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YASKAWA CIPR-GA50C series, Technical Manual

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YASKAWA CIPR-GA50C series Technical Manual Download Page 5

YASKAWA

SIEPC71061753A GA500 Technical Manual

5

4.3

Set up the Drive with General-Purpose Setup Mode. . . . . . . . . . . . . . . . . . . . . . . 116

4.4

Drive Mode and Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Programming Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Change Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Verify and Set the Changed Parameters (Verify Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
How to Switch between LOCAL and REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

4.5

Start-up Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Flowchart A: Connect and Run the Motor with Minimal Setting Changes . . . . . . . . . . . . 122
Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure . . . . . . . . . . . . . . 124
Sub-Chart A-2: PM Motor Auto-Tuning and Test Run Procedure . . . . . . . . . . . . . . . . . . . 124
Subchart A-3: EZ Open Loop Vector Control Test Run Procedure . . . . . . . . . . . . . . . . . . 125

4.6

Items to Check before Starting Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Check before You Energize the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Check after You Energize the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

4.7

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Digital character mapping table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Show the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Check Modified Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Set and View Necessary Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Change Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Save a Backup of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Write Backed-up Parameters to the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Verify Keypad Parameters and Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Delete Parameters Backed Up to the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

4.8

Automatic Parameter Settings Optimized for Specific Applications (Application
Presets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

4.9

Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Auto-Tuning for Induction Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Auto-Tuning for PM Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Auto-Tuning in EZ Open Loop Vector Control Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
ASR and Inertia Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Precautions before Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

4.10

Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

No-Load Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Do a No-Load Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Actual-Load Test Run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Do an Actual-Load Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

4.11

Fine Tuning during Test Runs (Adjust the Control Function) . . . . . . . . . . . . . . . . 143

V/f Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Open Loop Vector Control Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Fine-Tuning Open Loop Vector Control for PM Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Advanced Open Loop Vector Control Method for PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
EZ Open Loop Vector Control Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

4.12

Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

5. Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

5.1

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

5.2

European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

5.3

UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Area of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Wire the Main Circuit Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Low Voltage Wiring for Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Summary of Contents for CIPR-GA50C series

Page 1: ...o Drives for Industrial Applications Technical Manual Type CIPR GA50Cxxxxxxxx 200 V Class Three Phase Input 0 1 to 22 kW 200 V Class Single Phase Input 0 1 to 4 0 kW 400 V Class Three Phase Input 0 37...

Page 2: ...This Page Intentionally Blank 2 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 3: ...echanical Installation 27 2 1 Section Safety 28 2 2 Installation Environment 29 2 3 Installation Position and Distance 30 2 4 Moving the Drive 32 2 5 Drive Models and Drive Watt Loss 33 Drive Watt Los...

Page 4: ...RF Type 94 Install a Braking Resistor Unit LKEB Type 94 Dynamic Braking Option Overload Protection 95 3 10 Drive Wiring Protection 96 Installing a Earth Leakage Circuit Breaker RCM RCD 96 Install a Mo...

Page 5: ...rite Backed up Parameters to the Drive 131 Verify Keypad Parameters and Drive Parameters 131 Delete Parameters Backed Up to the Keypad 132 4 8 Automatic Parameter Settings Optimized for Specific Appli...

Page 6: ...Codes 239 7 4 Faults 244 7 5 Minor Faults Alarms 260 7 6 Parameter Setting Errors 269 7 7 Auto Tuning Errors 273 7 8 Backup Function Operating Mode Display and Errors 277 7 9 Diagnosing and Resetting...

Page 7: ...ce the Cooling Fan Procedure A 296 Replace the Cooling Fan Procedure B 299 8 5 Replace the Drive 301 About the Control Circuit Board 301 Replace the Drive 301 8 6 Storage Guidelines 305 9 Disposal 307...

Page 8: ...d Weakening Forcing 355 d7 Offset Frequency 355 11 8 E Motor Parameters 356 E1 V f Pattern for Motor 1 356 E2 Motor Parameters 357 E3 V f Pattern for Motor 2 357 E4 Motor 2 Parameters 358 E5 PM Motor...

Page 9: ...e Monitors 417 U5 PID Monitors 421 U6 Operation Status Monitors 422 U8 DriveWorksEZ Monitors 423 11 18 Parameters that Change from the Default Settings with A1 02 Control Method Selection 425 11 19 Pa...

Page 10: ...Options 578 12 8 H Terminal Function Selection 599 H1 Digital Inputs 599 MFDI Setting Values 602 H2 Digital Outputs 620 H2 MFDO Parameters 622 MFDO Setting Value 628 H3 Analog Inputs 641 H3 MFAI Param...

Page 11: ...ypad Operation 736 o3 Copy Function 740 o4 Maintenance Mon Settings 742 o5 Log Function 744 12 12 T Auto Tuning 750 T0 Tuning Mode Selection 750 T1 Induction Motor Auto Tuning 750 T2 PM Motor Auto Tun...

Page 12: ...12 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 13: ...of this product Failure to obey these precautions can cause serious injury or death or damage to the product or related devices and systems Yaskawa must not be held responsible for any injury or equip...

Page 14: ...nous motor generic name for IPM motors and SPM motors SIL Safety Integrity Level SPM motor Yaskawa SMRD SMRA Series motors V f V f Control About Registered Trademarks CANopen is a registered trademark...

Page 15: ...lds before operation Use options and drives only as specified by the instructions The figures in this manual are examples only All figures do not apply to all products included in this manual Yaskawa...

Page 16: ...le for modifications of the product made by the user Only let approved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause serious inj...

Page 17: ...or use a Megger insulation tester on the drive These tests can cause damage to the drive Do not operate a drive or connected equipment that has damaged or missing parts You can cause damage to the dri...

Page 18: ...re considering the application of this product for special purposes such as machines or systems used for passenger cars medicine airplanes and aerospace nuclear power electric power or undersea relayi...

Page 19: ...1 Receiving This chapter gives information about the different drive models and features and how to examine the drive when you receive it 1 1 Section Safety 20 1 2 Model Number and Nameplate Check 21...

Page 20: ...Technical Manual 1 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer is n...

Page 21: ...MODEL section of the drive nameplate to make sure that you received the correct model If you received the incorrect product or a product with a defect contact Yaskawa or your nearest sales representa...

Page 22: ...pad 15 Special applications Rated output current Table 1 2 Table 1 3 and Table 1 4 give the rated output current values Note These output current values are applicable for drives that operate at stand...

Page 23: ...kW HP Rated output current A B001 0 1 1 6 0 8 0 18 1 6 1 2 B002 0 25 1 4 1 6 0 37 1 4 1 9 B004 0 55 1 2 3 0 0 75 3 4 3 5 B006 1 1 1 5 0 1 1 1 5 6 0 B010 1 5 2 8 0 2 2 3 9 6 B012 2 2 3 11 0 3 0 3 12 2...

Page 24: ...he motor decelerate faster than usual without a braking resistor Motor characteristics have an effect on this function Feed Forward Control No Compensates effects of the system inertia to increase the...

Page 25: ...ency is too high the drive rated current is derated Motor loss increases during overexcitation braking and high slip braking Use a maximum braking frequency of 5 ED and a maximum braking time of 90 se...

Page 26: ...changes KEB Ride Thru Function 5 Yes Yes Yes Quickly and safely stops the motor during power loss and automatically starts operation at the previous speed when the drive applies power again without c...

Page 27: ...to install the drive 2 1 Section Safety 28 2 2 Installation Environment 29 2 3 Installation Position and Distance 30 2 4 Moving the Drive 32 2 5 Drive Models and Drive Watt Loss 33 2 6 Removing Reatta...

Page 28: ...become too hot and cause a fire and serious injury or death CAUTION Crush Hazard Tighten terminal cover screws and hold the case safely when you move the drive If the drive or covers fall it can caus...

Page 29: ...Salt Direct sunlight Keep wood and other flammable materials away from the drive Altitude 1000 m 3281 ft Maximum Note Derate the output current by 1 for each 100 m 328 ft to install the drive in alti...

Page 30: ...pecified in Figure 2 2 to install the drive Make sure that there is sufficient space for wiring and airflow A 50 mm 2 in minimum between upper and lower openings B 30 mm 1 18 in minimum on each side C...

Page 31: ...in minimum between upper and lower openings B 30 mm 1 18 in minimum on each side C 100 mm 3 94 in minimum above and below Figure 2 3 Installation Distances for More than One Drive Side by Side Note Wh...

Page 32: ...Moving the Drive Obey local laws and regulations when moving and installing this product CAUTION Sudden Movement Hazard Do not hold the drive by the keypad or front cover Tighten the screws correctly...

Page 33: ...1 0 8 2 6 4 10 2002 1 6 2 7 7 14 2004 3 0 2 9 13 22 2006 5 0 2 13 22 35 2010 8 0 2 17 37 54 2012 11 0 2 23 49 72 2021 17 6 2 36 83 119 2030 25 0 2 45 163 208 2042 33 0 2 55 200 255 2056 47 0 2 77 269...

Page 34: ...Frequency kHz Interior Unit Loss W Cooling Fin Loss W Total Loss W B001 0 8 2 7 4 11 B002 1 6 2 10 7 17 B004 3 2 13 13 26 B006 5 2 17 23 40 B010 8 2 30 37 67 B012 11 2 40 48 88 B018 17 6 2 49 72 121...

Page 35: ...t Loss HD Fc Default Setting Model Rated output current A Carrier Frequency kHz Interior Unit Loss W Cooling Fin Loss W Total Loss W 4001 1 2 8 9 11 20 4002 1 8 8 11 16 27 4004 3 4 8 15 31 46 4005 4 8...

Page 36: ...25 0 2 46 163 209 2042E 33 0 2 56 200 256 2056E 47 0 2 78 269 347 2070E 60 0 2 109 411 520 2082E 75 0 2 133 439 572 Table 2 11 Drive Watt Loss HD Fc Default Setting Model Rated output current A Carri...

Page 37: ...ling Fin Loss W Total Loss W B001E 1 2 2 9 6 15 B002E 1 9 2 18 11 29 B004E 3 5 2 19 17 36 B006E 6 0 2 20 26 46 B010E 9 6 2 44 50 94 B012E 12 2 2 56 60 116 B018E N A 2 50 92 142 Three Phase 400 V Class...

Page 38: ...24 8 84 255 339 4038E 31 8 103 338 441 4044E 39 8 137 442 579 4060E 45 8 149 446 595 Table 2 17 Drive Watt Loss ND Model Rated output current A Carrier Frequency kHz Interior Unit Loss W Cooling Fin L...

Page 39: ...re that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock The drive has internal capacitors that stay charged after you de...

Page 40: ...3A GA500 Technical Manual 2 Use a slotted screwdriver to lock the front cover of the drive Use a slotted screwdriver with a tip width of 2 5 mm 0 1 in or less and a thickness of 0 4 mm 0 02 in or less...

Page 41: ...ach the Keypad Remove the Keypad Remove the front cover Push on the tab on the right side of the keypad then pull the keypad forward to remove it from the drive Figure 2 8 Remove the Keypad Reattach t...

Page 42: ...hat is in a control panel without opening or closing the control panel door To order optional accessories contact Yaskawa or your nearest sales representative Name Model Intended Use Extension Cable 1...

Page 43: ...el Table 2 18 shows the model number for the attachment Contact Yaskawa or your nearest sales representative to order mounting brackets and mounting hardware Table 2 18 External Heatsink Installation...

Page 44: ...2 9 Installation Methods 44 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 45: ...Terminal Block Wiring Procedure 79 3 5 Control Circuit Wiring 82 3 6 Control I O Connections 89 3 7 Connect the Drive to a PC 92 3 8 External Interlock 93 3 9 Braking Resistor Installation 94 3 10 Dri...

Page 46: ...the leakage current of the drive will be more than 3 5 mA You can also connect a protective ground wire that has a minimum cross sectional area of 10 mm2 copper wire If you do not obey the standards a...

Page 47: ...hen you must operate the motor outside of its specifications contact the motor manufacturer If you continuously operate oil lubricated motors outside of the manufacturer specifications it can cause da...

Page 48: ...rameters before you close control circuit switches Incorrect Run Stop circuit sequence settings can cause serious injury or death from moving equipment WARNING Sudden Movement Hazard Correctly wire th...

Page 49: ...he drive with the MFDO If the drive outputs a fault during fault restart when you use the fault restart function set L5 02 1 Fault Contact at Restart Select Always Active to de energize the drive Be c...

Page 50: ...etween these terminals will cause damage to the drive Sourcing Mode Install a jumper between terminals SC and SN NOTICE Do not close the circuit between terminals SC and SP A closed circuit between th...

Page 51: ...ecome loose over time and cause unsatisfactory drive performance Motor and Main Circuit Connections WARNING Electrical Shock Hazard Do not connect terminals R L1 S L2 T L3 L L1 N L2 U T1 V T2 W T3 1 2...

Page 52: ...006 B010 Figure 3 9 Figure 3 10 4012 Figure 3 11 Figure 3 12 B012 Figure 3 13 Figure 3 14 B018 Figure 3 15 2030 2042 4018 Figure 3 16 Figure 3 17 2056 4031 Figure 3 18 Figure 3 19 2070 2082 Figure 3 2...

