MacDon FlexDraper FD1 Series Unloading And Assembly Instructions Download Page 22

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214685

Revision A

2.3

Removing Shipping Stands

NOTE:

Unless otherwise specified, discard stands, shipping material, and hardware. The removable stands are painted
yellow.

Figure 2.8: Shipping Supports

Remove the two bolts (A) securing the right fork
channel (B) to the shipping stand (C).

NOTE:

To access the bolts at the lower stand support, the
header must be supported on 150 mm (6 in.) blocks, as
directed in Step

5, page 9

Remove two bolts (D) securing the right fork
channel (B) to the lower brace (E).

Repeat the steps above for the left side.

Figure 2.9: Shipping Supports

Remove the lower brace (A).

UNLOADING

Summary of Contents for FlexDraper FD1 Series

Page 1: ...es FlexDraper Combine Header with FM100 Float Module Unloading and Assembly Instructions North America 214685 Revision A Original Instruction Featuring MacDon FLEX FLOAT Technology The harvesting spec...

Page 2: ...FD1 Series FlexDraper Header Published June 2018...

Page 3: ...ustomers carefully follow the unload and assembly procedure from the beginning through to completion Carefully read all the material provided before attempting to unload assemble or use the machine Re...

Page 4: ...rrow Configuration page 42 4 2 5 Converting from Medium Configuration to Wide Configuration page 43 4 2 6 Converting from Ultra Narrow or Narrow Configuration to Wide Configuration page 45 4 2 7 Optio...

Page 5: ...ecific to the two sensor system Setting up the Header on the Combine Display Case IH 5130 6130 7130 5140 6140 7140 page 173 Calibrating the Auto Header Height Control Case IH 7010 8010 7120 8120 9120...

Page 6: ...er Height Control CLAAS 500 Series page 205 Added settings for HEIGHT TILT RESPONSE and AUTO HEIGHT OVERRIDE Calibrating the Auto Header Height Control Case Combines with Version 28 00 or Higher Softw...

Page 7: ...ation to Narrow Configuration 40 4 2 4 Converting from Ultra Narrow Configuration to Narrow Configuration 42 4 2 5 Converting from Medium Configuration to Wide Configuration 43 4 2 6 Converting from U...

Page 8: ...alling Crop Divider Rods 102 5 6 4 Installing Options 103 Chapter 6 Performing Predelivery Checks 105 6 1 Recording Model and Serial Number 105 6 2 Checking Tire Pressure Transport and Stabilizer Whee...

Page 9: ...5130 6130 7130 5140 6140 7140 177 Setting Preset Cutting Height Case 5130 6130 7130 5140 6140 7140 178 7 1 5 Case IH 7010 8010 7120 8120 9120 7230 8230 9230 and 7240 8240 9240 Combines 181 Checking Vo...

Page 10: ...ner S9 Series 237 Setting up Automatic Header Controls Gleaner S9 Series 239 Calibrating the Header Gleaner S9 Series 241 Operating Header Gleaner S9 Series 244 Header In Field Settings 245 7 1 11 Joh...

Page 11: ...trol New Holland CR Series 303 Calibrating the Auto Header Height Control New Holland CR Series 306 Checking Reel Height Sensor Voltages New Holland 309 Setting Preset Cutting Height New Holland CR Se...

Page 12: ......

Page 13: ...an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious i...

Page 14: ...or goggles Heavy gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protecti...

Page 15: ...ne function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Page 16: ...eep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure repair part also bears curr...

Page 17: ...icle tipping or machine damage IMPORTANT Forklifts are normally rated with the load centered 610 mm 24 in from the back end of forks To obtain forklift capacity for a load centered at 1220 mm 48 in ch...

Page 18: ...ler s tie down straps chains and wooden blocks 6 Slowly raise header off trailer deck WARNING Be sure forks are secure before moving away from load Stand clear when lifting 7 Back up until header clea...

Page 19: ...Attachment Locations A Double Reel B Single Reel 3 Attach chain to shipping support double reel A single reel B at center reel arm IMPORTANT Do NOT attempt to lift at cutterbar when unloading from tr...

Page 20: ...214685 8 Revision A Figure 2 6 Header Lowered onto Ground 4 Back up SLOWLY while lowering forks until header rests on the ground UNLOADING...

Page 21: ...214685 9 Revision A Figure 2 7 Blocks at Each End of Cutterbar 5 Place 150 mm 6 in blocks A under each end and at the center of cutterbar then lower header onto blocks 6 Remove chain UNLOADING...

Page 22: ...Remove the two bolts A securing the right fork channel B to the shipping stand C NOTE To access the bolts at the lower stand support the header must be supported on 150 mm 6 in blocks as directed in...

Page 23: ...A Figure 2 10 Shipping Supports 5 Remove the two bolts A from the upper brace Repeat for the opposite side Figure 2 11 Shipping Supports 6 Remove the right and left fork channels A 7 Remove the upper...

Page 24: ...ts C because they hold multicoupler components in place Loosen bolts C only enough so that coupler cover B can be removed and then make sure you retighten the bolts 10 Loosen two bolts C slide coupler...

Page 25: ...tation Strap 13 Remove reel anti rotation strap A between reel and endsheet Figure 2 16 Endshield Guard 14 Loosen three bolts A in each endshield guard B and remove guards NOTE Hardware can be removed...

Page 26: ...ders only All other header sizes are shipped with the endshields in operating position Figure 2 17 Left Endshield 1 Loosen nuts A and remove screws B Use slots in shipping channel to access nuts Remov...

Page 27: ...ndshield bracket are used for shipping position Figure 2 20 Left Endshield 7 Remove fasteners securing shipping brackets A to endshields and remove brackets Discard fasteners and brackets Figure 2 21...

Page 28: ...t above steps for opposite endshield Figure 2 23 Divider Rods in Shipping Location on Header Endsheet 15 On the outboard side of the right endsheet remove shipping wire A securing divider rods B to th...

Page 29: ...s Figure 3 1 Reel Right Arm CAUTION Bolts A with tags on reel arms keep the reel from sliding forward Ensure fore aft cylinders are attached before removing bolts NOTE Reel draper and cutterbar parts...

Page 30: ...the center reel arm to move Figure 3 5 Reel Right End 3 Position sling A around the reel tube B close to the outboard end of reel and attach sling to a forklift or equivalent 4 Remove shipping wire b...

Page 31: ...n the reel arm 7 Secure cylinder to endsheet and reel arm with clevis pins A and B as shown Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B on INBO...

Page 32: ...ttach rod end of cylinder to reel arm with socket head bolt and nut A Access hardware through holes in reel arm braces C 13 Torque bolt and nut A to 54 61 Nm 40 45 lbf ft 14 Remove pin at barrel end o...

Page 33: ...nd the hole in the reel arm 20 Secure cylinder to endsheet and reel arm with pins as shown Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B on INBOA...

Page 34: ...s A from reel arm support at endsheet and remove support Repeat at other side Figure 3 13 Reel Right Arm Top Image Single Reel Bottom Image Double Reel 23 Remove brace bolts and tags A locking the ree...

Page 35: ...ure 3 14 Reel Left Arm Figure 3 15 Center Arm Shipping Channel 24 Remove the remaining three bolts A locking the reel fore aft position at the center reel arm and remove shipping channel B ASSEMBLING...

Page 36: ...t contains hardware for cam links and endshields Figure 3 18 Bar Crank Attachment Holes and Link Alignment 4 Rotate tine bar crank A and position link B so attachment holes in bar crank are aligned wi...

Page 37: ...ght Reel with Cam Arms Attached 8 Position reel pitch at position 4 to access bolt A after rotating the reel Reposition reel to position 2 when done NOTE This procedure is done only on the right reel...

Page 38: ...re and Brace 1 Remove shipping wire and wrapping on brace A Swing brace clear of gearbox Figure 3 21 Shipping Position 2 Loosen nut A and move bolt out of shipping position slot Figure 3 22 Working Po...

Page 39: ...214685 27 Revision A Figure 3 23 Brace Position 4 Remove bolt C and nut from bracket on gearbox 5 Position brace A inside bracket B and reinstall bolt C and nut ASSEMBLING HEADER AND FLOAT MODULE...

Page 40: ...ine Support 1 Position the driveline storage support A onto the left side frame of the float module Secure in place with two M10 carriage bolts and hex flange nuts B Figure 3 25 Driveline Support Case...

