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MacDon M155, Operator'S Manual

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MAINTENANCE AND SERVICING

5.2

Engine Compartment Hood

The engine hood has two open positions. The lowest is for general maintenance such as checking and adding

fl

uid, servicing the cooling box, etc. The highest position accommodates full access to the engine bay.

5.2.1

Opening Hood (Lower Position)

DANGER

To avoid bodily injury or death from unexpected startup of the machine, always stop the engine and remove
the key from the ignition before leaving the operator’s seat for any reason.

1. Stop the engine and remove the key.

2. Locate latch (A) behind grill and lift to release hood.

3. Raise hood until strap (B), which should be looped

under hooks (C) and (D), stops it at approximately a
40° angle.

4. Remove strap from hook (C) and allow hood to rise

slightly further.

Figure 5.1: Hood Open (Lower Position)

147649

306

Revision A

Summary of Contents for M155

Page 1: ...The harvesting specialists M155 Self Propelled Windrower Operator s Manual 147649 Revision A 2016 Model Year Original Instruction ...

Page 2: ...tion and Ultra Glide suspension on the M155 Published June 2015 California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead components Wash hands after handling ...

Page 3: ...Declaration of Conformity Figure 1 Declaration of Conformity Page 1 of 2 147649 i Revision A ...

Page 4: ...Figure 2 Declaration of Conformity Page 2 of 2 147649 ii Revision A ...

Page 5: ...than 1 45 m s2 when analyzed in accordance with ISO 5349 These acceleration values depend on the roughness of the ground the speeds at which the windrower is operated the operator s experience weight and driving habits Noise Levels The A weighted sound pressure levels inside the operator s station ranged from 70 1 to 73 1 dB A as measured on several representative machines in accordance with ISO 5...

Page 6: ...s Study the Table of Contents to familiarize yourself with how the material is organized If you follow the instructions given here your M155 Windrower will work well for many years Use this manual in conjunction with your header operator s manual A manual storage case is provided in the cab Keep this manual handy for frequent reference and to pass on to new Operators or Owners Call your Dealer if ...

Page 7: ...ter I removed from illustrations 1 11 Safety Sign Locations page 13 Illustration added Using the Auto Raise Height Feature page 210 Setting Draper Index revised Setting Draper Index page 287 Legend removed from illustration Setting the Auger Speed on A40 D Headers page 294 Conversion Chart was 5 3 2 8 3 Conversion Chart page 468 Step 4 in Turning Engine Manually revised Turning the Engine Manually...

Page 8: ...e lines below The windrower serial number plate A is located on the left side of the main frame near the walking beam WINDROWER MODEL NUMBER WINDROWER SERIAL NUMBER YEAR OF MANUFACTURE Figure 3 Machine Serial Number Location The engine serial number plate A is located on top of the engine cylinder head cover ENGINE SERIAL NUMBER DATE OF MANUFACTURE Figure 4 Engine Serial Number Location 147649 vi ...

Page 9: ...tions 31 2 3 Windrower Dimensions 34 2 4 Component Location 36 3 Operator s Station 39 3 1 Operator Console 39 3 2 Operator Presence System 41 3 2 1 Header Drive 41 3 2 2 Engine and Transmission 41 3 3 Operator s Seat Adjustments 42 3 3 1 Fore Aft 42 3 3 2 Seat Suspension and Height 42 3 3 3 Vertical Dampener 43 3 3 4 Armrest 43 3 3 5 Fore Aft Isolator Lock 44 3 3 6 Seat Tilt 44 3 3 7 Armrest Angl...

Page 10: ... Engine Running Header Disengaged 77 Cab Forward Engine Running Header Engaged Auger Header Index Switch OFF 77 Cab Forward Engine Running Header Engaged Auger Header Index Switch ON 79 Engine Running Header Engaged Auger Header 80 Cab Forward Engine Running Header Engaged Draper Header Index Switch OFF 81 Cab Forward Engine Running Header Engaged Draper Header Index Switch ON 82 Cab Forward Engin...

Page 11: ...Displaying the Windrower and Engine Error Codes 129 Switching the Installed Header Sensors On or Off 131 Displaying Header Sensors Input Signals 132 Forcing a Header ID 134 3 19 12 Troubleshooting Header Problems 135 Testing the Header Up Down Activate Function Using the Cab Display Module CDM 135 Testing the Reel Up Down Activate Function Using the Cab Display Module CDM 137 Testing the Header Ti...

Page 12: ... 3 7 Adjusting Caster Tread Width 173 4 3 8 Transporting 175 Driving on the Road 175 Towing Header with Windrower 178 Towing the Windrower Emergency 190 Final Drives 191 4 3 9 Storing the Windrower 191 4 4 Operating with a Header 193 4 4 1 Header Safety Props 193 4 4 2 Header Float 195 Float Operating Guidelines 195 Checking Float 195 Float Options 198 4 4 3 Levelling the Header 199 4 4 4 Header D...

Page 13: ...Header Hydraulic Center Link without Self Alignment 262 Attaching an R Series Header Mechanical Center Link 267 4 5 6 Detaching an R Series Header 271 Detaching an R Series Header Hydraulic Center Link 272 Detaching an R Series Header Mechanical Center Link 275 4 6 Operating with a D Series Header 279 4 6 1 Configuring Hydraulics 279 4 6 2 Attaching Header Boots 280 4 6 3 Header Position 281 4 6 4...

Page 14: ...7 Adjusting Ground Speed Lever GSL Lateral Movement 317 Adjusting Ground Speed Lever GSL Fore Aft Movement 318 5 5 4 Steering Adjustments 319 Checking Steering Link Pivots 319 Checking Steering Chain Tension 321 5 5 5 Park Brake 322 Adjusting and Replacing Interlock Switch 322 5 5 6 Heating Ventilating and Air Conditioning HVAC System 325 Fresh Air Intake Filter 325 Return Air Cleaner Filter 327 A...

Page 15: ...eshooting 436 6 4 Header Drive Troubleshooting 437 6 5 Traction Drive Troubleshooting 438 6 6 Steering and Ground Speed Control Troubleshooting 441 6 7 Cab Air Troubleshooting 442 6 8 Operator s Station Troubleshooting 446 7 Options and Attachments 447 7 1 Options and Attachments 447 7 1 1 AM FM Radio 447 7 1 2 Automated Steering Systems 447 7 1 3 Booster Spring Kit External 447 7 1 4 Booster Spri...

Page 16: ...oss ORB Hydraulic Fittings Adjustable 460 O Ring Boss ORB Hydraulic Fittings Non Adjustable 462 O Ring Face Seal ORFS Hydraulic Fittings 463 8 2 Recommended Fuel Fluids and Lubricants 465 8 2 1 Storing Lubricants and Fluids 465 8 2 2 Fuel Specifications 465 8 2 3 Lubricants Fluids and System Capacities 466 8 2 4 Filter Part Numbers 467 8 3 Conversion Chart 468 8 4 Engine Error Codes 469 8 5 Cab Di...

Page 17: ...ual and on safety signs on the This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided Figure 1 1 Safety Symbol 147649 1 Revision A ...

Page 18: ...mminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against un...

Page 19: ...ter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect against objectionable or loud noises Figure 1 3 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure the fire extinguisher is properl...

Page 20: ...lso shorten the machine s life To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason Figure 1 6 Safety Around Equipment Keep the service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and tool...

Page 21: ... and that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear the area of bystanders especially children when carrying out any maintenance repairs or adjustments Install transport lock or place safety stands under the frame before working under the If more than one per...

Page 22: ...d create hazardous and unsafe conditions Figure 1 11 Testing for Hydraulic Leaks Wear proper hand and eye protection when searching for high pressure hydraulic leaks Use a piece of cardboard as a backstop instead of hands to isolate and identify a leak If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention immediately Serious infection or toxic reaction can dev...

Page 23: ...uce an explosion that may result in serious injury or death Figure 1 14 Overinflated Tire Do NOT attempt to mount a tire unless you have the proper training and equipment Have a qualified tire dealer or repair service perform required tire maintenance Figure 1 15 Safely Filling a Tire with Air 147649 7 Revision A ...

Page 24: ...on clothing or the body neutralize it immediately with a solution of baking soda and water then rinse with clear water Figure 1 17 Safety Around Batteries WARNING To avoid injury from spark or short circuit disconnect battery ground cable before servicing and part of electrical system Do NOT operate the engine with alternator or battery disconnected With battery cables disconnected and engine runn...

Page 25: ...ith welding can cause damage to electronic components Before welding on any part of the windrower or an attached mower conditioner disconnect all electronic module harness connections as well as the battery cables Refer to your Dealer for proper procedures 147649 9 Revision A ...

Page 26: ...ve the controls Consult with the person who attached the warning tag before the engine is started Start the engine from the operator s compartment Always start the engine according to the procedure that is described in the Starting the Engine section of the operator s manual Knowing the correct procedure will help to prevent major damage to the engine components and prevent personal injury To ensu...

Page 27: ...hensive programmable engine monitoring system The ECM has the ability to monitor the engine operating conditions If conditions exceed the allowable range the ECM will initiate an immediate action The following actions are available for engine monitoring control Warning Derate Shutdown The following monitored engine operating conditions have the ability to limit engine speed and or the engine power...

Page 28: ...signs are available from your Dealer Parts Department Figure 1 19 Operator s Manual Decal 1 10 1 Installing Safety Decals 1 Clean and dry the installation area 2 Decide on the exact location before you remove the decal backing paper 3 Remove the smaller portion of the split backing paper 4 Place the sign in position and slowly peel back the remaining paper smoothing the sign as it is applied 5 Pri...

Page 29: ...Radiator Cap MD 166461 F Fan Shroud Top MD 166450 G Fan Shroud Middle MD 166451 H Fan Shroud Bottom MD 166452 J Frame Opening MD 166233 K Platform L of Step MD 166425 L Platform R of Step MD 166441 M Frame at Valve Block MD 166466 N Lift Linkage MD 166438 O Inner Post MD 166457 P Inner Post MD 166234 Q Inner Post MD 166463 R Neutral Interlock MD 166425 S Frame MD 166425 T Trainers Seat MD 167502 1...

Page 30: ...SAFETY Figure 1 21 Safety Signs Left Cab forward Side 147649 14 Revision A ...

Page 31: ... Seat MD 115148 B Lift Linkage MD 166439 C Frame MD 166455 D Frame MD 166456 E Cab Frame MD 184372 F Platform MD 166425 G Shroud MD 166451 H Shroud MD 166452 J Hydraulic Reservoir MD 174436 K Wiper Cover MD 166465 L Rim MD 166454 similar to E M Window MD 167504 147649 15 Revision A ...

Page 32: ...SAFETY Figure 1 23 Safety Signs Right Cab forward Side 147649 16 Revision A ...

Page 33: ...raining seat is provided for an experienced Operator of the machine when a new Operator is being trained The training seat is not intended as a passenger seat or for use by children Use the seat belt whenever operating the machine or riding as a trainer Keep all other riders off the machine Figure 1 25 MD 166234 MD 166425 Run over hazard WARNING Remove key from ignition Read the tractor and mower ...

Page 34: ...ove the key from ignition before servicing adjusting lubricating cleaning or unplugging the machine Figure 1 27 MD 166439 MD 166438 Crushing hazard DANGER Rest header on ground or engage safety props before going under unit Figure 1 28 MD 166438 147649 18 Revision A ...

Page 35: ... props before going under unit Figure 1 29 MD 166439 MD 166441 Loss of control hazard CAUTION To prevent machine damage and or loss of control it is essential that the machine be equipped such that weights are within the specified limits Figure 1 30 MD 166441 147649 19 Revision A ...

Page 36: ...RNING To avoid injury keep a safe distance from hot surface Figure 1 31 MD 166450 MD 166451 Rotating fan hazard WARNING To avoid injury stop the engine and remove the key before opening engine hood Figure 1 32 MD 166451 147649 20 Revision A ...

Page 37: ...ng parts Disengage header drive put transmission in Neutral and wait for all movement to stop before leaving operator s position Shut off the engine and remove the key from ignition before servicing adjusting lubricating cleaning or unplugging machine Engage locks to prevent lowering of header or reel before servicing in the raised position Use slow moving vehicle emblem and flashing warning light...

Page 38: ...SAFETY MD 166456 Battery acid hazard WARNING Corrosive and poisonous battery acid Acid can severely burn your body and clothing Figure 1 35 MD 166456 147649 22 Revision A ...

Page 39: ... for all movement to stop before leaving operator s position Shut off the engine and remove the key from ignition before servicing adjusting lubricating cleaning or unplugging machine Engage locks to prevent lowering of header or reel before servicing in the raised position Use slow moving vehicle emblem and flashing warning lights when operating on roadways unless prohibited by law Run over hazar...

Page 40: ...n injury or death When driving windrower on public roadways Obey all highway traffic regulations in your area Use pilot vehicles front and rear of windrower if required by law Use slow moving vehicle emblem and flashing warning lights unless prohibited by law If width of attached header impedes other vehicle traffic remove header and install MacDon approved weight box Refer to operator s manual fo...

Page 41: ...peed control to low range With header removed steering control is reduced if weight is not added to drive wheels If you must drive the windrower without header or MacDon weight system Operate in low speed range Avoid slopes Do not tow a header If control of machine is lost immediately pull ground speed lever to neutral Figure 1 39 MD 166465 MD 166466 High pressure oil hazard WARNING Do not go near...

Page 42: ...aintenance instructions Figure 1 41 MD 166425 MD 167502 Pinch point hazard WARNING To avoid injury be cautious when opening closing the training seat to avoid getting pinched Failure to comply could result in death or serious injury Figure 1 42 MD 167502 MD 167504 Emergency exit ATTENTION To exit the machine via the secondary door follow the arrow on the running man sign Figure 1 43 MD 167504 1476...

Page 43: ...ency medical help Immediate surgery is required to remove oil Do not use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening fittings Figure 1 44 MD 174436 MD 190546 Slippery surface WARNING Do not use this area as a step or platform Failure to comply could result in serious injury or death Figure 1 45 MD 190546 147649 27 Revision A ...

Page 44: ......

Page 45: ... is a reference position where sealing surfaces or components are making contact with each other and the fitting has been tightened to a point where the fitting is no longer loose FFFT Flats from finger tight GSL Ground speed lever GVW Gross vehicle weight Hard joint A joint made with the use of a fastener where the joining materials are highly incompressible Header A machine that cuts and lays cr...

Page 46: ...ng of a power unit with a header Soft joint A joint made with the use of a fastener where the joining materials are compressible or experience relaxation over a period of time spm Strokes per minute Tractor Agricultural type tractor Truck A four wheel highway road vehicle weighing no less than 7500 lbs 3400 kg Tension Axial load placed on a bolt or screw usually measured in pounds lb or Newtons N ...

Page 47: ...arter Wet Type Working Lights 11 TRACTION DRIVE Type Hydrostatic 3 Speed Electric Shift Field Cab Forward Low Range 0 11 mph 18 km h Mid Range 0 16 mph 26 km h Reverse Cab Forward 6 mph 9 6 km h Speed Transport Engine Forward High Range 0 23 mph 37 km h Type 2 Piston Pumps 1 per Drive Wheel Displacement 2 65 cu in 44 cc Flow 40 US gpm 167 L min Transmission Pressure 5500 psi 379 bar Type Planetary...

Page 48: ...aining Folding Cab Mounted Seat Belt Front 31 5 in 800 mm Blade Windshield Wiper Rear 22 in 560 mm Blade Heater 24 000 Btu h 7038 W Air Conditioning 28 280 Btu h 8288 W Electrical Outlets One Live Two On Ignition One Live Keyed Mirrors One Inside Transport Two Outside Field Radio Two Speakers and Antenna Factory Installed Radio is Dealer Installed SYSTEM MONITORING Speeds Ground mph or km h Engine...

Page 49: ...ion M1 circuit Pump B Load Sense Pressure Compensated Piston Pump Variable Displacement 0 2 32 cu in 38 cc Flow 0 24 gpm 84 L min at 3200 psi 22 05 MPa Electric over hydraulic Maximum flow rate determined by header ID Conveyor and reel drive or part of disc drive option M2 circuit Pump C Gear Pump Displacement 0 84 cu in 13 8 cc Flow at Full Throttle 11 5 gpm 44 L min at 2500 psi 17 23 MPa Engine ...

Page 50: ...7 11 16 3751 150 5 8 3824 18 4 x 26 bar turf narrow track4 Inner inner 116 11 16 2964 133 1 2 3391 136 3 8 3464 Inner outer shipping 130 11 16 3319 140 9 16 3571 150 3 8 3819 Outer outer 137 3 4 3499 147 11 16 3751 157 7 16 3999 18 4 x 26 bar and turf wide track4 Inner inner 123 9 16 3139 133 1 2 3391 143 1 4 3639 Inner outer shipping 123 9 16 3139 140 9 16 3571 147 15 16 3758 Outer outer 130 11 1...

Page 51: ...ter Tire Tread E Caster Tire Casters K 120 9 16 in 3064 mm L 186 7 8 in 4747 mm Table 2 3 Caster Tires Tire Size Wheel Position Tread D in mm Casters E in mm Minimum 96 7 16 2448 118 15 16 3032 7 5 16SL Maximum 135 11 16 3448 158 3 4 4032 Minimum 96 7 16 2448 118 15 16 3032 10 16 formed caster Maximum 135 11 16 3448 158 3 4 4032 Minimum 96 7 16 2448 118 11 16 3014 10 16 forked caster Maximum 135 1...

Page 52: ...ew A Header Lift Leg B Header Float Springs C Operator s Station D Windshield Wiper E Turn Signal Hazard Lights F Tail Light Engine Forward G Field Road Lights H Handholds J Tail Light Engine Forward K Mirror L Door M Maintenance Platform N Center Link 147649 36 Revision A ...

Page 53: ...ward View A Caster Wheel B Walking Beam C Tail Lights Cab Forward Option D Engine Compartment Hood E Windshield Wiper F Field Lights G Horn H Turn Signal Hazard Lights J Mirror K Door L Drive Wheel M Maintenance Platform 147649 37 Revision A ...

Page 54: ......

Page 55: ...maintains access to the windrower controls and gauges regardless of the direction of travel 3 1 Operator Console The console contains controls to operate the windrower as well as amenities for the Operator The console position is adjustable to suit each particular Operator Figure 3 1 Operator Console 1 Adjusting fore aft and height a Pull lever A and slide console fore or aft to the desired positi...

Page 56: ...OPERATOR S STATION 2 Adjusting only fore aft a Loosen nuts A under console b Move console as required c Tighten nuts A Figure 3 3 Seat Fore Aft 147649 40 Revision A ...

Page 57: ...3 2 2 Engine and Transmission The engine will not start when the HEADER DRIVE switch is engaged The engine will shut down when the windrower is moving at 5 mph 8 km h or less and the Operator leaves the seat and the transmission is not locked in NEUTRAL The CDM will flash NO OPERATOR on the upper line and ENGINE SHUT DOWN 5 4 3 2 1 0 on the lower line accompanied by a steady tone At 0 the engine s...

Page 58: ...h adjustment 3 3 1 Fore Aft Adjusts fore aft position 1 Pull lever A up to release 2 Move seat forward or rearward 3 Release lever A Figure 3 4 Fore Aft Position 3 3 2 Seat Suspension and Height Controls suspension stiffness and seat height INCREASE Press upper switch A DECREASE Press lower switch B Figure 3 5 Seat Suspension and Height 147649 42 Revision A ...

Page 59: ...spension dampening INCREASE Turn knob A counterclockwise DECREASE Turn knob A clockwise Figure 3 6 Vertical Dampener 3 3 4 Armrest Raise armrest A for easier access to seat Lower armrest A after seat belt is buckled Figure 3 7 Armrest 147649 43 Revision A ...

Page 60: ...at fore aft isolator LOCK Push lever A down UNLOCK Pull lever A up Figure 3 8 Fore Aft Isolator Lock 3 3 6 Seat Tilt To adjust seat tilt 1 Pull lever A up to release 2 Position seat back as desired 3 Release lever A Figure 3 9 Seat Tilt 147649 44 Revision A ...

Page 61: ...st INCREASE Rotate knob A clockwise DECREASE Rotate knob A counterclockwise Figure 3 10 Armrest Angle 3 3 8 Lumbar Support Adjusts stiffness of seat back INCREASE Rotate knob A upward DECREASE Rotate knob A downward Figure 3 11 Lumbar Support 147649 45 Revision A ...

Page 62: ...e when a new Operator is being trained The training seat is NOT intended as a PASSENGER SEAT or FOR USE BY CHILDREN USE THE SEAT BELT whenever operating the machine or riding as a Trainer KEEP ALL OTHER RIDERS OFF THE MACHINE For storage lift seat B and secure with latch A Figure 3 12 Training Seat To lower seat lift latch A and lower seat B Figure 3 13 Training Seat 147649 46 Revision A ...

Page 63: ...as well Never wear a seat belt loosely or with slack in the belt system Never wear the belt in a twisted condition or pinched between the seat structural members To fasten seat belt 1 Pull belt with metal eye A at right side completely across your body 2 Push the metal eye A into the buckle B until it locks 3 Adjust the position of the belt as low on your body as possible To release seat belt 4 Pu...