Page 53: ...53 Figure 3 5 Configuration of Main Circuit Terminal Block Single Phase Without a Built in EMC Filter Figure 3 6 Configuration of Main Circuit Terminal Block Single Phase With a Built in EMC Filter Fi...

Page 54: ...8 Configuration of Main Circuit Terminal Block Three Phase With a Built in EMC Filter Figure 3 9 Configuration of Main Circuit Terminal Block Single Phase Without a Built in EMC Filter Figure 3 10 Con...

Page 55: ...5 Figure 3 11 Configuration of Main Circuit Terminal Block Three Phase Without a Built in EMC Filter Figure 3 12 Configuration of Main Circuit Terminal Block Three Phase With a Built in EMC Filter Fig...

Page 56: ...Configuration of Main Circuit Terminal Block Single Phase With a Built in EMC Filter Figure 3 15 Configuration of Main Circuit Terminal Block Single Phase Without a Built in EMC Filter Figure 3 16 Co...

Page 57: ...ng YASKAWA SIEPC71061753A GA500 Technical Manual 57 Figure 3 17 Configuration of Main Circuit Terminal Block Three Phase With a Built in EMC Filter Figure 3 18 Configuration of Main Circuit Terminal B...

Page 58: ...SIEPC71061753A GA500 Technical Manual Figure 3 19 Configuration of Main Circuit Terminal Block Three Phase With a Built in EMC Filter Figure 3 20 Configuration of Main Circuit Terminal Block Three Ph...

Page 59: ...ng YASKAWA SIEPC71061753A GA500 Technical Manual 59 Figure 3 21 Configuration of Main Circuit Terminal Block Three Phase With a Built in EMC Filter Figure 3 22 Configuration of Main Circuit Terminal B...

Page 60: ...uit power supply input N L2 U T1 Drive output Drive output To connect a motor V T2 W T3 DC power input DC power input 1 and 2 To connect a DC reactor Note Remove the jumper between terminals 1 and 2 t...

Page 61: ...braking resistor units Use terminals 1 and to connect a regenerative converter or regenerative unit WARNING Fire Hazard Do not connect a braking resistor to terminals 1 or Use terminals B1 and B2 for...

Page 62: ...0 6 4 4 5 3 1 2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 2 5 2 M3 5 0 8 1 0 7 1 8 9 2004 R L1 S L2 T L3 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 6 5 M3 0...

Page 63: ...13 5 15 1 2 6 4 10 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 6 2 2 5 6 2 M4 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 6 4 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 6 4 10 10 M4 1 5 1 7 13...

Page 64: ...wn 2 If you turn on the internal EMC filter the leakage current of the drive will be more than 3 5 mA Use these closed loop crimp terminals or equivalent to connect a protective ground wire that has a...

Page 65: ...4 8 M3 0 5 0 6 4 4 5 3 1 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 2 5 2 2 5 6 2 M4 1 2 1 5 10 6 13 3 B012 L L1 N L2 4 2 5 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 4 1...

Page 66: ...0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 2 5 2 2 5 6 2 M4 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3...

Page 67: ...4 1 5 1 7 13 5 15 1 2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 4 2 2 5 6 2 M4 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5...

Page 68: ...R8 4S from NICHIFU Co Ltd Main Circuit Wire Gauges and Tightening Torques WARNING Electrical Shock Hazard Make sure that the protective ground wire conforms to technical standards and local safety re...

Page 69: ...T1 V T2 W T3 2 2 6 5 M3 0 5 0 6 4 4 5 3 1 2 2 2 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 2 6 5 M3 0 5 0 6 4 4 5 3 2 2 2 2 M3 5 0 8 1 0 7 1 8 9 2004 R L1 S L2 T L3 2 2 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 2 6...

Page 70: ...2 3 5 10 M4 1 5 1 7 13 5 15 5 5 2 2 5 5 2 M4 1 2 1 5 10 6 13 3 2030 R L1 S L2 T L3 8 2 14 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 8 2 14 10 M4 1 5 1 7 13 5 15 1 2 14 3 5 14 10 M4 1 5 1 7 13 5 15 B1 B2 3...

Page 71: ...s to expose the length of wire shown 2 If you turn on the built in EMC filter the leakage current of the drive will be more than 3 5 mA Use these closed loop crimp terminals or equivalent to connect a...

Page 72: ...5 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 2 3 5 8 M3 0 5 0 6 4 4 5 3 3 5 2 2 5 5 2 M4 1 2 1 5 10 6 13 3 B012 L L1 N L2 5 5 3 5 8 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 2 2 3 5 10 M4 1 5 1 7 13 5 15 1 5 5 3 5 8 10...

Page 73: ...2 2 3 5 8 M3 0 5 0 6 4 4 5 3 1 2 2 2 3 5 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 2 3 5 8 M3 0 5 0 6 4 4 5 3 2 2 2 5 5 2 M4 1 2 1 5 10 6 13 3 4004 R L1 S L2 T L3 2 2 3 5 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 2 3...

Page 74: ...2 5 5 10 M4 1 5 1 7 13 5 15 B1 B2 2 2 3 5 10 M4 1 5 1 7 13 5 15 3 5 2 2 5 5 2 M4 1 2 1 5 10 6 13 3 4018 R L1 S L2 T L3 3 5 2 5 5 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 3 5 2 5 5 10 M4 1 5 1 7 13 5 15 1...

Page 75: ...in EMC filter the leakage current of the drive will be more than 3 5 mA Use these closed loop crimp terminals or equivalent to connect a protective ground wire that has a minimum cross sectional area...

Page 76: ...ions The IEC EN 61800 5 1 2007 standard specifies that you must wire the power supply to automatically de energize when the protective ground wire disconnects If you turn on the internal EMC filter th...

Page 77: ...ontrol circuit Note Drive models 2001A to 2082A B001A to B018A and 4001A to 4060A do not have a built in EMC filter WARNING Fire Hazard Do not connect a braking resistor to terminals 1 or Use terminal...

Page 78: ...3 3 Main Circuit Wiring 78 YASKAWA SIEPC71061753A GA500 Technical Manual Figure 3 27 Drive Main Circuit Configuration 3 Figure 3 28 Drive Main Circuit Configuration 4...

Page 79: ...e before you use it Incorrect connections can cause death or serious injury from fire Do not solder stranded wire Soldered wire connections can become loose over time and cause unsatisfactory drive pe...

Page 80: ...SL 1 2X6 5 70 PHOENIX CONTACT TSD M 3NM 1 2 3 0 N m 10 6 26 6 in lb 30 mm2 AWG 8 4 1 4 5 N m 36 3 39 8 in lb 2 3 M6 WAF 5 mm Bit SF BIT HEX 5 50 PHOENIX CONTACT 5 9 N m 44 3 79 7 in lb 2 3 1 When you...

Page 81: ...rminal Block Wiring Procedure YASKAWA SIEPC71061753A GA500 Technical Manual 81 2 Tighten the screws to the specified torque Figure 3 33 Tighten Terminal Block Screws If you removed IP20 protection cov...

Page 82: ...on gives information about wiring the control circuit Control Circuit Connection Diagram Wire the drive control circuit as shown in Figure 3 34 Figure 3 34 Control Circuit Connection Diagram 1 Connect...

Page 83: ...se damage to the drive 7 Set DIP switch S2 to the ON position to enable the termination resistor in the last drive when you use MEMOBUS Modbus communications 8 To use the internal power supply with th...

Page 84: ...ion OFF Coasting motor Internal impedance 4 7 k OFF Minimum OFF time of 3 ms H2 Safe Disable input 2 HC Safe Disable function common Safe Disable function common NOTICE Do not close the circuit betwee...

Page 85: ...y When you use an external 24 V power supply an alarm is detected as shown in Table 3 10 if you set o2 23 External 24V Powerloss Detection and o2 26 Alarm display at ext 24V power for the main circuit...

Page 86: ...25 1 0 24 17 Solid wire 0 25 1 5 24 16 0 5 20 0 25 0 5 24 20 TB1 2 AM AC A1 A2 V H1 H2 HC TB1 3 MP RP AC D D P1 C1 P2 C2 TB2 MA MB MC 0 75 18 Stranded wire 0 25 1 5 24 16 Solid wire 0 25 1 5 24 16 0...

Page 87: ...the following figure and wire the control circuit Use a flat bladed screwdriver with a blade width of 2 5mm 0 1 in or less and thickness of 0 4 mm 0 01 in or less WARNING Fire Hazard Tighten all term...

Page 88: ...you reattach the cover Figure 3 40 Reattach the Front Cover Switches and Jumpers on the Terminal Board The terminal board has switches to adapt the drive I Os to the external control signals as shown...

Page 89: ...he default setting for the drive is internal power supply sinking mode NOTICE Do not close the circuit between terminals SP and SN A closed circuit between these terminals will cause damage to the dri...

Page 90: ...Sinking current Figure 3 43 Wiring to Use Pulse Train Output in Sinking Mode Set the Input Signal for the MFAI Terminal A2 Use terminal A2 to input a voltage or a current signal Set the signal type as...

Page 91: ...5 Parameter No Signal Level AM Voltage output Default H4 07 0 0 V to 10 V Current output 2 4 mA to 20 mA Switch ON Termination Resistor for MEMOBUS Modbus Communications When the drive is the last sla...

Page 92: ...to a type A USB port on a PC After you connect the drive to the PC you can use Yaskawa DriveWizard Industrial software to monitor drive performance and manage parameter settings A PC B Type A connect...

Page 93: ...ions Drive Ready is OFF and the drive ignores Run commands The drive is de energized During a fault There is problem with the control power supply There is a parameter setting error that will not let...

Page 94: ...sure that the braking circuit can dissipate the energy for the set deceleration time To install a dynamic braking option set L8 01 0 3 ERF DB Resistor Protection Disabled WARNING Fire Hazard Do not c...

Page 95: ...e to de energize the drive at the trip contacts of the thermal overload relay Figure 3 52 Power Supply Interrupt for Overheat Protection Example WARNING Fire Hazard When you use a braking unit use a t...

Page 96: ...erate with high frequencies Mitsubishi Electric Corporation NV series Schneider Electric NS series You can use a molded case circuit breaker MCCB as a replacement for an RCM RCD that is upstream in th...

Page 97: ...ault contact output for the braking resistor unit to disconnect drive main power through an input contactor Incorrect braking circuit protection can cause the resistors to become too hot and cause ser...

Page 98: ...ing of the thermal relay To prevent this decrease the carrier frequency or increase the tripping level of the thermal overload relay Nuisance Tripping Because of High Drive Carrier Frequency High carr...

Page 99: ...eactor regardless of the conditions of the power supply The main circuit terminal block for the drive and the terminal blocks for the AC and DC reactors come in different shapes The drive has a Europe...

Page 100: ...ective device decreases the surge voltage that is generated from switching an inductive load near the drive Inductive loads include Magnetic contactors Electromagnetic relays Magnetic valves Solenoids...

Page 101: ...e primary side noise filter C Drive D Other controller Note The input side primary side noise filter model is LNFD xx Figure 3 56 Example of Connecting the Noise Filter on the Input Side Primary Side...

Page 102: ...pply B Drive C Shielded motor cable D Motor E Minimum of 30 cm 11 8 in apart F Controller G Signal line Figure 3 58 Prevent Inductive Noise Decrease Radio Frequency Interference The drive input lines...

Page 103: ...epare the drive for use on a circuit that supplies not more than 31 000 RMS and not more than 480 Vac when there is a short circuit in the power supply The built in short circuit protection of the dri...

Page 104: ...400 V Class Drive Model Maximum Applicable Motor Output kW HP Time Delay Fuse Semiconductor Protection Fuse Rated Current Manufacturer EATON Bussmann ND HD Class J CC and T Fuse Rated Current A Model...

Page 105: ...er than 50 m 164 ft use parameter C6 02 Carrier Frequency Selection to decrease the carrier frequency 6 Correctly ground the drive 7 Tighten the main circuit and grounding terminal screws of the drive...

Page 106: ...106 YASKAWA SIEPC71061753A GA500 Technical Manual Checked No Item to Check 10 Make sure that control circuit wiring is not longer than 50 m 164 ft 11 Make sure that Safe Disable input wiring is not l...

Page 107: ...TICE Use an inverter duty motor or vector duty motor with reinforced insulation and windings applicable for use with an AC drive If the motor does not have the correct insulation it can cause a short...

Page 108: ...rst use the Short Circuit Braking function to stop the motor A special braking resistor unit is necessary for Short Circuit Braking Contact Yaskawa or your nearest sales representative for more inform...

Page 109: ...the starter coils because the internal centrifugal switch is not activated Motors with Brakes If you use a drive to operate a motor that has a brake connected to the output side low voltage levels can...

Page 110: ...3 17 Motor Application Precautions 110 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 111: ...etup Mode 116 4 4 Drive Mode and Programming Mode 118 4 5 Start up Procedures 122 4 6 Items to Check before Starting Up the Drive 127 4 7 Keypad Operation 128 4 8 Automatic Parameter Settings Optimize...

Page 112: ...instructions Some figures in this section include drives without covers or safety shields to more clearly show the inside of the drive If covers or safety shields are missing from the drive it can cau...