Page 41: ...r 5 Position the shield A on the gearbox and secure with bolts B 6 Attach driveline chain C to existing chain on shield A Figure 3 27 Driveline in Storage Position 7 Position the combine end of the dr...

Page 42: ......

Page 43: ...at Module Stripper Bars and Feed Deflectors page 58 4 1 Installing Filler Cap Figure 4 1 Hardware Bag 1 Remove filler cap from bag A Figure 4 2 Yellow Shipping Cover CAUTION Fluid may be under pressur...

Page 44: ...e use existing screws into filler cap neck B and push screws through gasket A 6 Apply hydraulic pipe controlled strength pipe thread sealant Loctite 565 or equivalent to screws Figure 4 5 Screw Hole L...

Page 45: ...214685 33 Revision A Figure 4 6 Filler Cap 10 Install filler cap A SETTING UP FLOAT MODULE...

Page 46: ...6090 7090 8060 8070 8080 Figure 4 8 Medium Configuration Rear View A 410 mm 16 1 8 in B 260 mm 10 1 4 in NOTE Dimensions are the same for both ends of the auger They should be within 15 mm 9 16 in of...

Page 47: ...s configuration may increase combine capacity on wide feeder house combines in certain crop conditions NOTE In some conditions feeding may be further improved by removing all bolt on flighting Refer t...

Page 48: ...uger configurations are shown at right When converting from Ultra Narrow configuration or Narrow configuration to Medium configuration you will need to replace the existing flightings A with flighting...

Page 49: ...n Right Side 5 Remove flighting slot plug B M6 bolt A and tee nut from inside the feed auger Repeat at the left side of the feed auger Retain plug and hardware for reinstallation Figure 4 14 Medium Co...

Page 50: ...nside the feed auger as shown and secure with a 20 mm long M6 hex head bolt C and tee nut Use flighting and hardware retained from Step 5 page 37 Repeat for the remaining locations used to mount the f...

Page 51: ...ns B IMPORTANT Bolt heads must be installed on inside of auger to prevent damage to internal components 5 Torque all nuts and bolts to 47 Nm 35 lbf ft to eliminate deflection on flighting then torque...

Page 52: ...ium or Wide configuration to Narrow configuration you will need to replace the existing flightings A with flightings B NOTE The flighting should fit tight against the auger tube however gaps are not u...

Page 53: ...the right side of the auger 7 Repeat Steps 2 page 41 to 6 page 41 at the left side of the feed auger Figure 4 24 Narrow Configuration Right Side 8 Install two bolt on flightings A on the right side as...

Page 54: ...MD 197263 Repeat for the other flighting mounting location used to mount the previous flighting in Step 3 page 41 14 Remove extra auger fingers A total of 18 fingers is recommended for this configura...

Page 55: ...ure 4 28 Auger Configurations Rear View 1 Medium Configuration 2 Wide Configuration The Medium and Wide auger configurations are shown at right When converting from the Medium configuration to the Wid...

Page 56: ...igure 4 30 Right Side of Wide Configuration 4 Install flighting slot plug A MD 213084 in the flighting slot from inside the auger Secure with M6 hex head bolts B MD 252703 and tee nuts MD 197263 5 Rep...

Page 57: ...NOTE Some parts have been removed from the illustrations for clarity 1 If necessary to improve access and ease installation remove float module from combine For instructions refer to the header operat...

Page 58: ...nd nuts B IMPORTANT Flighting bolt heads must be installed on inside of auger to prevent damage to internal components NOTE Flightings are NOT included in this kit Order flighting kit MD 287031 separa...

Page 59: ...equired to convert to the Ultra Narrow configuration Extra hardware is included in these kits Be sure to use the correct hardware in the correct location to prevent damage and to maximize performance...

Page 60: ...Side of Auger 9 Position another bolt on flighting A outboard of the temporarily installed flighting B Mark hole locations C of the bolt on flighting onto the temporarily installed bolt on flighting B...

Page 61: ...lt on flighting B from the auger and drill two 11 mm 7 16 in holes at the marked locations 16 Install the bolt on flighting B with newly drilled holes using six carriage head bolts and nuts IMPORTANT...

Page 62: ...25 Repeat Steps 18 page 49 to 24 page 50 for the remaining flighting on the left side of the auger Figure 4 45 Right Side of Auger 26 Place bolt on flighting A outboard of the other flighting B on th...

Page 63: ...hese flightings A can be installed 1 If necessary to improve access and ease installation remove float module from combine For instructions refer to the header operator s manual or technical manual NO...

Page 64: ...ing Stretched Axially 10 Stretch flighting A to fit auger tube as shown Use slotted holes on flighting to get the best fit around the auger tube Figure 4 50 Flighting on Left Side of Auger 11 With fli...

Page 65: ...nuts and bolts again to 58 64 Nm 43 47 lbf ft NOTE The flighting should fit tightly against the auger tube however gaps are not uncommon Crop material may collect in these gaps but this should not af...

Page 66: ...all parts needed for this procedure are included in this kit and depending on the original configuration of the feed auger additional parts may need to be ordered Refer to 4 2 Float Module Feed Auger...

Page 67: ...e 4 55 Auger Finger 4 From inside the auger insert the new auger finger B through the plastic guide D 5 Insert the finger B into finger holder C and secure with hairpin A NOTE Note the orientation of...

Page 68: ...eason Figure 4 57 Auger Access Hole Cover 1 Remove bolts A and remove the access cover B closest to the finger you are removing Figure 4 58 Auger Finger 2 Remove hairpin A pull finger B out of finger...

Page 69: ...hole from inside the auger and secure with two bolts B and tee nuts Torque to 8 5 Nm 75 lbf in Figure 4 61 Auger Access Hole Cover 5 Coat bolts A with medium strength threadlocker Loctite 243 or equi...

Page 70: ...nd nuts securing bars B to adapter frame Remove bars 2 Repeat for opposite set of stripper bars 4 3 2 CR Feeder Deflectors For New Holland combines only Short feeder deflectors have been factory insta...

Page 71: ...ts and nuts B ensure the nuts are facing the combine Do NOT tighten nuts Figure 4 64 Pan and Deflector Distance 3 Adjust deflector A so that distance C between pan and deflector is 4 6 mm 5 32 1 4 in...

Page 72: ......

Page 73: ...header height control AHHC Draper Header Option Hydraulic Center Link Option Hydraulic Reel Drive etc are enabled on the combine and in the combine computer Failure to do so may result in improper he...

Page 74: ...House 2 Use the cable ties provided to fasten the switch harness A to the main harness on the left side of the feeder house and under the cab floor at locations B IMPORTANT To prevent damage to harne...

Page 75: ...wer supply inside the console at location B The red wire from the inline fuse goes to the switched power supply B The double black wire goes to ground IMPORTANT Connecting the switch harness to an uns...

Page 76: ...rate the switch to select either REEL FORE AFT or HEADER TILT function 5 1 2 Attaching Header to a Challenger Gleaner or Massey Ferguson Combine WARNING To avoid bodily injury or death from unexpected...

Page 77: ...alignment pins C refer to Figure 5 10 page 65 on the feeder house are aligned with the holes B in the float module frame Figure 5 10 AGCO Group Alignment Pins NOTE Your combine feeder house may not be...

Page 78: ...ed with a multicoupler that connects to the combine If your combine is equipped with individual connectors a multicoupler kit single point connector must be installed Refer to Table 5 2 page 66 for a...

Page 79: ...Position the multicoupler A onto the combine receptacle and pull the handle B to fully engage the multicoupler into the receptacle 12 Connect the reel fore aft header tilt selector harness C to the co...

Page 80: ...17 Driveline 15 Pull back the collar A on the end of the driveline and push the driveline onto the combine output shaft B until the collar locks 16 Proceed to 5 6 Completing the Header Assembly page 9...

Page 81: ...machine always stop engine and remove key from ignition before leaving operator s seat for any reason Figure 5 18 Combine Float Module Upper Left Side 1 On the upper left side of the combine float mo...

Page 82: ...dule Figure 5 22 Combine and Float Module CAUTION Never start or move the machine until you are sure all bystanders have cleared the area 5 Start the engine and slowly drive the combine up to the head...

