Club Car Carryall 300 2021, Maintenance And Service Manual

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GASOLINE VEHICLE - TRANSAXLE
Axle Tubes, Axle Shafts, Differential Guard,
and Wheel Bearings
24
4. Drive axle shaft (3) and bearing (6) from outer end of axle tube (2) as an assembly.
5. Use a puller to remove bearing (6) from axle shaft (3). See following CAUTION.
CAUTION
• To prevent damaging the threads on end of axle shaft (3), install hub nut to cover initial threads
prior to using puller.
REAR WHEEL BEARING INSTALLATION
1. Press new bearing (6) onto axle shaft (3) until fully seated.
2. Clean inside axle tube (2) where new bearing (6) will sit and lightly lubricate the bore (Figure 24-7, Page 24-8) .
3. Using an appropriate sized bearing driver that fits the outer race, drive in bearing/shaft assembly (3 and 6) until
fully seated in tube (2).
4. Install new snap ring (5).
5. Install axle tube (2). See Axle Tube and Axle Shaft Installation on page 24-8.
6. Install hub. See Rear Hub Installation on page 24-4.
AXLE SHAFT OIL SEAL REMOVAL
The rear axle tubes (2) must be unbolted from the transaxle to replace oil seals (7) (Figure 24-7, Page 24-8) .
1. Clean debris from drain plug and area around it at the bottom of the transaxle. Drain oil. Install plug after draining.
2. Remove axle tube (2) from gearcase (4) (Figure 24-7, Page 24-8) . See Axle Tube and Axle Shaft Removal on
page 24-7.
3. Pull oil seal (7) from gearcase (4).
AXLE SHAFT OIL SEAL INSTALLATION
1. Clean bore in gearcase (4) where new oil seal (7) will sit (Figure 24-7, Page 24-8) .
2. Using an appropriate sized seal driver, drive in new oil seal (7) until 0.0393 in. (1 mm) below surface, not
fully seated.
3. Clean end of axle shaft (3) and carefully install axle tube (2) to avoid damaging new oil seal (7) with splines of
axle shaft.
See Axle Tube and Axle Shaft Installation on page 24-8.
4. Refill transaxle with appropriate type and volume of oil. See Oil Change – Transaxle on page 24-2.
2021 Carryall 300 Maintenance and Service Manual Page 24-9