Page 64: ... particular Operator and for easier entry to and exit from the seat To adjust the steering column 1 Hold onto steering wheel lift handle A and move steering wheel up or down to desired position 2 Release handle A to lock steering wheel position Figure 3 15 Adjust Steering Column 147649 48 Revision A ...

Page 65: ...dium range and header off IMPORTANT Red and amber reflector tape is applied to be visible in both engine forward and cab forward modes Figure 3 16 Roof Liner Console A Field or Road Lights B Low or High Beams C Beacon If Equipped 3 7 1 Cab Forward Lighting Field The following lights are on when the light switch is in FIELD position with the windrower in cab forward mode Field lights in cab roof fr...

Page 66: ...djusted accordingly they should NOT be adjusted for field operation Figure 3 19 Cab Forward Rear View 3 7 2 Engine Forward Lighting Road The following lights are ON when the light switch A is in ROAD position with the windrower in engine forward mode Figure 3 20 Road Light Switch Red tail lights A on the mirror supports Amber turn signals and hazard lights B on mirror supports rear view Figure 3 2...

Page 67: ...g Headlights page 376 Figure 3 22 Engine Forward Front View 3 7 3 Cab Forward Lighting Road Optional If equipped the following lights are functional with switch A in the ROAD position Figure 3 23 Road Light Switch Four lights A in cab roof Amber turn signals and hazard lights B on mirror supports visible from both front and rear Figure 3 24 Cab Forward Front View 147649 51 Revision A ...

Page 68: ...ng kit must be installed so that road travel in the cab forward mode complies with road travel regulations See your MacDon Dealer Figure 3 25 Cab Forward Rear View 3 7 4 Beacon Lighting Optional MD B5582 The beacon lights A are functional when the ignition and the beacon switch B are ON The beacons MUST be used when driving on the road where required by law Figure 3 26 Cab Forward Front View Figur...

Page 69: ...onal lighting during field operation If installed HID auxiliary lighting is located on the mirror supports A and operates in cab forward mode only Figure 3 28 HID Auxiliary Lights Optional Optional HID auxiliary lighting is activated with the light switch B in the FIELD position Figure 3 29 Field Light Switch 147649 53 Revision A ...

Page 70: ...ON 3 8 Windshield Wipers The windshield wiper controls are located in the cab headliner The illustration shows the controls in cab forward mode Figure 3 30 Wiper Controls A Rear Wiper B Front Wiper 147649 54 Revision A ...

Page 71: ... a rear view when the windrower is in cab forward mode A single interior mounted mirror B provides a rear view in the engine forward mode The mirror light assembly A is designed to fold back if accidentally struck A detent type lock keeps it in place Figure 3 31 Mirrors 147649 55 Revision A ...

Page 72: ...3 10 1 Heater Shut Off A shut off valve A at the engine allows the cab heater to be isolated from the engine coolant The valve must be OPEN to provide heat to the cab but can be CLOSED for maximum cooling Figure 3 32 Heater Shut Off Valve 3 10 2 Air Distribution Cab air distribution is controlled through adjustable air vents A located in the cab posts The vents provide window and Operator ventilat...

Page 73: ...se Increases temperature Turning the dial counterclockwise Decreases temperature Figure 3 34 Climate Controls IMPORTANT To distribute the refrigerant oil throughout the A C system perform the following steps when starting the windrower after more than one week of storage 1 Ensure heater shut off valve at engine is OPEN Refer to 3 10 1 Heater Shut Off page 56 2 Turn blower switch to the first posit...

Page 74: ...y overhead to provide ambient lighting if desired It functions only when the key is in the run position An ON OFF switch is located on the light The other interior light B is located on the headliner switch panel and the push ON push OFF button is located on the light It functions at any time Figure 3 35 Interior Lights 147649 58 Revision A ...

Page 75: ...operator console An emergency exit sign A is located above the window Figure 3 36 Emergency Exit Sign To open the emergency exit window do the following 1 Release the window latch A 2 Remove the latch pin B 3 Push window open C Figure 3 37 Emergency Exit Window 147649 59 Revision A ...

Page 76: ...e Window Shades Optional Retractable window shades A can be installed for the front and rear windows Figure 3 39 Window Shades Optional Auxiliary Outlets Two auxiliary power outlets are located on either side of the wiper motor cover storage tray behind the Operator cab forward mode Figure 3 40 Auxiliary Power Outlets A Auxiliary Power Outlet B Auxiliary Power Outlet C Battery Terminal D Ground Te...

Page 77: ...Storage A manual storage case A is located under the training seat Figure 3 41 Operator s Manual Storage Coat Hook A coat hook A is located above the training seat left of the Operator Figure 3 42 Coat Hook 147649 61 Revision A ...

Page 78: ...lf Propelled Windrower Unloading and Assembly Instructions Container Shipments Operating instructions are supplied with the radio Figure 3 43 Speakers in Roof Liner A Speakers B Radio Mounting Location 3 14 2 Antenna Mounting An optional base for a magnetic roof mounted antenna is available from your Dealer IMPORTANT Antenna base can only be installed on the left cab forward and right rear cab roo...

Page 79: ... cab forward rear corner post of the cab under the roof between the horn and the light Figure 3 45 Knockout Location in Cab To make your own mount refer to dimensions template Use 11 GA or 3 0 mm steel sheet Figure 3 46 Template for Antenna Mount 147649 63 Revision A ...

Page 80: ...ocated on the panel in the headliner Sound the horn three times prior to starting the engine Figure 3 47 Horn Button Location The horn A is located outside the cab on the rear right cab forward corner of the cab under the roof Figure 3 48 Horn Location 147649 64 Revision A ...

Page 81: ...VE KEY WHEN WINDROWER NOT IN USE KEY ALSO LOCKS DOORS B Engine Temperature Gauge indicates engine coolant temperature Normal Running 180 225 F 82 107 C Warning Tone Over 230 F 110 C C Fuel Gauge indicates fuel level in tank E Empty F Full D Throttle controls engine speed FULL Push lever forward OPERATING Refer to Driving Forward in Cab Forward Mode page 168 CLOSED Pull lever back Figure 3 49 Engin...

Page 82: ...NG LIGHTS activate signals on windrower and header Push ON Push OFF D GROUND SPEED RANGE SWITCH shifts transmission speed range High range 0 23 mph 37 km h ENGINE FORWARD ONLY Mid range 0 16 mph 25 7 km h CAB FORWARD ONLY Low range 0 11 mph 17 7 km h E N Detent Figure 3 50 Console Controls Autosteer Control A AUTOSTEER ENGAGEMENT SWITCH engages disengages the automated steering system if compatibl...

Page 83: ...OPERATOR S STATION The autosteer engagement switch harness end A is beneath the cab between the fuel tank and evaporator box Figure 3 52 Autosteer Harness 147649 67 Revision A ...

Page 84: ...drive To engage the header drive pull up on the collar B and push down on the switch A To disengage the header drive push the switch down IMPORTANT Always move throttle lever back to IDLE before engaging header drive Do NOT engage header with engine at full rpm Figure 3 53 Header Drive Switch 3 18 2 Header Drive Reverse Button NOTE The optional hydraulic reversing kit must be installed on draper h...

Page 85: ...trol the most common header functions NOTE A decal B identifying switch functions is located on the cab post above the operator s console Figure 3 55 GSL Figure 3 56 GSL Function Groups A Reel Speed B Reel Position C Autosteer Engagement D Display Selector E Header Position 147649 69 Revision A ...

Page 86: ...ent DWA position refer to 4 4 10 Double Windrowing page 211 For functions related to Reel Fore Aft position and height on Draper headers refer to 4 6 4 Adjusting the Reel Fore Aft Position page 281 4 6 5 Adjusting the Reel Height page 282 For the Center Link Assist Cylinder refer to the section appropriate for your header 4 5 3 Attaching an A Series Header page 237 4 5 1 Attaching a D Series Heade...

Page 87: ...itch operating modes Figure 3 59 Ground Speed Lever Reel and Disc Speed Switches Press and hold switch A to increase the reel or disc speed Press and hold switch B to decrease the reel or disc speed Release switch at desired speed Auger Header A 30 header Not applicable A 40 header Auger speed is automatically maintained when reel speed is changed IMPORTANT Reel speed on auger header MUST NOT EXCE...

Page 88: ...itches A Deck Shift Float Preset Switch B Left Side Delivery C Center Delivery D Right Side Delivery Draper Header with Fixed Decks Auger Header Rotary Header Selects pre programmed header float settings Refer to Float Options page 198 to learn how to preset the float NOTE Refer to the section in this manual that is specific to your header for detailed switch operating modes Figure 3 62 Header Swi...

Page 89: ...uration refer to Activating the Double Windrower Attachment DWA page 110 Switch A may be used in lieu of the DWA switches on the ground speed lever GSL With Swath Roller attachment The roller is raised by pressing switch A to position C or lowered with switch in position B NOTE You may swap controls to the rocker switch or to the GSL handle by changing the programming in the CDM Refer to 3 19 5 Ca...

Page 90: ...wer functions D HAZARD WARNING LIGHTS switch Activates hazard warning lights cancels turn signal E SELECT switch Allows operator to select display item on lower line Push to SELECT F TURN SIGNAL switches Activates turn signals on windrower and header Push ON Push OFF G IGNITION switch positions Accessory Stop Run Start H Engine warning lights Engine Pre Heat Water In Fuel CAUTION Stop Engine 14764...

Page 91: ...r float The system remembers setting with deck shift option if activated with float setting switch Push to Increase Push to Decrease E AUGER DRAPER SPEED ADJUST Changes auger draper speed INDEX with INDEX SWITCH ON Changes auger draper SPEED with INDEX SWITCH OFF Push upper switch to increase Push lower switch to decrease F HEADER INDEX SWITCH Links reel and conveyor speed to ground speed Push ON ...

Page 92: ... A Display Selector for Upper Line B Display C CDM Upper Line D CDM Lower Line E Display Selector for Lower Line Ignition ON Engine Not Running Display Upper Line 2 3 Seconds Description HEADER DISENGAGED Indicates HEADER DRIVE switch is OFF IN PARK Indicates ground speed lever GSL is in N DETENT Engine Running At Initial Start Up Display upper line 2 3 seconds Description HEADER TYPE AND SIZE Ign...

Page 93: ...nd speed lever GSL switch Display Lower or Upper Line Description ENGINE HRS Total engine operating time HEADER HRS Total header operating time SUB ACRES SUB HECTARES if metric Area cut since last reset To reset display SUB ACRES on lower line and hold down Program switch until display resets 5 7 seconds TOTAL ACRES TOTAL HECT if metric Total area cut by machine HEADER HEIGHT Distance setting 00 0...

Page 94: ... 1 second intervals HEADER ANGLE HEADER SENSOR Angle setting 00 0 10 0 header relative to ground Sensor Disabled ANGLE and SENSOR alternate at 1 second intervals L FLOAT R FLOAT SENS DISABLED Left and right float setting 0 0 10 0 Sensor Disabled LOAD Bar graph representing hydraulic operating pressure Full scale is preprogrammed overload pressure 2500 5000 psi If sensor disabled LOAD does not disp...

Page 95: ...ate at 1 second intervals KNIFE SPEED KNIFE SENSOR Knife speed In strokes per minute Sensor disabled SPEED and SENSOR alternate at 1 second intervals HEADER HEIGHT HEADER SENSOR Distance setting 00 0 10 0 between cutterbar and ground Sensor disabled HEIGHT and SENSOR alternate at 1 second intervals HEADER ANGLE TILT SENSOR Angle setting 00 0 10 0 header relative to ground Sensor disabled ANGLE and...

Page 96: ...etric Total area cut by machine REEL RPM REEL SENSOR Flashing Reel rotational speed Optional7 Sensor disabled AUGER SPEED Auger rotational speed 4 7 9 9 KNIFE SPEED KNIFE SENSOR Flashing Knife speed In strokes per minute Optional7 Sensor disabled HEADER HEIGHT HEADER SENSOR Flashing Distance setting 00 0 10 0 between cutterbar and ground Sensor disabled HEADER ANGLE ANGLE SENSOR Angle setting 00 0...

Page 97: ...ng 00 0 10 0 between cutterbar and ground Sensor Disabled HEIGHT and SENSOR alternate at 1 second intervals HEADER ANGLE HEADER SENSOR Angle setting 00 0 10 0 Header relative to ground Sensor Disabled ANGLE and SENSOR alternate at 1 second intervals L FLOAT R FLOAT SENS DISABLED Left and right float setting 0 0 10 0 Sensor Disabled C or F HYD OIL TEMP C or F HYD SENSOR Hydraulic oil temperature Se...

Page 98: ...nd intervals HEADER HEIGHT HEADER SENSOR Distance setting 00 0 10 0 between cutterbar and ground Sensor Disabled HEIGHT and SENSOR alternate at 1 second intervals HEADER ANGLE HEADER SENSOR Angle setting 00 0 10 0 header relative to ground Sensor Disabled ANGLE and SENSOR alternate at 1 second intervals L FLOAT R FLOAT SENS DISABLED Left and right float setting 0 0 10 0 Sensor Disabled LOAD Bar gr...

Page 99: ...and SENSOR alternate at 1 second intervals L FLOAT R FLOAT SENS DISABLED Left and right float setting 0 0 10 0 Sensor Disabled LOAD Bar graph representing hydraulic operating pressure Full scale is pre programmed overload pressure 2500 5000 psi If sensor disabled LOAD does not display10 C or F HYD OIL TEMP C or F HYD TEMP Hydraulic oil temperature Sensor Disabled TEMP and SENSOR alternate at 1 sec...

Page 100: ...ndicates hazard warning lights are on when hazard button is pressed on CDM HEADER REVERSE Header drive running in reverse HEADER ENGAGED Header drive engaged ROAD GEAR With HIGH RANGE selected on Console switch Engine forward only12 11 If road light kit is not installed CDM will display E135 LEFT STOP LAMP as a malfunction in CAB FORWARD mode 12 If road light kit is not installed CDM will display ...

Page 101: ...ure 3 67 CDM Engine Warning Lights A Engine Pre Heat B Water in Fuel C Caution D Stop E Display ENGINE PRE HEAT Illuminates yellow Wait to start engine WATER IN FUEL Illuminates yellow Service recommended CAUTION Illuminates yellow Prompt attention is required Refer to display code STOP Illuminates red Stop engine immediately Refer to display code DISPLAY Displays malfunction code Refer to 8 4 Eng...

Page 102: ...ed to apply brake BRAKE SW FAILURE X Short beep with each flash Ignition ON engine not running brake switch and relay closed CAB FORWARD SW ON ENG FORWARD SW ON X Messages flash alternately Both seat switches activated CENTER STEERING Beeps at 2 per second GSL or interlock switches not closed with key ON engine OFF DISENGAGE HEADER RE ENGAGE 1800 RPM X None R80 R85 Engine rpm above 1800 rpm when e...

Page 103: ...oil still cold after 1 minute tone sounds again Hydraulic oil temp 50 F 10 C C or F HYD OIL HOT X Tone with each flash for 5 seconds at 220 F 105 C then tone stops for 1 minute while flashing continues if oil still hot after 1 minute tone sounds again Flashing and steady tone at temperatures of 230 F 110 C and higher Hydraulic oil temp 220 F 105 C but 230 F 110 C IN PARK X One short beep GSL in N ...

Page 104: ...ps at 2 per second until corrected GSL or interlock switches not closed with key ON engine OFF SLOW DOWN X Short beep with each flash Ground speed is greater than or equal to 25 mph 40 km h Operator should pull back on the GSL to reduce ground speed TRANS OIL PRESS X Continuous loud tone until oil pressure is regained Low transmission charge oil pressure TRANS OIL TEMP X Ongoing intermittent moder...

Page 105: ...ion Select Switch Places monitor into Program Mode with program switch Press to accept menu item and advance to next item Menu Item Scroll Forward Displays value under menu item Push to scroll forward Hold down for fast scroll14 Menu Item Scroll Backward Displays value under menu item Push to scroll backward Hold down for fast scroll14 Program Switch Places monitor into program mode Press while pr...

Page 106: ...sted in this section are current for cab display module CDM software version C417and windrower control module WCM M221 The WCM is supplied pre loaded with the latest released version of the operating software Any subsequent updates will be made available via internet download from the MacDon web site macdondealers com NOTE Screens may appear differently if running newer or older versions of softwa...

Page 107: ... English Russian and Spanish language options are available on windrowers Not all options are available on all windrowers 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 3 72 M155 Display Language Changing the Windrower Display Units 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CD...

Page 108: ...ayed on the lower line 6 Press left B or right C arrow to select either METRIC or IMPERIAL speed display 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 3 75 M155 Display Units Adjusting the Cab Display Buzzer Volume 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Progra...

Page 109: ... arrows to adjust buzzer volume 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 3 78 M155 Buzzer Volume Adjusting the Cab Display Backlighting The backlighting feature brightens the display screen helping you read the cab display module CDM in low light situations 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SE...

Page 110: ...ng is displayed on the lower line 6 Press left B or right C arrows to adjust display backlighting 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 3 81 M155 Backlighting Adjusting the Cab Display Contrast 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WI...

Page 111: ...ay contrast 7 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next CAB DISPLAY SETUP action Figure 3 84 M155 Display Contrast 3 19 7 Calibrating the Header Sensors Sensor calibration programs the windrower control module WCM with settings for the attached header Calibrating the Header Height Sensor NOTE The header MUST be attached to the windrower to perform this procedure...

Page 112: ... the upper line NO YES is displayed on the lower line Figure 3 85 M155 CDM Programming Buttons 4 Press right B arrow to select Yes Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press left A or right B arrow until HEADER HEIGHT is displayed on the lower line Press SELECT C CALIBRATING HEIGHT is displayed on the upper line RAISE HEADER HOLD is displayed on the lower line Figure 3 8...

Page 113: ...ayed on the lower line Figure 3 87 Header Height Controls on Ground Speed Lever 8 Press and hold HEADER DOWN A button on GSL NOTE The word HOLD will flash during calibration HT SENSOR COMPLETE will display on the lower line once calibration is complete 9 Release HEADER DOWN A button TO CALIBRATE SELECT is displayed on the upper line HEADER HEIGHT is displayed on the lower line 10 Press right arrow...

Page 114: ... the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 3 89 M155 CDM Programming Buttons 4 Press right B arrow to select Yes Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press l...

Page 115: ...ontrols on Ground Speed Lever 8 Press and hold HEADER TILT RETRACT D button on GSL CALIBRATING TILT is displayed on the upper line RETRACT TILT HOLD is displayed on the lower line NOTE The word HOLD will flash during calibration HEADER TILT COMPLETE will display on the lower line once calibration is complete 9 Release HEADER TILT RETRACT D button TO CALIBRATE SELECT is displayed on the upper line ...

Page 116: ...SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT C until CALIBRATE SENSORS is displayed on the upper line NO YES is displayed on the lower line Figure 3 93 M155 CDM Programming Buttons 4 Press right B arrow to select Yes Press SELECT C TO CALIBRATE SELECT is displayed in upper line 5 Press left A or right B arrow until HEADE...

Page 117: ...COMPLETE will display on the lower line once calibration is complete 9 Release FLOAT button A TO CALIBRATE SELECT is displayed on the upper line HEADER FLOAT is displayed on the lower line Figure 3 96 M155 Negative Header Float 10 Press right arrow to select next header sensor calibration or STOP EXIT Press SELECT Refer to Calibrating the Header Height Sensor page 95 or Calibrating the Header Tilt...

Page 118: ...PROGRAM A to exit Programming Mode or press SELECT C to proceed to next WINDROWER SETUP action Figure 3 98 M155 Hydraulic Center Link Activating the Rotary Header Drive Hydraulics on an M155 NOTE This procedure requires installation of the optional Rotary Header Drive Hydraulics MD B5510 For more information refer to 7 1 17 Rotary Header Drive Hydraulics 13 foot page 450 1 Turn ignition key to RUN...

Page 119: ...er to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 The recommended knife overload speed is 75 of knife speed 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displaye...

Page 120: ...wer to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 The recommended disc overload speed is 75 of disc speed For more information refer to the rotary disc header operator s manual to determine proper overload speed 1 Turn ignition key to RUN or start the engine 2 Pre...

Page 121: ...eed NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on th...

Page 122: ... B5574 For overload pressure values refer to pressure sensor installation instructions MD 169031 To enable sensor refer to Switching the Installed Header Sensors On or Off page 131 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Pr...

Page 123: ...For more information on the Header Index feature refer to 4 6 6 Reel Speed page 282 and 4 6 7 Draper Speed page 286 NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the engine 2 Pre...

Page 124: ...feature refer to 4 4 7 Return to Cut page 207 NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programmi...

Page 125: ...Header cut width is less than actual header width to accurately measure number of acres cut Headers send electrical signals to the windrower to produce a header ID however the cut width will always default to the smallest header size available for each header type For example A Series Auger Headers comes in 14 16 and 18 foot sizes but the cut width will automatically default to the smallest 14 foo...

Page 126: ...er Attachment DWA NOTE Follow this procedure if installing the DWA however refer to the DWA manual if you require additional installation instructions Follow this procedure if installing a drive manifold MD 139508 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is...

Page 127: ...nsole switch to the ground speed lever GSL reel fore aft buttons Figure 3 117 M155 DWA Controls 7 Press right C arrow to select YES Press SELECT D DWA AUTO UP DOWN is displayed on the upper line NO YES is displayed on the lower line NOTE If the Operator selects YES the DWA Auto Up function will be activated by the GSL Reel Fore Aft button 8 Press right C arrow to select YES Press SELECT D 9 Press ...