Page 83: ...handle in place 10 If lock C does not fully engage the pin on the float module loosen bolts D and adjust lock Retighten bolts Figure 5 24 Float Module Receptacle 11 Open the cover on receptacle A loc...

Page 84: ...6 Push handle B to the closed position until the lock button C snaps out Figure 5 27 Electrical Receptacle 17 Remove the cover from electrical receptacle A Ensure the receptacle is clean and has no si...

Page 85: ...k it in place Figure 5 30 Driveline in Storage Position 20 Detach safety chain C from support bracket B 21 Pull collar D back to release driveline A from support bracket Remove the driveline from supp...

Page 86: ...Side Shown in Detail Left Side Opposite 23 Disengage the float locks by pulling each float lock handle A away from the float module and setting it in unlocked position B 24 Proceed to 5 6 Completing...

Page 87: ...0 or 70 Series combines refer to 5 3 2 Installing Reel Fore Aft Header Tilt Switch 60 and 70 Series Combines page 79 IMPORTANT To prevent damage to electronic components disconnect the positive cable...

Page 88: ...p Ensure lugs on underside of support have secured the switch Figure 5 36 Switch End of Harness and Switch 7 Connect the switch end of harness A to switch B with one of the wires to center terminal an...

Page 89: ...ith holes in the console 9 Reinstall cover B with existing screws A Figure 5 38 Secured Switch 10 Close cover and ensure that switch A and support B are secure Figure 5 39 Feed End of Harness 11 Conne...

Page 90: ...harness to an unswitched power supply or cigarette lighter will supply constant power to the header tilt side of the solenoid valve and drain the combine battery during extended shutdown periods 15 T...

Page 91: ...o 5 3 1 Installing Reel Fore Aft Header Tilt Switch S and T Series Combines page 75 IMPORTANT To prevent damage to electronic components disconnect the positive cable from the combine battery and turn...

Page 92: ...itch A into support C from the top Ensure lugs on underside of support have secured the switch NOTE Image at right shows switch A connected to the harness B Figure 5 45 Switch Plate Mounting 5 Mount s...

Page 93: ...gure 5 47 Auxiliary Power Supply 7 Connect the switch harness to auxiliary power supply D Connect the wire with the in line fuse to the switched power supply C and the second wire to the ground B IMPO...

Page 94: ...ORTANT To prevent damage to harness ensure adequate slack by lowering the feeder house fully before securing harness with cable ties Figure 5 49 Switch Harness Routing 10 Secure switch harness A at th...

Page 95: ...handle A on the combine multicoupler receptacle towards the feeder house to retract the pins B at the bottom corners of the feeder house Clean the receptacle CAUTION Never start or move the machine un...

Page 96: ...o the receptacle and pull handle B to engage the lugs on the multicoupler into the handle 7 Pull handle B to a horizontal position and ensure multicoupler A is fully engaged into the receptacle Figure...

Page 97: ...onnect harness D to combine connector E Figure 5 57 Driveline 12 Detach safety chain C from support bracket B 13 Pull collar D back to release driveline A from support bracket Remove the driveline fro...

Page 98: ...Side Shown in Detail Left Side Opposite 15 Disengage the float locks by pulling each float lock handle A away from the float module and setting it in unlocked position B 16 Proceed to 5 6 Completing...

Page 99: ...Float Module into the raised position and ensure pins B at the bottom corners of the float module are retracted Figure 5 61 Header on Combine CAUTION Never start or move the machine until you are sure...

Page 100: ...with the hairpin 7 Remove the blocks from under the cutterbar CAUTION Never start or move the machine until you are sure all bystanders have cleared the area 8 Start the engine and lower the header 9...

Page 101: ...Revision A Figure 5 65 Receptacle Cover 11 Remove float module receptacle cover A Figure 5 66 Receptacle Cover 12 Place float module receptacle cover A onto the combine receptacle ATTACHING HEADER TO...

Page 102: ...onto float module receptacle B 14 Turn knob C to secure the coupler to the receptacle Figure 5 68 Driveline 15 Detach safety chain C from support bracket B 16 Pull collar D back to release driveline A...

Page 103: ...aft Figure 5 70 Float Lock Handle Right Side Shown in Detail Left Side Opposite 18 Disengage both header float locks by pulling each float lock handle A away from the float module and setting it in th...

Page 104: ...840 860 870 880 CX 8070 8080 8090 8080 Elevation 8090 Elevation 5 5 1 Attaching Header to New Holland CR CX Combine WARNING To avoid bodily injury or death from unexpected start up of machine always...

Page 105: ...igure 5 73 Combine Float Module Upper Left Side 3 Place spring arm C into hook on lever B to preload it and tighten nut A with washer onto the combine float module Figure 5 74 Feeder House Locks 4 Ens...

Page 106: ...5 76 Feeder House Locks 8 Lift lever A on the float module on the left side of the feeder house and push handle B on the combine to engage locks C on both sides of the feeder house 9 Push down on leve...

Page 107: ...ion until lock button C snaps out 17 Remove the cover on the float module electrical receptacle 18 Remove connector D from the combine 19 Align the lugs on connector D with the slots in the float modu...

Page 108: ...o combine output shaft A until the collar locks Figure 5 82 Float Lock Handle Right Side Shown in Detail Left Side Opposite 23 Disengage the float locks by pulling each float lock handle A away from t...

Page 109: ...ts as well as all shipping material and hardware Figure 5 83 Strap on Center Frame 1 Remove two bolts A and remove strap B from both sides of center frame NOTE If strap is difficult to remove lift on...

Page 110: ...ut C as required Tighten jam nut B 3 Repeat above for opposite side 5 6 3 Crop Dividers Crop dividers are used to help divide the crop when harvesting They are removable to allow installation of verti...

Page 111: ...and will open in direction C Figure 5 89 Left Endshield 4 If additional clearance is required pull the endshield free of hinge tab A and swing shield towards the rear of the header 5 Engage safety lat...

Page 112: ...Divider without Latch 2 Lift the forward end of the crop divider and install bolt B and special stepped washer A step towards divider Tighten bolt Figure 5 92 Crop Divider Adjustment 3 Check that div...

Page 113: ...hown by inserting lugs A into holes in the endsheet 2 Lift the forward end of the divider until pin B engages and closes latch C 3 Push safety lever D down to lock the pin in latch Figure 5 94 Crop Di...

Page 114: ...eld 3 Swing endshield in direction A into closed position Engage lock with a firm push 4 Check that endshield is locked Installing Crop Divider Rods Figure 5 97 Divider Rod on Crop Divider 1 Remove di...

Page 115: ...Installing Options 1 Retrieve the kits supplied as options with the header and install them according to the instructions supplied with each kit 2 Proceed to 6 Performing Predelivery Checks page 105...

Page 116: ......

Page 117: ...has fallen into the machine 1 Perform the final checks as listed on the Predelivery Checklist yellow sheet attached to this instruction Predelivery Checklist page 339 to ensure the machine is field re...

Page 118: ...214685 106 Revision A Figure 6 3 Transport Stabilizer Option The serial number plate A is located on the right axle assembly PERFORMING PREDELIVERY CHECKS...

Page 119: ...tire inflation pressure If necessary inflate tires according to the following table Table 6 1 Tire Inflation Pressure Size Load Range Pressure ST205 75 R15 D 448 kPa 65 psi E 552 kPa 80 psi IMPORTANT...

Page 120: ...procedure to ensure that transport and stabilizer wheel bolts are correctly torqued Figure 6 4 Bolt Tightening Sequence 1 Check wheel bolt torque is 110 120 Nm 80 90 lbf ft and adjust as necessary Re...

Page 121: ...xpected startup of machine always stop engine and remove key before making adjustments to machine Figure 6 5 Endshield Latch Access 1 Press down on the latch in the opening A on the inboard side of th...

Page 122: ...Failure to do so can result in damage to the knife drive box 4 Check position of plug A and breather B at knife drive box Position MUST be as shown 5 Remove breather B and check oil level The oil lev...

Page 123: ...m ignition before leaving operator s seat for any reason Figure 6 8 Header Drive Gearbox 1 Lower the header to the ground and ensure the gearbox is in working position 2 Shut down the engine and remov...

Page 124: ...rbar just touching the ground and with center link retracted NOTE Check the level when the oil is cold 2 Ensure the oil is at the appropriate level for the terrain as follows Hilly terrain Maintain le...

