Club Car Carryall 300 2021, Maintenance And Service Manual

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78
Reassembly
KohlerEngines.com 17 690 15 Rev. --
Install Throttle Body Assembly
D
E
C
B
F
A
G
H
A Throttle Body B Fuel Injector
C TMAP D
Throttle Position
Sensor (TPS)
E
Insulator to Throttle
Body Gasket
F Insulator
G
Insulator to Cylinder
Head Gasket
H Intake Studs
NOTE: Ensure all parts are clean, undamaged, and free
of debris and make sure electrical connector has
seal in place.
1. Install new insulator to cylinder head gasket,
insulator, and insulator to throttle body gasket as
shown.
Ensure notched section of each gasket is outward
and points to fl ywheel side.
Ensure arrow on insulator points toward cylinder
head.
2. Install throttle body on studs.
3. Push electrical connector onto throttle position
sensor (TPS) making sure a good connection is
made.
Install Air Inlet Elbow
G
E
A
D
B
E
F
C
A
A Nut B Air Inlet Elbow
C
Breather Hose with
Sleeve
D Clamp
E Throttle Body Gasket F Governor Bracket
G Throttle Body
1. Install a new throttle body gasket onto mounting
studs followed by air inlet elbow.
2. Install governor bracket onto mounting studs
followed by a new throttle body gasket.
Ensure notched section of each gasket is outward
and points to fl ywheel side.
3. Install air inlet elbow onto mounting studs and
secure with nuts. Torque nuts to 8 N·m (71 in. lb.).
4. Attach breather hose onto air inlet elbow connection
port; position hose clamp to secure. Connect
opposite end of breather hose to valve cover.
Oxygen Sensor
Install oxygen sensor, torque to 18 N·m (159 in. lb.), and
connect to wire harness.