Page 128: ...e 3 119 M155 CDM Programming Buttons 4 Press SELECT D until AUTO RAISE HEIGHT is displayed on the upper line Last measurement is displayed on the lower line NOTE The auto raise height ranges from 4 0 minimum to 9 5 maximum in 0 5 increments A setting of 10 disables the auto raise function 5 Press left B arrow or right C arrow to change auto raise height 6 Press PROGRAM A to exit Programming Mode o...

Page 129: ...displayed on the upper line NO YES is displayed on the lower line 5 Press right B arrow to select YES Press SELECT C 6 Press PROGRAM A to exit Programming Mode or press SELECT C to proceed to next WINDROWER SETUP action Figure 3 122 M155 Hay Conditioner Shown M205 Similar Displaying Reel Speed NOTE This procedure is for draper and auger headers It does not apply to rotary disc headers The header M...

Page 130: ...d on the lower line 5 Press left B or right C arrow to select either Imperial or Metric units Press SELECT D 6 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 3 124 M155 Reel Speed Display Setting the Windrower s Tire Size 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Prog...

Page 131: ...Size Setting the Engine Intermediate Speed Control ISC RPM on an M155 M205 NOTE The ISC sets the engine speed when the header is engaged For more information refer to Engine Intermediate Speed Control ISC page 163 The engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WIN...

Page 132: ...arrow to cycle between rpm options Press HAZARD B to set 7 Press Select D EXIT ENGINE ISC is displayed on the upper line NO YES is displayed on the lower line 8 Press right C arrow to select YES Press SELECT D 9 Press PROGRAM A to exit Programming Mode Figure 3 129 M155 ISC RPM Clearing Sub Acres 1 With the key ON and the operators station is in cab forward position Press SELECT until the CDM disp...

Page 133: ...ay module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press ...

Page 134: ...is procedure is for rotary disc headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mod...

Page 135: ...ow B to enable DISK SPEED control switch or press right arrow C to lock DISK SPEED control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 3 136 M155 Disc Speed Control Lock Activating the Header Float Control Lock Out NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatic...

Page 136: ...SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 3 138 M155 Control Locks 6 Press SELECT D until HEADER FLOAT is displayed on the upper line ENABLED LOCKED is displayed on the lower line 7 Press left arrow B to enable HEADER FLOAT control switch or press right arrow C to lock HEADER FLOAT...

Page 137: ... key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 3 140 M155 CDM Programming Buttons 4 Press SELECT B until SET CONTROL LOCKS is displayed on the...

Page 138: ... procedure is for A40 D Headers only An auger header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode W...

Page 139: ... B arrow to enable AUGER SPEED control switch Press right C arrow to lock AUGER SPEED control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 3 145 M155 Auger Control Lock Activating the Reel Speed Control Lock Out NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically...

Page 140: ...ress SELECT B until SET CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B Figure 3 147 M155 Control Locks 6 Press SELECT D until REEL SPEED is displayed on the upper line ENABLED LOCKED is displayed on the lower line 7 Press left B arrow to enable REEL SPEED control switch Press right C arrow to lock REEL SPEED con...

Page 141: ...n key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right B arrow to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line Figure 3 149 M155 CDM Programming Buttons 4 Press SELECT B until SET CONTROL LOCKS is displayed on th...

Page 142: ...attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 This procedure requires installation of the optional hydraulic center link MD B4650 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to e...

Page 143: ...to enable HEADER TILT control switch Press right C arrow to lock HEADER TILT control switch 8 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next WINDROWER SETUP action Figure 3 154 M155 Header Tilt Control Lock 3 19 10 Displaying Activated Cab Display Lock Outs Displaying the activated control locks allows you to quickly determine which controls are locked on the cab dis...

Page 144: ...SELECT C SET KNIFE SPEED is displayed on the upper line Figure 3 155 M155 CDM Programming Buttons 4 Press SELECT B until VIEW CONTROL LOCKS is displayed on the upper line NO YES is displayed on the lower line 5 Press right A arrow to select YES Press SELECT B HEADER TILT is displayed on the upper line The control switch status is displayed on the lower line The hours displayed indicate when a swit...

Page 145: ... line NO YES is displayed on the lower line 8 Press right to select YES 9 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next WINDROWER SETUP action Figure 3 157 M155 Control Locks 3 19 11 Troubleshooting Windrower Problems Displaying the Windrower and Engine Error Codes NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM aut...

Page 146: ... on the lower line 6 Press right A arrow to select YES Press SELECT B VIEW WINDRWR CODES is displayed on the upper line NO YES is displayed on the lower line Figure 3 159 M155 Diagnostic Functions 7 Press right C arrow to select YES Press SELECT D The most recent error code will be displayed Refer to 8 5 Cab Display Module CDM Error Codes page 481 8 Press and left B or right C arrow to cycle throu...

Page 147: ...ine NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header For more information refer to 4 5 Attaching and Detaching Headers page 213 Disabled sensors flash the word SENSOR on CDM during regular operation 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display ...

Page 148: ...SENSOR OVERLOAD PRESSURE 15 HYD OIL TEMP SENSOR When sensors have been modified press SELECT D to display the EXIT SENSOR SETUP selection Figure 3 164 M155 Header Senors 8 Press right arrow to select YES Press SELECT 9 Press PROGRAM to exit Programming Mode or press SELECT to proceed to next DIAGNOSTIC MODE Displaying Header Sensors Input Signals You can display individual sensor input signals in ...

Page 149: ...S is displayed on the upper line 5 Press SELECT B until READ SENSOR SETUP is displayed on the upper line NO YES is displayed on the lower line Figure 3 166 M155 Diagnostic Functions 6 Press right C arrow to select Yes Press SELECT D SENSOR INPUT is displayed on the upper line HDR HEIGHT 1 23 V is displayed on the lower line 7 Press left B or right C arrow to cycle between individual sensor readers...

Page 150: ...rom the attached header can damage the windrower and header Doing so can lead to vibration belt failures and other over speeding related problems 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 3 168 M155 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC M...

Page 151: ...displayed on the lower line 9 Press right arrow B to select YES Press SELECT C Proceed to next DIAGNOSTIC MODE or press PROGRAM to exit programming mode Figure 3 171 M155 Header Type 3 19 12 Troubleshooting Header Problems You can test individual parts of the header as part of a troubleshooting routine Testing the Header Up Down Activate Function Using the Cab Display Module CDM NOTE The header MU...

Page 152: ... CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select Yes Press SELECT B Figure 3 173 M155 Diagnostic Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B Figure 3 174 M155 F...

Page 153: ...FUNCTION Figure 3 175 M155 Header Height Testing the Reel Up Down Activate Function Using the Cab Display Module CDM NOTE This procedure is for draper headers only The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 4 5 Attaching and Detaching Headers page 213 1 Turn ignition key to RUN or start the...

Page 154: ... 6 Press right C arrow to select YES Press SELECT D Figure 3 178 M155 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT D until ACTIVATE REEL HT is displayed on the upper line DOWN UP is displayed on the lower line 8 Press and hold left B arrow to lower reel Press and hold right C arrow to raise reel Verify reel is functioning properly 9 Press PROGRAM A to exit...

Page 155: ...s installation of the optional Hydraulic Center Link MD B4650 The engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 3 180 M155 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line ...

Page 156: ...ne 8 Press and hold left B arrow to decrease header tilt Press and hold right C arrow to increase header tilt Verify header is functioning properly 9 Press PROGRAM A to exit Programming Mode or press SELECT D to proceed to next ACTIVATE FUNCTION Figure 3 183 M155 Header Tilt Angle Testing the Reel Fore Aft Activate Function Using the Cab Display Module CDM NOTE The header MUST be attached to windr...

Page 157: ... B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select Yes Press SELECT B Figure 3 185 M155 Diagnostic Functions 5 Press SELECT D until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right C arrow to select YES Press SELECT D CAUTION Check to be sure all bystanders have cleared the a...

Page 158: ...ECT D to proceed to next ACTIVATE FUNCTION Figure 3 187 M155 Reel Fore Aft Activating the Hydraulic Purge Using the Cab Display Module CDM The hydraulic purge removes air from the hydraulic pump system after it has been repaired or changed NOTE Engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to...

Page 159: ...right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line DOWN UP is displayed on the lower line Figure 3 190 M155 Functions 7 Press SELECT B until ACTIVATE HYD PURGE is displayed on the upper line NO YES is displayed on the lower line 8 Press right A arrow to select YES Press SELECT B TO ACTIVATE PURGE is displayed on the upper line PRESS AND HOLD is displayed o...

Page 160: ...NCTION Figure 3 192 M155 Hydraulic Purge Cycle Testing the Knife Drive Circuit Using the Cab Display Module CDM IMPORTANT Do not over speed a drive for a significant length of time Doing so can lead to vibration belt failures or other over speeding related problems NOTE The header MUST be attached to windrower to follow this procedure For more information refer to 4 5 Attaching and Detaching Heade...

Page 161: ...played on the upper line Figure 3 195 M155 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT E until KNIFE DRIVE SPD XXXX is displayed on the upper line IMPORTANT Do NOT over speed the knife drive 8 Press and hold HAZARD C button Press left B arrow to decrease knife speed Press right D arrow to increase knife speed Verify the knife drive is functioning properly...

Page 162: ...mation refer to 4 5 Attaching and Detaching Headers page 213 The engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode WINDROWER SETUP is displayed on the upper line Figure 3 197 M155 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line N...

Page 163: ...per speed Verify the draper drive is functioning properly 9 Release the HAZARD C button The drapers will stop Figure 3 200 M155 Draper Drive 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION Testing the Reel Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive for a significant length of time Doing so ...

Page 164: ...SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right A arrow to select Yes Press SELECT B Figure 3 202 M155 Diagnostic Functions 5 Press SELECT B until ACTIVATE FUNCTIONS is displayed on the upper line NO YES is displayed on the lower line 6 Press right A arrow to select YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line Fi...

Page 165: ...de or press SELECT E to proceed to next ACTIVATE FUNCTION Testing the Rotary Disc Drive Circuit Activate Function Using the Cab Display Module CDM IMPORTANT Do not over speed a drive for a significant length of time Doing so can lead to vibration belt failures or other over speeding related problems NOTE A rotary disc header MUST be attached to windrower to follow this procedure The engine MUST be...

Page 166: ... displayed on the upper line Figure 3 207 M155 Functions CAUTION Check to be sure all bystanders have cleared the area 7 Press SELECT E until DISC DRV SPD XXXX is displayed on the upper line IMPORTANT Do NOT over speed the disc drive 8 Press and hold HAZARD C button Press left B arrow to decrease disc speed Press right D arrow to increase disc speed Verify the disc drive is functioning properly 9 ...

Page 167: ...ormation refer to Activating the Double Windrower Attachment DWA page 110 Engine MUST be running to perform this procedure 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on cab display module CDM to enter Programming Mode Press SELECT C WINDROWER SETUP is displayed on the upper line Figure 3 209 M155 CDM Programming Buttons 3 Press SELECT B until DIAGNOSTIC MODE is d...

Page 168: ...RD C button The DWA drive will stop 10 Press PROGRAM A to exit Programming Mode or press SELECT E to proceed to next ACTIVATE FUNCTION Figure 3 212 M155 DWA Drive 3 19 13 Engine Error Codes The cab display module CDM displays error codes when there is a fault with one of the several sensors that monitor and control engine operation to assist the Operator or Technician in locating a specific proble...

Page 169: ...ever short a time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators every year Be alert for other Operators not using recommended procedures or not following safety precautions Correct these mistakes immediately before an accident occurs Do NOT modify the machine Unauthorized modifications may impair the fun...

Page 170: ... operating the windrower 4 2 1 Engine Functions These are the symbols that are used on the console Figure 4 1 Engine Function Symbols A Electrical Power Accessories B Engine Coolant Temperature C Engine Glow Plugs D Engine Malfunction E Engine rpm F Engine Run G Engine Start H Engine Stop J Engine Throttle K Engine Urgent Stop L Fast M Slow N Water in Fuel 147649 154 Revision A ...

Page 171: ... Hazard Warning Lights C Forward D Neutral E Reverse F Headlights Low Beam G Headlights High Beam H Work Light J Lighter K Fresh Air L Blower M Windshield Wiper N Seat Height Up O Seat Height Down P Seat Fore and Aft Q Seat Fore Aft Isolator R Seat Back Fore and Aft S Seat Ride Damping T Cab Temperature Control U Air Conditioning V Recirculate 147649 155 Revision A ...

Page 172: ...l Speed H Disc Speed J Reel Down K Reel Forward L Reel Up M Reel Rearward N Display Select O DWA Down P DWA Draper Speed Q DWA Up R Header Tilt Up S Header Down T Header Up U Header Tilt Down V Increase W Decrease X Deck Shift Y Float Z Header Engage AA Header Disengage AB Push Down Header Disengage AC Pull Up Header Engage AD Header Reverse 147649 156 Revision A ...

Page 173: ...earing protective device such as ear muffs or ear plugs to protect against objectionable or uncomfortable loud noises Follow all safety and operational instructions given in your operator s manuals If you do not have a header manual get one from your Dealer and read it thoroughly Never attempt to start the engine or operate the machine except from the operator s seat Check the operation of all con...

Page 174: ...let engine idle for three minutes and then operate at moderate speed until oil has warmed up Watch coolant gauge in cab for temperature rising beyond normal operating range Check that coolant level at reserve tank mounted next to radiator stays between HOT and COLD marks on tank Refer to Engine Cooling System page 353 If over heating problems occur check for coolant leaks 4 3 3 Preseason Checks An...

Page 175: ...m 3 Click A C switch B from OFF to ON for one second then back to OFF for 5 to 10 seconds Repeat this step ten times Figure 4 6 Climate Control A Blower Switch B Air Conditioning Switch C Outside Air Switch D Temperature Control 4 3 4 Daily Checks and Maintenance Perform the following checks and recommended maintenance before operating the windrower every day 1 Check the machine for leaks NOTE Use...

Page 176: ...tarting circuitry is bypassed Start engine only from operator s seat with controls in NEUTRAL NEVER start engine while standing on ground Never try to start engine with someone under or near machine Before starting engine be sure there is plenty of ventilation to avoid asphyxiation IMPORTANT Do NOT tow machine to start engine Damage to hydrostatic drives will result WARNING Before starting engine ...

Page 177: ... engaged DO NOT START ENGINE See your Dealer 1 Set throttle A to START position fully back IMPORTANT The machine gauges and instruments provide important information about machine operation and condition Familiarize yourself with the gauges and monitor them carefully during start up operation Refer to 3 16 Engine Controls and Gauges page 65 CAUTION Check to be sure all bystanders have cleared the ...

Page 178: ...ne temperature gauge is above 100 F 40 C When the engine temperature is below 40 F 5 C follow the procedure for a normal start Refer to Normal Start page 161 The engine will cycle through a period where it appears to labor until the engine warms up The throttle is nonresponsive during this time as the engine is in WARM UP mode This mode will last from 30 seconds to 3 minutes depending on the tempe...

Page 179: ...ming instructions are provided in 3 19 5 Cab Display Module CDM Programming page 89 Shutting Down the Engine CAUTION Park on a flat level surface header on the ground and the ground speed lever in N DETENT position and steering wheel locked IMPORTANT Before stopping engine run at low idle for approximately five minutes to cool hot engine parts and allow turbocharger to slow down while engine oil p...

Page 180: ...2 3 Lubricants Fluids and System Capacities page 466 IMPORTANT Do NOT fill tank completely space is required for expansion A filled tank could overflow if exposed to a rise in temperature such as direct sunlight 6 Replace fuel tank cap A and turn cap handle B clockwise until snug Figure 4 12 Fuel Filler Cap Engine Temperature The normal engine operating temperature range is 180 225 F 82 107 C Engi...

Page 181: ...ion Engine Reading Indicated Condition 13 8 15 0 Normal 16 016 Regulator out of adjustment Running 12 516 Alternator not working or regulator out of adjustment ON Shut down 12 0 Battery normal Engine Warning Lights There are four engine warning lights that illuminate if abnormal conditions occur while the engine is running The engine warning lights should NOT be illuminated under normal operating ...

Page 182: ...ment of steering wheel will then cause the machine to move even if the ground speed lever has not been moved forward or rearward from the NEUTRAL position Hydrostatic steering is more sensitive than mechanical steering Steering is opposite to normal when driving in reverse The brakes are only on when the ground speed lever GSL is in N DETENT and the steering wheel is centered and locked DANGER NEV...

Page 183: ...and remove key from ignition Turn off wipers Turn off lights unless required for inspection purposes Release seat belt Raise armrest and steering wheel for easier exit and re entry Lock the cab door when leaving the windrower unattended When the door is locked it can still be opened from inside the cab Swing away platforms and stairs A are provided on both sides of the windrower to accommodate cab...

Page 184: ...esult when swivelling operator s station 2 Pull up on knob B and hold to release latch C at base of steering column 3 Turn steering wheel counterclockwise to pivot operator s station clockwise 180 until pin engages latch to secure operator s station in new position 4 Ensure seat belt is fastened 5 Start engine if not running Refer to Starting the Engine page 160 Figure 4 16 Operator Console 6 Ther...

Page 185: ...en reversing Hold steering wheel at the bottom and turn wheel in direction you want the rear cab forward of the machine to travel 1 Move speed range switch A to L low range position 2 Move throttle lever B to a mid range position NOTE Reversing in low speed range and at reduced engine speed is recommended since steering will be less sensitive than at higher speed settings CAUTION Check again to be...

Page 186: ...C at base of steering column 3 Turn steering wheel clockwise to pivot operator s station counterclockwise 180 until pin engages latch to secure operator s station in new position 4 Start engine if not running Figure 4 21 Engine Forward Seat Faces Engine 5 Set ground speed range switch A to H for road speed 0 23 mph 37 km h Cab display module CDM will display ROAD GEAR at F and an alarm will briefl...

Page 187: ...s a Set GSL E to NOT MORE THAN HALF maximum forward speed b Move speed range control B to H high range Steering is more sensitive in this speed range Figure 4 23 Operator Console Driving in Reverse in Engine Forward Mode WARNING Back up slowly Steering is opposite to normal when reversing Hold steering wheel at the bottom and turn wheel in direction you want the rear cab forward of the machine to ...

Page 188: ...rc 1 Move the ground speed lever GSL A out of N DETENT towards the seat and hold 2 Slowly turn the steering wheel in the desired direction of turn The windrower will pivot between the drive wheels 3 To increase the turn radius slowly move the GSL away from NEUTRAL Remember that this will increase ground speed as well 4 To stop the turn slowly turn the steering wheel back to its centered position F...

Page 189: ...4 27 Operator Console 4 3 7 Adjusting Caster Tread Width The rear casters can be adjusted to a narrow tread width to allow loading and shipping without having to remove them A narrow tread width also suits smaller headers by allowing more space to the uncut crop and provides more manoeuvrability around poles irrigation inlets or other obstacles A wider tread width is useful in heavy crops that pro...

Page 190: ...backside two on underside and washers from left and right side of walking beam Figure 4 28 Caster Wheel Extensions 3 Slide extensions inboard or outboard equal amounts and align holes at desired location NOTE Use the caster wheels to assist in moving the extensions by rotating the caster until the wheel is parallel to the walking beam Figure 4 29 Caster Wheel Extensions IMPORTANT Caster wheels mus...

Page 191: ...iving windrower on public roadways Obey all highway traffic regulations in your area Use pilot vehicles in front and rear of windrower if required by law Use slow moving vehicle emblem and flashing warning lights unless prohibited by law If width of attached header impedes other vehicle traffic remove header and install a MacDon approved weight box WARNING Do NOT drive windrower on the road in the...

Page 192: ...ving vehicle emblems 4 Adjust interior rear view mirror and clean windows Figure 4 32 Header Drive Switch 5 Push LIGHT switch A to ROAD position to activate lamps Always use these lamps on roads to provide warning to other vehicles a Use HIGH LOW LIGHTS B as required when other vehicles are approaching b Do NOT use FIELD lamps on roads other drivers may be confused by them 6 Push BEACON switch C O...

Page 193: ...d serious injury or death from loss of control Do NOT make abrupt changes in steering direction Anticipate turns and steep slopes by slowing down well in advance Do NOT rapidly accelerate or decelerate while turning When travelling on steep slopes Move ground speed lever GSL closer to NEUTRAL to reduce speed Lower header Move GROUND SPEED RANGE switch to L low range If the ground speed is greater ...

Page 194: ...nduct a pre trip inspection to verify signal lighting and safety equipment is installed and functioning properly Do NOT exceed the Combined Gross Vehicle Weight CGVW specified in table 4 1 Maximum Weight page 178 To prevent damage and or loss of control ensure the machine and attached equipment are within the following weight limits Table 4 1 Maximum Weight lb kg Maximum GVW includes mounted imple...

Page 195: ...ide Release the multi link and place into storage on windrower Refer to header operator s manual 3 Retrieve temporary lift pin from storage location on weight box and install into rear hole A at the top of the lift arms This provides additional lift height for transport wheel deployment CAUTION Check to be sure all bystanders have cleared the area 4 Start engine and raise header to full height 5 S...