Page 125: ...s 18 mm 3 4 in If necessary adjust tension as follows a Loosen two bolts A that secure the motor assembly to header endsheet b Turn adjuster bolt B as required clockwise to tighten to achieve specifie...

Page 126: ...under hold down B 4 At standard guard locations push knife section A down against guard C and measure clearance between hold down B and knife section A with a feeler gauge The clearance should be 0 1...

Page 127: ...rger adjustments it may be necessary to loosen nuts C turn adjuster bolt B and then retighten nuts 4 Check clearance again and adjust as required 6 8 2 Adjusting Hold Down at Double Knife Center Point...

Page 128: ...indicator decal 3 Stop engine and remove key from ignition 4 Engage float locks and wing locks 5 Manually rotate reel to position a tine tube above cutterbar 6 Measure clearance A at locations B betw...

Page 129: ...in wet conditions To avoid excessive bouncing and leaving a ragged cut use a slower ground speed with a light float setting if necessary When cutting off the ground use the stabilizer wheels in conju...

Page 130: ...and 6 on the position indicator decal A located on the reel right arm 6 Lower the reel fully 7 Shut down the combine and remove the key from the ignition Figure 6 20 Wing Lock Spring Handle in Lock Po...

Page 131: ...sition B UNLOCK Figure 6 22 Left Wheel 10 Place stabilizer wheels and slow speed transport wheels if equipped in storage position as follows a Support the wheel weight by lifting slightly with one han...

Page 132: ...the float module frame Pull in the direction shown to disengage the wrench from the hook Figure 6 24 Float Module Left Side 12 Place torque wrench A onto float lock B Note the position of the wrench f...

Page 133: ...s A rotate the spring locks B by loosening bolts C 17 To increase float decrease header weight turn both adjustment bolts A on the left side clockwise Repeat adjustment at opposite side NOTE Turn each...

Page 134: ...NT To ensure correct wing balance readings make sure the header float is set properly before proceeding Refer to 6 10 Checking and Adjusting Header Float page 117 WARNING To avoid bodily injury or dea...

Page 135: ...engine and remove the key from the ignition 6 If installed move stabilizer transport wheels so that they are supported by header Refer to instructions provided with the stabilizer transport system Fig...

Page 136: ...A to lower UNLOCK position NOTE If lock link does not engage lower slot move wing with the torque wrench until lock link moves into slot Figure 6 34 Torque Wrench 9 Retrieve wrench A from float modul...

Page 137: ...f bell crank is parallel to top link C b Check that pointer D is lined up with the top link C Bend pointer if necessary Figure 6 37 Balance Linkage 12 Move wing upward with torque wrench A until the p...

Page 138: ...in Steps 12 page 125 and 13 page 126 If the difference between the readings is 0 5 or less the wing is balanced and no further adjustment is required To reinstall the linkage cover refer to Steps 15 p...

Page 139: ...41 Torque Wrench 15 If no adjustment is required place wrench A back onto the float module right leg Figure 6 42 Linkage Cover 16 If no adjustment is required reinstall linkage cover A and secure it...

Page 140: ...necessary IMPORTANT To ensure correct wing balance readings make sure the header float is set properly before proceeding Refer to 6 10 Checking and Adjusting Header Float page 117 The float module mus...

Page 141: ...ement 6 Tighten nut A on clevis bolt 7 Torque jam nut F to 81 Nm 60 lbf ft Figure 6 46 Wing Lock in Lock Position 8 Move handle A to the upper LOCK position 9 If lock does not engage move the wing up...

Page 142: ...214685 130 Revision A Figure 6 48 Linkage Cover 12 Reinstall linkage cover A and secure it with bolt B PERFORMING PREDELIVERY CHECKS...

Page 143: ...at the cutterbar flex locations with the header in full frown mode Figure 6 49 Finger Clearance Table 6 3 Finger to Guard Cutterbar Clearance Header Width X 3 mm 1 8 in at Reel Ends and Flex Locations...

Page 144: ...ure 6 53 Reel Clearance 8 Measure the clearance X at all possible points of contact between points C and D at the ends of each reel A and at the flex locations B as shown in Figure 6 54 page 133 NOTE...

Page 145: ...key and engage safety props before going under header for any reason Figure 6 55 Outside Reel Arm 1 Shut down the engine and remove the key from the ignition 2 Adjust outboard reel arm lift cylinders...

Page 146: ...wer reel and decrease clearance c Tighten nut B 4 Check measurements and if necessary repeat adjustment procedures 5 Move reel back to ensure steel end fingers do not contact deflector shields 6 If co...

Page 147: ...learance may result in the fingers or flighting contacting and damaging the feed draper or pan when operating the header at certain angles Look for evidence of contact when greasing the float module 1...

Page 148: ...is required If the bolt head A is closest to the floating symbol B the auger is in the floating position IMPORTANT Make sure the two bolts A are in the same location to prevent damage to the machine...

Page 149: ...ting position set clearance to 11 15 mm 7 16 5 8 in NOTE The clearance increases between 25 40 mm 1 1 1 2 in when the center link is fully retracted 7 Repeat Steps 5 page 137 and 6 page 137 for the op...

Page 150: ...ndicator bar A is at the halfway point in the window WARNING Check to be sure all bystanders have cleared the area 2 Start the engine and fully raise the header 3 Shut down the combine and remove the...

Page 151: ...oint in the window 8 To tighten the adjuster bolt A turn it clockwise The white indicator bar B will move inboard in the direction of arrow E to indicate that the draper is tightening Tighten until th...

Page 152: ...locations Refer to chart and illustration on following page for approximate support locations Table 6 4 Deck Support Locations Header Approximate Location of Support from Drive Roller Size A B C D E 9...

Page 153: ...214685 141 Revision A Figure 6 66 Deck Support Locations Left Shown Right Opposite PERFORMING PREDELIVERY CHECKS...

Page 154: ...r and on the right side of the float module WARNING To avoid bodily injury or death from unexpected start up of machine always stop engine and remove key from ignition before leaving operator s seat f...

Page 155: ...pressing on guards do NOT overgrease the knifehead A Apply only 1 2 pumps of grease with a grease gun or just until the knifehead starts to move away from the arm Do NOT use an electric grease gun If...

Page 156: ...ring Idler Roller Slip Joint and Driveline Universal A Drive Roller Bearing B Idler Roller Both Sides C Driveline Slip Joint6 D Driveline Universal Two Places PERFORMING PREDELIVERY CHECKS 6 10 moly g...

Page 157: ...214685 145 Revision A Figure 6 71 Upper Cross Auger A Upper Cross Auger U Joint and Bearing B Upper Cross Auger Bearing One Place C Upper Cross Auger One Place PERFORMING PREDELIVERY CHECKS...

Page 158: ...2 Float Pivot Driveline Guard Flex Linkage and Auger Pivot A Auger Pivot First Place B Auger Pivot Second Place C Flex Linkage Two Places Both Sides D Driveline Guard Two Places E Float Pivot Two Plac...

Page 159: ...ng grease OVERGREASING WILL DAMAGE U JOINT Six to eight pumps is sufficient at first grease factory As U joint wears and requires more than six pumps grease the joint more often Figure 6 73 Reel Shaft...

Page 160: ...on A Figure 6 74 Rear Wheel Axle Wheel Bearings Frame Wheel Pivot and Front Wheel Pivot A Wheel Bearings Four Places B Front Wheel Pivot One Place C Frame Wheel Pivot One Place Both Sides PERFORMING P...

Page 161: ...ds and the header frame and compare to the values in Table 6 6 page 149 Table 6 6 Endshield Gap at Various Temperatures Temperature in C F Gap X mm in 7 45 13 18 1 2 23 32 18 65 10 15 3 8 19 32 29 85...

Page 162: ...eft Endshield 4 Pull the endshield free of hinge tab A if additional clearance is required and swing shield towards the rear of the header 5 Engage safety catch B on hinge arm to secure the shield in...

Page 163: ...able 6 6 page 149 for the recommended endshield gap at various temperatures 4 Tighten the three bolts A on the latch assembly Figure 6 81 Left Endshield Support Tube 5 Tighten the four bolts A on supp...

Page 164: ...214685 152 Revision A Figure 6 83 Left Endshield 3 Swing endshield in direction A into closed position Engage lock with a firm push 4 Verify that endshield is locked PERFORMING PREDELIVERY CHECKS...