Page 113: ...ode OFF The control circuit terminal or serial transmission device controls the Run command REMOTE Mode Note LOCAL Operated using the keypad Use the keypad to enter Run Stop commands and the frequency...

Page 114: ...hold to go back to the frequency reference screen the initial screen J LED Display Shows parameters errors and other data K LO RE Selection Key Switches drive control for the Run command and frequenc...

Page 115: ...Run 4 4 2 Keypad Names and Functions YASKAWA SIEPC71061753A GA500 Technical Manual 115 Figure 4 3 Relation between RUN indicator and Drive Operation Keypad Mode and Menu Displays Figure 4 4 Keypad Fu...

Page 116: ...tion A2 02 b1 01 Frequency Reference Selection 1 A2 03 b1 02 Run Command Selection 1 A2 04 b1 03 Stopping Method Selection A2 05 C1 01 Acceleration Time 1 A2 06 C1 02 Deceleration Time 1 A2 07 C6 01 N...

Page 117: ...chnical Manual 117 Note When you change A1 02 Control Mode Selection the settings of some parameters automatically change This manual also shows parameters that are not in Setup Mode Use the to set th...

Page 118: ...Overview of the Modes Mode LED Display Description Description Ref Drive Mode Operation of the motor and monitoring of operation status Frequency reference display You can set and monitor frequency re...

Page 119: ...to Tuning This mode has 4 sub modes for different programming requirements Verify Menu Use this mode to examine and set the parameters that are not at default settings Setup Mode Use this mode to see...

Page 120: ...he Changed Parameters Verify Menu Show the frequency reference screen in advance Note Push and hold to go back to the frequency reference screen from any screen Use Verify mode to view all parameters...

Page 121: ...use or MFDI functions LOCAL REMOTE Selection to switch between LOCAL and REMOTE Note 1 illuminates while the drive is in LOCAL Mode 2 While you are entering a Run command you cannot switch between LO...

Page 122: ...is section gives information about only the most basic settings Note Refer to the A1 06 section to use an Application Preset to set up the drive Flowchart A Connect and Run the Motor with Minimal Sett...

Page 123: ...Startup Procedure and Test Run 4 4 5 Start up Procedures YASKAWA SIEPC71061753A GA500 Technical Manual 123 Figure 4 11 Basic Steps before Startup...

Page 124: ...ning and Test Run Procedure Sub Chart A 2 PM Motor Auto Tuning and Test Run Procedure Sub Chart A 2 gives the basic steps to start up the drive for a PM motor WARNING Crush Hazard Test the system to m...

Page 125: ...otor Auto Tuning and Test Run Procedure 1 For Yaskawa PM motors SMRD SMRA series or SSR1 series set E5 01 Motor Code For PM motors from a different manufacturer set E5 01 FFFF Subchart A 3 EZ Open Loo...

Page 126: ...4 5 Start up Procedures 126 YASKAWA SIEPC71061753A GA500 Technical Manual Figure 4 14 Procedure for Test Run of EZ Open Loop Vector Control Method...

Page 127: ...d drive output terminals U T1 V T2 and W T3 in the correct sequence to align with motor terminals U V and W and tighten the screws to a correct tightening torque Control Circuit Terminal Wiring Make s...

Page 128: ...erence screen in advance Note Push and hold to go back to the frequency reference screen from any screen Use these steps to monitor parameter settings Figure 4 15 How to Monitor the Parameter Setting...

Page 129: ...and change these parameters Note Setup mode always shows A1 06 Application Selection at the top of the list When you change the setting the settings for A2 01 to A2 32 change You can easily view and s...

Page 130: ...of the drive parameters to the keypad Making backups of the parameter settings can save time when setting parameters after replacing a drive If you set up more than one drive you can copy the paramete...

Page 131: ...storing parameters Figure 4 20 Writing backed up parameters Push and hold to go back to the frequency reference screen Verify Keypad Parameters and Drive Parameters Show the frequency reference screen...

Page 132: ...Keypad Show the frequency reference screen in advance Note Push and hold to go back to the frequency reference screen from any screen Use these steps to erase the parameters backed up in the keypad Fi...

Page 133: ...n preset function in A1 06 Note Before you set A1 06 make sure that you set A1 03 2220 3330 Initialize Parameters 2 Wire Initialization 3 Wire Initialization to initialize parameters Figure 4 23 Autom...

Page 134: ...t is necessary to use motors that have high precision control When you cannot decouple the motor and load but the motor load is less than 30 x x Stationary Auto Tuning 1 T1 01 1 When you cannot decoup...

Page 135: ...ry motor parameters x x PM Stationary Auto Tuning T2 01 1 When the information from the motor test report or motor nameplate is not available Note With Stationary Auto Tuning the energized drive stays...

Page 136: ...2 12 mH x x x Back EMF Units Selection T2 13 x x x Back EMF Voltage Constant Ke T2 14 3 x x x Pull In Current Level T2 15 x x 1 Set the motor code for a Yaskawa PM motor 2 Set the motor code to FFFF f...

Page 137: ...x x PM Motor Rated Power kW T4 08 kW x Number of Motor Poles T4 09 x ASR and Inertia Tuning To increase drive responsiveness and prevent hunting use Auto Tuning to automatically adjust the control re...

Page 138: ...Safe Disable input signal is input to the drive during Auto Tuning Auto Tuning measurements will not complete successfully If this occurs cancel the Auto Tuning then do it again Table 4 16 shows the s...

Page 139: ...the motor is stopped Do not touch the motor until Auto Tuning is complete If you touch a motor that is energized it can cause serious injury or death Automatically Set E2 02 Motor Rated Slip and E2 0...

Page 140: ...and decelerate the motor again and again On a machine that does not let the motor rotate forward In applications with a small range of operation trolleys and other such applications that can only mov...

Page 141: ...ncy reference screen 2 Push to illuminate the LOCAL REMOTE LED 3 Use to set d1 01 6 00 Frequency Reference 1 6 00 Hz then push 4 Push The RUN indicator illuminates and the motor runs at 6 00 Hz in the...

Page 142: ...01 6 00 Frequency Reference 1 6 00 Hz then push 3 Push to illuminate the LOCAL REMOTE LED 4 Push The RUN indicator illuminates and the motor runs at 6 00 Hz in the forward direction 5 Make sure that...

Page 143: ...eeds decrease the carrier frequency 1 2 kHz 1 1 to upper limit value Unsatisfactory motor torque and speed response Hunting or oscillation C4 02 Torque Compensation Delay Time If torque or speed respo...

Page 144: ...50 ms 50 ms to 2000 ms ov overvoltage occurs when the drive stops accelerating starts to decelerate or when there are large changes in the load n2 03 SpdFeedbackDetCtr AFR Time Const2 If ov occurs in...

Page 145: ...etting changes when the settings for A1 02 Control Method Selection and E1 03 V f Pattern Selection change 3 The default setting changes when the settings for C6 01 Normal Heavy Duty Selection and o2...

Page 146: ...tected at high speed and maximum output voltage n8 62 Output Voltage Limit Level Set to a value lower than the actual input voltage 200 0 V 400 0 V 1 The default setting changes when the settings for...

Page 147: ...ue If hunting or oscillation occur increase the setting value 0 500 s 0 300 s to 1 000 s 1 The drive cannot find ASR proportional gain or integral time for low speed or high speed C5 07 ASR Gain Switc...

Page 148: ...o T1 03 Motor rated current A to T1 04 Motor base frequency Hz to T1 05 Number of motor poles to T1 06 Motor base speed min 1 to T1 07 7 Do Rotational Auto Tuning Table 4 24 OLV PM A1 02 5 Checked No...

Page 149: ...2 Signal Level Select 4 to 20 mA 0 to 20 mA Set H3 10 0 Terminal A2 Function Selection Frequency Reference 19 Make sure that the frequency reference gets to the necessary minimum and maximum values If...

Page 150: ...4 12 Test Run Checklist 150 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 151: ...hapter gives information about how to make the machines and devices that use this product comply with European standards and UL standards 5 1 Section Safety 152 5 2 European Standards 154 5 3 UL Stand...

Page 152: ...l install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause serious injury or death Do not wear loose clothing or jewelry when you do work on the driv...

Page 153: ...and circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you do not follow procedures it can cause ESD damage to the drive circuitry Do not break the electrical...

Page 154: ...Directive and standards for machinery Machinery Directive This product displays the CE Mark in accordance with the Low Voltage Directive the EMC Directive and the Machinery Directive Table 5 1 Harmon...

Page 155: ...Standards Compliance 5 5 2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual 155 EU Declaration of Conformity...

Page 156: ...5 2 European Standards 156 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 157: ...Standards Compliance 5 5 2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual 157...

Page 158: ...5 2 European Standards 158 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 159: ...Standards Compliance 5 5 2 European Standards YASKAWA SIEPC71061753A GA500 Technical Manual 159...

Page 160: ...th the CE Low Voltage Directive by conducting a test according to EN 61800 5 1 2007 The following conditions must be satisfied for machines and devices incorporating this product to comply with the CE...

Page 161: ...s When you install IP20 UL Open type drives use an enclosure that does not let unwanted material enter the drive from above or below Wiring Diagram Refer to Figure 5 2 for an example of a drive that i...

Page 162: ...that has a minimum cross sectional area of 10 mm 2 copper wire If you do not obey the standards and regulations it can cause serious injury or death WARNING Electrical Shock Hazard Only connect periph...

Page 163: ...5 0 6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 4 2 2 5 6 2 M4 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3...

Page 164: ...1 7 13 5 15 10 10 25 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 25 6 35 20 M6 5 5 5 45 49 U T1 V T2 W T3 16 6 25 20 M6 5 5 5 45 49 1 2 35 10 50 20 M6 5 5 5 45 49 B1 B2 10 4 16 10 M4 1 5 1 7 13 5 15 16 1...

Page 165: ...2 5 6 5 M3 0 5 0 6 4 4 5 3 1 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 2 5 2 2 5 2 M3 5 0 8 1 0 7 1 8 9 B004 L L1 N L2 2 5 2 5 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5...

Page 166: ...hown 2 If you turn on the internal EMC filter the leakage current of the drive will be more than 3 5 mA Use these closed loop crimp terminals or equivalent to connect a protective ground wire that has...

Page 167: ...6 4 4 5 3 1 2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 B1 B2 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 4 2 2 5 6 2 M4 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 2 5 2 5 4 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 2 5 2 5 4 8 M3 0 5...

Page 168: ...1 7 13 5 15 1 2 4 4 6 10 M4 1 5 1 7 13 5 15 B1 B2 2 5 2 5 4 10 M4 1 5 1 7 13 5 15 4 2 4 16 M5 2 0 2 5 17 7 22 1 4031 R L1 S L2 T L3 6 4 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 6 4 10 10 M4 1 5 1 7 13...

Page 169: ...page 170 for more information about recommended fuses WARNING Electrical Shock Hazard After the drive blows a fuse or trips an RCM RCD do not immediately energize the drive or operate peripheral devic...

Page 170: ...ing Example for DC Power Supply Input WARNING Electrical Shock Hazard Do not ground the main circuit bus Incorrect wiring can cause serious injury or death Note Install a fuse for each drive when oper...

Page 171: ...nstall a Drive to Conform to the EMC Directive Install drive models 2xxxE BxxxE and 4xxxE with this procedure to comply with the EMC Directive when the drive is a single unit or installed in a larger...

Page 172: ...Note To maintain compliance with EN 61000 3 2 on drive models 2001 to 2006 4001 to 4004 install a DC reactor Ground Wiring WARNING Electrical Shock Hazard Do not remove covers or touch circuit boards...

Page 173: ...BxxxE and 4xxxE to comply with the EMC Directive before you turn on the EMC filter or if there is high resistance grounding If the EMC filter is switched ON without the neutral point being grounded o...

Page 174: ...ariable transformer without solidly grounded neutral Table 5 9 EMC Filter Switch Location Model Switch Location Diagram 2001E 2006E B001E B004E Figure 5 8 2010E 2021E B006E B012E 4001E 4012E Figure 5...

Page 175: ...4 4 6 2 2030 2082 4018 4060 M4 20 1 0 1 3 8 9 11 5 Installing the External EMC Noise Filter Drive models 2xxxA BxxxA and 4xxxA must meet conditions in this section to comply with EN 61800 3 Connect an...

Page 176: ...e a cable clamp to ground the motor cable to the metal plate Note Make sure that the protective ground wire complies with technical specifications or local safety standards A Braided shield cable B Me...

Page 177: ...2042 FS5973 60 07 1 1 Schaffner 2056 FS5973 100 07 1 1 Schaffner 2070 FS5973 100 07 1 1 Schaffner 2082 RTEN 5200 1 TDK 1 When you install an external EMC noise filter change the terminals or use the j...

Page 178: ...to drive models 2001 to 2006 and 4001 to 4004 when you use an internal or external EMC filter Refer to Table 5 14 to select the correct DC reactor Table 5 14 DC Reactors for Harmonic Suppression Manuf...

Page 179: ...before you wire the main circuit terminal block Use UL Listed vinyl coated insulated copper wires for operation with a continuous maximum permitted temperature of 75 C at 600 V Remove all unwanted ob...