Page 196: ...o windrower linkage 9 Release the safety props on the header lift cylinders Refer to 4 4 1 Header Safety Props page 193 10 Start engine and lower header down onto the transport wheels Figure 4 41 Lift Arms 11 Use the HEADER TILT switches to release load on the center link if necessary 12 Shut down engine and remove key from ignition Figure 4 42 Ground Speed Lever GSL A Header Tilt Down B Header Ti...

Page 197: ... link disconnect the center link as follows a Loosen nut A and rotate barrel B to relieve load on link b Remove cotter pin D on pin C and remove pin to disconnect from windrower Reinstall pin in header Figure 4 44 Mechanical Link Converting from Transport Mode to Field Operation DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key ...

Page 198: ...ll bystanders have cleared the area 7 Start engine and lower lift arms until rear of lift arms floats up and away from the lift arm mechanism 8 Stop engine and remove key from ignition 9 Remove temporary lift pins A from weight box and install pins F into holes at rear of lift arms 10 Start engine and fully raise lift arms Stop engine and remove key from ignition 11 Engage lift cylinder safety pro...

Page 199: ...y props Refer to 4 4 1 Header Safety Props page 193 Figure 4 50 Weight Box 14 Start engine lower weight box onto blocks and back away 15 Attach header to windrower Refer to 4 5 Attaching and Detaching Headers page 213 16 Convert header into field position Refer to header operator s manual for procedure 17 Start engine and lower header to ground Continue to retract lift cylinders so that member A l...

Page 200: ...ok B 2 Push down until latch C captures the end A 3 Secure latch C with clevis pin D Figure 4 52 Transport Hitch 4 Remove the L pin from end A of aft section if installed Figure 4 53 Transport Hitch 5 Position end B of the forward section into end A of the aft section and lower forward section into aft section Figure 4 54 Transport Hitch 147649 184 Revision A ...

Page 201: ...ke the electrical connection at the header wheel A Figure 4 56 Header Transport Wheel IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to windrower ensure that float engagement pin is installed in storage location B and NOT installed at hole location A Figure 4 57 Lift Linkage 147649 185 Revision A ...

Page 202: ...ere previously removed from the header lift linkage lower end Figure 4 58 Windrower Lift Linkage 11 Route the weight box harness A to the electrical connector at the left side lift linkage and connect harness to connector on windrower B 12 Raise lift arms fully shut engine OFF and remove key from ignition Figure 4 59 Weight Box 13 Move float pins from storage location A to engaged position B Figur...

Page 203: ...A Attach safety chain B 16 Connect hitch harness C to electrical socket at front of weight box Figure 4 62 Weight Box 17 Remove the temporary lift pins A should be loose in lift arm and place into storage holes on weight box Figure 4 63 Lift Arms Converting from Field to Transport Mode DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove t...

Page 204: ...ide Release the multi link and place into storage on windrower Refer to header operator s manual 3 Retrieve temporary lift pin from storage location on weight box and install into rear hole A at the top of the lift arms This provides additional lift height for transport wheel deployment CAUTION Check to be sure all bystanders have cleared the area 4 Start engine and raise header to full height 5 S...

Page 205: ...o windrower linkage 9 Release the safety props on the header lift cylinders Refer to 4 4 1 Header Safety Props page 193 10 Start engine and lower header down onto the transport wheels Figure 4 67 Lift Arms 11 Use the HEADER TILT switches to release load on the center link if necessary 12 Shut down engine and remove key from ignition Figure 4 68 Ground Speed Lever GSL A Header Tilt Down B Header Ti...

Page 206: ...m windrower Reinstall pin in header Figure 4 70 Mechanical Link Towing the Windrower Emergency In emergency situations for example towing out of a field or into a shop windrower may be towed without a trailer providing the following precautions are followed WARNING A proper towing apparatus is critical to safe towing Use the following guidelines Do NOT attach directly from hitch to walking beam Sl...

Page 207: ...ng speeds of more than 16 mph 26 km h will cause final drive gears to run at excessive speeds possibly severely damaging or causing the unit to fail Final Drives Disengage and engage final drives as follows 1 Remove the two bolts A at the center of drive wheel 2 Remove cap B and flip over so that dished side faces in The cap depresses a pin that disengages the gearbox 3 After towing reverse cover ...

Page 208: ...ire pressure by 25 for storage Adjust to recommended operating pressure before next use 8 Repaint all worn or chipped painted surfaces to prevent rust 9 Lubricate the windrower thoroughly leaving excess grease on fittings to keep moisture out of bearings Apply grease to exposed threads and sliding surfaces of components 10 Check for worn components and repair Tighten loose hardware and replace any...

Page 209: ...nders on the windrower DANGER To avoid bodily injury from fall of raised header always engage safety props when working on or around raised header and before going under header for any reason Engage safety props as follows 1 Start engine and press header up A switch to raise header to maximum height 2 Rephase cylinders if one end of the header does not raise fully If rephasing is required proceed ...

Page 210: ...r Figure 4 75 Safety Prop 4 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 5 Start engine choose a level area and lower header to the ground Stop engine and remove key Figure 4 76 Safety Prop 147649 194 Revision A ...

Page 211: ...nd Set center link to mid range position 05 0 on cab display module CDM Refer to 4 4 5 Adjusting Header Angle page 203 Minimize scooping rocks by adjusting the header skid shoes downward to raise guards when operating at the flattest header angle Adjust header height or adjust header angle to minimize pushing soil When working with the cutterbar off the ground draper header only Set center link to...

Page 212: ...ter link to mid range position 5 0 on CDM A 3 Using HEADER DOWN switch E lower header fully with lift cylinders fully retracted 4 Set left B and right C float fine adjustments on CDM to approximately 5 0 as follows a Using FLOAT SELECTOR switch B push to increase float or to decrease float on left side of header CDM display A will indicate selected float for left side for example 5 0 L FLOAT R XX ...

Page 213: ...ated on either side of the windrower If necessary coarse adjust the float with the drawbolts as follows CAUTION Check to be sure all bystanders have cleared the area 1 Start engine 2 Using HEADER UP A switch on ground speed lever GSL raise the header fully shut down engine and remove key Figure 4 78 GSL 3 Turn drawbolt A clockwise to increase float makes header lighter or counterclockwise to decre...

Page 214: ...n CDM A 4 Using HEADER DOWN switch E lower header fully with lift cylinders fully retracted 5 Set left B and right C float fine adjustments on CDM to approximately 5 0 as follows a Using FLOAT SELECTOR switch B push to increase float or to decrease float on left side of header CDM display A will indicate selected float for left side for example 5 0 L FLOAT R XX X b Repeat for right side float with...

Page 215: ...igure 4 82 Float Preset Switch 4 4 3 Levelling the Header The windrower linkages are factory set to provide the proper level for the header and should not normally require adjustment DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason If the header is not level ch...

Page 216: ...und and check that member A is against link B Stop engine and remove key from ignition 5 Measure distance to ground at both ends of header and determine the end that is higher 6 If adjustment is necessary start engine and raise header fully Turn off engine and remove key from ignition Figure 4 85 Lift Linkage 7 Move float pins to engaged position A Figure 4 86 Float Pins Engaged 147649 200 Revisio...

Page 217: ...ed position 15 Start engine and set header approximately 6 in 150 mm off ground and check that member A is against link B Stop engine and remove key from ignition 16 Measure distance to ground at both ends of header 17 If additional levelling is required repeat steps 6 to 9 and install the removed shim on the opposite linkage NOTE If required additional shims are available from your Dealer Figure ...

Page 218: ...IMPORTANT Always move throttle lever back to idle before engaging header drive Do NOT engage header with engine at full rpm CAUTION Check to be sure all bystanders have cleared the area 1 To Engage Header a Move throttle A to adjust engine speed to idle b Push the center down and pull up the HEADER DRIVE switch B to engage header drive A slight delay between switch ON and operating speed is normal...

Page 219: ... header drive push down and pull up HEADER DRIVE knob Figure 4 91 Operator Console 4 4 5 Adjusting Header Angle Header angle is defined as the angle between the ground and the drapers cutterbar It is adjustable to accommodate crop conditions and or soil type Refer to the appropriate header operator s manual for the range of adjustment and recommended settings for your particular header The header ...

Page 220: ... display will show a reading on the lower line of decreasing value between 00 0 and 10 0 To increase steepen header angle operate HEADER TILT DOWN switch C on GSL handle so the cylinder extends The CDM display will show a reading on the lower line of increasing value between 00 0 and 10 0 NOTE The HEADER TILT switch can be locked out to prevent inadvertent header angle changes when pressing the HE...

Page 221: ...ing Self Locking Center Link Hook Periodically check the operation of the hook locking mechanism and ensure that it is working properly as follows 1 If header is attached to windrower disconnect center link hook from header by pulling up on handle A to release the locking device and then lifting the hook off the header pin Figure 4 94 Center Link 2 Lower the handle A into the LOCK position 3 Push ...

Page 222: ...ing height is adjusted by raising or lowering the header with the HEADER UP B or HEADER DOWN C switches on the ground speed lever GSL The cab display module CDM indicates header height with a reading on the DISPLAY A lower line between 00 0 and 10 0 with 00 0 being on the ground Use DISPLAY SELECTOR switch D to display the current setting 147649 206 Revision A ...

Page 223: ...TO CUT mode Refer to Programming the Auto Raise Height Feature page 209 Refer to the following for RTC programming and operating procedures Programming the Return to Cut Feature page 207 Using the Return to Cut Feature page 208 Programming the Return to Cut Feature Figure 4 98 Operator Console Program the RETURN TO CUT RTC feature as follows CAUTION Check to be sure all bystanders have cleared the...

Page 224: ...as follows IMPORTANT Ensure the header is engaged and the RETURN TO CUT switch A is illuminated NOTE The header can be raised or lowered by pressing and holding the HEADER UP B or HEADER DOWN C switches on the ground speed lever GSL 1 If header is above the preset cutting height momentarily press HEADER DOWN switch C and the header will return to preset height 2 If the header is below the preset h...

Page 225: ... topics Programming the Auto Raise Height Feature page 209 Using the Auto Raise Height Feature page 210 Programming the Auto Raise Height Feature Figure 4 100 Operator Console A Return to Cut B Program C Select D Right Arrow E Left Arrow F Header Up G Header Down Program the AUTO RAISE HEIGHT feature as follows NOTE RETURN TO CUT switch A can be OFF or ON 1 Turn ignition ON or run engine 2 Press P...

Page 226: ... 0 5 seconds the HEADER UP switch B on the ground speed lever GSL NOTE With AUTO RAISE HEIGHT turned ON the ACRE counter will be disabled when header height greater than preset cutting height 2 If desired press HEADER UP switch while header is being raised to disable AUTO RAISE HEIGHT and maintain current height NOTE With AUTO RAISE HEIGHT turned OFF the ACRE counter will be disabled when header h...

Page 227: ...fer to MacDon M Series Windrower Double Windrow Attachment Manual MD 169216 for complete operating and maintenance instructions The manual is shipped with the DWA kit Figure 4 102 DWA Double Windrow Attachment DWA Deck Position The deck is raised and lowered with the DWA UP A and DWA DOWN B switches on the ground speed lever GSL or with the rocker switch on the operator s console depending on how ...

Page 228: ... is raised and lowered with the DWA UP A and DWA DOWN B switches on the ground speed lever GSL or with the rocker switch on the operator s console This depends on how the windrower cab display module CDM is programmed during the installation of the Swath Roller kit To swap controls from the console to the GSL refer to Activating the Double Windrower Attachment DWA page 110 Figure 4 106 GSL Figure ...

Page 229: ...ader Hydraulic Center Link without Self Alignment page 219 Attaching a D Series Header Mechanical Center Link page 225 Attaching Header Boots Header boots are required to attach a D Series draper header to the windrower Attach header boots supplied with header to windrower lift linkage if not already installed CAUTION To prevent damage to the lift system when lowering header lift linkages without ...

Page 230: ...elf Alignment NOTE Draper header boots must be installed onto the windrower lift linkage before starting this procedure Refer to Attaching Header Boots page 213 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin A from pins B and remove pins from...

Page 231: ...nk until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 4 113 GSL 4 Drive the windrower slowly forward until the boots A enter the header legs B Continue driving slowly forward until lift linkages contact the support plates in the header legs and the header nudges forward ...

Page 232: ...own after hook engages header pin 8 Lower center link A onto the header with the reel down switch on the GSL until it locks into position hook release B is down 9 Check that center link is locked onto header by pressing the reel up switch on the GSL Figure 4 116 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 10 Press the header up switch A to raise header to ma...

Page 233: ...y prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 4 118 Safety Prop 12 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with hairpin A 13 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin Figure 4 119 Header Leg 147649 217 Revision A ...

Page 234: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 4 121 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 17 Start the engine and activate the header down switch A on the GSL to fully lower the header 18 Stop engine and remove key from ignition Figure 4 122 GSL 147649 218 Revision A ...

Page 235: ...r s manual Figure 4 124 Reel Hydraulics Attaching a D Series Header Hydraulic Center Link without Self Alignment NOTE Draper header boots must be installed onto the windrower lift linkage before starting this procedure Refer to Attaching Header Boots page 213 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition be...

Page 236: ...gine and activate the header down button A on the ground speed lever GSL to fully retract header lift cylinders Figure 4 126 GSL 3 Relocate pin A in frame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 4 127 Hydraulic Ce...

Page 237: ...position the center link hook above the header attachment pin Header tilt up A to retract the center link Header tilt down B to extend the center link 7 Stop engine and remove key from ignition Figure 4 129 GSL 8 Push down on rod end of link cylinder B until hook engages and locks onto header pin IMPORTANT Hook release must be down to enable self locking mechanism If the release is open up manuall...

Page 238: ...until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 4 131 GSL 12 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lift cylin...

Page 239: ...permost position Release spring pin Figure 4 133 Header Leg 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 4 134 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 4 135 Safety Prop 14...

Page 240: ...p engine and remove key from ignition Figure 4 136 GSL 20 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 4 137 Header Drive Hoses and Harness 21 Connect reel hydraulics A at right cab forward side of windrower Refer to the draper header operator s manual Figure 4 138 Reel Hydraulics 147649 224 Revision A ...

Page 241: ...p the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin A from pins B and remove pins from both header legs Figure 4 139 Header Leg CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate the header down button A on the gro...

Page 242: ...is pin C and secure with cotter pin D 8 Adjust length of link to achieve proper header angle by rotating barrel B Tighten nut A against barrel a slight tap with a hammer is sufficient Figure 4 142 Mechanical Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Start the engine 10 Press the header up switch A to raise header to maximum height NOTE If one end of the header doe...

Page 243: ...y prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 4 144 Safety Prop 12 Install pin B through the header leg engaging U bracket in lift linkage on both sides and secure with hairpin A 13 Raise header stand D to storage position by pulling spring pin C and lifting stand into uppermost position Release spring pin Figure 4 145 Header Leg 147649 227 Revision A ...

Page 244: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 16 Repeat for opposite safety prop Figure 4 147 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 17 Start the engine and activate the header down switch A on the GSL to fully lower the header 18 Stop engine and remove key from ignition Figure 4 148 GSL 147649 228 Revision A ...

Page 245: ...raulics A at right cab forward side of windrower Refer to the draper header operator s manual Figure 4 150 Reel Hydraulics 4 5 2 Detaching a D Series Header Refer to the procedure that is appropriate for the center link installed on the windrower Detaching a D Series Header Hydraulic Center Link page 230 Detaching a D Series Header Mechanical Center Link page 233 147649 229 Revision A ...

Page 246: ...tch to raise header to maximum height 2 Rephase cylinders if one end of the header does not raise fully If rephasing is required proceed as follows a Press and hold the header up A switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 3 Stop engine and remove key Figure 4 151 GSL 4 Pull lever A and rotate toward header to lower safety prop B...

Page 247: ...ge to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 4 154 Header Float Linkage 8 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 9 S...

Page 248: ...11 Disconnect reel hydraulics A from header and store on bracket at windrower left cab forward side Refer to the draper header operator s manual for further information Figure 4 157 Reel Hydraulics CAUTION Check to be sure all bystanders have cleared the area 12 Start engine and activate header tilt up A and header tilt down B cylinder switches on ground speed lever GSL to release load on center l...

Page 249: ...er Link To detach a D Series header from an M Series windrower equipped with mechanical center link follow these steps DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Start engine and press HEADER UP A switch to raise header to maximum height 2 If one end of...

Page 250: ...fety prop B onto cylinder Repeat for the opposite cylinder Figure 4 162 Safety Prop 5 Remove the clevis pin B by removing hairpin A from header leg on both sides 6 Lower header stand D by pulling spring loaded pin C Release pin to lock stand Figure 4 163 Header Stand 147649 234 Revision A ...

Page 251: ...igure 4 164 Header Float Linkage 8 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 9 Start engine choose a level area and lower header to the ground Stop engine and remove key Figure 4 165 Safety Prop 10 Disconnect header drive hydraulics A and electrical harness B from header and store in support...

Page 252: ...ulics 12 Loosen nut A and rotate barrel B to relieve load on link 13 Remove cotter pin on clevis pin D and remove the pin C to disconnect from windrower Reinstall clevis pin C in header 14 Tighten nut A against barrel A slight tap with a hammer is sufficient Figure 4 168 Mechanical Center Link 15 Reinstall pin A into header leg and secure with a hairpin B Figure 4 169 Header Leg 147649 236 Revisio...

Page 253: ...to the section for your specific windrower model Refer to the following instructions based on the type of center link installed on your windrower Hydraulic Link with Optional Self Alignment Kit page 238 Attaching an A Series Header Hydraulic Center Link without Self Alignment page 238 Attaching an A Series Header Mechanical Center Link page 245 147649 237 Revision A ...

Page 254: ...h it down after hook engages header pin Figure 4 170 GSL 2 Lower center link A onto the header with reel down switch until it locks into position hook release B is down 3 Check that center link is locked onto header by pressing the reel up switch on the GSL Figure 4 171 Hydraulic Center Link Attaching an A Series Header Hydraulic Center Link without Self Alignment DANGER To avoid bodily injury or ...

Page 255: ...ttached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 4 173 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to starting engine 2 Start the engine and activate the header down button A on the ground speed lever GSL to fully retract ...

Page 256: ...thout Self Alignment Kit 4 Drive the windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly forward until the feet engage the boots and the header nudges forward Figure 4 176 Header Boot 5 Use the following GSL functions to position the center link hook above the header attachment pin Header tilt up A to retract center link Header tilt down B to extend...

Page 257: ...er Figure 4 178 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Start the engine 10 Press the header up switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the header up switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders...

Page 258: ...der to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 4 180 Safety Prop 12 Install clevis pin A through boot and foot and secure with hairpin Repeat for opposite boot IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 4 181 Header Boot 147649 242 Revision A ...

Page 259: ...ecure with lynch pin Figure 4 182 Header Stand 16 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 4 183 Header Float Linkage 17 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 18 Repeat for opposite safety prop Figure 4 184 Safety Prop 147649 243 Revi...

Page 260: ...ate the header down switch A on the GSL to fully lower the header 20 Stop engine and remove key from ignition Figure 4 185 GSL 21 Connect header drive hoses A and electrical harness B to header Refer to the auger header operator s manual Figure 4 186 Header Drive Hoses and Harness 147649 244 Revision A ...

Page 261: ...er Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 4 188 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area IMPORTANT Remove protective cover from exhaust stack prior to ...

Page 262: ...ieve proper header angle by rotating barrel B Tighten nut A against barrel a slight tap with a hammer is sufficient Figure 4 191 Mechanical Center Link CAUTION Check to be sure all bystanders have cleared the area 8 Start the engine 9 Press the header up switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and h...

Page 263: ...der to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 4 193 Safety Prop 11 Install clevis pin A through boot and foot and secure with hairpin Repeat for opposite boot IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 4 194 Header Boot 147649 247 Revision A ...

Page 264: ...ecure with lynch pin Figure 4 195 Header Stand 15 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 4 196 Header Float Linkage 16 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 17 Repeat for opposite safety prop Figure 4 197 Safety Prop 147649 248 Revi...

Page 265: ...SL 20 Connect header drive hoses A and electrical harness B to header Refer to the draper header operator s manual Figure 4 199 Header Drive Hoses and Harness 4 5 4 Detaching an A Series Header Refer to the procedure that is appropriate for the center link installed on the windrower Detaching an A Series Header Hydraulic Center Link page 250 Detaching an A Series Header Mechanical Center Link page...

Page 266: ...ise fully rephase the cylinders as follows a Press and hold the header up A switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 3 Stop engine and remove key Figure 4 200 GSL DANGER To avoid bodily injury from fall of raised header always engage safety props when working on or around raised header and before going under header for any reaso...

Page 267: ... 203 Header Stand 7 Remove clevis pin from linkage A to disengage float springs and insert clevis pin into storage hole B Secure with lynch pin Repeat for opposite linkage CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged posit...

Page 268: ...e 4 205 Safety Props 10 Activate header tilt up A and header tilt down B cylinder switches on GSL to release load on center link cylinder Figure 4 206 GSL 11 Stop engine and remove key from ignition 12 Lift hook release C and lift hook B off header pin NOTE If optional center link self alignment kit is installed lift release C and then operate the link lift cylinder with reel up switch on GSL to d...

