking resistor if used L1 F1 max 4 A I S1 A1 S21S11 B1 S12 S22 13 23 57 67 77 Y 24 V A1 A2 S12 S22 Stop1 PLC K3 K4 K1 K2 K1 K2 K3 K4 LOGIC Time s Timer 2 Timer 1 K2 K1 K3 K1 K2 K4 1 A2 PE S3...

Page 365: ...used for the safety function power removal of multiple ACOPOSinverter P84 inverters In this case the delay must be set in accordance with the longest stop time A logic output of the safety switching...

Page 366: ...hms 0 1 kW 8I0BR100 000 1 ACPi braking resistor 100 ohms 0 05 kW 374 Additional EMC filters 8I0FT012 300 1 ACPi P84 EMC filter 3 phase 12 A 8I0FT026 300 1 ACPi P84 EMC filter 3 phase 26 A 8I0FT035 300...

Page 367: ...5 1 ACPi P84 encoder inter push pull 15 V HTL 8I0AC123 306 1 ACPi P84 encoder inter push pull 24 V HTL 397 DC bus chokes 8I0DC002 300 1 ACPi P84 DC bus choke 2 A 8I0DC004 300 1 ACPi P84 DC bus choke 4...

Page 368: ...310 1 Graphics display remote cable 10 m for ACOPOSinverter P74 P84 RJ45 RJ45 8I0XD305 300 1 RJ45 adapter for graphic display Table 20 8I0XD301 300 1 8I0XD302 300 1 8I0XD303 300 1 8I0XD304 301 1 8I0X...

Page 369: ...11 kW and 3x 380 to 480 V 18 5 to 22 kW 8I0CT100 000 1 Mains choke 3 phase 100 A for ACOPOSinverter P84 3x 200 to 240 V 15 kW and 3x 380 to 480 V 30 to 55 kW 8I0CT184 000 1 Mains choke 3 phase 184 A f...

Page 370: ...t reduction of 2 per C above 45 C 3 From 1000 to 3000 m current reduced by 1 per 100 m Model number 8I0CT030 000 1 8I0CT060 000 1 8I0CT100 000 1 8I0CT184 000 1 General information Certification CE Yes...

Page 371: ...ltage Line supply with voltage imbalance between phases 1 8 of the rated voltage Inverter supplied via a line with very low impedance 10x higher than the rated voltage of the inverter close to power t...

Page 372: ...istors or across the DC bus Before servicing the inverter Disconnect all power supplies including the power supply to the control section if ap plicable Place a DO NOT TURN ON label on all power disco...

Page 373: ...060 000 1 H 8x c c1 G G1 a b a b c c1 G G1 H Diameter 8I0CT004 000 1 100 135 55 60 40 60 42 6x9 8I0CT010 000 1 130 155 85 90 60 80 5 62 6x12 8I0CT016 000 1 130 155 85 90 60 80 5 62 6x12 8I0CT030 000 1...

Page 374: ...74 1x200 to 240 V 0 18 to 1 5 kW and 3x 380 to 500 V 0 37 to 4 kW for ACOPOSinverter P84 3x 200 to 240 V 0 37 to 0 75 kW and 3x 380 to 480 V 0 75 to 4 kW Table 25 8I0BR003 000 1 8I0BR004 000 1 8I0BR00...

Page 375: ...Table 27 8I0BR010 000 1 8I0BR008 000 1 8I0BR005 000 1 8I0BR004 000 1 8I0BR003 000 1 Technical data 1 Load factors for resistors The value for the average power that can be transferred from the resist...

Page 376: ...860 890 690 480 540 400 832 8I0BR002 000 1 960 1140 1150 380 460 300 932 8I0BR002 001 1 860 1040 1150 540 620 460 832 8I0BR001 001 1 960 1140 1150 540 620 460 932 8I0BR001 002 11 960 1140 1150 740 820...

Page 377: ...continuous 0 05 kW 8I0BR060 000 1 P continuous 0 1 kW 0 10 2 20 30 40 50 0 5 10 15 20 t s Coeff P avg P max 0 10 2 20 30 40 50 0 5 10 15 20 t s Coeff P avg P max X 8I0BR028 000 1 P continuous 0 2 kW...

Page 378: ...380 to 480 V 37 kW 8I0FT180 300 1 EMC filter 3 phase 180 A bottom or side installation for ACOPOSinverter P84 3x 200 to 240 V 30 to 45 kW and 3x 380 to 480 V 45 to 75 kW Table 28 8I0FT012 300 1 8I0FT0...

Page 379: ...at elevations above sea level 0 to 1000 m Degree of protection per EN 60529 IP21 and IP41 on upper part Max relative humidity per IEC 60068 2 3 93 non condensing No dripping water Ambient temperature...

Page 380: ...age 40 to 65 C Mechanical characteristics Weight 17 0 kg 40 0 kg Installation Below or next to the inverter General information Conformity to standard EN 133200 Table 31 8I0FT092 300 1 8I0FT180 300 1...

Page 381: ...Accessories ACOPOSinverter P84 User s Manual 2 10 381 4 5 3 Installation 8I0FT012 300 1 8I0FT026 300 1 8I0FT035 300 1 8I0FT046 300 1 8I0FT072 300 1 8I0FT090 300 1 8I0FT092 300 1 8I0FT180 300 1...

Page 382: ...ply Do NOT short across the braking resistors or across the DC bus Before servicing the inverter Disconnect all power supplies including the power supply to the control section if ap plicable Place a...