Page 180: ...hape Wire Gauge Adapter Bit Torque Driver Model Tightening Torque Torque Wrench Tightening Torque Model Manufacturer M3 Bit SF BIT SL 0 5X3 0 70 PHOENIX CONTACT TSD M 1 2NM 0 3 1 2 N m 2 7 10 6 in lb...

Page 181: ...lass 2 heat resistant indoor PVC wire Assume these conditions Ambient temperature 40 C 104 F maximum Wiring distance 100 m 3281 ft maximum Normal Duty rated current value Refer to the instruction manu...

Page 182: ...6 4 4 5 3 1 2 12 14 10 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 2 14 10 2 M4 1 2 1 5 10 6 13 3 2012 R L1 S L2 T L3 12 14 10 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 12 14 10 8 M3 0 5 0 6...

Page 183: ...36 40 B1 B2 8 12 6 10 M4 1 5 1 7 13 5 15 6 8 4 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 2 6 1 20 M6 5 5 5 45 49 U T1 V T2 W T3 2 8 1 20 M6 5 5 5 45 49 1 2 1 6 1 0 20 M6 5 5 5 45 49 B1 B2 8 12 6 10 M4...

Page 184: ...4 6 5 M3 0 5 0 6 4 4 5 3 1 14 14 6 5 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 6 5 M3 0 5 0 6 4 4 5 3 14 2 14 2 M3 5 0 8 1 0 7 1 8 9 B004 L L1 N L2 14 14 6 5 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 6 5 M3 0 5 0...

Page 185: ...f wire shown 2 If you turn on the internal EMC filter the leakage current of the drive will be more than 3 5 mA Use these closed loop crimp terminals or equivalent to connect a protective ground wire...

Page 186: ...5 3 1 2 14 14 12 8 M3 0 5 0 6 4 4 5 3 B1 B2 14 14 12 8 M3 0 5 0 6 4 4 5 3 10 2 14 10 2 M4 1 2 1 5 10 6 13 3 4007 R L1 S L2 T L3 14 14 12 8 M3 0 5 0 6 4 4 5 3 U T1 V T2 W T3 14 14 12 8 M3 0 5 0 6 4 4 5...

Page 187: ...22 1 4023 R L1 S L2 T L3 8 14 6 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 8 10 M4 1 5 1 7 13 5 15 1 2 8 12 6 10 M4 1 5 1 7 13 5 15 B1 B2 12 14 10 10 M4 1 5 1 7 13 5 15 10 2 10 6 2 M5 2 0 2 5 17 7 22...

Page 188: ...iconductor protection fuses on the input side for branch circuit protection Refer to Three Phase 400 V Class on page 189 Single Phase 200 V Class on page 189 and Three Phase 200 V Class on page 189 fo...

Page 189: ...se 200 V Class Drive Model Maximum Applicable Motor Output kW HP Time Delay Fuse Semiconductor Protection Fuse Rated Current Manufacturer EATON Bussmann ND HD Class J T and CC Fuse Rated Current A Mod...

Page 190: ...nput RP AC Uses the LVLC power supply in the drive Use the UL Listed class 2 power supply for external power supply Safe disable input H1 H2 HC Uses the LVLC power supply in the drive Use the UL Liste...

Page 191: ...0 1 A 2056 to 2082 4031 to 4060 The setting value of E9 06 is the reference value for motor protection Enter the motor rated current written on the motor nameplate Auto Tuning the drive will automatic...

Page 192: ...range The overload tolerance characteristics of the motor change the trigger point for the electronic thermal protector This provides motor overheat protection from low speed to high speed across the...

Page 193: ...100 motor load This motor is designed to withstand increased temperatures during continuous operation at rated speed and rated torque If the motor operates continuously at lower speed than rated rota...

Page 194: ...for 1 minute after continuous operation at 100 load hot start the default setting triggers the electronic thermal protector Figure 5 19 shows an example of the electronic thermal protector operation t...

Page 195: ...output terminal set for Alarm H2 01 to H2 03 10 activates L1 04 Motor Thermistor oH Fault Select No Hex Name Description Default Range L1 04 0483 Motor Thermistor oH Fault Select Sets the drive opera...

Page 196: ...5 4 RoHS 196 YASKAWA SIEPC71061753A GA500 Technical Manual 5 4 RoHS 5 20 RoHS RoHS 2016 1 26 SJ T 11364 2014 6 6 15 5 20 5 20 Pb Hg Cd Cr VI PBB PBDE SJ T 11364 GB T 26572 GB T 26572 RoHS RoHS 15...

Page 197: ...of the product during normal use within this period and will have no serious impact on the environment the human body or property The environment friendly use period for this product is 15 years This...

Page 198: ...d by IEC EN 61800 5 2 The Safe Disable input meets the requirements of ISO EN ISO 13849 1 and IEC EN 61508 It also has a safety status monitor to detect safety circuit errors When you install the driv...

Page 199: ...nts WARNING Sudden Movement Hazard Connect the Safe Disable inputs to the devices as specified by the safety requirements If you connect the Safe Disable inputs incorrectly it can cause serious injury...

Page 200: ...Drives To Use the Drive Internal Power Supply An example of connecting Safe Disable contacts is shown in Figure 5 24 From the terminals HC SN of drive 1 supply the power for the Safe Disable function...

Page 201: ...tacts is shown in Figure 5 25 These conditions limit the number of units to connect External power supply capacity Number of MFDIs used Supply current to the external sensors HC Drive 1 SN H1 H2 E G H...

Page 202: ...this formula to calculate the number of units to connect n Number of units to connect Iomax Maximum current that the power supply can supply 234 mA for the internal power supply IMFDI Current consumed...

Page 203: ...is triggered during run close the circuit between terminals H1 HC and H2 HC to disable Safe Torque Off after clearing the Run command Enter the Stop command then enter the Run command when terminals H...

Page 204: ...eplace parts or do maintenance on the drive complete all necessary wiring to start the drive then follow these steps to test the Safe Disable input Keep a record of the test results 1 When the two inp...

Page 205: ...YASKAWA SIEPC71061753A GA500 Technical Manual 205 6 Network Communications 6 1 Section Safety 206 6 2 Field Bus Network Support 207 6 3 MEMOBUS Modbus Communications 208...

Page 206: ...Technical Manual 6 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer is...

Page 207: ...drive to support other network communications Available Communication Options Refer to Table 6 1 for the fieldbus networks that are compatible with the drive Contact Yaskawa or your nearest sales rep...

Page 208: ...make sure that the master uses the correct address numbers A Master PLC B Slave drive Figure 6 1 PLC and Drive Connection Example Communication Specifications Table 6 2 lists the specifications for t...

Page 209: ...ode Address H5 02 Communication Speed Selection H5 03 Communication Parity Selection H5 04 Communication Error Stop Method H5 05 Comm Fault Detection Selection H5 06 Drive Transmit Wait Time H5 09 CE...

Page 210: ...operation Drive Control Select the external command that sets the frequency references and motor run stop with MEMOBUS Modbus communications Use the information in Table 6 3 to set the parameters as...

Page 211: ...or command type 3 messages in the minimum wait time it will trigger a communications error or the drive will ignore the command Figure 6 5 Minimum Wait Time to Send a Message You must set the timer i...

Page 212: ...is read from the drive is also 2 bytes Error Check Error check uses the CRC 16 method to detect transmission errors Use the procedure in this section to calculate CRC 16 Command Data When the drive re...

Page 213: ...01 1100 1111 1111 1110 0110 0111 1111 1111 0011 0011 1111 1111 1010 0000 0000 0001 1001 0011 1111 1110 0100 1001 1111 1111 0010 0100 1111 1111 1010 0000 0000 0001 1000 0100 1111 1110 0100 0010 0111 11...

Page 214: ...d through the H5 11 Comm ENTER Command Mode setting you must use the Enter command to save and enable the contents of the changes Refer to H5 11 Comm ENTER Command Mode on page 656 and Enter Command o...

Page 215: ...egister 1 selected with H5 25 Upper 17 Data in holding register 1 selected with H5 25 Upper 17 4 Data Quantity Upper 00 Lower 70 Lower 70 5 Lower 02 Data in holding register 2 selected with H5 26 Uppe...

Page 216: ...8 Lower E8 10 CRC 16 Upper 8B CRC 16 Upper 47 11 Lower 29 Lower ED Note The number of bytes set in the command message set the data quantity 2 during the command message Writing to Non Consecutive Hol...

Page 217: ...e 6 9 Types of Enter Commands Register No Hex Description 0900 When you write parameter data to the EEPROM you will enable the data on the RAM at the same time This process saves the parameter changes...

Page 218: ...use Self Diagnositcs to find the operation of the serial communications interface circuit Self Diagnostics connects the transmission terminal to the reception terminal on the control circuit It then...

Page 219: ...option bit 5 Multi function input 2 When the multi function input command is H1 02 41 Reverse Run Command 2 Wire Seq bit 5 is ComCtrl Note When you switch the bit ON as ComCtrl the Run Command source...

Page 220: ...1 Extended multi function input command 2 bit 2 Extended multi function input command 3 bit 3 F Reserved 3004 Time Setting Setting range 0000 to 2359 decimal the default value at energize 0000 Set th...

Page 221: ...us 1 Enabled 0021 Fault Description 1 bit 0 oC Overcurrent GF Ground Fault bit 1 ov Overvoltage bit 2 oL2 Drive Overload bit 3 oH1 Heatsink Overheat oH2 External Overheat H1 XX B bit 4 rH Braking Resi...

Page 222: ...ote Use H5 10 Modbus Register 0025H Unit Sel to change the setting unit 0026 U1 03 Output Current units 0 1 A 0027 U1 08 Output Power 0028 U1 09 Torque Reference 0029 Fault Description 2 bit 0 Reserve...

Page 223: ...equency Detection 2 1 Output frequency L4 01 bit 6 Drive ready 1 Run ready bit 7 During low voltage detection 1 During detection bit 8 During baseblock 1 Drive output during baseblock bit 9 Frequency...

Page 224: ...U1 xx Operation Status Monitors Refer to U Monitor for more information 004B U1 12 Drive Status bit 0 1 During Run bit 1 1 During zero speed bit 2 1 During reverse bit 3 1 During reset signal input b...

Page 225: ...Hex SI T3 5354 Hex 00B1 00B4 Reserved 00B5 U1 16 SFS Output Frequency Units min 1 or r min Note Set E2 04 E4 04 E5 04 E9 08 Motor Pole Count 00B6 Units 0 01 00B7 Frequency reference monitor Units min...

Page 226: ...bit D Reserved bit E Err EEPROM Write Error bit F oH4 Motor Overheat Fault PTC Input 00C2 Fault Description 5 bit 0 CE Modbus Communication Error bit 1 bUS Option Communication Error bit 2 3 Reserved...

Page 227: ...t 3 bit C Reserved bit D rF Braking Resistor Fault bit E boL BrakingTransistor Overload Fault bit F Reserved 00C5 Fault Description 8 bit 0 LSo Low Speed Motor Step Out bit 1 nSE Node Setup Error bit...

Page 228: ...it E UL4 Undertorque Detection 2 bit F SE Modbus Test Mode Error 00CA Minor Fault Description 4 bit 0 Reserved bit 1 oH3 Motor Overheat PTC Input bit 2 5 Reserved bit 6 FbL PID Feedback Loss bit 7 FbH...

Page 229: ...ult bit 3 CPF03 Control Circuit Fault bit 4 5 Reserved bit 6 CPF06 Control Circuit Fault bit 7 Reserved bit 8 CPF08 Control Circuit Fault bit 9 A Reserved bit B CPF11 Control Circuit Fault bit C CPF12...

Page 230: ...eserved 00DA Reserved 00DB oFA3x Description CN5 A bit 0 oFA30 COM ID Error bit 1 oFA31 Type Code Error bit 2 oFA32 SUM Check Error bit 3 oFA33 Option Receive Time Over bit 4 oFA34 Memobus Time Over b...

Page 231: ...vailable as read only The undefined bit signal in the broadcast operation signal uses the local data signal Table 6 13 Broadcast Messages for MEMOBUS Modbus Communication Register No Hex Description 0...

Page 232: ...EZ Fault 004A dWF1 EEPROM Memory DWEZ Data Error 004B dWF2 DriveWorksEZ Fault 2 004C dWF3 DriveWorksEZ Fault 3 Fault Code Hex Name 004E rF Braking Resistor Fault 004F boL BrakingTransistor Overload Fa...

Page 233: ...7 oL1 Motor Overloaded 0018 oL2 Drive Overloaded 001A EF0 Option Card External Fault 001B rUn Motor Switch during Run 001D CALL Serial Comm Transmission Error 001E UL3 Undertorque Detection 1 001F UL4...

Page 234: ...Drive Model KVA Selection Writes the read only data 23 DC Bus Undervoltage Write Error During Uv DC Bus Undervoltage a Uv write disabled parameter was written 24 Error Writing Data During Parameter P...

Page 235: ...larms and Errors 238 7 3 List of Fault Minor Fault Alarm and Error Codes 239 7 4 Faults 244 7 5 Minor Faults Alarms 260 7 6 Parameter Setting Errors 269 7 7 Auto Tuning Errors 273 7 8 Backup Function...

Page 236: ...te the drive or peripheral devices it can cause serious injury or death Only let approved personnel install wire maintain examine replace parts and repair the drive If personnel are not approved it ca...