Page 165: ...gure 6 84 Manual Case 1 Open the left endshield Remove the cable tie on manual case A 2 Confirm that the case contains the following manuals FD1 Series FlexDraper Operator s Manual FD1 Series FlexDrap...

Page 166: ......

Page 167: ...ipped for AHHC however before using the AHHC feature you must do the following 1 Ensure that the AHHC sensor s output voltage range is appropriate for the combine For more information refer to 7 1 2 S...

Page 168: ...0 Series Combines page 246 7 1 12 John Deere 70 Series Combines page 254 7 1 13 John Deere S and T Series Combines page 261 7 1 15 New Holland Combines CR CX Series Pre 2015 Model Year page 290 7 1 16...

Page 169: ...S 500 600 700 Series 0 5 V 4 5 V 2 5 V New Holland CR CX 5 V system 0 7 V 4 3 V 2 5 V New Holland CR CX 10 V system 2 8 V 7 2 V 4 1 4 4 V NOTE Some combine models do not support checking sensor output...

Page 170: ...ed with the optional two sensor system refer to Manually Checking Voltage Range Two Sensor System page 160 The output voltage range of the auto header height control AHHC sensors in some combines can...

Page 171: ...e and float the header up off the down stops float indicator should be at 4 and the float module should be fully separated from the header NOTE You may need to hold the HEADER DOWN switch for a few se...

Page 172: ...cator should be at D 2 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 8 Down Stop Washer 3 Check that float lock linkage is on down stops washer A cannot be moved at bo...

Page 173: ...should be fully separated from the header NOTE You may need to hold the HEADER DOWN switch for a few seconds to ensure the feeder house is fully lowered Figure 7 12 Optional Two Sensor Kit Right Senso...

Page 174: ...e high voltage limit using the combine display or a voltmeter Refer to Table 7 1 page 157 d Loosen sensor mounting nuts A e Slide sensor support B to right to increase high voltage limit or to left to...

Page 175: ...dicator should be at D 2 Position header 150 254 mm 6 10 in above the ground the float indicator should be at 0 Figure 7 15 Optional Two Sensor Kit Left Sensor 3 Follow these steps to adjust left sens...

Page 176: ...ockwise to lower the voltage Rotate sensor counterclockwise to raise the voltage c Check that the right sensor is at the correct high voltage limit d Tighten sensor mounting nuts A Figure 7 17 Float I...

Page 177: ...from existing sensor B 2 Remove the two screws C that secure sensor B to sensor arm D Figure 7 19 AHHC Sensor 3 Swing sensor arm A upwards to gain access to the two bolts B securing sensor C to bracke...

Page 178: ...ce it following these instructions You will need to order one float indicator cable MD 187658 from your MacDon Dealer NOTE Some parts have been removed for illustration purposes Figure 7 22 Left Front...

Page 179: ...he new float indicator cable MD 187658 You will see that it is divided into sections The longer covered section A should be installed on the left side of the float module the middle uncovered section...

Page 180: ...nuts and boot seals are positioned in four locations Select the second location from the left b Remove boot seal B and slide cable A through the slot on the left side of the float indicator bottom su...

Page 181: ...Side of Float Module 13 Route the right end of the new float indicator cable A along top angle B behind gussets C at the top of the inboard float spring and then down the side of the float module fram...

Page 182: ...e been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area NOTE I...

Page 183: ...t after the calibration is complete Figure 7 33 Control Handle Case IH 5088 6088 7088 Setting the Sensitivity of the Auto Header Height Case IH 5088 6088 7088 The sensitivity adjustment controls the d...

Page 184: ...is 0 least sensitive to 250 most sensitive in increments of 10 NOTE Adjustments take effect immediately Use the CANCEL key to return to the original settings 3 Use HEADER SETTINGS key M to highlight...

Page 185: ...plays NOTE To locate the HEAD 1 tab you may need to scroll to the right using side arrows C 3 From the CUTTING TYPE menu B select PLATFORM Figure 7 38 Case IH Combine Display 4 Select HEAD 2 tab A The...

Page 186: ...by 20 points at a time until hunting no longer occurs 8 Set HHC TILT SENSITIVITY B to 150 Increase or decrease as desired Figure 7 40 Case IH Combine Display 9 From the REEL DRIVE TYPE menu A select...

Page 187: ...er to the combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 43 Float...

Page 188: ...cator is on 0 4 Ensure header float is unlocked Figure 7 45 Case IH Combine Display 5 On the main page of the combine display select DIAGNOSTICS A The DIAGNOSTICS page opens Figure 7 46 Case IH Combin...

Page 189: ...ion are complete adjust center link back to desired header angle Refer to Header Angle in header operator s manual for instructions NOTE This procedure applies to combines with a software version belo...

Page 190: ...30 5140 6140 7140 To set preset cutting height follow these steps NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s m...

Page 191: ...5 Press 1 on button A A yellow light next to the button will illuminate Figure 7 52 Case Combine Console 6 Manually raise or lower header to a second desired cutting height 7 Press 2 on button A A ye...

Page 192: ...ld the SHIFT button on the back of the control handle while tapping AHHC button A Figure 7 55 Case Combine Display Header Setup Page 11 The maximum working height can be adjusted on the HEADER SETUP p...

Page 193: ...l bystanders have cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 57 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be mo...

Page 194: ...Select DIAG A on the Universal display MAIN screen The DIAG screen displays Figure 7 60 Case 8010 Combine Display 6 Select SUB SYSTEM A The SUB SYSTEM screen displays Figure 7 61 Case 8010 Combine Dis...

Page 195: ...he voltage limits Refer to Adjusting Voltage Limits One Sensor System page 162 Setting Header Controls Case 8010 The following procedure applies to Case 8010 combines without a shift button on the con...

Page 196: ...onfigurable screens HARV1 HARV2 HARV3 or ADJUST under the RUN menu NOTE H F A B is displayed on the status bar on the right of the screen when HEADER is selected with the FORE AFT CONTROL 2 If HEADER...

Page 197: ...e area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 66 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations NOTE I...

Page 198: ...CS A on the MAIN page The DIAGNOSTICS page opens 6 Select SETTINGS The SETTINGS page opens Figure 7 69 Case IH Combine Display 7 Select the GROUP arrow A The GROUP dialog box opens Figure 7 70 Case IH...

Page 199: ...ation are complete adjust the center link back to desired header angle For instructions refer to the header operator s manual NOTE This procedure applies to combines with a software version below 28 0...

Page 200: ...ay 4 Select HEADER tab A NOTE To locate the HEADER tab you may need to scroll to the right using side arrows C 5 Set appropriate HEADER STYLE B Figure 7 74 Case IH Combine Display 6 Set AUTO REEL SPEE...

Page 201: ...et HHC HEIGHT SENSITIVITY to 250 If using a single sensor system Set HHC HEIGHT SENSITIVITY to 180 NOTE If hunting occurs during operation decrease this setting by 20 points at a time until hunting no...

Page 202: ...TH and HEADER USAGE Figure 7 79 Case IH Combine Display 16 From the REEL HEIGHT SENSOR menu select YES A Figure 7 80 Case IH Combine Display 17 Locate the AUTOTILT field A If using a two sensor system...

Page 203: ...ince this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for c...

Page 204: ...EIGHT OVERRIDE field E select YES 13 Press the down arrow F to go to the next page Figure 7 85 Case IH Combine Display 14 Locate the HHC HEIGHT SENSITIVITY field A and set as follows If using a single...

Page 205: ...y NOTE Icons A and B appear on the monitor only after engaging the separator and header and then pressing HEADER RESUME button on the control panel 18 Ensure AUTO HEIGHT icon A appears on the monitor...

Page 206: ...ugh the calibration process the display will automatically update to show the next step NOTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will ca...

Page 207: ...Case IH Combine Display 2 Select SETTINGS tab A The SETTINGS page opens 3 From the GROUP menu select HEADER B 4 From the PARAMETER menu select REEL VERTICAL POSITION C Figure 7 93 Case IH Combine Dis...

Page 208: ...as light as possible without header bouncing or missing crop Operating with heavy settings prematurely wears the cutterbar wearplates 1 Engage separator and header Figure 7 95 Case Combine Controls 2...

Page 209: ...guson 6 and 7 Series Combines Checking Voltage Range from the Combine Cab Challenger and Massey Ferguson NOTE Changes may have been made to the combine controls or display since this document was publ...