Page 269: ...Center Link WARNING To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key before making adjustments to machine 1 Start engine and press header up button A on ground speed lever GSL to raise header to maximum height 2 If one end of the header does NOT raise fully follow these steps to rephase the cylinders a Press and hold the header up A switch until ...

Page 270: ...d header and before going under header for any reason 4 Pull lever A and rotate toward header to lower safety prop B onto cylinder Repeat for opposite cylinder Figure 4 211 Safety Prop 5 Remove hairpin from clevis pin A and remove clevis pin from the left and right header boots B Figure 4 212 Header Boot 147649 254 Revision A ...

Page 271: ...mage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 4 214 Header Float Linkage 8 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 9...

Page 272: ...header Figure 4 216 Mechanical Center Link 13 Disconnect header drive hydraulics A and electrical harness B Refer to the auger header operator s manual 14 Slowly back windrower away from header Figure 4 217 Header Drive Hydraulics 15 Reinstall clevis pin B and secure with hairpin A in header boot C 16 Repeat for the opposite side Figure 4 218 Header Boot 147649 256 Revision A ...

Page 273: ...Mechanical Center Link page 267 Attaching an R Series Header Hydraulic Center Link with Optional Self Alignment DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin B from clevis pin A and remove clevis pin from the header boots C on both sides of ...

Page 274: ...the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 4 221 GSL 3 Activate the reel up switch A on the GSL to raise the center link until the hook is above the attachment pin on the header Figure 4 222 GSL 4 Drive the windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly forward until the feet en...

Page 275: ...ush it down after hook engages header pin 7 Lower center link A onto the header with reel down switch until it locks into position hook release B is down 8 Check that center link is locked onto header by pressing the reel up switch on the GSL Figure 4 225 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Press the header up switch A to raise header to maximum he...

Page 276: ...er to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 4 227 Safety Prop 11 Install clevis pin A through boot and foot and secure with hairpin B Repeat for opposite side IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 4 228 Header Boot 147649 260 Revision A ...

Page 277: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 4 230 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 15 Start the engine and activate the header down switch A on the GSL to fully lower the header 16 Stop engine and remove key from ignition Figure 4 231 GSL 147649 261 Revision A ...

Page 278: ...s stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin B from clevis pin A and remove clevis pin from the header boots C on both sides of the header Figure 4 233 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engag...

Page 279: ...rame linkage as required to raise the center link B until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for hookup Figure 4 236 Hydraulic Center Link without Self Alignment Kit 4 Drive the windrower slowly forward until the windrower feet A enter the header boots B Continue driving slowly ...

Page 280: ...down after hook engages header pin 8 Check that center link A is locked onto header by pulling upward on rod end B of cylinder Figure 4 239 Hydraulic Center Link CAUTION Check to be sure all bystanders have cleared the area 9 Start the engine 10 Press the header up switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a ...

Page 281: ...er to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder Figure 4 241 Safety Prop 12 Install clevis pin A through boot and foot and secure with hairpin B Repeat for opposite side IMPORTANT Ensure clevis pin A is fully inserted and hairpin is installed behind bracket Figure 4 242 Header Boot 147649 265 Revision A ...

Page 282: ...y turning lever A downwards to release and lower stop until lever locks into vertical position 15 Repeat for opposite safety prop Figure 4 244 Safety Prop CAUTION Check to be sure all bystanders have cleared the area 16 Start the engine and activate the header down switch A on the GSL to fully lower the header 17 Stop engine and remove key from ignition Figure 4 245 GSL 147649 266 Revision A ...

Page 283: ...engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Remove hairpin B from clevis pin A and remove clevis pin from the header boots C on both sides of the header Figure 4 247 Header Boot CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin i...

Page 284: ...feet A enter the header boots B Continue driving slowly forward until the feet engage the boots and the header nudges forward Figure 4 250 Header Boot 4 Stop engine and remove key from ignition 5 Loosen nut A and rotate barrel B to adjust length until the link is aligned with the header bracket 6 Install clevis pin C and secure with cotter pin D 7 Adjust length of link to achieve proper header ang...

Page 285: ...ntil both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system Figure 4 252 GSL 10 Engage safety props on both lift cylinders as follows a Stop engine and remove key from ignition b Pull lever A and rotate towards the header to release and lower safety prop B onto the lift cylind...

Page 286: ...acket Figure 4 254 Header Boot 12 Remove clevis pin from storage position B in linkage and insert into hole A to engage float springs Secure with hairpin Figure 4 255 Header Float Linkage 13 Disengage safety prop by turning lever A downwards to release and lower stop until lever locks into vertical position 14 Repeat for opposite safety prop Figure 4 256 Safety Prop 147649 270 Revision A ...

Page 287: ... 17 Connect header drive hoses A and electrical harness B to header Refer to the rotary disc header operator s manual Figure 4 258 Header Drive Hoses and Harness 4 5 6 Detaching an R Series Header Refer to the procedure that is appropriate for the center link installed on the windrower Detaching an R Series Header Hydraulic Center Link page 272 Detaching an R Series Header Mechanical Center Link p...

Page 288: ...der to maximum height 2 Rephase cylinders if one end of the header does not raise fully If rephasing is required proceed as follows a Press and hold the header up A switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased Figure 4 259 Ground Speed Lever GSL 3 Stop engine and remove key from ignition 4 Pull lever A and rotate toward header to lo...

Page 289: ...inkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 4 262 Header Float Linkage CAUTION Check to be sure all bystanders have cleared the area 7 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite...

Page 290: ...f header pin NOTE If optional center link lift cylinder is installed lift release C and then operate the link lift cylinder from the cab to disengage the center link from the header Figure 4 265 Hydraulic Center Link 12 Disconnect header drive hydraulics A and electrical harness B Refer to the R Series Header Operator s Manual 13 Back windrower slowly away from header Figure 4 266 Header Drive Hyd...

Page 291: ...ne and remove the key from the ignition before leaving the operator s seat for any reason 1 Start engine and press header up A switch to raise header to maximum height 2 Rephase cylinders if one end of the header does not raise fully If rephasing is required proceed as follows a Press and hold the header up A switch until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cyl...

Page 292: ...er A and rotate toward header to lower safety prop B onto cylinder Repeat for opposite cylinder Figure 4 269 Safety Prop 5 Remove hairpin B from clevis pin A and remove pin from left and right header boots C on header Figure 4 270 Header Boots 147649 276 Revision A ...

Page 293: ...pin is installed in storage position B and NOT in engaged position A Figure 4 271 Header Float Linkage 7 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 8 Start engine choose a level area and lower header to the ground Stop engine and remove key Figure 4 272 Safety Prop 9 Loosen nut B and rotate b...

Page 294: ...chanical Center Link 12 Disconnect header drive hydraulics A and electrical harness B Refer to the R Series Header Operator s Manual 13 Start engine and slowly back windrower away from header Figure 4 275 Header Drive Hydraulics 14 Stops engine and remove the key 15 Reinstall the clevis pin A through each boot C and secure with hairpin B Do this to both sides Figure 4 276 Header Boots 147649 278 R...

Page 295: ...nter link installed on the windrower Attaching a D Series Header Hydraulic Center Link with Optional Self Alignment page 214 Attaching a D Series Header Hydraulic Center Link without Self Alignment page 219 Attaching a D Series Header Mechanical Center Link page 225 Figure 4 277 Draper Header Hydraulics 4 6 1 Configuring Hydraulics The windrower must be fitted with a draper drive basic kit to oper...

Page 296: ... are required to attach a D Series draper header to the windrower Attach header boots supplied with header to windrower lift linkage if not already installed CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in storage position B and NOT in engaged position A Figure 4...

Page 297: ... float 4 6 4 Adjusting the Reel Fore Aft Position The reel fore aft position can be hydraulically adjusted with the optional reel position system and is controlled with multi function switches on the ground speed lever GSL Press and hold the switch for the desired FORWARD A or AFT B movement of the reel NOTE The switches also control adjustments to the optional double windrow attachment DWA convey...

Page 298: ...eries draper headers reel speed can be set relative to the ground speed of the windrower using the header index feature or can run independently Refer to your header s operator manual for specific windrowing guidelines and recommended speeds Setting Reel to Ground Speed Setting the speed of the reel relative to ground speed using the header index function allows you to run the engine at lower rpm ...

Page 299: ...witch B to ON c Press the DISPLAY SELECTOR button E on the GSL to display MIN REEL at A or press the FAST C or SLOW D switch The displayed value rpm or mph or km h17 d Press FAST C or SLOW D until the desired minimum reel speed is achieved 2 Set the reel index as follows IMPORTANT Reel index can only be adjusted while operating at a ground speed faster than minimum reel speed plus header index val...

Page 300: ...ground speed plus the index value is LESS THAN the minimum reel speed set point Examples Windrower is operating at 8 mph with header index ON and set at 1 0 Display shows 7 0 1 0 REEL IND where 7 0 8 0 1 0 is the reel speed in mph and 1 0 is the HEADER INDEX setting Windrower speed drops to 7 5 mph at same header index setting Display shows 6 5 1 0 REEL IND where 6 5 7 5 1 0 is the reel speed in m...

Page 301: ... the windrower NOTE This procedure is similar to changing the draper speed on the go with the draper speed control switch Refer to Setting Draper Speed Independent of Ground Speed page 288 These changes become the new set points 1 Set HEADER INDEX B to OFF 2 Press REEL FAST C or REEL SLOW D on the ground speed lever GSL until display A shows REEL MPH with desired reel speed The displayed value ree...

Page 302: ...ground speed using the header index function allows you to run the engine at lower rpm while maintaining the desired ground and draper speed Reducing engine speed saves fuel and reduces noise in the cab Setting draper to ground speed requires setting both the minimum draper speed and the draper index Refer to the following Setting Draper Minimum Speed page 286 Setting Draper Index page 287 Setting...

Page 303: ...km h20 4 Use the FAST C and SLOW D buttons to set the desired minimum draper speed Setting Draper Index Figure 4 288 Operator Console CAUTION Check to be sure all bystanders have cleared the area Set draper index as follows IMPORTANT Draper Index can only be adjusted while operating at a ground speed faster than minimum draper speed plus header index value 1 Engage header 2 Set HEADER INDEX switch...

Page 304: ... setting Windrower speed drops to 7 5 mph at same header index setting Display shows 9 0 1 5 DRAP INDX where 9 0 7 5 1 5 is the draper speed in mph and 1 5 is the header index setting Windrower is operating at 8 mph with header index ON and set at 0 9 Display shows 8 9 0 9 DRAP INDX where 8 9 8 0 9 is the draper speed in mph and 0 9 is the header index setting Setting Draper Speed Independent of G...

Page 305: ...400 20 and 25 750 1500 30 600 1200 Draper with single knife 35 550 1100 700 1400 When the header is first attached to the windrower the windrower control module WCM receives a code from the header that determines the knife speed range and the minimum speed The desired speed can be programmed on the cab display module CDM and stored in the WCM memory so the knife will operate at the original set po...

Page 306: ...Speed On the Go Figure 4 290 Operator Console CAUTION Check to be sure all bystanders have cleared the area Display and set knife speed on the go as follows 1 Engage header 2 Press PROGRAM D and SELECT E on cab display module CDM to show KNIFE SPM at A Displayed value strokes per minute 3 Press SLOWER B or FASTER C until desired knife speed is displayed at A 147649 290 Revision A ...

Page 307: ... HEADER DRIVE button while pulling up on the black ring at the base of the switch 2 Push the switch A to desired delivery position Deck s will move and direction of drapers will change accordingly 3 Operate windrower Figure 4 291 Deck Shift Switch A Deck Shift Switch B Left Side Delivery C Center Delivery D Right Side Delivery Setting Float Options with Deck Shift For draper headers equipped with ...

Page 308: ... side delivery Figure 4 293 Deck Shift Switch 4 Using HEADER DOWN switch A on the GSL lower header fully with lift cylinders fully retracted 5 Using LEFT FLOAT SWITCH B push to increase float or to decrease float on left side of header Display D will indicate selected float value for left side for example 8 0 L FLOAT R 6 Repeat for right side float with RIGHT switch C Display D will indicate float...

Page 309: ... the float for the second deck position 9 Select a third deck position with the DECK SHIFT switch A 10 Repeat step 5 page 292 and step 6 page 292 to set the float for the third deck position Figure 4 295 Deck Shift Switch A Deck Shift Switch B Left Side Delivery C Center Delivery D Right Side Delivery 147649 293 Revision A ...

Page 310: ...not be displayed Setting the Auger Speed on A40 D Headers Figure 4 296 Operator Console CAUTION Check to be sure all bystanders have cleared the area To set the auger speed follow these steps 1 Engage header 2 Set the HEADER INDEX switch B to OFF 3 Press DISPLAY SELECTOR switch E on the ground speed lever GSL or press FAST C or SLOW D on the cab display module CDM until AUGER SPEED is displayed at...

Page 311: ...herefore no reel auger speed information is displayed on the cab display module Reel Speed on A40 D Headers The A40 D Auger Header features a hydraulic direct drive reel with an operating speed range of 15 85 rpm Reel speed is controlled by the cab display module CDM and the ground speed lever GSL in the operator s station The reel drive motor and the auger drive motor are connected in series but ...

Page 312: ...ORTANT To prevent over speeding the auger initially set the speed of the reel and auger as follows Subsequent adjustments to reel speed do NOT affect auger speed 1 Engage header 2 Set HEADER INDEX SWITCH B to OFF 3 On ground speed lever GSL press REEL SLOW switch F until a beep is heard 4 Display A shows REEL RPM 5 On cab display module CDM press AUGER SLOW D or FAST C switch to set desired auger ...

Page 313: ...til display A shows REEL RPM with desired reel speed The displayed value reel speed rpm or mph or km h26 NOTE Adjusting reel speed will alter auger speed unless the auger speed has been preset Setting Reel to Ground Speed Setting the speed of the reel relative to ground speed using the header index function automatically adjusts the reel speed with changes to ground speed Benefits may include impr...

Page 314: ...ADER INDEX switch B to ON c Press the DISPLAY SELECTOR button E on the GSL to display MIN REEL at A or press the FAST C or SLOW D switch The displayed value reel speed rpm or mph or km h27 d Press FAST C or SLOW D until the desired minimum reel speed is achieved 2 Set the reel index as follows IMPORTANT Reel index can only be adjusted while operating at a ground speed faster than minimum reel spee...

Page 315: ...ease ground speed if the total of ground speed plus the index value is LESS THAN the minimum reel speed set point Examples Windrower is operating at 8 mph with HEADER INDEX ON and set at 1 0 Display shows 7 0 1 0 REEL IND where 7 0 8 0 1 0 is the reel speed in mph and 1 0 is the header index setting Windrower speed drops to 7 5 mph at same HEADER INDEX setting Display shows 6 5 1 0 REEL IND where ...

Page 316: ...der is detached and reattached to the windrower If no header code is detected the CDM displays NO HEADER and the knife speed reverts to the Operator s selection from a range of 800 1000 strokes per minute Refer to the header operator s manual for the suggested knife speed for a variety of crops and conditions NOTE The knife speed cannot be programmed outside the range specified for each header NOT...

Page 317: ...as follows 1 Engage header 2 Press PROGRAM D and SELECT E on cab display module CDM until display A shows KNIFE SPM The displayed value strokes per minute 3 Press SLOWER B or FASTER C until desired knife speed is displayed at A 147649 301 Revision A ...

Page 318: ... is achieved Crop types and conditions usually influence the disc and forward speeds When the windrower is first attached to the header the windrower control module WCM receives a code from the header determining the speed range and minimum speed The desired speed is programmed on the cab display module CDM and stored in the WCM memory so the discs will operate at the original set point after the ...

Page 319: ...or CAUTION Check to be sure all bystanders have cleared the area Follow these steps to set the disc speed 1 Engage header 2 Set HEADER INDEX switch B to OFF 3 Press FAST C or SLOW D on ground speed lever GSL until display A shows DISC RPM with desired disc speed Displayed value disc speed rpm 147649 303 Revision A ...

Page 320: ......

Page 321: ...d parts information is available from your MacDon Dealer 5 1 Preparation For Servicing WARNING To avoid personal injury before servicing adapter header or opening drive covers Fully lower the header If necessary to service in the raised position always engage lift safety props Disengage drives Stop engine and remove key Wait for all moving parts to stop 147649 305 Revision A ...

Page 322: ...o avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Locate latch A behind grill and lift to release hood 3 Raise hood until strap B which should be looped under hooks C and D stops it at approximately a 40 angle 4 Remove strap from h...

Page 323: ...tch 2 Pull down on strap B grasp the hood when within reach and lower until hood engages latch A Figure 5 2 Hood Open Lower Position 5 2 3 Opening Hood Highest Position DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 147649...

Page 324: ...k D and allow hood to rise fully to approximately 65 Figure 5 3 Hood Open Highest Position 5 2 4 Closing Hood Highest Position 1 Pull down on strap B and loop under lower hook D 2 Grasp the strap and loop under upper hook C IMPORTANT Failure to hook strap may result in it becoming entangled with the screen cleaners or the latch 3 Pull down on strap grasp the hood when within reach and lower until ...

Page 325: ... the hydraulics plumbing or battery The maintenance platforms have three positions Closed position Open standard position Open major servicing position 5 3 1 Opening Platforms Standard Position CAUTION Do NOT stand on an unlocked side platform It is unstable and may cause you to fall NOTE This procedure describes how to open the cab forward left platform A Use the same procedure for the right plat...

Page 326: ...form is latched before using Figure 5 6 Platform Latch 5 3 2 Closing Platforms Standard Position CAUTION Do NOT stand on an unlocked side platform It is unstable and may cause you to fall NOTE This procedure describes how to close the cab forward left platform A use the same procedure for the right platform B Figure 5 7 Platforms 147649 310 Revision A ...

Page 327: ...prove access to the hydraulics plumbing or battery the platforms can be swung away from the windrower CAUTION Do NOT stand on an unlocked side platform It is unstable and may cause you to fall 1 Open the hood Refer to 5 2 1 Opening Hood Lower Position page 306 IMPORTANT Failure to open hood will result in damage to the hood when the platform is moved NOTE This procedure describes how to open the c...

Page 328: ...er of platform B should project slightly into the engine bay when the opening is optimum Figure 5 11 Platforms 5 3 4 Closing Platforms Major Service Position CAUTION Do NOT stand on an unlocked side platform It is unstable and may cause you to fall 1 Swing link A all the way forward 2 Push the front cab forward end of platform towards the frame while moving the platform forward cab forward 3 Posit...

Page 329: ...ANCE AND SERVICING 4 Move platform B forward cab forward until it stops and latch A engages 5 Close the hood Refer to 5 2 2 Closing Hood Lower Position page 307 Figure 5 13 Platform Latch 147649 313 Revision A ...

Page 330: ...ing the Windrower DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 To avoid injecting dirt and grit wipe grease fitting with a clean cloth before greasing 2 Inject grease through fitting with grease gun until grease overflows fitting except where noted Refer ...

Page 331: ... Lubrication Points A Forked Caster Wheel Bearing 2 Places Outer Both Wheels B Top Link 2 Places Both Sides C Lubrication Decal MD 183411 D Caster Pivot Both Sides E Forked Formed Caster Wheel Bearing 2 Places Inner Both Wheels 50 Hrs 250 Hrs 147649 315 Revision A ...

Page 332: ... drive switch a After header drives are running stand up out of the seat In approximately 5 seconds the header should shut off b If NOT the Operator Presence System requires adjustment See your MacDon Dealer NOTE To restart the header move the HEADER DRIVE switch to OFF position and back to the ON position again 3 With the engine running position the GSL in NEUTRAL and in N DETENT a Swivel the ope...

Page 333: ...the system requires adjustment See your MacDon Dealer A properly functioning system should operate as follows If not see your MacDon Dealer The starter should engage ONLY when the GSL is in N DETENT steering wheel locked in the CENTER position and the header drive switch is in the OFF position The brake should engage and the machine should NOT move after engine start up under the above conditions ...

Page 334: ...en the pivot The nut should be tightened to snug and then backed off 1 2 turn 3 Tighten jam nut A 4 Check movement of GSL Figure 5 17 Header Control Panel 5 Reinstall the control panel B with the five screws A Figure 5 18 Header Control Panel Adjusting Ground Speed Lever GSL Fore Aft Movement The GSL should remain as positioned by the Operator yet be movable without excessive force Adjust as follo...

Page 335: ...to compress the spring 4 To decrease the resistance turn the nut A counterclockwise to release the spring tension Figure 5 20 GSL Adjustment Spring B Spring Dimension 1 1 4 in 32 mm 5 5 4 Steering Adjustments Checking Steering Link Pivots The following checks should be performed every year DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remo...

Page 336: ...r GSL A in N DETENT shut down engine and remove key Figure 5 21 Operator Console 2 Check steering rod bolts A for looseness and ball joints B for any perceptible movement Figure 5 22 Steering Rods Figure 5 23 Steering Rods Pump End 147649 320 Revision A ...

Page 337: ... adjustments perform checks for Neutral Interlock and steering lock Refer to 5 5 2 Safety Systems page 316 Checking Steering Chain Tension DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Check steering for binding or excessive play which may be the result of...