Page 237: ...ct electrostatic discharge ESD procedures If you do not follow procedures it can cause ESD damage to the drive circuitry Do not break the electrical connection between the drive and the motor when the...

Page 238: ...ows the alarm code and ALM ERR flashes The drive will continue to operate the motor Some alarms let the user select a motor stopping method If the drive detects a minor fault the terminal set to H2 01...

Page 239: ...d Fault 244 CALL 001D Serial Comm Transmission Error Flashing Alarm 261 CE 0014 Modbus Communication Error Flashing Alarm 261 CE 0021 Modbus Communication Error Illuminated Fault 244 CF 0025 Control F...

Page 240: ...lt Terminal S5 Illuminated Fault 248 EF6 000C External Fault Terminal S6 Flashing Alarm 263 EF6 0014 External Fault Terminal S6 Illuminated Fault 248 EF7 000D External Fault Terminal S7 Flashing Alarm...

Page 241: ...Error Flashing An alarm 265 LSo 0051 Low Speed Motor Step Out Illuminated Fault 250 LT 1 0035 Cooling Fan Maintenance Time Flashing An alarm 265 LT 2 0036 Capacitor Maintenance Time Flashing An alarm...

Page 242: ...0010 Overspeed Flashing Alarm 266 oS 0018 Overspeed Illuminated Fault 266 ov 0002 Overvoltage Flashing Alarm 266 ov 0008 Overvoltage Illuminated Fault 255 PASS Modbus Communication Test Flashing Not a...

Page 243: ...Uv 0001 DC Bus Undervoltage Flashing Alarm 268 Uv1 0002 DC Bus Undervoltage Illuminated Fault 259 Uv2 0003 Control Power Undervoltage Illuminated Fault 259 Uv3 0004 Soft Charge Answerback Fault Illum...

Page 244: ...orProtection Selection Disable The braking transistor in the drive is broken Replace the drive Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions bUS Option Communication Err...

Page 245: ...d while the motor was coasting Examine the sequence and input the Run command after the motor fully stops Set b3 01 1 Speed Search at Start Selection Enabled Note The drive detects this error if the t...

Page 246: ...rred temporarily due to noise Remove the cause of the noise If the fault stays replace the control board or the drive Note Do a Fault Reset to clear the fault Fault trace is not available for these fa...

Page 247: ...by these manuals MECHATROLINK II Installation Guide MECHATROLINK Members Association manual number MMATDEP011 MECHATROLINK III Installation Manual MECHATROLINK Members Association publication number...

Page 248: ...ns EF6 External Fault Terminal S6 MFDI terminal S6 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external fault...

Page 249: ...caused an increase in the leakage current If the wiring length of the cable is more than 100 m decrease the carrier frequency Decrease the stray capacitance There was a problem with the drive hardware...

Page 250: ...does not malfunction Code Name Causes Possible Solutions nSE Node Setup Error The H1 xx 47 Node Setup CANopen terminal was activated during run The drive received a Run command while the Node Setup fu...

Page 251: ...ol method is set incorrectly for the motor Set A1 02 Control Method Selection correctly The motor main circuit cable is too long Replace the drive with a larger capacity model Decrease C6 02 Carrier F...

Page 252: ...is too heavy Measure the output current Decrease the load Decrease the value set in C6 02 Carrier Frequency Selection The internal cooling fan of the drive stopped 1 Use the procedures in this manual...

Page 253: ...f the motor overheat signal in analog input terminals A1 or A2 is more than the Fault detection level If H3 02 H3 10 E Terminal A1 A2 Function Select Motor Temperature PTC Input Do a Fault Reset to cl...

Page 254: ...re too low the overload tolerance will decrease at low speeds The drive capacity is too small Replace the drive with a larger capacity model Overload occurred while running at low speed Decrease the l...

Page 255: ...e the connection between the keypad and the drive The connection cable between the drive and the keypad is disconnected Remove the keypad and then reconnect it Replace the cable if damaged Note The dr...

Page 256: ...tia settings with KEB overvoltage suppression or stall prevention during deceleration Adjust L3 25 Load Inertia Ratio to match the qualities of the machine The Short Circuit Braking function used in O...

Page 257: ...cycle Note When L8 01 1 3 ERF DB Resistor Protection Enabled the maximum braking duty cycle is 3 The braking load is too heavy Calculate the braking load and braking power again and decrease the braki...

Page 258: ...by the motor For specialized motors refer to the motor test report and set E5 xx correctly The load is too large Increase the value set in n8 55 Motor to Load Inertia Ratio Increase the value set in n...

Page 259: ...rd contact Yaskawa or your nearest sales representative The relay or contactor on the soft charge bypass relay is damaged U4 06 PreChargeRelayMainte shows the performance life of the soft charge bypas...

Page 260: ...or tablet and keypad Make sure that no device around the keypad uses the same radio bandwidth 2400 MHz to 2480 MHz and prevent radio interference Note The drive detects this error when you operate the...

Page 261: ...or is not the source of the electrical interference then use a Surge Protective Device if necessary Use only the recommended cables or other shielded line Ground the shield on the controller side or t...

Page 262: ...H2 01 to H2 03 10 MFDO Function Selection Alarm will activate Code Name Causes Possible Solutions dWA2 DriveWorksEZ Alarm 2 There was an error in the DriveWorksEZ program Examine the DriveWorksEZ prog...

Page 263: ...Terminal S3 MFDI terminal S3 caused an external fault through an external device 1 Find the device that caused the external fault and remove the caus 2 Clear the external fault input in the MFDI The...

Page 264: ...ntrol device side A fault occurred in the feedback input circuit of the drive Replace the board or the drive For information about replacing the control board contact Yaskawa or your nearest sales rep...

Page 265: ...Code Name Causes Possible Solutions LT 4 IGBT Maintenance Time 50 The IGBT is at 50 of its expected performance life Check the load carrier frequency and output frequency Note When the estimated perf...

Page 266: ...e level set in L6 05 for longer than L6 06 If the drive detects this error the terminal set to H2 01 to H2 03 10 MFDO Function Selection Alarm will activate Set the conditions that trigger the minor f...

Page 267: ...this error if the DC bus voltage changes irregularly without regeneration If the drive detects this error the terminal assigned to H2 01 to H2 03 10 MFDO Function Select Alarm will be ON Use L8 05 In...

Page 268: ...e drive detected undertorque as specified by the conditions for mechanical weakening detection set in L6 08 Mechanical Fatigue Detect Select Examine the machine for deterioration Note If the drive det...

Page 269: ...1 to H7 04 Virtual Multi Function Inputs 1 to 4 Correct the parameter settings The settings for MFDIs overlap Note This does not include H1 xx 20 to 2F MFDI Function Select External Fault and Reserved...

Page 270: ...2 Signal Level Select 0 to 10V Without Limit Remove one of the function settings Code Name Causes Possible Solutions oPE05 Run Cmd Freq Ref Source Sel Err The setting to assign the Run command or freq...

Page 271: ...n 1 Set E5 09 or E5 24 to the correct value When A1 02 5 6 you set E5 09 0 and E5 24 0 Set E5 09 0 or E5 24 0 When A1 02 6 you set these parameters n8 57 0 HFI Overlap Selection Disabled You set E1 09...

Page 272: ...equency Reference Output Frequency Motor Speed Output Frequency after Soft Starter has not been set when H6 07 0 Terminal MP Frequency Scaling 0 Hz Set H6 06 correctly Code Name Causes Possible Soluti...

Page 273: ...Possible Solutions End4 Adjusted Slip Calculation Error The Auto Tuning results were not in the applicable parameter setting range The motor rated slip that was measured after Stationary Auto Tuning...

Page 274: ...ault or alarm Clear the minor fault or alarm and do Auto Tuning again There is a defective motor cable or cable connection Examine and repair motor wiring The load is too large Decrease the load Exami...

Page 275: ...rence is 100 or higher the sign of the speed reference was opposite of the detected speed Disconnect the machine from the motor and do Rotational Auto Tuning again Code Name Causes Possible Solutions...

Page 276: ...ns Er 18 Back EMF Error The result of the induced voltage tuning was not in the applicable range 1 Make sure that the input motor nameplate data is correct 2 Do Auto Tuning again and correctly set the...

Page 277: ...ting for A1 02 Control Method Selection do not agree 1 Set A1 02 on the drive to the same value that is on the keypad 2 Restore the parameters Code Name Causes Possible Solutions CPyE Error Writing Da...

Page 278: ...e capacity parameter settings are different between the keypad and the drive 1 Make sure that drive model and the value set in o2 04 Drive Model KVA Selection agree 2 Restore the parameters Code Name...

Page 279: ...he information in the Troubleshooting tables to remove the fault Note 1 To find the faults that were triggered check the fault history in U2 02 Previous Fault To find information about drive status su...

Page 280: ...Much Motor Oscillation and the Rotation Is Irregular 284 Deceleration Takes Longer Than Expected When Dynamic Braking Is Enabled 284 The Load Falls When a Brake Is Applied 285 There Is Audible Noise f...

Page 281: ...mand are incorrect Set b1 02 Run Command Selection 1 correctly The frequency reference source is set incorrectly Set b1 01 Frequency Reference Selection 1 correctly There is defective wiring in the co...

Page 282: ...es in Only One Direction Causes Possible Solutions The drive will not let the motor rotate in reverse Set b1 04 0 Reverse Operation Selection Reverse Enabled The drive did not receive a Reverse run si...

Page 283: ...ccelerate too fast or try to drive a load that is too large it can be too much for the limits of the motor The frequency reference is low Examine E1 04 Maximum Output Frequency and increase the settin...

Page 284: ...st these parameters to have the largest effect n8 55 Motor to Load Inertia Ratio n8 45 Speed Feedback Detection Gain C4 02 Torque Compensation Delay Time Hunting occurs at start Increase the value set...

Page 285: ...sure that the drive and motor are grounded correctly Make sure that ground faults have not occurred in the wiring or motor Residual Current Monitoring Detection RCM RCD Trips During Run Causes Possib...

Page 286: ...correctly Increase the value set in b2 02 DC Injection Braking Current Increase the value set in b2 04 DC Inject Braking Time at Stop The stopping method makes the drive coast to stop Set b1 03 0 or 2...

Page 287: ...g power Examine the sequence and wiring that enters the Run command Set up a relay to make sure that the Run command stays enabled during a loss of power For applications that use 3 wire sequence the...

Page 288: ...7 10 Troubleshooting Without Fault Display 288 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 289: ...his chapter gives information about how to examine and maintain drives in use how to replace cooling fans and other parts and how to store drives 8 1 Section Safety 290 8 2 Inspection 292 8 3 Maintena...

Page 290: ...g Replace covers and shields before you operate the drive Use the drive only as specified by the instructions Some figures in this section include drives without covers or safety shields to more clear...

Page 291: ...SD procedures when you touch the drive Incorrect ESD procedures can cause damage to the drive circuitry Use the instructions in this manual to replace the cooling fans When you do maintenance on the f...

Page 292: ...vy Tighten loose screws Check for a dirty heatsink or motor Measure the ambient temperature Examine the cooling fans Check for a clogged or dirty fan Use the performance life monitor to check for corr...

Page 293: ...remove unwanted particles and dust without touching the components Table 8 3 Motor Periodic Inspection Checklist Inspection Area Inspection Points Corrective Action Checked Operation Check Check for i...

Page 294: ...s When you replace these parts make sure that you use Yaskawa replacement parts for the applicable model and design revision number of your drive Table 8 7 Standard Replacement Period Parts Standard R...

Page 295: ...rd LT 4 IGBT Maintenance Time 50 The IGBT is at 50 of its expected performance life Check the load carrier frequency and output frequency TrPC IGBT Maintenance Time 90 The IGBT is at 90 of its expecte...

Page 296: ...connect all power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extin...

Page 297: ...ll a Fan Reverse the removal procedure to install a cooling fan 1 Connect the power supply connector between the drive and cooling fan Figure 8 3 Connect the Power Supply Connector 2 Align the notches...

Page 298: ...tor installation position is different for different models Figure 8 6 Put the Connector in the Recess Figure 8 7 Put the Connector in Between the Fans Figure 8 8 Put the Connector in Between the Driv...

Page 299: ...e CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch...

Page 300: ...ake sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable and connector in the recess of the drive A Front of drive Figure 8 14 Putting the cable and connector in the...

Page 301: ...If personnel are not approved it can cause serious injury or death NOTICE When you touch the drive and circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you...

Page 302: ...strain relief near the wiring to release the tension Refer to Figure 8 19 for an example A Cable clamp Figure 8 19 Strain Relief Example Table 8 14 Recommended Wiring Tools Screw Size Screw Shape Wir...

Page 303: ...irst Figure 8 21 Remove the Control Circuit Board Put the Control Circuit Board in a New Drive Remove the keypad front cover and control circuit board of the new drive Wire the main circuit terminals...

Page 304: ...ontrol Circuit Board 3 Attach the keypad and front cover to the new drive 4 Energize the drive and set these parameters o2 04 Drive Model KVA Selection Set this parameter to the model number of the ne...

Page 305: ...Do not keep the drive in locations with corrosive gas For example chemical plants refineries and sewage plants Salt Damage Do not keep the drive in salty locations For example locations near the ocean...

