ENGINE 6-15
b. B olt tran sm ission to engine then ra is e engine
and tran sm ission assem bly and in stall flyw h eel
to co n verto r bolts.
c. In stall co n verto r housing underpan and sta rte r.
d. Connect th rottle linkage and vacuum modulator
line.
ON A L L SERIES E X C E P T CS 10-20-30:
• In stall clutch assem bly and clutch housing as out
lined in Section 7.
2. Install engine in veh icle as follow s:
ON A L L SERIES E X C E P T CS 10-20-30:
• In stall engine and lo w e r until tran sm ission shaft
lin es up with clutch.
• Push engine rea rw a rd and rotate crankshaft until
tran sm ission shaft and clutch engage.
• In sta ll the engine mount bolts and torque to
s p ecification s.
• Connect tran sm ission to engine.
ON CS 10-20-30 SERIES:
• L o w e r engine and tran sm ission assem bly and push
re a rw a rd until engine mounts line up.
• On ve h ic le s with autom atic o r four speed trans
m issions, in sta ll r e a r mount cro ssm em b er.
• In stall the engine mount bolts and torque to
sp ecification s.
• In stall the p r o p e lle r shaft as outlined in Section 4.
ON A L L SERIES:
• R em ove the liftin g d evice and liftin g adapter fro m
cylin d er head bolt location then torque cylin d er
head bolts to sp ecification s.
• In stall ro c k e r arm c o v e r as outlined.
3. Connect tran sm ission linkage (as requ ired).
4. In stall clutch c ro s s -s h a ft o r connect clutch sla ve
cylin d er (as req u ired ).
5. In stall fan and pu lley as outlined in Section 6K.
6. Connect:
• Exhaust pipe at m anifold.
• P o w e r s te e rin g lines at pump (as requ ired ).
• Vacuum o r a ir lin es at engine (as requ ired ).
• O il p re s s u re gauge line (as requ ired ).
• H eater hoses at engine connection.
• Fuel line at fu el pump.
• Choke cable at carb u retor.
• A c c e le r a to r linkage at m anifold bellcrank.
7. Connect w ire s at:
• C o il
• O il P re s s u re Switch
• T em p eratu re Switch
• D elcotron
• S ta rter Solenoid
8. Com plete in stallation as follow s:
ON TS 50 and 60 SERIES:
• In stall r e a r cab support.
• Connect cab sa fety lock at r e a r cab support.
• In stall le ft and righ t island supports.
•
Connect th rottle cable at ca rb u retor and retaining
brackets.
• Install ra d ia tor surge tank on island support and
connect hoses to surge tank..
•
Swing con trol island re a rw a rd and connect to
support.
•
Connect em ergen cy brake cable at em ergen cy
brake and retaining brackets.
• Connect choke cable at ca rb u retor and adjust.
• Connect shift linkage at control island.
• In stall the radiator, rad iator support and shroud
as outlined in Section 13.
ON PS 10-20-30-40 SERIES:
• In stall the ra d ia tor and shroud as outlined in
Section 13.
• In stall the battery.
• In stall the flo o r panel and engine box as outlined
in Section IB .
ON CS 40-50-60, MS 50, SS 40-50 SERIES:
• In stall the fron t end sheet m etal (with hood and
ra d ia tor attached) as outlined in Section 11).
ON CS 10-20-30, KS 10-20 SERIES:
• In stall the ra d ia to r and shroud as outlined in
Section 13.
• Install the hood as outlined in Section 11.
9. Install the a ir clean er, connect b attery cables, f i l l
cooling system and crankcase then sta rt engine and
check fo r leaks.
M an ifo ld Assem bly
Removal
1. Rem ove a ir clean er.
2. Disconnect both th rottle rods at b ellcran k and r e
m ove th rottle return spring.
3. Disconnect fu el and vacuum lines and choke cable at
carbu retor.
4. Disconnect crankcase ventilation hose at ro ck er arm
co ver.
5. Disconnect exhaust pipe at m anifold flange and d is
card packing.
6. R em ove m anifold attaching bolts and clam ps then r e
m ove m anifold assem bly and d iscard gaskets.
7. Check fo r cracks in m anifold castings.
8. If n ecessa ry to rep la ce eith er intake o r exhaust
m anifolds, separate them by rem o vin g one bolt and
two nuts at cen ter of assem bly. R eassem b le mani
folds using a new gasket. Tighten fin g e r tight and
torque to sp ecification s after assem bly to cylin d er
head. T ra n s fe r all n ecessary parts.
Installation
1. Clean
g a s k e t
su rfaces
on
cylin d er
head and
m anifolds.
2. P osition new gasket o v e r m anifold end studs on head
and c a re fu lly in sta ll the m anifold in position making
sure the gaskets a re in place.