Page 210: ...diagnostics icon The MISCELLANEOUS page displays 5 Press the VMM DIAGNOSTIC button A The VMM DIAGNOSTIC page displays Figure 7 100 Challenger Combine Display 6 Go to the ANALOG IN tab A and then sele...

Page 211: ...e combine controls or display since this document was published Refer to the combine operator s manual for updates The following system components are required in order for the auto header height cont...

Page 212: ...the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may ne...

Page 213: ...the cancel button in the bottom right corner of the screen While the header calibration is running the calibration can also be canceled by using the UP DOWN TILT RIGHT or TILT LEFT buttons on the cont...

Page 214: ...ight Adjustment Knob on the Combine Control Console You can adjust the selected AHHC height using the HEIGHT ADJUSTMENT knob A on the control console Turning the knob clockwise increases the selected...

Page 215: ...tab 4 Press up arrow on MAX UP PWM to increase percentage number and increase raise speed Press down arrow on MAX UP PWM to decrease percentage number and decrease raise speed 5 Press up arrow on MAX...

Page 216: ...R screen appears Figure 7 112 Challenger Combine Display 2 Press the HEADER CONTROL button A The HEADER CONTROL screen appears You can adjust sensitivity on this screen using the up and down arrows Fi...

Page 217: ...is document was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibrat...

Page 218: ...change the setting of the reaction speed and press the combine controls OK key Figure 7 118 CLAAS Combine Display 9 Use line A or value B to determine the sensitivity setting NOTE The setting can be a...

Page 219: ...erator s manual for updates 1 Start the engine 2 Activate the machine enable switch 3 Engage the threshing mechanism 4 Engage the header Figure 7 119 Control handle Buttons 5 Briefly press button A in...

Page 220: ...1 Use button A to raise the header or button B to lower the header to the desired cutting height 2 Press and hold button C for 3 seconds to store the cutting height into the CEBIS an alarm will sound...

Page 221: ...f the AHHC system The setting can be adjusted from 0 100 When sensitivity is adjusted to 0 the signals from the sensing bands have no effect on the automatic cutting height adjustment When sensitivity...

Page 222: ...214685 210 Revision A Figure 7 125 Flow Chart for Setting the Sensitivity of the Float Optimizer SETTING UP AUTO HEADER HEIGHT CONTROL...

Page 223: ...lect REEL WINDOW Window E15 will display the current advance or retard speed of the reel in relation to the ground speed Figure 7 127 CLAAS Combine Controls 2 Press the OK key C to open the REEL SPEED...

Page 224: ...s been stored NOTE Whenever button A or button B is pressed for 3 seconds the current positions for reel speed and cutting height are stored Figure 7 130 CLAAS Combine Display Figure 7 131 CLAAS Combi...

Page 225: ...ries Combines Calibrating the Auto Header Height Control CLAAS 600 and 700 Series For best performance of the auto header height control AHHC perform these procedures with the center link set to D Whe...

Page 226: ...ndle 5 Use control knob A to highlight the icon that resembles a header with up and down arrows not shown and press control knob A to select it The highlighted header icon B will be displayed on the s...

Page 227: ...ll advance to 50 12 Fully raise the feeder house The progress bar chart will advance to 75 13 Fully lower the feeder house The progress bar chart will advance to 100 Figure 7 139 CLAAS Combine Display...

Page 228: ...S 600 and 700 Series The sensitivity adjustment controls the distance the cutterbar must travel up or down before the auto header height control AHHC reacts and raises or lowers the feeder house When...

Page 229: ...vide a faster response whereas the settings from 1 to 50 provide a slower response For best results make adjustments in increments of five 6 Increase the CUTTING HEIGHT ADJUSTMENT setting if the react...

Page 230: ...L icon B and press control knob A to select it The HEADER REEL dialog box opens Figure 7 145 CLAAS Combine Display Console and Control Handle 2 Use control knob A to select REEL SPEED B and adjust the...

Page 231: ...s NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates To calibrate reel height follow these steps 1...

Page 232: ...knob to select it Figure 7 150 CLAAS Combine Display and Console 4 Highlight the REEL HEIGHT icon A and press control knob to select it 5 Select LEARNING END STOPS B from the list Figure 7 151 CLAAS C...

Page 233: ...el Figure 7 153 CLAAS Combine Display Console and Control Handle 10 Ensure the progress bar chart displays 100 A The calibration procedure is now complete Adjusting Auto Reel Height CLAAS 600 and 700...

Page 234: ...the AHHC is not active For instructions refer to Calibrating Reel Height Sensor CLAAS 600 and 700 Series page 219 Figure 7 156 CLAAS Combine Display and Console 3 Adjust the auto reel height position...

Page 235: ...the header 150 mm 6 in above the ground and unlock the float Figure 7 157 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations NOTE If the header is n...

Page 236: ...l Gleaner R65 R66 R75 R76 and Pre 2016 S Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates...

Page 237: ...hes to AHHC Figure 7 161 Control Handle 2 Briefly press button A on the control handle The AHHC light should change from flashing to solid The header also should drop toward the ground The AHHC is now...

Page 238: ...of AHHC You may need to set the float heavier for calibration procedure so header doesn t separate from the float module Figure 7 162 Combine Auto Header Height Controls A AUTO MODE Button B AHHC Lig...

Page 239: ...ll of the following lights flash raise header D lower header E height auto mode A right header and left header not shown and tilt auto mode F 12 Center the header 13 Press CAL1 button C to exit calibr...

Page 240: ...nd adjust the lower rate to a slower rate of drop 7 or 8 seconds NOTE Make this adjustment with the hydraulic system at normal operating temperature 54 4 C 130 F and the engine running at full throttl...

Page 241: ...Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 7 167 Auto Header Height Control Console The S...

Page 242: ...EADER SENSE LINE input also changes the range of the sensitivity When connected to a draper the counterclockwise position least sensitive allows for approximately 102 mm 4 in of vertical travel before...

Page 243: ...fault failures Refer to Figure 7 169 page 231 Pressing the header height switch B for a minimum of 5 seconds will put the EIP in header diagnostic mode The LCD shown on previous screen will display th...

Page 244: ...the Header Gleaner S9 Series NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 7 170 Glean...

Page 245: ...214685 233 Revision A Figure 7 172 Header Settings in Combine Main Menu 2 On the COMBINE MAIN MENU touch HEADER SETTINGS A The HEADER SETTINGS screen opens SETTING UP AUTO HEADER HEIGHT CONTROL...

Page 246: ...ht the selection in blue and then touch the green check mark E to continue If only the default header D is shown touch the ABC button C and use the on screen keyboard to enter the MacDon header inform...

Page 247: ...7 175 Header Type 5 A list of predefined header types appears For MacDon D1 Series Draper and FD1 Series FlexDraper headers touch POWER FLOW A Touch the green check mark B to save the selection and c...

Page 248: ...30 as the value for your MacDon header PPR is determined by the number of teeth on the reel speed sprocket Figure 7 178 Numeric Keypad 9 Touch the green check mark B at the bottom of the numeric keypa...

Page 249: ...EEL SETTINGS A to open the REEL SETTINGS screen Figure 7 181 Reel Settings Calibration 2 To set minimum reel speed touch the SPEED MINIMUM FIELD B The on screen keyboard displays Enter the desired val...

Page 250: ...ressing the red X will cancel the calibration procedure Figure 7 183 Calibration Progress 6 A message appears in the CALIBRATION WIZARD stating that reel calibration has started The reel will begin tu...

Page 251: ...nsor feedback The setting fields are located directly below the toggle switches To enter a new sensitivity setting touch the setting field below the specific toggle switch and enter the new value in t...

Page 252: ...R SETTINGS screen Header Lateral Offset the distance between the centerline of the header and the centerline of the machine This should be set at 0 for a MacDon header Feeder House to Cutter the dista...

Page 253: ...achine to be sure no one is under on or close to it NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for upda...

Page 254: ...away from machinery Walk around the machine to be sure no one is under on or close to it Figure 7 191 Header Down Switch 3 On the control handle touch the HEADER DOWN button A Sensor values start chan...

Page 255: ...194 Calibration In Progress A progress bar is provided and the calibration can be stopped at any time by touching the red X The header moves automatically and erratically during this process Figure 7...