Page 338: ...terlock and the brake the ground speed lever GSL must be in the N DETENT position and the steering wheel centered Adjusting and Replacing Interlock Switch The ground speed lever GSL switch is located inside the console but can easily be removed for adjustment or replacement Check that GSL contacts switch lever and pushes plunger DANGER To avoid bodily injury or death from unexpected startup of the...

Page 339: ...ure 5 28 Header Control Panel 4 Remove the three rubber nuts A securing the switch support plate B to the console NOTE For clarity console in the image was made transparent to show the switch support plate B Figure 5 29 Console Transparent 5 Move the switch support plate A on top of the console B Figure 5 30 Switch Support Plate 147649 323 Revision A ...

Page 340: ...rness A at connector b Remove nuts and screws B and remove the old switch C c Install the new switch C on the support and secure with nuts and screws B d Connect harness A to console wiring Figure 5 32 Interlock Switch 8 Position the switch support plate B inside the console and secure with rubber nuts A NOTE For clarity console in the image was made transparent to show the switch support plate B ...

Page 341: ... hours under normal conditions and more frequently in severe conditions Removing Fresh Air Filter DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Open the right cab forward platform Refer to 5 3 1 Opening Platforms Standard Position page 309 2 Rotate latch A...

Page 342: ...zle next to the filter element s inner surface and move up and down pleats 4 Repeat previous steps to remove additional dirt as required 5 Hold a bright light inside the element and check carefully for holes Discard any element that shows the slightest hole 6 Check outer screen for dents Vibration would quickly wear a hole in the filter 7 Check filter gasket for cracks tears or other signs of dama...

Page 343: ...ng and Installing Return Air Filter Cleaner DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason If replacing the return air filter refer to 8 2 4 Filter Part Numbers page 467 for the part number 1 Unscrew the two knobs A attaching cover and filter to cab wall and ...

Page 344: ...ure filter assembly B to cab wall with knobs A Figure 5 41 Return Air Filter Cleaning Return Air Cleaner Clean the electrostatic filter as follows 1 Mix a solution of warm water and detergent in a suitable container so that the filter B can soak for a few minutes 2 Agitate to flush out the dirt 3 Rinse with clean water and then dry with compressed air 4 Inspect filter for damage separation and hol...

Page 345: ... fins Fins will clog up from the side opposite the blowers The evaporator is located inside the heating air conditioning unit under the cab Removing Air Conditioning A C Cover DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Loosen the clamps A on the two dra...

Page 346: ... 5 45 HVAC System 4 If you cannot feel the compressed air blowing through the evaporator core proceed as follows a Protect the blower motor A from water b Soak the evaporator core B with warm water using a low pressure hose Let soak for several minutes c Blow compressed air through the core from the blower side C d Repeat the soaking procedure until air blows through the evaporator freely Figure 5...

Page 347: ... kPa As the system gets colder the suction pressure low side drops At 3 5 12 5 psi 24 86 kPa for 2014 and prior 2 8 psi 14 55 kPa the switch opens and shuts down the compressor When the pressure rises above 15 25 psi 103 172 kPa the switch closes and the compressor restarts The low pressure switch is located at the outlet of the evaporator under cab in the A C box The high pressure switch is norma...

Page 348: ...ealer for all other servicing procedures 5 5 7 Engine CAUTION NEVER operate engine in a closed building Proper ventilation is required to avoid exhaust gas hazards Keep the engine clean Straw and chaff on a hot engine are a fire hazard NEVER use gasoline naphtha or any other volatile material for cleaning purposes These materials are toxic and or flammable General Engine Inspection Engine inspecti...

Page 349: ...he engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop engine and remove ignition key 2 Open the hood to the lowest position refer to 5 2 1 Opening Hood Lower Position page 306 3 Open left cab forward side platform refer to 5 3 1 Opening Platforms Standard Position page 309 4 Remove positive red cables A from battery posts first then remove negative...

Page 350: ...S NEGATIVE GROUNDED Always connect starter cable to the positive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system Figure 5 51 Access Hole Location for Barring Tool 10 Attach negative black cables B to negative posts on batteries and tighten clamps Then attach positive red cabl...

Page 351: ...ate the engine at low idle and check for leaks at the filter and drain plug 3 Stop the engine and remove the key Wait about five minutes 4 Remove the dipstick A by turning it counterclockwise to unlock 5 Wipe the dipstick clean and reinsert it into the engine 6 Remove the dipstick again and check the oil level Figure 5 53 Engine Oil Level 7 Oil level should be between LOW and HIGH If level is belo...

Page 352: ... with a capacity of about 6 US gallons 24 liters under the engine oil drain 3 Remove oil drain plug A and allow the oil to completely finish draining 4 Replace drain plug A 5 Check the condition of the used oil If either of the following is evident have your Dealer correct the problem before starting the engine Thin black oil indicates fuel dilution Milky discoloration indicates coolant dilution 6...

Page 353: ...expected startup of machine always stop engine and remove key from ignition before leaving operator s seat for any reason 1 Stop the engine and remove the key Wait about five minutes 2 Open the hood refer to 5 2 1 Opening Hood Lower Position page 306 3 Remove filler cap A by turning it counterclockwise 4 Carefully pour in the new oil A funnel is recommended to avoid spillage Refer to 8 2 3 Lubrica...

Page 354: ...tone on the cab display module CDM when the filter system requires servicing After servicing the filter the restriction switch must be reset by pushing the button at the end of the switch IMPORTANT Do NOT run engine with air cleaner disconnected or disassembled Over servicing the filter element increases the risk of dirt being ingested by the engine and severely damaging the engine Filter servicin...

Page 355: ...f dirt being ingested by the engine causing severe damage Service air filter ONLY IF indicator reaches the CHANGE FILTER mark A or 2 5 inches H2O 6 20 kPa IMPORTANT After servicing filters press the RESET button on the end of the indicator B Figure 5 60 Air Filter Restriction Indicator Removing Primary Air Filter 1 Open the hood refer to 5 2 1 Opening Hood Lower Position page 306 2 Open the mainte...

Page 356: ... for obstructions or damage Clean if necessary Figure 5 63 Engine Air Cleaner 7 Pull out the primary filter element A IMPORTANT Be extremely careful with the dirty element until it iscompletely out of the housing Accidentally bumping it while still inside means dirt and dust may contaminate the clean side of filter housing Figure 5 64 Engine Air Cleaner 147649 340 Revision A ...

Page 357: ...faces of the housing An improper gasket seal is one of the most common causes of engine contamination Wipe every surface clean with a clean water dampened cloth Check the housing visually to make sure it is clean before putting in a new filter element 9 Check for uneven dirt patterns on old element It is a valuable clue to potential dust leakage or gasket sealing problems A pattern on the element ...

Page 358: ...firmly seated in canister Figure 5 66 Engine Air Cleaner 2 Align arrow A to UNLOCK position on end cap and push end cap fully onto housing 3 Rotate end cap clockwise until catch A engages housing to prevent end cap from turning Figure 5 67 Engine Air Cleaner 4 Position end cap B onto filter housing with aspirator pointing approximately down 5 Secure end cap onto filter housing by closing latch A F...

Page 359: ...heck outer screen for dents Vibration would quickly wear a hole in the filter 3 Check filter gasket for cracks tears or other signs of damage 4 Check element for oil or soot contamination 5 Check the secondary element for cleanliness If there is visible dirt on the secondary element replace both primary and secondary elements Do NOT clean IMPORTANT The air cleaner s primary outer filter element sh...

Page 360: ...ches are secure NOTE Do NOT remove the secondary filter element unless it needs replacing Do NOT attempt to clean the secondary element A Replace only Figure 5 70 Engine Air Cleaner 1 Remove the primary filter refer to Removing Primary Air Filter page 339 IMPORTANT When replacing secondary filter reinsert new filter as soon as possible to prevent dirt from entering engine intake 2 Remove the secon...

Page 361: ...pen the hood Refer to 5 2 3 Opening Hood Highest Position page 307 3 Open the right cab forward side maintenance platform Refer to 5 3 1 Opening Platforms Standard Position page 309 4 Locate filter A on vent line against hydraulic oil reservoir 5 Release hose tension clamps B and slide away from filter Pull hoses off filter 6 Position new filter through hole in frame and attach top hose onto filte...

Page 362: ...Secondary Fuel Filter page 348 Installing Secondary Fuel Filter page 348 Figure 5 73 Fuel System Filters Removing Primary Fuel Filter DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the hood Refer to 5 2 3 Opening Ho...

Page 363: ...y filter A head 6 Disconnect the water in fuel WIF sensor B from bottom of filter 7 Turn valve C by hand counterclockwise and drain filter into a container 8 Remove filter A with a filter wrench 9 Clean gasket mating surface Figure 5 76 Fuel System Installing Primary Fuel Filter IMPORTANT Do NOT prefill filter with fuel Prefilling can contaminate the fuel system NOTE If replacing filter refer to 8...

Page 364: ...p of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the hood Refer to 5 2 3 Opening Hood Highest Position page 307 3 Clean around the secondary filter head A 4 Place a container under the filter to catch spilled fluid 5 Remove filter B with a filter wrench 6 Clean gasket mating su...

Page 365: ... 80 Bottom of Fuel Tank Draining Fuel Tank Draining the fuel tank is necessary to remove old or contaminated fuel WARNING To avoid personal injury or death from explosion or fire do NOT smoke or allow flame or sparks near fuel tank when refueling NEVER refuel the windrower when the engine is hot or running DANGER To avoid bodily injury or death from unexpected startup of the machine always stop th...

Page 366: ... 81 Bottom of Fuel Tank 4 Place a 5 US gallon 20 liter drain pan under the fuel supply hose A at primary filter 5 Loosen clamp B and pull fuel supply hose A off fitting Figure 5 82 Fuel System 6 Route hose to drain pan and open valve A to drain tank Figure 5 83 Bottom of Fuel Tank 147649 350 Revision A ...

Page 367: ...m refer to Removing Water from Fuel System page 351 Removing Water from Fuel System Drain the water and sediment as follows from the separator daily or at any time the cab display module CDM water in fuel WIF light illuminates DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat ...

Page 368: ... death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason WARNING The fuel pump high pressure fuel lines and fuel rail contain extremely high pressure fuel Never loosen any fittings Personal injury and property damage can result 1 Stop the engine and remove the key 2 Open the hood to lowest position R...

Page 369: ...hot coolant do NOT turn radiator cap until engine cools 1 Open the hood Refer to 5 2 3 Opening Hood Highest Position page 307 2 Open the platform Refer to 5 3 1 Opening Platforms Standard Position page 309 3 Turn the cap A counterclockwise to the first notch to relieve pressure before removing cap completely 4 Turn the cap A again and remove 5 Check the gasket for cracks or deterioration and repla...

Page 370: ... of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Check coolant level in the coolant recovery tank A daily 1 Stop the engine and remove the key 2 Open the hood Refer to 5 2 3 Opening Hood Highest Position page 307 3 Open the platform Refer to 5 3 1 Opening Platforms Standard Position page 309 NOTE To view coolant capacitie...

Page 371: ...Hood Highest Position page 307 3 Open the platform Refer to 5 3 1 Opening Platforms Standard Position page 309 4 Turn the radiator cap A to the first notch to relieve pressure before removing cap completely IMPORTANT Place a drain pan about 8 US gallons 30 liters under the engine and radiator and use a deflector or hose to prevent coolant running onto frame Figure 5 90 Radiator Cap 5 Remove the ra...

Page 372: ...emperature control knob to HIGH Run engine until normal operating temperature is reached 13 Stop the engine and drain water out before rust or sediment settles Repeat coolant removal procedure 14 Close drain valves and fill system with a solution of clean water and a heavy duty radiator cleaner Follow instructions provided with cleaner 15 After using the cleaner solution flush system with clean wa...

Page 373: ...cap A from coolant recovery tank B NOTE For coolant specifications refer to 8 2 3 Lubricants Fluids and System Capacities page 466 4 Add coolant at a rate not exceeding three gallons per minute unit the recovery tank is one half full CAUTION Before starting the machine check to be sure all bystanders have cleared the area 5 Start engine and run at high idle for approximately 20 minutes or until th...

Page 374: ...e 359 Cleaning Cooler Box Components page 360 Adjusting Screen Cleaner Rotor to Screen Clearance page 362 Closing Cooler Box Screen page 363 Opening Cooler Box Screen 1 Open the hood Refer to 5 2 3 Opening Hood Highest Position page 307 2 Push latch A and open screen assembly access door B Secure with rod stored inside screen door Figure 5 96 Engine Cooling System 147649 358 Revision A ...

Page 375: ...cally driven rotors and suction from the engine s cooling fan to sweep and vacuum the screen when the engine is running If the screen is not being cleaned the rotors or ducts may be plugged Follow these steps to clear plugged rotors 1 Open the hood Refer to 5 2 3 Opening Hood Highest Position page 307 2 Remove nuts B 3 Pivot screen cleaner assembly C away from screen 4 Blow out debris from cleaner...

Page 376: ...r Box Screen page 363 11 Close the hood Refer to 5 2 4 Closing Hood Highest Position page 308 Figure 5 100 Engine Cooling System Cleaning Cooler Box Components The radiator and oil cooler should be cleaned daily with compressed air More frequent cleaning may be necessary in severe conditions The charge air cooler and air conditioning condenser may also be cleaned at the same time To clean these co...

Page 377: ...em 4 Lift latch A and open the left hand access door B Figure 5 103 LH Cooler Access Door 5 Remove wing nut A and open access door B at top of cooling box NOTE Fins on coolers can be very easily bent which may interfere with its function Exercise caution when cleaning Figure 5 104 Engine Cooling System 147649 361 Revision A ...

Page 378: ...tor to Screen Clearance Check clearance between trailing edge of screen cleaner rotor A and screen It should be 3 64 5 16 in 1 8 mm at all locations when rotating NOTE Screen cleaner rotors rotate counterclockwise and may touch screen as long as they continue to rotate If necessary adjust clearance as follows 1 Open the hood Refer to 5 2 1 Opening Hood Lower Position page 306 2 Loosen nut B on mot...

Page 379: ...ENT position and steering wheel locked DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Check the lubricant level every 50 hours as follows a Park the windrower on level ground shut down engine and remove key b Remove check plug A The lubricant should be visi...

Page 380: ... NOTE The engine should be warm prior to changing the oil 1 Stop engine and remove key 2 Place a 1 US gallon 4 liters drain pan under the gearbox 3 Remove drain plug B and allow oil to completely finish draining 4 Install drain plug B and remove check plug A 5 Add lubricant Refer to Checking Lubricant Level and Adding Lubricant page 363 6 Operate the engine at low idle and check for leaks at the c...

Page 381: ... wear will occur due to increased exhaust temperature 4 Make sure the exhaust system is secured to eliminate vibration The brackets B should fit securely to the muffler C and to the engine IMPORTANT Do NOT change muffler type piping sizes or exhaust configuration See your Dealer for proper replacement parts Figure 5 111 Exhaust System Belts Tensioning Alternator Fan Belt The alternator water pump ...

Page 382: ...1 10 Insert the drive end of a 1 2 in drive ratchet wrench into the belt tensioner B 11 Rotate tensioner counterclockwise until belt A can be slipped onto pulley C Release tensioner and remove wrench 12 Check that belt is properly seated in all pulley grooves Figure 5 113 Engine Belts 13 Install new compressor belt A 14 Pry compressor away from engine so that a force of 8 12 lbf 35 55 N deflects t...

Page 383: ...osition page 307 Figure 5 115 A C Compressor Replacing Air Conditioner A C Compressor Belt DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key 2 Open the hood Refer to 5 2 1 Opening Hood Lower Position page 306 3 Loosen co...

Page 384: ...damage take the following precautions Carefully observe polarity when attaching booster battery Do NOT short across battery or alternator terminals or allow battery positive cable or alternator wire to become grounded Be sure alternator connections are correct before cables are connected to battery When welding on any part of the machine disconnect battery cables and alternator wire Refer to 1 8 W...

Page 385: ...erminals with a solution of baking soda and water A light coating of grease on terminals after cables are attached will reduce corrosion To prolong battery life store batteries fully charged and at 20 to 80 F 7 to 26 C Check voltage after storage and recharge as needed according to battery and charger manufacturer recommendations Do NOT stack storage batteries on top of each other Battery Main Dis...

Page 386: ...a two hour period results in no increase in voltage or decrease in current Figure 5 119 Charging Battery WARNING Gel and AGM Absorbed Glass Mat batteries require a voltage limited charger Charging a Gel or AGM battery on a typical shop charger even one time may greatly shorten its life If the electrolyte is accessible verify that plates are covered before beginning to charge At the end of charge a...

Page 387: ...ge battery follow these steps DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Move platform on right cab forward side of machine to open position to allow access to the batteries Refer to 5 3 1 Opening Platforms Standard ...

Page 388: ...positive boost post A on windrower frame 4 Attach second cable to negative terminal of booster battery and then to ground post B on windrower frame 5 Turn ignition switch in cab as with normal start up 6 After engine starts disconnect cable from windrower ground first and then disconnect the other cables 7 Replace rubber cover on boost post A 8 Close the hood refer to 5 2 2 Closing Hood Lower Posi...

Page 389: ...d remove the key 2 Open the platform on the right side of the cab refer to 5 3 1 Opening Platforms Standard Position page 309 3 Add electrolyte in accordance with the battery manufacturer s instructions 4 Close the platform refer to 5 3 2 Closing Platforms Standard Position page 310 Figure 5 124 Platform Location Removing Batteries CAUTION Do not attempt to service battery unless you have the prop...

Page 390: ...emove the red plastic cover from positive cable clamps C Loosen the clamps and remove cable from batteries 7 Remove bolts E securing strap F to frame and remove strap 8 Lift batteries off holder G NOTE Dual battery support can be removed from frame by simply lifting support and pulling it away from frame Figure 5 126 Battery Installing Batteries Replacement batteries must meet the specifications s...

Page 391: ...osition new batteries G on dual battery support NOTE Ensure that batteries are positioned so that the positive posts C face aft 5 Install strap F with bolts E 6 Rotate bar B into position and secure with bolt A 7 Connect battery cables Refer to Connecting Batteries page 375 8 Close the platform Refer to 5 3 2 Closing Platforms Standard Position page 310 Figure 5 128 Battery Connecting Batteries DA...

Page 392: ...to the electrical system Figure 5 129 Battery Switch 5 Remove the plastic caps from the battery posts 6 Attach the red positive cable terminals to the positive posts A on the batteries and tighten clamps Reposition plastic covers onto clamps 7 Attach the black negative cable terminals to the negative posts B on the batteries and tighten clamps Reposition plastic covers onto clamps 8 Turn the batte...

Page 393: ...25 ft 7 5 m C Top Edge of Beam D Beam Centered on Direction E Ground of Travel Line 3 Turn on ROAD lights and switch to low beam Figure 5 132 Road Light Switch 4 Align the headlights to the following specifications by turning adjusting screws A Adjustments are for low beam Light beams laterally centered on the direction of travel line from the headlights that is NOT skewed left or right Figure 5 1...

Page 394: ...tioning A 49 75 in 1263 mm Maximum B 25 ft 7 5 m C Top Edge of Beam D Beam Centered on Direction E Ground of Travel Line Replacing Headlight Bulb 1 Remove two screws A and remove headlight assembly from hood Figure 5 135 Headlights 2 Pull wiring harness connector off the headlight assembly and remove rubber insulator boot A Figure 5 136 Headlight Assembly 147649 378 Revision A ...

Page 395: ...Do NOT touch the glass of the halogen bulb as the oils or other chemicals from your skin will cause the bulb to fail prematurely Figure 5 137 Headlight Assembly 5 Align lugs B on new bulb with slots C in body and push into place 6 Secure bulb with wire retainer A Figure 5 138 Headlight Assembly 147649 379 Revision A ...

Page 396: ...ssembly Field Lights Cab Forward Adjusting Field Lights The field lights are best adjusted with the machine in the field or equivalent to suit Operator preference DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Hold onto handholds A on the cab front corners ...

Page 397: ...3 Field Lights Flood Lights Forward Adjusting Forward Flood Lights The forward flood lights are NOT adjustable Replacing Bulb in Cab Forward Flood Light DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Replace bulbs as follows 1 Shut down engine and remove key ...

Page 398: ...move light bezel C 4 Remove light from receptacle Figure 5 144 Forward Flood Lights 5 Pinch the wire retainer A and lift away from hooks 6 Remove bulb B from body and pull wire from connector C IMPORTANT Do NOT touch the glass of the halogen bulb as the oils or other chemicals from your skin will cause the bulb to fail prematurely Figure 5 145 Flood Light Assembly 147649 382 Revision A ...

Page 399: ...ge HID Auxiliary Lighting Optional MD B5596 Two optional HID lights provide additional lighting during field operation They operate only in cab forward mode Adjusting High Intensity Discharge HID Auxiliary Lights if Installed If installed HID auxiliary lights are best adjusted with the machine in the field or equivalent to suit Operator preference DANGER To avoid bodily injury or death from unexpe...

Page 400: ...ing the operator s seat for any reason To remove and replace the lamp only follow these steps 1 Shut down engine and remove key Turn lights OFF NOTE Hold onto the handholds A on the cab front corners and stand on the header anti slip strips or stand on the maintenance platform when accessing the HID auxiliary lights Figure 5 149 Cab Handholds 2 Remove the nut spring washer and bolt A that secure t...

