Club Car Carryall 300 2021, Maintenance And Service Manual

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72
Reassembly
KohlerEngines.com 17 690 15 Rev. --
Install Balance Shaft
Timing Mark Detail
A
B
A
Balance Shaft
Timing Mark
B
Balance Shaft Drive
Gear on Crankshaft
Timing Mark
1. Position crankshaft so timing mark on larger
crankgear is in 8 o'clock position.
2. Install balance shaft (with wave spring), aligning
timing mark with timing mark on larger crankgear.
Install Valve Tappets and Camshaft
Timing Mark Detail
A
B
A
Camshaft Gear
Timing Mark
B
Camshaft Drive
Gear on Crankshaft
Timing Mark
1. Lubricate face and stem of each tappet with engine
oil. Install each into their respective bores.
2. Lubricate camshaft bearing surfaces and cam lobes
as well as camshaft bore in crankcase with engine
oil.
3. Rotate crankshaft to TDC so timing mark (dimple) on
smaller crankgear is in 4 o’clock position. Install
camshaft into crankcase, aligning timing marks on
two gears.
4. Install original shims on crankshaft.