Page 256: ...ince this document was published Refer to the combine operator s manual for updates Figure 7 197 Gleaner S9 The following controls are used to operate the auto header height control AHHC functions Tyt...

Page 257: ...was published Refer to the combine operator s manual for updates Figure 7 201 Header Groups 1 To view header group settings touch HEADER icon A on the right side of the home screen 2 The following in...

Page 258: ...er Control Cluster NOTE HEADER HEIGHT SETPOINT control dial A is on the header control cluster 7 1 11 John Deere 60 Series Combines Checking Voltage Range from the Combine Cab John Deere 60 Series NOT...

Page 259: ...ocations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system Figure 7 205 Float Indicator Box 3...

Page 260: ...ding should be above 0 5 V 11 Raise the header so it is just off the ground The reading on the monitor should read below 4 5 V 12 If the sensor voltage is not within the low and high limits or if the...

Page 261: ...in locked position 4 Start the combine Figure 7 207 John Deere Combine Display 5 Press the DIAGNOSTIC button A on the monitor DIA appears on the monitor 6 Press the CAL button B DIA CAL appears on the...

Page 262: ...der Your AHHC is now calibrated NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment Refer to Checking Voltage Range from the Combine Cab Joh...

Page 263: ...n until the desired number is displayed and press the CAL button E 6 Press ENTER D to save the changes The accumulator is now deactivated Setting the Sensing Grain Header Height to 50 John Deere 60 Se...

Page 264: ...ave been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates Figure 7 213 John Deere Combine Display 1 Press the DIAGNOSTIC but...

Page 265: ...ton A on the monitor DIA appears on the monitor 2 Press the UP button B until EO1 appears on the monitor and press ENTER C This is the header adjustment 3 Press the UP B or DOWN button until 114 is di...

Page 266: ...red the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 215 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both locations...

Page 267: ...ohn Deere Combine Display 5 Ensure the three icons A shown in the illustration at right appear on the monitor Figure 7 219 John Deere Combine Control Console 6 Use scroll knob A to highlight the middl...

Page 268: ...to highlight LC 1 001 VEHICLE A and press the check mark button to select it Figure 7 222 John Deere Combine Display 10 Use the scroll knob to highlight the down arrow A and press the check mark butto...

Page 269: ...te adjust the center link back to desired header angle Refer to Header Angle in the header operator s manual for instructions NOTE Changes may have been made to the combine controls or display since t...

Page 270: ...ect it Figure 7 225 John Deere Combine Control Console A Scroll Knob B Check Mark Button 9 Follow the steps listed on the monitor to perform the calibration NOTE If an error code appears on screen the...

Page 271: ...ce this document was published Refer to the combine operator s manual for updates Figure 7 226 John Deere Combine Control Console 1 Press button A twice and the current sensitivity setting will appear...

Page 272: ...onsole 1 Press button A and the current raise lower rate setting will appear on the monitor the lower the reading the slower the rate 2 Use scroll knob B to adjust the rate The adjustment will be save...

Page 273: ...cleared the area 1 Position the header 150 mm 6 in above the ground and unlock the float Figure 7 230 Float Lock 2 Check that float lock linkage is on down stops washer A cannot be moved at both loca...

Page 274: ...7 233 John Deere Combine Display 5 Press DIAGNOSTIC READINGS icon A on the CALIBRATION screen The DIAGNOSTIC READINGS screen appears This screen provides access to calibrations header options and diag...

Page 275: ...t and right sensors On the MacDon header there may be one sensor located in the float indicator box standard or two sensors located at the back of the float module side frame optional 10 Ensure header...

Page 276: ...ent was published Refer to the combine operator s manual for updates NOTE If header float is set too light it can prevent calibration of AHHC You may need to set the float heavier for calibration proc...

Page 277: ...calibration must be done before header calibration Figure 7 240 John Deere Combine Display 7 With FEEDER HOUSE SPEED selected press icon A The icon will turn green Figure 7 241 John Deere Combine Dis...

Page 278: ...and instructions will appear on screen to guide you through the remaining calibration steps NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjust...

Page 279: ...changes in the ground height are needed to cause the feeder house to raise or lower NOTE Changes may have been made to the combine controls or display since this document was published Refer to the co...

Page 280: ...ition 1 C for low ground pressure and at position 4 D for high ground pressure Crop and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bo...

Page 281: ...r low ground pressure and at position 4 D for high ground pressure Crop and soil conditions determine the amount of float to use The ideal setting is as light as possible without header bouncing or mi...

Page 282: ...e tune position 6 Move reel to desired position Figure 7 255 Control Handle Buttons 7 Press and hold preset switch 2 B until 1 reel height icon flashes on monitor 8 Repeat previous three steps for pre...

Page 283: ...set to D When setup and calibration are complete adjust the center link back to desired header angle For instructions refer to the header operator s manual This procedure applies only to model year 2...

Page 284: ...ibrate the feeder house fore aft tilt range follow these steps 1 Ensure center link is set to D 2 Rest header on down stops and unlock float 3 Place wings in locked position Figure 7 259 John Deere Co...

Page 285: ...e 7 263 John Deere Combine Display 8 Follow the instructions that appear on the screen As you proceed through the calibration process the display will automatically update to show the next step NOTE I...

Page 286: ...Display 1 Press CALIBRATION icon A on the main screen of the monitor The CALIBRATION screen appears Figure 7 265 John Deere Combine Display 2 Press DIAGNOSTIC READINGS icon A on the CALIBRATION screen...

Page 287: ...SUME A Figure 7 268 John Deere Combine Display 5 Press ENTER icon A The REEL RESUME page displays Figure 7 269 John Deere Combine Display 6 Press NEXT PAGE icon A to cycle to page 3 7 Lower the reel t...

Page 288: ...nly to model year 2015 and later John Deere S and T Series combines NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s...

Page 289: ...Follow the instructions that appear on the screen As you proceed through the calibration process the display will automatically update to show the next step This calibration requires you to use the re...

Page 290: ...screen Exit the CALIBRATION menu by pressing the ENTER icon A NOTE If an error code appears during calibration the sensor is out of voltage range and will require adjustment Refer to Checking Reel He...

Page 291: ...opens Figure 7 278 John Deere S7 Display Header Page 2 Select HEADER TYPE field A The HEADER DETAILS window opens Figure 7 279 John Deere S7 Display Header Details Window 3 Verify correct header widt...

Page 292: ...ails Window 6 Press window close button A in top right corner of the window to return to the HEADER page Figure 7 282 John Deere S7 Display Header Page 7 The raise lower speed A tilt speed B height se...

Page 293: ...window to return to the HEADER page Figure 7 284 John Deere S7 Display Header Page 10 Select the AUTO CONTROL icons A The AUTO HEADER CONTROLS page opens Figure 7 285 John Deere S7 Display Auto Header...

Page 294: ...ge or the feature will not work properly Combine Low Voltage Limit High Voltage Limit Minimum Range John Deere S7 Series 0 5 V 4 5 V 3 0 V Check the sensor s output voltage range from combine cab acco...

Page 295: ...tions NOTE If header is not on down stops during next two steps voltage may go out of range during operation causing a malfunction of auto header height control AHHC system Figure 7 288 Float Indicato...

Page 296: ...rner of the screen Figure 7 290 John Deere S7 Display Menu 5 On the MENU page select SYSTEM tab A The MENU opens 6 Select DIAGNOSTICS CENTER icon B The DIAGNOSTICS CENTER page opens Figure 7 291 John...

Page 297: ...s Feeder house calibration must be done before header calibration For best performance of auto header height control AHHC perform these procedures with center link set to D When setup and calibration...

Page 298: ...URES page displays Figure 7 295 John Deere S7 Display Calibrations and Procedures 7 Select HEADER tab A 8 Select FEEDER HOUSE RAISE SPEED CALIBRATION B The FH RAISE SPEED CALIBRATION page displays Fig...

Page 299: ...n Deere S7 Display Feeder House Calibration 11 Follow the instructions on the screen As you proceed through the calibration process the display will automatically update to show next step Figure 7 299...

Page 300: ...o Header Angle in the header operator s manual NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for updates 1 Ensure...

Page 301: ...EADER CALIBRATION B The HEADER CALIBRATION page displays Figure 7 303 John Deere S7 Display Header Calibration 9 Select CALIBRATE A at bottom of page The calibration overview window opens Figure 7 304...