Page 401: ...ut C and spring washer from inside light support B 4 Remove the lamp assembly Figure 5 152 HID Light Assembly 5 Locate light in center hole in light support B and secure with hardware C provided with light assembly 6 Adjust light assembly to desired position and tighten nut C 7 Route lamp harness through grommet A and slot in light support B 8 Reinstall grommet A in light support B Figure 5 153 HI...

Page 402: ...up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down engine and remove key Turn lights ON 2 Loosen bolts A and B 3 Position light to desired position 4 Tighten bolts A and B Figure 5 155 Rear Flood Lights Replacing Bulb in Rear Flood Light DANGER To avoid bodily injury or death from unexpected startup of the mac...

Page 403: ...n will cause the bulb to fail prematurely 4 Pinch the wire retainer A and lift away from hooks 5 Remove bulb B from body and pull wire from connector D 6 Match slots on new bulb B with lugs C in optical unit and insert bulb into unit 7 Secure bulb with wire retainer A 8 Push wire into connector D Figure 5 157 Rear Flood Light Assembly 9 Position light into light receptacle ensuring top is up 10 Se...

Page 404: ...red and amber lights Figure 5 159 Cab Handholds 2 Remove two screws A from lens and remove lens 3 Push and twist light bulb to remove from socket 4 Install new bulb in socket ensuring that bulb base is properly engaged in socket Use Bulb Trade 1157 for red tail lights Use Bulb Trade 1156 for amber lights 5 Reinstall lens with screws B Figure 5 160 Red and Amber Lights Replacing Red Tail Lights if ...

Page 405: ... attachment MD B5582 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason To replace the halogen bulb inside the beacon warning lights follow these steps 1 Shut down engine and remove key Turn beacons OFF NOTE Hold onto the handholds B on the cab front corners and ...

Page 406: ...Turn lens A counterclockwise to unlock lens from base and remove lens Figure 5 163 Warning Beacons 3 Pinch retainer A and remove it from lamp socket 4 Pull lamp out of socket Figure 5 164 Beacon Lamp Assembly 147649 390 Revision A ...

Page 407: ...e halogen bulb as the oils or other chemicals from your skin will cause the bulb to fail prematurely Figure 5 165 Beacon Lamp Assembly 6 Connect harness to new lamp place lamp in socket and line up the flat side on lamp with recess in socket Figure 5 166 Beacon Lamp Assembly 147649 391 Revision A ...

Page 408: ... lamp and pinch tabs to secure retainer to socket Figure 5 167 Beacon Lamp Assembly 8 Line up the three lugs one is longer in the base with slots in lens and seat the lens against the rubber seal Figure 5 168 Beacon Lamp Assembly 147649 392 Revision A ...

Page 409: ...MAINTENANCE AND SERVICING 9 Turn the lens clockwise to lock it in place Figure 5 169 Warning Beacons 147649 393 Revision A ...

Page 410: ... securing mounting bracket C to gauge inside the console 4 Pull gauge out from console It is NOT necessary to disconnect the wiring harness from the back of gauge 5 Twist bulb holder D counterclockwise until loose and pull bulb holder from back of gauge 6 Insert new bulb into gauge and turn clockwise until it locks 7 Push gauge into console 8 Locate bracket C onto back of gauge and secure with nut...

Page 411: ...new dome light with two screws A Figure 5 172 Cabin Dome Light Replacing the Ambient Light Fixture To replace the ambient light fixture follow these steps 1 Shut down engine 2 Locate the ambient light fixture A in the roof liner Figure 5 173 Ambient Light Fixture 3 Push against tabs A with a screwdriver and pull ambient light fixture out of cab roof 4 Remove wires from connectors B 5 Connect wires...

Page 412: ...leaving the operator s seat for any reason Access the breakers and fuses as follows 1 Stop engine and remove key 2 Move right cab forward side platform rearward refer to 5 3 1 Opening Platforms Standard Position page 309 3 Remove wing nut A and remove fuse box cover B 4 Refer to the decal on inside of cover for identification of fuses and circuit breakers 5 A cover may be installed over the circui...

Page 413: ...operator s seat for any reason Replace breakers and relays as follows 1 Stop engine and remove key 2 Move right cab forward side platform rearward cab forward 3 To replace circuit breaker A pull breaker out of receptacle and install new circuit breaker 4 To replace relay B pull relay out of receptacle and install new relay 5 Reinstall cover and secure with wing nut Figure 5 177 Relays and Breakers...

Page 414: ...MAINTENANCE AND SERVICING Fuse Box Decal Figure 5 178 Fuse Decal 147649 398 Revision A ...

Page 415: ...m the ignition before leaving the operator s seat for any reason 1 Stop engine and remove key 2 Move right cab forward side platform rearward 3 To check condition of fuse pull tab A and open cover B Figure 5 179 125A Main Fuses 4 Visually examine fuse B for indications of melting 5 Remove fuse B remove two nuts C and pull fuse free from holder existing wiring may need to be pulled off the stud fir...

Page 416: ...essure for the windrower drive system the header lift and header drive systems WARNING Avoid high pressure fluids Escaping fluid can penetrate the skin causing serious injury Relieve pressure before disconnecting hydraulic lines Tighten all connections before applying pressure Keep hands and body away from pin holes and nozzles which eject fluids under high pressure Figure 5 182 Hydraulic Pressure...

Page 417: ...ercial petroleum cleaning solvent for ten seconds minimum Do NOT use water water soluble cleaners or compressed air The hydraulic system components are built to very close tolerances and have been adjusted at the factory Do NOT attempt to service these components except to maintain proper oil level change oil and filters and to adjust relief pressures as described in this manual See your MacDon De...

Page 418: ...dipstick Figure 5 185 M155 M205 Engine Hood 7 If necessary add oil to maintain a level between the low L and full H marks Refer to 8 2 3 Lubricants Fluids and System Capacities page 466 for hydraulic oil specifications and quantity NOTE When dipstick is showing low L approximately 1 US gallon 4 liters is required to reach the full H mark IMPORTANT Use new good quality prefiltered clean oil Exercis...

Page 419: ...er the header and reel so that the lift cylinders are fully retracted 2 Stop the engine and remove the key 3 Open the hood Refer to 5 2 3 Opening Hood Highest Position page 307 4 Place a clean container at least 20 US gallons 75 liters under drain at the bottom of the hydraulic reservoir to collect the oil 5 Remove drain plug A and allow oil to drain 6 Inspect particles and clean off any metal deb...

Page 420: ...oil for normal losses at motor and pump case drains and associated circuits Refer to the following procedures to change the charge filter Removing Charge Filter page 404 Installing Charge Filter page 405 Removing Charge Filter DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat ...

Page 421: ...ure 5 190 Hydraulic System Return Filter The return filter filters the oil in the header drive systems and should be changed after the first 50 hours and then at 500 hour intervals To change the return filter refer to the following procedures Removing Return Filter page 405 Installing Return Filter page 406 Removing Return Filter DANGER To avoid bodily injury or death from unexpected startup of th...

Page 422: ...an oil to the filter gasket C 3 Install new gasket C into the groove B in the filter head A 4 Screw the new filter D onto the filter head until the gasket contacts the filter Figure 5 193 Return Filter 5 Tighten filter an additional 3 4 turn by hand IMPORTANT Do NOT use a filter wrench to install oil filter Overtightening can damage gasket and filter 6 Check hydraulic fluid levels refer to Checkin...

Page 423: ...ing tone is normal when the operating pressure is close to the compensator valve s pressure setting Table 5 3 Header Hydraulic Pressures Header Model Application System Windrower Absolute Pressure Limit Setting psi kPa Suggested Overload Warning Setting psi kPa R Series Disc pressure 4200 28 958 4000 27 579 Reel draper pressure 3200 22 063 3000 20 684 D Series A Series Knife conditioner pressure 4...

Page 424: ...ard Position page 309 3 Loosen inner knob B on needle valve and then turn outer knob A Clockwise to decrease the drop rate Counterclockwise to increase the drop rate 4 Tighten inner knob A 5 Check drop rate and readjust as required 6 Close the platform refer to 5 3 2 Closing Platforms Standard Position page 310 Figure 5 196 Hydraulic System Adjusting Reel Drop Rate The reel should lower gradually ...

Page 425: ...e wheel The pumps are driven through a gearbox from the engine Each pump requires charge flow in order to Make up for internal leakage Maintain positive pressure in the main circuit Provide flow for cooling Replace any leakage losses from external valving or auxiliary systems The charge pressure is monitored The cab display module CDM sounds a tone and displays a flashing warning if charge pressur...

Page 426: ...e as follows 1 Open hood fully Refer to 5 2 3 Opening Hood Highest Position page 307 2 Attach a 0 600 psi 4000 kPa pressure gauge to a hose that is long enough to allow pressure gauge to be read from the operator s seat 3 Locate the test port A which is located on the charge filter head Clean test port fitting and attach hose to the fitting 4 Start engine and leave at idle Pressure should be 240 3...

Page 427: ...cardboard or paper to search for leaks Figure 5 199 Hydraulic Pressure Hazard IMPORTANT Keep hydraulic coupler tips and connectors clean Dust dirt water and foreign material are the major causes of hydraulic system damage DO NOT attempt to service hydraulic system in the field Precision fits require WHITE ROOM CARE during overhaul 5 5 10 Wheels and Tires Drive Wheel Inflating Drive Wheel Tire DANG...

Page 428: ...quired Under inflated drive tires can cause sidewall cracks Check tire pressure every year Maintain tire pressure as follows 1 Shut down the engine and remove key 2 Determine the type and size of tire that is installed on your machine 3 Refer to the following table to determine the appropriate tire pressure Table 5 4 Drive Wheel Tire Options Ten Bolt 18 4 26 Bar 600 65 R28 Bar 18 4 26 Turf 23 1 26...

Page 429: ... Wheel Drive Lubricant Level Check the wheel drive lubricant level every 200 hours or annually DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Park the windrower on level ground 2 Stop the engine and remove the key 3 Position windrower so plugs A and B are h...

Page 430: ...ies page 466 NOTE PRIOR TO FIRST CHANGE use SAE 85W140 API Service Class GL 5 Extreme Pressure Gear Lubricant NOTE AFTER FIRST CHANGE use SAE 75W90 API Service Class GL 5 Fully Synthetic Transmission Lubricant SAE J2360 preferred 5 Reinstall and tighten plugs A and B Figure 5 203 Wheel Drive Assembly 6 Start up and operate the windrower for a few minutes then stop and check the oil level Refer to ...

Page 431: ...of the hub C as shown 6 Add lubricant refer to Adding Wheel Drive Lubricant page 414 NOTE The type of lubricant used after first lubricant change is different from factory supplied lubricant Figure 5 205 Wheel Drive Assembly Servicing Drive Wheel To service a drive wheel refer to the following procedures Raising Drive Wheel page 415 Removing Drive Wheel page 416 Installing Drive Wheel page 417 Low...

Page 432: ...and raise the drive wheel until it is slightly off ground Place a jack stand beneath the lift cylinder mount B NOTE Do NOT place jack stand under the cylinder Use a small metal plate on top of the jack stand 5 Lower the windrower onto the jack stand Figure 5 207 Drive Wheel Jack Point Removing Drive Wheel CAUTION Use a suitable lifting device capable of supporting a minimum of 2000 lbs 907 kg to l...

Page 433: ...nuts A IMPORTANT To avoid damage to wheel rims and studs tighten nuts by hand Do NOT use an impact gun do NOT use lubricant or Never Seez compound and do NOT overtighten wheel nuts 5 Torque drive wheel nuts refer to Tightening Drive Wheel Nuts page 412 6 Repeat tightening sequence two additional times ensuring the specified torque of 375 ft lbf 510 N m is achieved each time 7 Lower the windrower a...

Page 434: ...m the rim Figure 5 212 Safely Filling a Tire with Air DANGER NEVER use force on an inflated or partially inflated tire Make sure the tire is correctly seated before inflating to operating pressure Do NOT remove install or make repairs to a tire on a rim unless you have the proper equipment and experience to perform the job Take the tire and rim to a qualified tire repair shop If the tire is NOT in...

Page 435: ...er Wheel Nuts At first use or when a wheel is removed check wheel nut bolt torque every 15 minutes on the road or 1 hour in the field until the specified torque is maintained Once specified torque is maintained check wheel nut bolt torque after 10 and 50 hours field or road operation and then every 200 hour intervals thereafter To tighten the caster wheel nuts on either forked or formed caster whe...

Page 436: ... Caster Wheel page 422 Removing Formed Caster Wheel page 423 Installing Formed Caster Wheel page 423 Raising Caster Wheel Formed and Forked This procedure is the same for forked and formed caster wheels DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION J...

Page 437: ...esting on the stand Figure 5 216 Caster Wheel Assembly and Walking Beam Engine Forward View Lowering Caster Wheel Formed and Forked This procedure is for lowering the caster wheel when it is raised on a jack stand This procedure is the same for forked and formed caster wheels 1 Raise the end of walking beam A slightly using a suitable lifting device capable of lifting minimum 5000 lb 2268 kg 2 Rem...

Page 438: ...ng axle B and cover C to forked caster E and remove wheel assembly D from caster E Figure 5 218 Caster Wheel Assembly 3 Remove the eight wheel nuts A that secure the axle B to the wheel C 4 Separate axle B and wheel C Figure 5 219 Caster Wheel Assembly Installing Forked Caster Wheel 1 Position wheel assembly C on axle assembly B and install wheel nuts A 2 Torque wheel nuts A refer to Tightening Ca...

Page 439: ... Assembly Removing Formed Caster Wheel 1 Raise caster wheel refer to Raising Caster Wheel Formed and Forked page 420 2 Remove the six bolts A that secure the wheel B to the hub 3 Remove wheel B Figure 5 222 Caster Wheel Assembly Installing Formed Caster Wheel 1 Position wheel assembly B on hub and install the six wheel bolts A 2 Torque bolts A refer to Tightening Caster Wheel Nuts page 419 3 Lower...

Page 440: ...d filled anti shimmy dampener A The mounting bolts B need to be checked periodically for security Refer to 5 5 11 Maintenance Schedule page 425 Inboard bolt should be tightened to 100 ft lbf 135 N m Outboard bolt should be tightened to 85 ft lbf 115 N m Figure 5 224 Anti Shimmy Dampener 147649 424 Revision A ...

Page 441: ...ngle or Double Reel without Conditioner 35 foot Single Reel 0 0 10 38 200 91 7 5 X 16 10 X 16 16 5 X 16 1 30 foot Double Reel Steel Fingers and Conditioner 35 foot Double Reel 5 or 6 Bat 18 69 380 170 30 115 630 288 Level Ground 10 X 16 Level Ground 16 5 X 16 1 Hills 16 5 X 16 1 D Series 40 foot 30 115 630 288 41 158 830 377 16 5 X 16 1 5 5 11 Maintenance Schedule The Maintenance Schedule specifie...

Page 442: ...eel nuts Torque 120 ft lbf 163 N m Caster wheel anti shimmy dampener bolts Inboard bolt torque 100 ft lbf 135 N m Outboard bolt torque 85 ft lbf 115 N m 5 Walking beam width adjustment bolts Torque 330 ft lbf 448 N m Walking beam width adjustment bolts Torque 330 ft lbf 448 N m 10 Neutral Dealer adjusted Hose clamps air intake radiator heater hydraulic Hand tighten unless otherwise noted Walking b...

Page 443: ...0 HOURS OR DAILY30 A C Condenser31 Charge Air Cooler31 Engine Oil Level31 Engine Coolant Level31 Fuel Tank31 Fuel Filter Water Trap31 Hydraulic Hoses and Lines31 Hydraulic Oil Cooler31 Hydraulic Oil Level31 Radiator31 Tire Inflation31 ANNUALLY32 A C Blower Antifreeze Concentration Battery Charge Battery Fluid Level Fuel Tank Vent Line Filter Steering Linkages 50 HOURS Cab Fresh Air Intake Filter C...

Page 444: ... Filter Engine Air Cleaner Primary Filter Element Formed Caster Wheel Hub Bearings Drive Wheel Lubricant 500 HOURS OR ONCE A YEAR30 32 Fuel Filters Gearbox Lubricant Charge System and Return Oil Filters Safety Systems 1000 HOURS Drive Wheel Lubricant 1500 HOURS OR EVERY TWO YEARS30 Hydraulic Oil 2000 HOURS OR EVERY TWO YEARS30 Engine Coolant General Inspection 5000 HOURS OR EVERY TWO YEARS30 Engin...

Page 445: ... of fuel Use proper fuel for operating conditions 8 2 2 Fuel Specifications page 465 Crankcase oil too heavy Use recommended oil 8 2 3 Lubricants Fluids and System Capacities page 466 Low battery output Have battery tested Check battery electrolyte level Poor battery connection Clean and tighten loose connections Battery page 369 Faulty starter Contact Dealer Contact Dealer Loose electrical connec...

Page 446: ... Contact Dealer Contact Dealer Crankcase oil too light Use recommended oil 8 2 3 Lubricants Fluids and System Capacities page 466 High oil consumption Oil leaks Check for leaks around gaskets seals and drain plugs Checking Engine Oil Level page 335 Unsteady fuel supply Change filter on fuel tank vent line Replace clogged fuel filter Replacing Fuel Tank Vent Filter page 345 and Fuel System page 345...

Page 447: ... replace muffler Exhaust System page 364 Improper type of fuel Use proper fuel 8 2 2 Fuel Specifications page 465 High or low engine temperature Remove and check thermostat Improper valve clearance Lack of power Faulty injectors Contact Dealer Engine temperature below normal Defective thermostat Remove and check thermostat Contact Dealer Check coolant level Checking Coolant Level page 354 Engine o...

Page 448: ...tor electric motor Maintaining Engine Cooling Box page 358 Dirty radiator core Clean radiator Cooling system dirty Flush cooling system Engine Cooling System page 353 Defective thermostat Remove and check thermostat Defective temperature gauge or sender Check coolant temperature with thermometer Replace gauge if necessary Engine overheats Defective water pump Contact Dealer Contact Dealer Clogged ...

Page 449: ... possible damage that might create back pressure Exhaust System page 364 Dirty or faulty injectors Engine out of time Engine emits black or grey exhaust Air in fuel system Contact Dealer Contact Dealer Engine out of time Contact Dealer Contact Dealer Improper type of fuel Consult your fuel supplier and use proper type fuel for conditions 8 2 2 Fuel Specifications page 465 Cool engine Warm engine u...

Page 450: ...g the Header page 202 Relay not functioning Check relay and wire connections Main fuse defective blown Replace main fuse Key power fuse blown Replace 5 5 8 Electrical System page 368 Key switch worn or terminals loose Contact Dealer Switch at Interlock not closed or defective Adjust switch or replace Contact your Dealer Contact Dealer Starter cranks slowly or will not operate Crankcase oil too hig...

Page 451: ...wire or a poor ground Replacing Headlight Bulb page 378 Replacing Bulb in Cab Forward Flood Light page 381 Burned out or defective light bulb Replace light bulb Replacing Bulb in Rear Flood Light page 386 Broken wiring Check wiring for broken wire or shorts Poor ground on lights Clean and tighten ground wires Open or defective circuit breaker Check circuit breaker Accessing Circuit Breakers and Fu...

Page 452: ...ols adjusted too low Toggle speed controls on CDM to increase flow D Series 4 6 7 Draper Speed page 286 and 4 6 6 Reel Speed page 282 A Series 4 7 1 Auger Speed page 294 R Series 4 8 1 Disc Speed page 302 Reel and or conveyor not turning Appropriate solenoid on flow control block not being energized Contact Dealer Reel and or conveyor turns but lacks power Relief pressure too low Check adjust clea...

Page 453: ... faulty Occupy operator s seat or replace switch Contact your Dealer Header drive not engaging Appropriate solenoid not being energized by activating switch Relief valve setting too low Contact Dealer Contact Dealer Header drive lacks power Header drive overload Reduce ground speed Driving Forward in Engine Forward Mode page 170 Warning alarm sounds Relief valve setting too low Contact Dealer Cont...

Page 454: ...Loose or worn controls Check controls 5 5 3 Ground Speed Lever GSL Adjustments page 317 Use proper oil 8 2 3 Lubricants Fluids and System Capacities page 466 Check oil level and leaks Checking and Filling Hydraulic Oil page 401 Air in system Check hydraulic oil filters 5 5 9 Hydraulic System page 400 Brakes binding or not releasing fully Check pressure on brake release valve min 200 psi 1379 kPa W...

Page 455: ...nes preventing proper oil flow Replace damaged lines Ground speed range control not working Contact Dealer Contact Dealer Steering controls worn or defective Check GSL and steering for loose worn or damaged ball joints and connecting rods 5 5 3 Ground Speed Lever GSL Adjustments page 317 and 5 5 4 Steering Adjustments page 319 Charge pressure relief valve misadjusted or damaged Check the valve adj...

Page 456: ...hydraulic lines preventing proper oil flow Ground speed range control not working One wheel does not pull in forward or reverse Failed pump motor or power hub Contact Dealer Contact Dealer Mechanical interference in steering or ground speed linkage Adjust repair and replace 5 5 3 Ground Speed Lever GSL Adjustments page 317 and 5 5 4 Steering Adjustments page 319 Brakes binding or not releasing ful...