Page 306: ...8 6 Storage Guidelines 306 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 307: ...YASKAWA SIEPC71061753A GA500 Technical Manual 307 9 Disposal 9 1 Section Safety 308 9 2 Disposal Instructions 309 9 3 WEEE Directive 310...

Page 308: ...install wire maintain examine replace parts and repair the drive If personnel are not approved it can cause serious injury or death Do not wear loose clothing or jewelry when you do work on the drive...

Page 309: ...al Instructions YASKAWA SIEPC71061753A GA500 Technical Manual 309 9 2 Disposal Instructions Correctly dispose of the drive and packing material as specified by applicable regional local and municipal...

Page 310: ...e The wheelie bin symbol on this product its manual or its packaging identifies that you must recycle it at the end of its product life You must discard the product at an applicable collection point f...

Page 311: ...3 10 3 Model Specifications Three Phase 200 V Class 314 10 4 Model Specific Specifications Single Phase 200 V Class 316 10 5 Model Specifications Three Phase 400 V Class 317 10 6 Drive Specifications...

Page 312: ...Technical Manual 10 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer is...

Page 313: ...y Rating C6 01 Setting Application Default Carrier Frequency Overload Tolerance oL2 Drive Overload Heavy Duty Rating HD 0 Extruder Conveyor Cranes and hoists Constant torque or high overload capacity...

Page 314: ...utput Frequency EZOLV 120 Hz AOLV PM 270 Hz V f OLV OLV PM 590 Hz Measures for Harmonics DC reactor External options Braking Device Braking Transistor Standard internal characteristics EMC Filter EMC...

Page 315: ...output voltage is proportional to the input voltage Maximum Output Frequency V f OLV OLV PM 590 Hz AOLV PM 270 Hz EZOLV 120 Hz Measures for Harmonics DC reactor External options Braking Device Braking...

Page 316: ...to 15 kHz maximum HD 8 kHz without derating the drive capacity ND 2 kHz without derating the drive capacity Derate the drive capacity to use values to 15 kHz maximum Maximum Output Voltage Single pha...

Page 317: ...ate the drive capacity to use values to 15 kHz maximum Maximum Output Voltage Three phase 380 V to 480 V Note The maximum output voltage is proportional to the input voltage Maximum Output Frequency V...

Page 318: ...rive capacity to use values to 15 kHz maximum Maximum Output Voltage Three phase 380 V to 480 V Note The maximum output voltage is proportional to the input voltage Maximum Output Frequency V f OLV OL...

Page 319: ...ve and motor capacity for this starting torque in these control methods OLV AOLV PM Speed Control Range V f 1 40 OLV 1 100 OLV PM 1 10 AOLV PM 1 100 when high frequency injection is enabled EZOLV 1 10...

Page 320: ...V class Stops when the DC bus voltage decreases to less than approximately 190 V Single phase 200 V class Stops when the DC bus voltage decreases to less than approximately 160 V Three phase 400 V cl...

Page 321: ...e neutral point on the power supply Contact Yaskawa or your nearest sales representative when not grounding the neutral point Vibration 10 Hz to 20 Hz 1 G 9 8 m s2 32 15 ft s2 20 Hz to 55 Hz 0 6 G 5 9...

Page 322: ...6 8 8 2021 17 6 17 6 17 6 16 6 15 3 14 1 21 0 19 8 18 1 17 0 15 5 14 1 2030 25 0 25 0 25 0 23 6 21 8 20 30 0 28 3 25 8 24 2 22 1 20 2042 33 0 33 0 33 0 31 1 28 8 26 42 0 39 4 35 5 32 9 29 7 26 2056 4...

Page 323: ...1 B004 3 0 3 0 3 0 2 8 2 4 2 0 3 5 3 5 3 1 2 8 2 4 2 0 B006 5 0 5 0 5 0 4 6 4 0 3 4 6 0 5 8 5 2 4 6 4 0 3 4 B010 8 0 8 0 7 8 7 1 6 4 5 7 9 6 8 8 8 0 7 2 6 4 5 6 B012 11 0 11 0 10 7 9 7 8 8 7 9 12 2 11...

Page 324: ...4060 45 0 45 0 42 4 34 7 27 0 19 3 60 0 51 8 43 5 35 3 27 0 18 8 Derating Depending on Ambient Temperature When you install drives in a place where ambient temperatures are higher than the rated cond...

Page 325: ...that has an altitude of 1000 m 3281 ft or lower Derate the output current by 1 for each 100 m 328 ft to install the drive in altitudes between 1000 to 4000 m 3281 to 13123 ft It is not necessary to de...

Page 326: ...Open Type 4001 4012 327 4018 4060 329 IP20 UL Open Type 2001 to 2006 B001 to B004 Figure 10 2 Exterior and Mounting Dimensions Table 10 20 Three Phase 200 V Class IP20 UL Open Type without Built in EM...

Page 327: ...Type without Built in EMC Filter Model Dimensions mm in Est Weight kg lb W H D W1 W2 H1 H2 D1 t1 d B001A 68 2 68 128 5 04 76 2 99 56 2 20 6 0 24 118 4 65 5 0 20 6 5 0 26 3 0 12 M5 0 5 1 1 B002A 68 2 6...

Page 328: ...4 65 5 0 20 56 5 2 22 5 0 20 M5 1 5 3 3 B012A 140 5 51 128 5 04 163 6 42 128 5 04 6 0 24 118 4 65 5 0 20 65 2 56 5 0 20 M5 2 1 4 6 B018A 170 6 69 128 5 04 180 7 09 158 6 22 6 0 24 118 4 65 5 0 20 65...

Page 329: ...2 22 5 0 20 M5 1 9 4 2 4009E 108 4 25 128 5 04 199 7 83 96 3 78 6 0 24 118 4 65 5 0 20 56 5 2 22 5 0 20 M5 1 9 4 2 4012E 140 5 51 128 5 04 193 7 60 128 5 04 6 0 24 118 4 65 5 0 20 65 2 56 5 0 20 M5 2...

Page 330: ...60 10 24 140 5 51 122 4 80 9 0 35 248 9 76 6 0 24 55 2 17 5 0 20 M5 3 2 7 1 4031A 180 7 09 300 11 81 143 5 63 160 6 30 10 0 39 284 11 18 8 0 31 55 2 17 5 0 20 M5 4 6 10 2 4038A 180 7 09 300 11 81 143...

Page 331: ...prevent burn damage when connecting a braking resistor This option fully opens the circuit between the power supply and drive Table 10 35 Attachments Name Model Intended Use Heatsink External Mounting...

Page 332: ...ive Set and view parameters Monitor output frequency output current and other statuses TOBPC73060091 SIJPC73060091 MECHATROLINK II SI T3 This option uses the host controller over MECHATROLINK II commu...

Page 333: ...Functions 386 11 12 n Special Adjustment 396 11 13 o Keypad Related Settings 402 11 14 q DriveWorksEZ Parameters 408 11 15 r DWEZ Connection 1 20 409 11 16 T Motor Tuning 410 11 17 U Monitors 413 11 1...

Page 334: ...Technical Manual 11 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer is...

Page 335: ...rol for PM The parameter is available when operating the drive with Advanced Open Loop Vector Control for PM The parameter is available when operating the drive with EZ Open Loop Vector Control Hex He...

Page 336: ...during PG Speed Control F6 Communication Options F7 Communication Options H1 Digital Inputs H2 Digital Outputs H3 Analog Inputs H4 Analog Outputs H5 Modbus Communication H6 Pulse Train Input Output P...

Page 337: ...ialization 1110 User Initialization 2220 2 Wire Initialization 3330 3 Wire Initialization 0 0 3330 459 A1 04 0104 Password Entry point for the password set in A1 05 Password Setting The user can view...

Page 338: ...You can select a maximum of 32 parameters for the drive and save the values to parameters A2 01 to A2 32 Use Setup Mode to show the saved parameters You can immediately access these saved parameters N...

Page 339: ...uence input command to prevent malfunction because of noise 0 Single Scan 1 Double Scan 1 0 1 482 b1 07 0186 LOCAL REMOTE Run Selection Sets drive response to an existing Run command when the drive re...

Page 340: ...Sets how much current the drive injects when DC Injection Braking at Start starts Initial Excitation as a percentage of E2 03 Motor No Load Current 0 0 1000 488 b2 12 01BA Short Circuit Brake Time Sta...

Page 341: ...Note When E9 01 0 Motor Type Selection Induction IM and A1 02 0 2 or 8 Control Method Selection V f OLV or EZOLV the default settings change when the setting of b3 24 Speed Search Method Selection ch...

Page 342: ...Frequency Injection to enable this parameter Set n8 41 HFI P Gain to adjust the responsiveness for initial motor magnetic pole calculation when A1 02 5 OLV PM 5 0 20 0 20 0 497 b4 Timer Function No H...

Page 343: ...eter A1 02 Control Method Selection selects which parameter is the maximum output frequency A1 02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 100 0 0 0 100 0 505 b5 07 01AB RUN...

Page 344: ...election Enabled 0 00 0 00 100 00 508 b5 20 01E2 PID Unit Selection Sets the number of digits to set and show the PID setpoint 0 0 01Hz units 1 0 01 units 2 min 1 3 User Units 1 0 3 509 b5 34 019F RUN...

Page 345: ...ency A1 02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 0 00 0 00 100 00 512 b5 61 119A PID Trim Mode Lower Limit Sel Sets the function that adjusts the PID output in relation to...

Page 346: ...e 1 0 s 0 0 1000 0 s 515 b6 Dwell Function No Hex Name Description Default Range Ref b6 01 01B6 Dwell Reference at Start Sets the output frequency that the drive will hold momentarily when the motor s...

Page 347: ...f Energy saving control search operations 0 3Hz 0 1 20 0 Hz 518 b8 22 0B43 Expert PM E Save Search LPF Cutoff Freq Sets the frequency of the filter used to extract the high efficiency phase from searc...

Page 348: ...you do KEB Auto Tuning the drive will automatically set C1 09 If you must not change the Fast Stop time do not do KEB Tuning 10 0 s 0 0 6000 0 s 523 C1 10 0209 Accel Decel Time Setting Units Sets the...

Page 349: ...d 100 0 85 0 100 0 528 C3 18 0263 Expert Output Voltage Limit Level Sets the maximum drop width of the voltage reference when C3 05 1 Output Voltage Limit Selection Enabled 90 0 50 0 100 0 528 C3 21 0...

Page 350: ...01 021B RUN ASR Proportional Gain 1 Sets the gain to adjust ASR response Note When A1 02 0 Control Method Selection V f set H6 01 3 Terminal RP Pulse Train Function Speed Feedback V F Control to enabl...

Page 351: ...s in the drive 1 2 0 kHz 2 5 0 kHz 4 0 kHz for AOLV PM 3 8 0 kHz 4 10 0 kHz 5 12 5 kHz 6 15 0 kHz 7 Swing PWM1 Audible Sound 1 8 Swing PWM2 Audible Sound 2 9 Swing PWM3 Audible Sound 3 A Swing PWM4 Au...

Page 352: ...trol Method Selection AOLV PM the default setting is o1 03 1 0 01 100 E1 04 0 00 Hz 0 00 590 00 Hz 543 d1 07 0286 RUN Reference 7 Sets the frequency reference in the units from o1 03 Frequency Display...

Page 353: ...H1 xx 6 MFDI Function Select Jog Reference Selection to use the Jog frequency reference Note When A1 02 6 Control Method Selection AOLV PM the default setting is o1 03 1 0 01 100 E1 04 6 00 Hz 0 00 59...

Page 354: ...ction that saves the bias value to the drive when you open or close the two Up Down 2 Commands H1 xx 75 76 Set d4 03 Up Down 2 Bias Step Frequency 0 00 before you set this parameter 0 Hold when Neithe...

Page 355: ...or No Load Current Usually it is not necessary to change this setting 400 100 400 554 d7 Offset Frequency No Hex Name Description Default Range Ref d7 01 02B2 RUN Offset Frequency 1 Uses H1 xx 44 MFDI...

Page 356: ...que and increase current from overexcitation F Determined by A1 02 557 E1 04 0303 Maximum Output Frequency Sets the maximum output frequency for the V f pattern Determined by A1 02 and E5 01 Determine...

Page 357: ...50 565 E2 08 0315 Motor Saturation Coefficient 2 Sets the motor iron core saturation coefficient at 75 of the magnetic flux 0 75 E2 07 0 75 565 E2 09 0316 Expert Motor Mechanical Loss Sets the mechani...

Page 358: ...ed slip for motor 2 Determined by o2 04 C6 01 0 000 20 000 Hz 569 E4 03 0323 Motor 2 Rated No Load Current Sets the no load current for motor 2 in amps when operating at the rated frequency and the no...

Page 359: ...ally it is not necessary to change this setting 0 Disabled 1 Enabled 0 0 1 573 E9 Motor Setting No Hex Name Description Default Range Ref E9 01 11E4 Motor Type Selection Sets the type of motor 0 Induc...

Page 360: ...Range Ref E9 09 11EC Motor Rated Slip Sets the motor rated slip 0 000 Hz 0 000 20 000 Hz 575 E9 10 11ED Motor Line to Line Resistance Sets the line to line resistance for the motor stator windings Det...