3. Install bolts and clam ps while holding m anifold in
place with hand.
4. Torque bolts to sp ecification s.
NOTE:
C enter bolt and end bolt torque d iffe r.
5. Connect
exhaust
pipe to m anifold using a new
packing.
6. Connect crankcase ventilation hose at ro c k e r arm
cover.
7. Connect fu el and vacuum lines at carbu retor.
8. Connect choke cable and adjust as outlined in S ec
tion 6M.
9. Connect th rottle rods at bellcran k and in sta ll throt
tle return spring.
10. In stall a ir clean er, start engine, check fo r leaks and
adjust carb u retor id le speed and m ixture.
CHEVROLET TRUCK SERVICE MANUAL
Содержание 10 Series 1970
Страница 1: ......
Страница 38: ...HEATER AND AIR CONDITIONING 1A 8 CHEVROLET TRUCK SERVICE MANUAL...
Страница 57: ...HEATER AND AIR CONDITIONING 1A 27 Fig 35 Compressor M ountings CHEVROLET TRUCK SERVICE MANUAL...
Страница 75: ...HEATER AND AIR CONDITIONING 1A 45 Fig 65 R oof M ounted System W iring Diagram CHEVROLET TRUCK SERVICE MANUAL...
Страница 78: ......
Страница 101: ...BODY IB 23 s A ADJUSTER SCREW AND LEVER ASSY Fig 5 9 Exploded V iew o f Level Ride Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 137: ...BODY IB 59 VIEW IN DIRECTION OF ARROW A Fig 137 A u x ilia ry Seat CHEVROLET TRUCK SERVICE MANUAL...
Страница 142: ...CHEVROLET TRUCK SERVICE MANUAL Fig 5 10 30 Series Truck Frame FRAME 2 4...
Страница 145: ...CHEVROLET TRUCK SERVICE MANUAL FRAME 2 7...
Страница 148: ......
Страница 228: ...REAR SUSPENSION AND DRIVE LINE 4 52 I Fig 88 Forward Rear A xle Assembly Exploded V iew CHEVROLET TRUCK SERVICE MANUAL...
Страница 238: ......
Страница 383: ...ENGINE FUEL 6M 19 F ig I t Engine Fuel S p ecial Tools CHEVROLET TRUCK SERVICE MANUAL...
Страница 384: ......
Страница 392: ......
Страница 432: ...Fig 1 C lu tch Linkage Except P 2 0 4 0 Series...
Страница 433: ...CLUTCHES AND TRANSMISSIONS 7 3 Fig 2 C lutch Linkage Step Van P 20 40 Series CHEVROLET TRUCK SERVICE MANUAL...
Страница 506: ...FUEL TANK AND EXHAUST SYSTEMS 8 8 Fig 10 Vent Lines Cab M ounted Tanks CHEVROLET TRUCK SERVICE MANUAL...
Страница 528: ...Fig 31 T yp ica l Power Steering Hose Routings...
Страница 530: ......
Страница 550: ......
Страница 566: ...ELECTRICAL BODY AND CHASSIS 12 4 Fig 3 Front Lighting Assemblies CHEVROLET TRUCK SERVICE MANUAL...
Страница 567: ...ELECTRICAL BODY AND CHASSIS 12 5 Fig 4 C learance and Id e n tific a tio n Lamps CHEVROLET TRUCK SERVICE MANUAL...
Страница 568: ...ELECTRICAL BODY AND CHASSIS 12 6 Fig 5 Rear Lighting Composite CHEVROLET TRUCK SERVICE MANUAL...
Страница 597: ...ELECTRICAL BODY AND CHASSIS 12 35 Fig 37 Engine Com partm ent CE M E60 CHEVROLET TRUCK SERVICE MANUAL...
Страница 598: ...ELECTRICAL BODY AND CHASSIS 12 36 TO FRAME i f Fig 38 Engine Com partm ent C D 50 CHEVROLET TRUCK SERVICE MANUAL...
Страница 608: ...ELECTRICAL BODY AND CHASSIS 12 46 Fig 48 Instrument Panel C A40 CE CS ME50 Exc 02 CHEVROLET TRUCK SERVICE MANUAL...
Страница 610: ...ELECTRICAL BODY AND CHASSIS 12 48 Fig 50 Instrument Panel CE M E60 03 13 CHEVROLET TRUCK SERVICE MANUAL...
Страница 614: ...ELECTRICAL BODY AND CHASSIS 12 52 Fig 54 Instrument Panel SA40 50 CHEVROLET TRUCK SERVICE MANUAL...
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Страница 649: ...SPECIFICATIONS 9 ENGINE SECTION 6 CHEVROLET TRUCK SERVICE MANUAL...
Страница 671: ......