Page 457: ...e moves on flat ground with controls in neutral GSL cable misadjusted Steering wheel will not lock with gsl in n detent Transmission interlock misadjusted Steering wheel will not unlock Transmission interlock cylinder not working Contact Dealer Contact Dealer Insufficient road speed Ground speed range control in field position Move to road position Driving on the Road page 175 Steering is too stif...

Page 458: ...ean evaporator Cleaning Air Conditioning A C Evaporator Core page 329 Blower fan operating but no air coming into cab Air flow passage blocked Remove blockage Heater shut off valve at engine closed Open valve 3 10 1 Heater Shut Off page 56 Defective thermostat in engine water outlet manifold Replace thermostat Heater temperature control defective Replace control Heater not heating No thermostat in...

Page 459: ...en to specifications Tensioning Air Conditioner A C Compressor Belt page 367 and Replacing Air Conditioner A C Compressor Belt page 367 Dirty filters Clean fresh air and recirculation filters Cleaning Engine Air Filter Primary Element page 343 and Cleaning Return Air Cleaner page 328 Broken or disconnected electrical wire Check all terminals for loose connections check wiring for hidden breaks Bro...

Page 460: ... fins under cab floor Cleaning Air Conditioning A C Evaporator Core page 329 Refrigerant low Clogged expansion valve Clogged receiver drier Excessive moisture in system Air in system Air conditioning not producing sufficient cooling sufficient cooling defined as when air temperature in cab measured at louvered vent can be maintained at 25 F 14 C below ambient air temperature Blower motor sluggish ...

Page 461: ... Conditioner A C Compressor Belt page 367 Noisy clutch Remove clutch for service or replacement as required Noisy compressor Check mountings and repair Remove compressor for service or replacement Compressor oil level low Add SP 15 PAG refrigerant oil Air Conditioning System Too Noisy Blower fan noisy due to excessive wear Remove blower motor for service or replacement as necessary Contact Dealer ...

Page 462: ...adjusted for operator s weight Adjust seat suspension 3 3 Operator s Seat Adjustments page 42 Rough ride High air pressure in tires Deflate to proper pressure Inflating Drive Wheel Tire page 411 and Inflating Caster Tire page 418 Rough ride Cab suspension too stiff Adjust suspension Contact Dealer 147649 446 Revision A ...

Page 463: ...e cab The Trimble AutoPilot system requires the MacDon automated steering hydraulic interface kit MD B5589 Installation instruction MD 169539 is included in the bundle Other GPS providers may supply parts in their vehicle specific installation packages or make installation kits available through MacDon Dealers 7 1 3 Booster Spring Kit External Available for headers over 6000 lb 2724 kg to increase...

Page 464: ...l fore aft hydraulics NOTE If the last digit of windrower code is B this bundle is already installed MD B5577 Instruction MD 169537 is included in the bundle 7 1 8 Engine Block Heater Contact your nearest Cummins Engine Distributor and provide your engine model and serial numbers to ensure the proper heater is supplied 7 1 9 Engine Fan Air Baffle Prevents the windrow from being disturbed by engine...

Page 465: ... B4664 Instruction MD 169033 is included in the bundle 7 1 14 Lighting and Marking for Cab Forward Road Travel Allows the windrower to be compliant with vehicle lighting regulations when travelling in the cab forward mode on public roads The kit includes red tail lights slow moving vehicle SMV markings hardware and installation instructions MD B5412 Instruction MD 169426 is included in the bundle ...

Page 466: ...ases the windrow s resistance to wind disturbance especially in canola or similar crops It can be fitted with a hydraulic lift with in cab controls Contact your MacDon Dealer for information 7 1 20 Towing Harness The towing harness is used together with the weight box when towing a D Series draper header equipped with slow speed transport option behind the windrower MD B5280 Weight box harness onl...

Page 467: ...tion MD 169280 is included in the bundle MD B5280 Wiring harness for weight box Includes hitch pin and wiring for use with slow speed transport Use with MD B5238 and MD B5240 Required when towing header with SP windrower Instruction MD 169278 is included in the bundle 7 1 23 Windshield Shades Retractable sun shades for front and rear windows Attachment hardware is included MD B4866 Instruction MD ...

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Page 469: ...their identifying head markings SAE Bolt Torque Specifications Torque values shown in the following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specified in this manual Table 8 1 SAE Grade 5 Bolt and Grade 5 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 1 4 20 106 117 11 9 13 ...

Page 470: ...38 413 456 1 8 459 507 619 684 Figure 8 2 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 8 3 SAE Grade 8 Bolt and Grade G Distorted Thread Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 1 4 20 150 165 16 8 18 6 5 16 18 18 19 24 26 3 8 16 31 34 42 46 7 16 14 50 55 67 74 1 2 13 76 84 102 113 9 16 12 109 121 148 163 5 8 11 151 167 204 225 3 4 10 268 296 362 400 7 8 9 432...

Page 471: ... 863 954 1165 1288 Figure 8 4 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Metric Bolt Specifications Table 8 5 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 3 0 5 13 14 1 4 1 6 3 5 0 6 20 22 2 2 2 5 4 0 7 29 32 3 3 3 7 5 0 8 59 66 6 7 7 4 6 1 0 101 112 11 4 12 6 8 1 25 20 23 28 30 10 1 5 40 45 55 60 12 1 75 70 78 95 105 1...

Page 472: ...16 2 0 119 132 161 178 20 2 5 233 257 314 347 24 3 0 402 444 543 600 Figure 8 6 Bolt Grades Table 8 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Torque ft lbf in lbf Torque N m Nominal Size A Min Max Min Max 3 0 5 18 19 1 8 2 3 5 0 6 27 30 2 8 3 1 4 0 7 41 45 4 2 4 6 5 0 8 82 91 8 4 9 3 6 1 0 140 154 14 3 15 8 8 1 25 28 31 38 42 10 1 5 56 62 75 83 12 1 75 97 108 132 145 14 2 0 156 172 ...

Page 473: ...Size A Min Max Min Max 3 0 5 12 13 1 3 1 5 3 5 0 6 19 21 2 1 2 3 4 0 7 28 31 3 1 3 4 5 0 8 56 62 6 3 7 6 1 0 95 105 10 7 11 8 8 1 25 19 21 26 29 10 1 5 38 42 51 57 12 1 75 66 73 90 99 14 2 0 106 117 143 158 16 2 0 165 182 222 246 20 2 5 322 356 434 480 24 3 0 556 614 750 829 Figure 8 8 Bolt Grades 147649 457 Revision A ...

Page 474: ...ects that might cause leakage 2 Align tube C with fitting D and thread nut E onto fitting without lubrication until contact has been made between the flared surfaces 3 Torque the fitting nut E to the specified number of flats from finger tight FFFT or to a given torque value in Table 8 10 Flare Type Hydraulic Tube Fittings page 459 4 Use two wrenches to prevent fitting D from rotating Place one wr...

Page 475: ... 20 14 15 19 21 2 2 6 9 16 18 22 24 30 33 2 1 1 2 8 3 4 16 42 46 57 63 2 1 1 2 10 7 8 14 60 66 81 89 1 1 2 1 1 2 12 1 1 16 12 83 91 113 124 1 1 2 1 1 4 14 1 3 16 12 100 110 136 149 1 1 2 1 1 4 16 1 5 16 12 118 130 160 176 1 1 2 1 20 1 5 8 12 168 184 228 250 1 1 24 1 7 8 12 195 215 264 291 1 1 32 2 1 2 12 265 291 359 395 1 1 40 3 12 1 1 34 Torque values shown are based on lubricated connections as ...

Page 476: ...e threads and adjust if necessary 4 Apply hydraulic system oil to the O ring A Figure 8 11 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact the part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one on fitting B and the other on lock nut C 8 Check the fi...

Page 477: ...4 7 16 20 14 15 19 21 5 1 2 20 15 24 21 33 6 9 16 18 19 21 26 29 8 3 4 16 34 37 46 50 10 7 8 14 55 60 75 82 12 1 1 16 12 88 97 120 132 14 1 3 8 12 113 124 153 168 16 1 5 16 12 130 142 176 193 20 1 5 8 12 163 179 221 243 24 1 7 8 12 199 220 270 298 32 2 1 2 12 245 269 332 365 35 Torque values shown are based on lubricated connections as in reassembly 147649 461 Revision A ...

Page 478: ...eck the final condition of the fitting Figure 8 13 Hydraulic Fitting Table 8 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable Torque Value36 SAE Dash Size Thread Size in ft lbf in lbf N m 2 5 16 24 53 62 6 7 3 3 8 24 106 115 12 13 4 7 16 20 14 15 19 21 5 1 2 20 15 24 21 33 6 9 16 18 19 21 26 29 8 3 4 16 34 37 46 50 10 7 8 14 55 60 75 82 12 1 1 16 12 88 97 120 132 14 1 3 8 12 113 124 153 168 16...

Page 479: ...omes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fittings according to the values in Table 8 13 O Ring Face Seal ORFS Hydraulic Fittings page 464 NOTE If applicable hold the hex on the fitting body E to prevent rotation of fitting body and hose when tightening the fitting nut D 6 Use three wrenches when ass...

Page 480: ... 3 8 29 32 40 44 8 13 16 1 2 41 45 55 61 10 1 5 8 59 65 80 88 12 1 3 16 3 4 85 94 115 127 14 Note38 7 8 16 1 7 16 1 111 122 150 165 20 1 11 16 1 1 4 151 167 205 226 24 1 2 1 1 2 232 256 315 347 32 2 1 2 2 376 414 510 561 37 Torque values and angles shown are based on lubricated connection as in reassembly 38 O ring face seal type end not defined for this tube size 147649 464 Revision A ...

Page 481: ... gelling or wax plugging of the fuel filters Table 8 14 Fuel Specification Fuel Specification Sulphur by weight Water and Sediment by volume Cetane no C Lubricity Grade no 2 ASTM D975 0 5 maximum 0 05 maximum 40 minimum 520 Microns Grade no 1 and 2 mix39 n a 1 maximum 0 5 maximum preferred 0 1 maximum 45 55 cold weather high altitude 460 Microns In extreme situations when available fuels are of po...

Page 482: ...2360 preferred 1 5 US quarts 1 4 liters Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat See below 7 3 US gallons 27 5 liters 42 Engine oil Engine oil pan SAE 15W 40 compliant with SAE specs for API class SJ and CH 4 Engine Oil 11 6 US quarts 11 liters Air conditioning refrigerant43 Air conditioning system R134A 5 lb 2 27 kg Air conditioning refrigerant oil44 Air conditionin...

Page 483: ...ncentrate in a 40 60 mixture of concentrate with quality water Water quality is important to the performance of the cooling system Distilled deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate IMPORTANT Do NOT use cooling system sealing additives or antifreeze that contains sealing additives 8 2 4 Filter Part Numbers ...

Page 484: ...00689 Megapascals MPa Pressure Pounds per square inch psi 14 5038 Bar Non SI bar Pound feet or foot pounds ft lbf x 1 3558 Newton meters N m Torque Pound inches or inch pounds in lbf x 0 1129 Newton meters N m Temperature Degrees Fahrenheit F F 32 x 0 56 Celsius C Feet per minute ft min x 0 3048 Meters per minute m min Feet per second ft s x 0 3048 Meters per second m s Velocity Miles per hour mph...

Page 485: ... 102 4 Amber Boost Pressure Intake Manifold Pressure Sensor Circuit Voltage Below Normal or Shorted to Low Source 124 102 16 Amber Boost Pressure Intake Manifold 1 Pressure Data Valid but Above Normal Operational Range Moderately Severe Level 131 91 3 Red Accelerator Pedal Position Accelerator Pedal or Lever Position Sensor Circuit Voltage Above Normal or Shorted to High Source 132 91 4 Red Accele...

Page 486: ...e Manifold Air Temperature High Data Valid but Above Normal Operational Range Most Severe Level 187 3510 4 Amber 5 Volts DC Supply Sensor Supply Voltage 2 Circuit Voltage Below Normal or Shorted to Low Source 193 52019 9 3 Amber Cruise Control Cruise Control Resistive Signal Circuit Voltage Above Normal or Shorted to High Source 194 52019 9 4 Amber Cruise Control Cruise Control Resistive Signal Ci...

Page 487: ...t 238 3511 4 Amber System Diagnostic code 1 Sensor Supply Voltage 3 Circuit Voltage Below Normal or Shorted to Low Source 239 3511 3 Amber System Diagnostic code 2 Sensor Supply Voltage 3 Circuit Voltage Above Normal or Shorted to High Source 241 84 2 Amber Wheel based Vehicle Speed Vehicle Speed Sensor Circuit Data Erratic Intermittent or Incorrect 242 84 10 Amber Wheel based Vehicle Speed Vehicl...

Page 488: ...m Error Received Network 287 91 19 Red Accelerator Pedal Position Data In Error 288 974 19 Red Remote Accelerator SAE J1939 Multiplexing Remote Accelerator Pedal or Lever Data Error Received Network Data In Error 292 441 14 Red Auxiliary Temperature 1 Auxiliary Temperature Sensor Input 1 Special Instructions 293 441 3 Amber OEM Temperature Auxiliary Temperature Sensor Input 1 Circuit Voltage Above...

Page 489: ...ed to Low Source 341 630 2 Amber Calibration Memory Engine Control Module data lost Data Erratic Intermittent or Incorrect 342 630 13 Red Calibration Memory Electronic Calibration Code Incompatibility Out of Calibration 343 629 12 Amber Controller 1 Engine Control Module Warning internal hardware failure Bad Intelligent Device or Component 349 191 16 Amber Transmission Output Shaft Speed Transmiss...

Page 490: ...r Metering Rail 1 Pressure Sensor Circuit Voltage Above Normal or Shorted to High Source 452 157 4 Amber Injector Metering Rail 1 Pressure Injector Metering Rail 1 Pressure Sensor Circuit Voltage Below Normal or Shorted to Low Source 488 105 16 Amber Intake Manifold Intake Manifold 1 Temperature Data Valid but Above Normal Operational Range Moderately Severe Level 489 191 18 Amber Transmission Out...

Page 491: ... Severe Level 596 167 16 Amber Alternate Potential voltage Electrical Charging System Voltage High Data Valid but Above Normal Operational Range Moderately Severe Level 597 167 18 Amber Alternate Potential voltage Electrical Charging System Voltage Low Data Valid but Below Normal Operational Range Moderately Severe Level 598 167 1 Red Alternate Potential voltage Electrical Charging System Voltage ...

Page 492: ...nput 3 OEM Switch Root Cause Not Known 951 166 2 None Cylinder Power Cylinder Power Imbalance Between Cylinders Data Erratic Intermittent or Incorrect 1117 627 2 None Power Supply Power Lost With Ignition On Data Erratic Intermittent or Incorrect 1139 651 7 Amber Injector Cylinder 01 Injector Cylinder 1 Mechanical System Not Responding Properly or Out of Adjustment 1141 652 7 Amber Injector Cylind...

Page 493: ... but Above Normal Operational Range Moderately Severe Level 2114 52 0 Red Coolant Temperature Coolant Temperature 2 Data Valid but Above Normal Operational Range Most Severe Level 2115 2981 3 Amber Coolant Pressure Coolant Pressure 2 Circuit Voltage Above Normal or Shorted to High Source 2116 2981 4 Amber Coolant Pressure Coolant Pressure 2 Circuit Voltage Below Normal or Shorted to Low Source 211...

Page 494: ... Control Signal Circuit Voltage Above Normal or Shorted to High Source 2266 1075 4 Amber Electric Lift Pump for Engine Fuel Fuel Priming Pump Control Signal Circuit Voltage Below Normal or Shorted to Low Source 2292 611 16 Amber Fuel Inlet Meter Device Fuel Inlet Meter Device Data Valid but Above Normal Operational Range Moderately Severe Level 2293 611 18 Amber Fuel Inlet Meter Device Fuel Inlet ...

Page 495: ... 412 3 Amber Exhaust Gas Recirculation Temperature Exhaust Gas Recirculation Temperature Sensor Circuit Voltage Above Normal or Shorted to High Source 2376 412 4 Amber Exhaust Gas Recirculation Temperature Exhaust Gas Recirculation Temperature Sensor Circuit Voltage Below Normal or Shorted to Low Source 2377 647 3 Amber Fan Clutch Output Device Driver Fan Control Circuit Voltage Above Normal or Sh...

Page 496: ...scription45 2963 110 15 None Engine Coolant Temperature Engine Coolant Temperature High Data Valid but Above Normal Operational Range Least Severe Level 2973 102 2 Amber Boost Pressure Intake Manifold Pressure Sensor Circuit Data Erratic Intermittent or Incorrect 147649 480 Revision A ...

Page 497: ...are problem E11 CDM POWER UP CDM module did not power up correctly E12 WCM POWER UP WCM module did not power up correctly E13 FUEL SOLENOID WCM fuel solenoid output fault detected E14 E15 KNIFE DRIVE PWM P68 Knife drive PWM solenoid P68 drive fault detected E16 DRAPER DRIVE PWM P69 Draper drive PWM solenoid P69 drive fault detected E17 REEL DRIVE PWM P70 Reel drive PWM solenoid P70 drive fault det...

Page 498: ...AT RHS P64 RHS float solenoid P64 fault detected E45 E145 FLOAT LHS P63 LHS float solenoid P63 fault detected E46 SENSOR VOLTS HIGH WCM s 9V Sensor voltage output high wire 5 E47 SENSOR VOLTS LOW WCM s 9V Sensor voltage output low wire 5 E48 WCM OVER TEMP WCM over temp fault E49 WCM LOW TEMP WCM low temp fault E50 BATT OUT OF RANGE System voltage above 15 5 VDC E51 E151 DISK DRIVE PWM P68 Disk hea...

Page 499: ...odes E73 to E100 not allocated E101 SPI ERROR J1939 Can error E102 CAN ERROR J1939 Can error E103 EEPROM READ ERROR Internal error E104 EEPROM WRITE ERROR Internal error E105 TEMP SENSOR ERROR Internal temperature sensor error 147649 483 Revision A ...

Page 500: ...he CDM displays fault codes when there is a fault with one of the sensors that monitor and control windrower operation to assist the Operator or Technician in locating a specific problem with the windrower Refer to 8 5 Cab Display Module CDM Error Codes page 481 147649 484 Revision A ...

Page 501: ...s adding electrolyte 372 boosting 372 charging 370 connecting 375 installing 374 main disconnect switch 369 maintaining 369 removing 373 belts A C compressor belt replacing 367 tensioning 367 alternator fan belt replacing 2012 and prior 365 tensioning 365 replacing alternator fan belt 365 brakes park brake 322 break in inspections 426 C cab display module CDM calibrating header sensors header floa...

Page 502: ...tem See HVAC system climate controls 57 component locations 36 consoles 39 conversion charts 468 cutting height 206 D D Series headers attaching 213 header boots 213 280 deck shift 291 setting float options 291 definitions 29 draper index setting draper index 287 draper speed 286 setting draper speed 286 setting independent of ground speed 288 setting minimum draper speed 286 header float float op...

Page 503: ...taining 360 opening screen 358 screen cleaner duct to screen clearance 362 engine coolant adding coolant 357 changing coolant 354 checking coolant level 354 checking coolant strength 353 draining coolant 355 radiator cap inspecting radiator cap 353 engine error codes 469 engine operation adjusting the throttle 368 engine speed 368 engine temperature 164 fuelling 163 intermediate speed control ISC ...

Page 504: ... 199 header operation 193 engaging the header 202 header and reel hydraulics 407 header angle 203 header drive 202 header drop rate 210 header float 195 levelling the header 199 operating with a header A Series header 294 D Series header 279 R Series header 302 reversing the header 203 headers A Series headers attaching mechanical center link 245 non self aligning hydraulic center link 238 detachi...

Page 505: ...ng on the go for D Series header 290 L lighting 49 beacons 52 replacing bulb 389 cab forward mode field 49 road optional 51 engine forward mode field 50 field lights adjusting field lights 380 replacing bulb 381 flood lights adjusting cab forward flood lights 381 adjusting rear flood lights 386 replacing bulb in cab forward flood light 381 replacing bulb in rear flood light 386 headlights aligning...

Page 506: ... double windrowing 211 deck position 211 draper speed 212 driving the windrower 165 operating with a header 193 A Series header 294 D Series header 279 R Series header 302 preseason checks annual service 158 distributing A C compressor coolant 159 return to cut feature programming return to cut feature 207 using return to cut feature 208 swath roller 212 operator presence system 41 engine and tran...

Page 507: ...e CDM 89 return to cut feature 207 R R Series headers attaching 257 kit for 13 foot R85 302 setting disc speed 302 303 radiator inspecting radiator cap 353 radios 62 rear view mirrors 55 reel height D Series header 282 reel index 282 reel minimum speed 282 reel speed A30 D header 295 A40 D header 295 D Series header 282 reel to ground speed 282 references conversion chart 468 definition of terms 2...

Page 508: ... to header 184 converting from field to transport mode 178 187 converting from transport to field mode 181 troubleshooting cab air 442 electrical 435 engine 429 header drive 437 hydraulics 436 operator s station 446 steering and ground speed control 441 traction drive 438 trucks definitions 29 V ventilating See HVAC system W weight boxes attaching to windrower 184 wheels and tires 411 adjusting ca...

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Page 510: ...204 885 5590 f 204 832 7749 MacDon Inc 10708 N Pomona Avenue Kansas City Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t...

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