Page 361: ...s parameter 3 0 3 577 F1 08 0387 Overspeed Detection Level Sets the detection level of oS Overspeed as a percentage when the maximum output frequency is 100 Note Parameter A1 02 Control Method Selecti...

Page 362: ...o Stop 1 Coast to Stop 2 Fast Stop Use C1 09 3 Alarm Only 1 0 3 584 F6 04 03A5 bUS Error Detection Time Sets the delay time for the drive to detect bUS Option Communication Error Note When you install...

Page 363: ...e Size Sets the frame size for MECHATROLINK communication Restart the drive after you change the parameter setting 0 32byte M 2 64byte M 3 1 17byte M 2 32byte M 3 0 0 1 587 F6 22 036D MECHATROLINK Lin...

Page 364: ...ps 4 125 kbps 5 250 kbps 6 500 kbps 7 800 kbps 8 1 Mbps 0 0 8 589 F6 50 03C1 DeviceNet MAC Address Sets the MAC address for DeviceNet communication Restart the drive after you change the parameter set...

Page 365: ...ure to set an address that is different than all other node addresses Do not set this parameter to 0 0 0 255 592 F7 Ethernet Options No Hex Name Description Default Range Ref F7 01 03E5 IP Address 1 S...

Page 366: ...Static 192 0 255 593 F7 10 03EE Gateway Address 2 Sets the second octet of the gateway address of the connected network Note Set this parameter when F7 13 0 Address Mode at Startup Static 168 0 255 59...

Page 367: ...us address for PZD2 PPO output PZD2 PPO output functions as the HSW when F7 61 0 1 or 2 0 596 F7 62 0782 PZD3 Write Sets the MEMOBUS Modbus address for PZD3 PPO output A value of 0 1 or 2 will disable...

Page 368: ...O Read load operation from the MEMOBUS Modbus register 0 598 F7 76 0790 PZD7 Read Sets the MEMOBUS Modbus address for PZD7 PPO Read A value of 0 will disable the PZD7 PPO input load operation from the...

Page 369: ...1 19F 601 H1 22 0B71 Terminal S2 Function Select 2 Sets the second function for MFDI terminal S2 F 1 19F 601 H1 23 0B72 Terminal S3 Function Selection 2 Sets the second function for MFDI terminal S3...

Page 370: ...n 605 B Overheat Alarm oH2 Sets the drive to display an oH2 Drive Overheat Warning alarm when the input terminal is ON The alarm does not have an effect on drive operation 605 C Analog Terminal Enable...

Page 371: ...d to stop the drive when a failure or fault occurs on an external device 20 External Fault NO Always Ramp 21 External Fault NC Always Ramp 22 External Fault NO Run Ramp 23 External Fault NC Run Ramp 2...

Page 372: ...ate at the same time as H1 xx 40 41 Forward Reverse Run Command 2 Wire Seq 614 44 Offset Frequency 1 Sets the function to add the offset frequency set in d7 01 Offset Frequency 1 to the frequency refe...

Page 373: ...onal Gain 2 ON C5 03 OFF C5 01 618 7A KEB Ride Thru 2 Activate N C Sets operation of the KEB2 function through the KEB Ride Thru 2 N C ON Normal operation OFF Deceleration during momentary power loss...

Page 374: ...S Modbus register output to the MFDO terminal 0001 0001 1FFF 623 H2 10 0B3D Modbus Register 2 Bit Select Sets the bit of the MEMOBUS Modbus register output to the MFDO terminal 0000 0000 FFFF 623 H2 2...

Page 375: ...imit Fault is disabled 0 0 s 0 0 1000 0 s 627 H2 40 0B58 Mbus Reg 15E0h bit0 Output Func Sets the MFDO for bit 0 of MEMOBUS register 15E0 Hex F 0 1FF 627 H2 41 0B59 Mbus Reg 15E0h bit1 Output Func Set...

Page 376: ...ion Width and in the range of the frequency reference L4 02 Note The detection function operates in the two motor rotation directions The drive uses the L4 01 value as the forward reverse detection le...

Page 377: ...e drive detects a minor fault 633 11 Fault Reset Command Active The terminal turns on when the drive receives the Reset command from the control circuit terminal serial communications or the communica...

Page 378: ...s not in baseblock OFF During baseblock 636 1C Motor 2 Selected The terminal activates when motor 2 is selected ON Motor 2 Selection OFF Motor 1 Selection 636 1E Executing Auto Restart The terminal ac...

Page 379: ...s Satisfied The terminal activates when the bit specified by H2 10 Modbus Register 2 Bit Select for the MEMOBUS register address set with H2 09 Modbus Register 2 Address Select activates 640 66 Compar...

Page 380: ...645 H3 16 02F0 Terminal A1 Offset Sets the offset level for analog signals input to terminal A1 Usually it is not necessary to change this setting 0 500 500 645 H3 17 02F1 Terminal A2 Offset Sets the...

Page 381: ...parameter is the maximum output frequency A1 02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 649 B PID Feedback Enter the PID feedback value as a percentage of the maximum output...

Page 382: ...the monitor signal that is sent from MFAO terminal AM When an output for monitoring items is 0 this parameter sets the analog signal output level from the AM terminal at 10 Vor 20 mA as 0 0 0 999 9 9...

Page 383: ...un Command Selection 1 Memobus Modbus Communications or b1 16 2 Run Command Selection 2 Memobus Modbus Communications 0 FWD Stop REV Stop 1 Run Stop FWD REV 0 0 1 656 H5 17 11A1 Expert ENTER command r...

Page 384: ...tor 102 000 031 101 102 105 116 501 502 801 809 821 825 831 839 851 855 660 H6 07 0432 RUN Terminal MP Frequency Scaling Sets the frequency of the pulse train output signal used when the monitor set w...

Page 385: ...lection Sets the virtual analog input function F 0 32 663 H7 31 1178 RUN Expert Virtual Analog Input Gain Sets the virtual analog input gain 100 0 999 9 999 9 663 H7 32 1179 RUN Expert Virtual Analog...

Page 386: ...vel Sets the reference current for the motor 1 thermal overload detection When the current level 0 0 A you cannot set this value 10 of drive rated current 0 0 A 0 0 A or 10 to 150 of the drive rated c...

Page 387: ...o the frequency reference before a power loss after canceling KEB operation 0 0 s 0 0 6000 0 s 678 L2 08 048C Expert Frequency Gain at KEB Start Sets the quantity of output frequency reduction used wh...

Page 388: ...0493 Stall Prevention during RUN Sets the function to enable and disable Stall Prevention During Run Note An output frequency less than 6 Hz disables Stall Prevention during Run The setting values of...

Page 389: ...ppress current and motor speed hunting during operation when L3 01 3 Stall Prevention during Accel Current Limit Method Usually it is not necessary to change this setting Determined by A1 02 0 0 100 0...

Page 390: ...ion that activates speed detection 0 No Detection during Baseblock 1 Detection Always Enabled 0 0 1 691 L4 08 047F Speed Agree Source Selection Sets the drive to use the soft starter output frequency...

Page 391: ...ed ov oH1 0111 Enabled ov oH1 GF 1000 Enabled Uv1 1001 Enabled Uv1 GF 1010 Enabled Uv1 oH1 1011 Enabled Uv1 oH1 GF 1100 Enabled Uv1 ov 1101 Enabled Uv1 ov GF 1110 Enabled Uv1 ov oH1 1111 Enabled Uv1 o...

Page 392: ...eter A1 02 Control Method Selection selects which parameter is the maximum output frequency A1 02 8 EZOLV E1 04 Maximum Output Frequency A1 02 8 E9 02 Maximum Speed 110 0 110 0 110 0 699 L6 10 046A Me...

Page 393: ...urrent Note The drive can incorrectly start output phase loss detection in these conditions The motor rated current is very small compared to the drive rating The drive is operating a PM motor with a...

Page 394: ...3 External Heatsink 0 0 3 707 L8 40 04F1 Carrier Freq Reduction Off Delay Sets the length of time until the automatically reduced carrier frequency returns to the condition before the reduction Deter...

Page 395: ...detection level that the control fault must be equal to or more than to cause an STPo Motor Step Out Detected Determined by A1 02 0 5000 times 709 L8 93 073C Expert Low Speed Pull out DetectionTime S...

Page 396: ...ets the rate of change for the AFR function Usually it is not necessary to change this setting 50 ms 0 2000 ms 711 n2 03 0586 Automatic Freq Regulator Time 2 Sets the time constant that sets the speed...

Page 397: ...torque Inertia Tuning automatically sets the motor acceleration time Determined by C6 01 E5 01 and o2 04 0 001 10 000 s 716 n5 03 05B2 Feed Forward Control Gain Sets the ratio between load inertia and...

Page 398: ...this setting 1 000 0 000 10 000 720 n8 15 054E Expert Polarity Compensation Gain 4 Sets the gain for speed estimation Usually it is not necessary to change this setting 0 500 0 000 10 000 720 n8 21 05...

Page 399: ...uring acceleration deceleration as a percentage of the motor rated current Note Parameter A1 02 Control Method Selection selects which parameter is the motor rated current A1 02 5 OLV PM E5 03 Motor R...

Page 400: ...02BD Vout Limit Switching Level Sets the current level at which output voltage limit sequence selection occurs as a percentage where the motor rated current is 100 Normally there is no need to change...

Page 401: ...27 n8 95 012E Expert Flux Position Est Filter Time Sets the time constant of the filter used for the recognition criteria value for speed and load changes Usually it is not necessary to change this se...

Page 402: ...ce and monitor values 0 No Decimal Places XXXXX 1 One Decimal Places XXXX X 2 Two Decimal Places XXX XX 3 Three Decimal Places XX XXX Determined by o1 03 0 3 732 o1 24 to o1 35 11AD 11B8 RUN Custom Mo...

Page 403: ...Plot 1 Scale Maximum Value Sets the horizontal axis maximum value used to display the monitor set in o1 24 Custom Monitor 1 as a trend plot This parameter is only available when using an LCD keypad 10...

Page 404: ...d 1 Enabled 0 0 1 738 o2 07 0527 Keypad RUN Direction Power up Sets the direction of motor rotation when the drive is energized and the keypad is the Run command source 0 Forward 1 Reverse 0 0 1 739 o...

Page 405: ...he keypad Note This parameter is only available when using an LCD keypad 0 Every 10 minutes 1 Every 30 minutes 2 Every 60 minutes 3 Every 12 hours 1 0 3 741 o4 Maintenance Monitors No Hex Name Descrip...

Page 406: ...UN Log Monitor Data 1 Sets the data log monitor This parameter is only available when using an LCD keypad 101 000 101 999 747 o5 04 1554 RUN Log Monitor Data 2 Sets the data log monitor This parameter...

Page 407: ...11 155B RUN Log Monitor Data 9 Sets the data log monitor This parameter is only available when using an LCD keypad 000 000 101 999 749 o5 12 155C RUN Log Monitor Data 10 Sets the data log monitor This...

Page 408: ...q DriveWorksEZ Parameters q1 01 to q8 40 Reserved for DriveWorksEZ No Hex Name Description Default Range q1 01 to q8 40 1600 17E7 Reserved for DriveWorksEZ Refer to DriveWorksEZ Operation Manual Thes...

Page 409: ...EZ Connection 1 20 r1 01 to r1 40 DriveWorksEZ Connection Parameters 1 to 20 Upper Lower No Hex Name Description Default Range r1 01 to r1 40 1840 1867 DriveWorksEZ Connection Parameters 1 to 20 Upper...

Page 410: ...e motor Enter the base speed voltage for constant output motors Determined by o2 04 C6 01 200 V Class 0 0 255 5 V 400 V Class 0 0 511 0 V 751 T1 04 0704 Motor Rated Current Sets the rated current A of...

Page 411: ...Unit Selection to set the PM motor rated output power Determined by o2 04 C6 01 0 00 650 00 kW 753 T2 05 0732 PM Motor Rated Voltage Sets the rated voltage V of the motor 200 V Class 200 0 V 400 V 40...

Page 412: ...4 3133 Motor Rated Revolutions Sets rated rotation speed min 1 of the motor 40 Hz to 120 Hz 60 2 E9 08 756 T4 05 3134 Motor Rated Frequency Sets the rated frequency Hz of the motor Determined by E9 01...

Page 413: ...V Maximum frequency 10 V to 10 V U1 06 0045 Output Voltage Ref Shows the output voltage reference Unit 0 1 V 200 V class 10 V 200 Vrms 400 V class 10 V 400 Vrms U1 07 0046 DC Bus Voltage Shows the DC...

Page 414: ...y with acceleration and deceleration times and S curves Parameter o1 03 Keypad Display Unit Selection sets the display units Unit 0 01 Hz 10 V Maximum frequency 10 V to 10 V U1 18 0061 oPE Fault Param...

Page 415: ...8192 drive rated current A Unit When the drive model changes the display units for this parameter also change 0 01 A units 2001 to 2042 B001 to B018 4001 to 4023 0 1A units 2056 to 2082 4031 to 4060...

Page 416: ...ment bit5 Drive Ready bit6 During minor fault detection bit7 During fault detection No signal output available U2 14 008D Elapsed Time Fault Shows the cumulative operation time of the drive at the fau...