Page 302: ...olland Combines CR CX Series Pre 2015 Model Year This section applies only to pre 2015 CR CX models For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR...

Page 303: ...ocations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the AHHC system Figure 7 308 Float Indicator Box 3...

Page 304: ...screen The DIAGNOSTICS screen displays 6 Select SETTINGS The SETTINGS screen displays Figure 7 310 New Holland Combine Display 7 Select the GROUP drop down arrow A The GROUP dialog box displays Figure...

Page 305: ...tage Limits One Sensor System page 162 Setting up Auto Header Height Control New Holland CR CX Series NOTE Changes may have been made to the combine controls or display since this document was publish...

Page 306: ...6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR Series Model Year 2015 and Later page 300 CAUTION Check to be sure all bystanders have cleared the area NOTE If header float...

Page 307: ...ill automatically update to show the next step NOTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will cause the calibration procedure to stop NOT...

Page 308: ...s set too high the area counter will keep counting even when the header is raised but below this threshold and the combine is no longer cutting crop CAUTION Check to be sure all bystanders have cleare...

Page 309: ...shed Refer to the combine operator s manual for updates NOTE For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR Series Model Year 2015 and Later page...

Page 310: ...rom 2 247 in steps of 7 It is factory set to 100 Setting the Sensitivity of the Auto Header Height Control New Holland CR CX Series The sensitivity adjustment controls the distance the cutterbar must...

Page 311: ...r s manual for updates NOTE For New Holland CR models 6 80 6 90 7 90 8 90 9 90 and 10 90 refer to 7 1 16 New Holland Combines CR Series Model Year 2015 and Later page 300 Figure 7 322 Float Indicator...

Page 312: ...tton E for a minimum of 2 seconds to store the new height position A beep will confirm setting NOTE Fully pressing AUTOMATIC HEADER HEIGHT CONTROL button E will disengage float mode NOTE It is not nec...

Page 313: ...both locations NOTE If the header is not on down stops during the next two steps the voltage may go out of range during operation causing a malfunction of the auto header height control AHHC system Fi...

Page 314: ...TICS screen displays Figure 7 327 New Holland Combine Display 6 Select SETTINGS A The SETTINGS screen displays Figure 7 328 New Holland Combine Display 7 Select HEADER HEIGHT TILT A from the GROUP dro...

Page 315: ...der height control AHHC perform these procedures with the center link set to D When setup and calibration are complete adjust the center link back to desired header angle NOTE Changes may have been ma...

Page 316: ...SETTING screen by pressing and holding both the UNLOAD and RESUME buttons on the control handle for approximately 10 seconds The DEALER SETTING screen should appear and will allow you to change the h...

Page 317: ...9 Select the AUTOFLOAT drop down arrow and set AUTOFLOAT to INSTALLED A 10 Select the AUTO HEADER LIFT drop down arrow and set AUTO HEADER LIFT to INSTALLED B NOTE With AUTO HEADER LIFT installed and...

Page 318: ...r to the header operator s manual NOTE Changes may have been made to the combine controls or display since this document was published Refer to the combine operator s manual for updates NOTE This sect...

Page 319: ...faults have been received from the header height controller HHC module Header feeder is disengaged Lateral float buttons are NOT pressed ESC key is NOT pressed To calibrate the AHHC follow these steps...

Page 320: ...OTE Pressing the ESC key during any of the steps or letting the system sit idle for more than 3 minutes will cause the calibration procedure to stop NOTE Refer to your combine operator s manual for an...

Page 321: ...New Holland Combine Display 2 Select SETTINGS tab A The SETTINGS page opens 3 From the GROUP menu B select HEADER 4 From the PARAMETER menu C select REEL VERTICAL POSITION Figure 7 346 New Holland Co...

Page 322: ...buttons used for auto height presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require the first two buttons A and B The third butt...

Page 323: ...ultifunction handle to set the preset 7 Repeat Step 2 page 310 to Step 6 page 311 using preset button 2 Figure 7 350 New Holland Combine Display 8 Lower header to the ground 9 Select RUN SCREENS A on...

Page 324: ...bines CR CX Series Pre 2015 Model Year page 290 Figure 7 352 New Holland Combine Display 1 Select TOOLBOX A on the main screen The TOOLBOX screen displays Figure 7 353 New Holland Combine Display 2 Se...

Page 325: ...ed Refer to the combine operator s manual for updates Figure 7 355 New Holland Combine Controls 1 Simultaneously press the UNLOAD A and RESUME B buttons on the control handle Figure 7 356 New Holland...

Page 326: ...ow two different buttons for ON GROUND presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require the first two buttons A and B The t...

Page 327: ...ltage of the reel height sensor the combine engine needs to be running and supplying power to the sensor Always engage the combine parking brake and stay away from the reel Table 8 1 Reel Height Senso...

Page 328: ...8 2 Reel Height Sensor Right Reel Arm Reel Up 8 Start the engine and fully raise the reel 9 Use the combine display or a voltmeter if measuring the sensor manually to measure voltage range X Refer to...

Page 329: ...Never start or move the machine until you are sure all bystanders have cleared the area Figure 9 1 Float Module Plastic Pan 1 Start combine raise header fully and engage safety props 2 Stop engine and...

Page 330: ...n A Figure 9 3 Clips Engaged 7 Raise pan and rotate handle A so that rod engages clips B on pan Figure 9 4 Latches Secured 8 Push handle A into slot and secure it with latches B 9 Open left endshield...

Page 331: ...for any unusual sounds or abnormal vibration 14 Perform run up check as listed on Predelivery Checklist page 339 yellow sheet attached to this instruction to ensure the machine is field ready 9 1 Perf...

Page 332: ...knife 3 If heating is evident check gap between knifehead A and pitman arm B A business card should slide easily through the gap If not adjust gap by loosening bolt and tapping knifehead A with a hamm...

Page 333: ...always stop engine and remove key from ignition before leaving operator s seat for any reason IMPORTANT This is the MINIMUM speed setting for variable speed feeder houses To avoid damage to the heade...

Page 334: ...it Figure 9 12 Knife Drive Box 7 Start engine engage header drive and run combine at operating rpm 8 Check the rpm of knife drive box pulley A using a handheld tachometer 9 Stop engine remove key and...

Page 335: ...wever the position of the spring retainer varies with draper tracking adjustment at the factory 4 Check the position of white indicator A If feed draper tracks properly and spring retainers on both si...

Page 336: ......

Page 337: ...tifying head markings Jam nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on criti...

Page 338: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 10 3 Bolt Grades Table 10 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal...

Page 339: ...105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 10 1 2 Metric Bolt Specifications Bolting int...

Page 340: ...E with other wrench to torque shown 5 Assess final condition of connection Table 10 6 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value7 Flats from Finger Tight FFFT Nm lbf...

Page 341: ...s far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 10 8 Hydraulic Fitting 5 Install fitting B into port until back up was...

Page 342: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 1...

Page 343: ...10 8 page 331 6 Check final condition of fitting Table 10 8 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value9 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24...

Page 344: ...ings according to values in Table 10 9 page 332 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assem...

Page 345: ...ly 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alig...

Page 346: ...akage NOTE When a header and float module are ordered together they are shipped with the float module already installed in the header Figure 10 12 Minimum Lifting Capacity A Load Center of Gravity B L...

Page 347: ...Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton...

Page 348: ...aling surfaces or components are making contact with each other and fitting has been tightened to a point where fitting is no longer loose GVW Gross vehicle weight Hard joint A joint made with use of...

Page 349: ...ence relaxation over a period of time spm Strokes per minute Tension Axial load placed on a bolt or screw usually measured in Newtons N or pounds lb TFFT Turns from finger tight Torque The product of...

Page 350: ......

Page 351: ...rt Stabilizer Option 6 3 Checking Wheel Bolt Torque page 108 Check knife drive box breather position 6 4 Checking Knife Drive Box page 109 Check knife drive box oil level 6 4 Checking Knife Drive Box...

Page 352: ...eader Height Control AHHC page 155 Run up procedure 9 Running up Header page 317 Check hydraulic hose and wiring harness routing for clearance when raising or lowering header and reel Check lights are...

Page 353: ......

Page 354: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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MacDon FlexDraper FD1 Series, Unloading And Assembly Instructions

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