Page 383: ...00 1 8I0FT092 300 1 A Nm lb in 8I0FT012 300 1 0 6 5 3 8I0FT026 300 1 1 5 13 3 8I0FT035 300 1 1 5 13 3 8I0FT046 300 1 2 17 7 8I0FT072 300 1 6 53 8I0FT090 300 1 6 53 8I0FT092 300 1 4 53 B Nm lb in 8I0FT...

Page 384: ...Accessories 384 ACOPOSinverter P84 User s Manual 2 10 8I0FT180 300 1 A Nm lb in 8I0FT180 300 1 25 221 3...

Page 385: ...POSinverter 2 3 4 5 5 Dimensions 8I0FT012 300 1 8I0FT026 300 1 8I0FT035 300 1 c b G a H a b c G H Diameter 8I0FT012 300 1 130 290 40 105 275 4 5 8I0FT026 300 1 155 324 50 130 309 4 5 8I0FT035 300 1 17...

Page 386: ...User s Manual 2 10 c b G J a H a b c G H J Diameter 8I0FT090 300 1 240 522 79 200 502 5 40 9 8I0FT092 300 1 8I0FT180 300 1 c b G J a H a b c G H J Diameter 8I0FT092 300 1 240 650 79 200 631 40 9 8I0FT...

Page 387: ...eed through mounting kit for ACOPOSinverter P84 3x 200 to 240 V 7 5 kW and 3x 380 to 480 V 11 kW 8I0MF005 300 1 Feed through mounting kit for ACOPOSinverter P84 3x 200 to 240 V 11 to 15 kW and 3x 380...

Page 388: ...ide the control cabinet With this type of installation the maximum temperature inside the housing can reach 60 C without the need to reduce the output current From 50 to 60 C a control card fan kit mu...

Page 389: ...screws a a1 b b1 G G1 H H1 8I0MF001 300 1 222 170 397 351 205 17 5 127 15 8I0MF002 300 1 250 198 429 5 384 5 233 17 5 137 5 14 8I0MF003 300 1 267 215 465 419 250 17 5 149 5 14 5 8I0MF004 300 1 302 25...

Page 390: ...On label on all power switches Lock all power switches in the open position Wait 15 minutes to allow the DC bus capacitors to discharge The DC bus LED is not an indicator of the absence of DC bus volt...

Page 391: ...Accessories ACOPOSinverter P84 User s Manual 2 10 391 4 7 2 Installation 8I0XF084 020 1...

Page 392: ...Accessories 392 ACOPOSinverter P84 User s Manual 2 10 8I0XF084 030 1...

Page 393: ...Accessories ACOPOSinverter P84 User s Manual 2 10 393 8I0XF084 040 1...

Page 394: ...Accessories 394 ACOPOSinverter P84 User s Manual 2 10 8I0XF084 050 1...

Page 395: ...Accessories ACOPOSinverter P84 User s Manual 2 10 395 8I0XF084 0x0 1...

Page 396: ...for operation at ambient temperature of 50 to 60 C 8I0XF006 300 1 Control card fan kit for ACOPOSinverter P84 3x 200 to 240 V 30 to 45 kW for operation at ambient temperature of 50 to 60 C 8I0XF007 3...

Page 397: ...number 8I0AC123 300 1 8I0AC123 301 1 8I0AC123 302 1 General information Certifications CE Yes KC Yes Encoder power supply Short circuit protection overload protection Yes Supply voltages 5 VDC min 5...

Page 398: ...der revolu tion Max 5000 Encoder input Connection Terminal block Max encoder cable length 500 m General information Encoder type Encoder interface card with open collector outputs Encoder interface ca...

Page 399: ...ision Three board types are available depending on the encoder technology RS422 compatible differential outputs Open collector outputs NPN Push pull outputs Regardless of the control type the encoder...

Page 400: ...Accessories 400 ACOPOSinverter P84 User s Manual 2 10...

Page 401: ...ACOPOSinverter P84 3x 200 to 240 V 4 to 5 kW and 3x 380 to 480 V 15 to 18 5 kW 8I0DC084 300 1 DC bus choke 84 A for ACOPOSinverter P84 3x 200 to 240 V 11 to 15 kW and 3x 380 to 480 V 22 to 37 kW 8I0D...

Page 402: ...402 ACOPOSinverter P84 User s Manual 2 10 8I0DC171 300 1 and 8I0DC195 300 1 b c G a 4x 14 mm 0 55 in 18 mm 0 71 In H mm a b c G H Diameter 8I0DC171 300 1 240 280 191 222 217 7 8I0DC195 300 1 240 280 1...

Page 403: ...ACOPOSinverter P84 User s Manual 2 10 403 4 10 3 Installation 8I0DC002 300 1 8I0DC004 300 1 8I0DC008 300 1 8I0DC010 300 18I0DC014 300 1 8I0DC019 300 1 8I0D C027 300 1 8I0DC044 300 18I0DC036 300 1 8I0...

Page 404: ...Accessories 404 ACOPOSinverter P84 User s Manual 2 10 8I0DC171 300 1 and 8I0DC195 300 1 4 10 4 Wiring L1 L2 L3 3 E1 S1 8I0DCXXX 300 1 PE PO PA M ACOPOSinverter P84 U T1 V T2 W T3...

Page 405: ...2 10 405 5 Register description For the complete register description for the ACOPOSinverter P84 see the Excel file appendix Please follow the link to open the file ACOPOSinverter P84 Communication P...

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