Page 417: ...e saves the U3 11 to U3 14 ElapsedTime 1st to 4thFault the cumulative operation time to two types of registers at the same time for the MEMOBUS Modbus communications No signal output available U3 15 t...

Page 418: ...et this monitor Unit 1 Note Replace the drive when this monitor is 90 10 V 100 U4 07 07D7 IGBT Maintenance Shows the operation time of the IGBTs as a percentage of the replacement life of the IGBTs Se...

Page 419: ...the power supply The drive keeps the value that was under hold during baseblock during stop Unit 0 01 Hz No signal output available U4 16 07D8 Motor oL1 Level Shows the integrated value of oL1 Motor...

Page 420: ...un command source as XY nn as specified by these rules available U4 22 07DE Modbus CmdData hex Shows the operation signal register 0001H sent to the drive from MEMOBUS Modbus communications as a 4 dig...

Page 421: ...aximum frequency 10 V to 10 V U5 04 0065 PID Setpoint Shows the PID setpoint Parameter b5 20 PID Unit Selection sets the display units Unit 0 01 10 V Maximum frequency 10 V to 10 V U5 05 07D2 PID Diff...

Page 422: ...the data on forward phase compensation for the calculation results of the amount of control axis deviation Unit 1 10 V 180 10 V to 10 V U6 10 07C1 Expert ContAxisDeviation Shows the deviation between...

Page 423: ...et IP No signal output available U6 99 07F9 Current Fault Shows the contents of current fault from communication options DeviceNet Modbus TCP IP EtherNet IP No signal output available U8 DriveWorksEZ...

Page 424: ...Signal Level U8 31 to U8 40 196E 1977 DWEZ Monitors 31 to 40 Shows DriveWorks EZ Monitors 31 to 40 Unit 0 01 10 V 100 U8 51 to U8 55 1982 1986 DWEZ Monitors 51 to 55 Shows DriveWorks EZ Monitors 51 t...

Page 425: ...op 0 0 400 0 0 1 Hz 0 0 0 0 b8 02 Energy Saving Gain 0 0 10 0 0 1 0 7 b8 03 Energy Saving Filter Time 0 00 10 00 0 01 s 0 50 b8 19 E Save Search Injection Freq 10 300 1 Hz 100 100 C1 11 Accel Decel Ti...

Page 426: ...0 00 2 00 0 01 s 0 50 0 50 L8 90 STPo Detection Level Low Speed 0 5000 1 n5 04 Speed Response Frequency 0 00 500 00 0 00 Hz n8 35 Initial Pole Detection Method 0 2 1 n8 51 Pull in Current Acceleration...

Page 427: ...C5 03 ASR Proportional Gain 2 0 00 300 00 0 01 10 00 10 00 C5 04 ASR Integral Time 2 0 000 10 000 0 001 s 0 500 0 500 C5 06 ASR Delay Time 0 000 0 500 0 001 s 0 016 0 004 C5 07 ASR Gain Switchover Fr...

Page 428: ...z 4 0 4 0 L8 40 Carrier Freq Reduction Off Delay 0 00 2 00 0 01 s 0 00 0 00 0 00 L8 90 STPo Detection Level Low Speed 0 5000 1 0 80 n5 04 Speed Response Frequency 0 00 500 00 0 00 Hz 20 00 n8 35 Initi...

Page 429: ...Motor 2 Slip Comp Delay Time 0 10000 1 ms 2000 200 E3 04 Motor 2 Maximum Output Frequency 40 0 590 0 0 1 Hz 60 0 60 0 E3 05 Motor 2 Maximum Output Voltage 0 0 255 0 1 0 1 V 200 0 200 0 E3 06 Motor 2...

Page 430: ...hese settings are the same as those for the V f pattern when E1 03 0 Const Trq 50 Hz base 60Hz max 2 The default setting varies depending on the setting of E5 01 PM Motor Code Selection 3 This is the...

Page 431: ...000 1000 1000 1000 1000 b8 03 Energy Saving Filter Time s 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 b8 04 Energy Saving Coefficient Value 481 7 356 9 356 9 288 2 288 2 223 7 223 7 196 6 C6 02 Carrier Frequency...

Page 432: ...0 142 0 178 0 142 0 142 0 142 1 Parameters within parentheses are for motor 2 No 1 Name Unit Default Drive Model 2008 2010 2012 2018 C6 01 Normal Heavy Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0...

Page 433: ...er Loss Ride Through Time s 0 3 0 3 0 3 0 3 0 5 0 5 1 1 L2 03 Minimum Baseblock Time s 0 4 0 4 0 4 0 5 0 5 0 5 0 5 0 6 L2 04 Powerloss V f Recovery Ramp Time s 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 L2 05 Un...

Page 434: ...01 Motor Rated Current FLA A 14 19 6 19 6 26 6 26 6 39 7 39 7 53 E2 02 E4 02 Motor Rated Slip Hz 2 73 1 5 1 5 1 3 1 3 1 7 1 7 1 6 E2 03 E4 03 Motor No Load Current A 4 5 5 1 5 1 8 8 11 2 11 2 15 2 E2...

Page 435: ...ection HD ND HD ND 0 1 0 1 o2 04 Drive Model KVA Selection Hex 6E 6F E2 11 E4 11 E5 02 Motor Rated Power kW 15 18 5 18 5 22 b3 04 V f Gain during Speed Search 100 100 100 100 b3 06 Speed Estimation Cu...

Page 436: ...Inertia Acceleration Time s 0 244 0 317 0 317 0 355 1 Parameters within parentheses are for motor 2 Single Phase 200 V Class No 1 Name Unit Default Drive Model B001 B002 B004 B006 C6 01 Normal Heavy D...

Page 437: ...FFFF FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 0 1 0 1 0 1 0 1 0 1 0 1 0 2 0 2 L2 03 Minimum Baseblock Time s 0 2 0 3 0 2 0 3 0 2 0 3 0 3 0 4 L2 04 Powerloss V f Recovery Ramp Time s 0...

Page 438: ...2 8 5 8 5 11 4 14 19 6 E2 02 E4 02 Motor Rated Slip Hz 2 6 2 9 2 9 2 7 2 73 1 5 E2 03 E4 03 Motor No Load Current A 2 8 3 3 3 7 4 5 5 1 E2 05 E4 05 Motor Line to Line Resistance 1 997 1 601 1 601 1 0...

Page 439: ...1 5 1 5 2 2 b3 04 V f Gain during Speed Search 100 100 100 100 100 100 100 100 b3 06 Speed Estimation Current Level 1 1 0 1 0 0 5 0 5 0 5 0 5 0 5 0 5 b3 08 Speed Estimation ACR P Gain 0 5 0 5 0 5 0 5...

Page 440: ...0 178 0 178 0 142 0 142 0 166 0 166 0 145 L8 02 Overheat Alarm Level C 120 120 120 120 105 105 90 90 L8 09 Output Ground Fault Detection 0 0 0 0 0 0 0 0 n1 03 Hunting Prevention Time Constant ms 10 10...

Page 441: ...19 19 3 19 3 18 2 18 2 15 5 E2 10 E4 10 Motor Iron Loss W 77 105 105 130 130 193 193 263 E5 01 PM Motor Code Selection FFFF FFFF FFFF FFFF FFFF FFFF FFFF FFFF L2 02 Power Loss Ride Through Time s 0 5...

Page 442: ...01 E4 01 Motor Rated Current FLA A 13 3 19 9 19 9 26 5 26 5 32 9 32 9 38 6 E2 02 E4 02 Motor Rated Slip Hz 1 3 1 7 1 7 1 6 1 6 1 67 1 67 1 7 E2 03 E4 03 Motor No Load Current A 4 5 6 5 6 7 6 7 6 7 8...

Page 443: ...04 Drive Model KVA Selection Hex 9F E2 11 E4 11 E5 02 Motor Rated Power kW 22 30 b3 04 V f Gain during Speed Search 100 100 b3 06 Speed Estimation Current Level 1 0 5 0 5 b3 08 Speed Estimation ACR P...

Page 444: ...Drive Model KVA Selection Hex 9F E2 11 E4 11 E5 02 Motor Rated Power kW 22 30 L3 24 Motor Accel Time Rated Torque s 0 355 0 323 L8 02 Overheat Alarm Level C 115 115 L8 09 Output Ground Fault Detectio...

Page 445: ...MF L L Vrms mV rpm mV min 1 62 0 64 1 73 4 69 6 72 2 E1 04 Maximum Output Frequency Hz 120 120 120 120 120 E1 05 Maximum Output Voltage V 200 0 200 0 200 0 200 0 200 0 E1 06 Base Frequency Hz 120 120...

Page 446: ...tance mH phase mH 33 20 19 40 11 90 E5 09 PM Back EMF Vpeak mV rad s mVs rad 0 0 0 0 0 0 E5 24 PM Back EMF L L Vrms mV rpm mV min 1 59 1 69 8 75 9 E1 04 Maximum Output Frequency Hz 90 0 90 0 90 0 E1 0...

Page 447: ...7 PM q axis Inductance mH phase mH 64 10 29 89 20 41 13 50 10 02 7 43 E5 09 PM Back EMF Vpeak mV rad s mVs rad 223 7 220 3 240 8 238 0 238 7 239 6 E5 24 PM Back EMF L L Vrms mV rpm mV min 1 0 0 0 0 0...

Page 448: ...75 1 5 2 2 3 7 5 5 E5 03 PM Motor Rated Current FLA A 0 89 1 56 2 81 4 27 7 08 10 31 E5 04 PM Motor Pole Count 6 6 6 6 6 6 E5 05 PM Motor Resistance ohms phase 25 370 9 136 6 010 3 297 1 798 0 982 E5...

Page 449: ...13 SSR1 Series Motor Code Setting for Specification of 200 V at 1450 min 1 r min No Name Unit Motor Code setting value of E5 01 E5 01 PM Motor Code Selection 1302 1303 1305 1306 1308 130A Voltage Clas...

Page 450: ...n5 02 Motor Inertia Acceleration Time s 0 084 0 096 0 085 0 080 0 122 n8 49 Heavy Load Id Current 6 0 9 3 10 7 13 2 15 7 1 The default setting changes when the setting for o2 04 Drive Model Selection...

Page 451: ...mum Output Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 E1 05 Maximum Output Voltage V 380 0 380 0 380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 72 5 72 5 72 5 72 5 72 5 72 5 E1 09 Minimum Output Freq...

Page 452: ...07 PM q axis Inductance mH phase mH 8 55 6 12 4 65 4 50 3 15 E5 09 PM Back EMF Vpeak mV rad s mVs rad 391 5 384 4 372 1 421 3 410 9 E5 24 PM Back EMF L L Vrms mV rpm mV min 1 0 0 0 0 0 0 0 0 0 0 E1 04...

Page 453: ...3D 143E 143F 1440 1442 Voltage Class V 400 400 400 400 400 400 Capacity kW 7 5 11 15 18 5 22 30 Motor Rotation Speed min 1 1150 1150 1150 1150 1150 1150 E5 02 PM Motor Rated Power kW 7 5 11 0 15 18 50...

Page 454: ...11 22 Parameters Changed by PM Motor Code Selection 454 YASKAWA SIEPC71061753A GA500 Technical Manual...

Page 455: ...Initialization Parameters 457 12 3 b Application 476 12 4 C Tuning 520 12 5 d References 540 12 6 E Motor Parameters 556 12 7 F Options 576 12 8 H Terminal Function Selection 599 12 9 L Protection Fun...

Page 456: ...Technical Manual 12 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manufacturer is...

Page 457: ...Parameters to initialize the drive the drive will not set this parameter to factory default 0 English 1 Japanese 2 German 3 French 4 Italian 5 Spanish 6 Portuguese 7 Chinese 8 Czech 9 Russian 10 Turki...

Page 458: ...lications and conditions For general variable speed control applications in which a high level of responsiveness or high precision speed control is not necessary To connect more than one motor to one...

Page 459: ...lication 2 Set o2 03 1 User Parameter Default Value Set defaults This saves parameter settings for a User Initialization The drive will then automatically set o2 03 0 3 Set A1 03 1110 to reset to the...

Page 460: ...To lock parameter settings after making changes without changing the password enter the incorrect password in A1 04 and push Enter the Password to Unlock Parameters Use this procedure to unlock param...

Page 461: ...s the drive to operate in selected application conditions 0 0 8 The drive software contains the application presets shown below Set A1 06 to align with the application to let the drive automatically s...

Page 462: ...ngs for Water Supply Pump Applications No Name Optimal Value A1 02 Control Method Selection 0 V f Control b1 04 Reverse Operation Selection 1 Reverse Disabled C1 01 Acceleration Time 1 1 0 s C1 02 Dec...

Page 463: ...lection 1 A2 04 C1 01 Acceleration Time 1 A2 05 C1 02 Deceleration Time 1 A2 06 E2 01 Motor Rated Current FLA A2 07 L3 04 Stall Prevention during Decel 3 Exhaust Fan The drive automatically sets the p...

Page 464: ...Pre Alarm Selection 4 Operate at Reduced Speed L8 19 L8 38 Carrier Frequency Reduction 2 Enabled for All Speeds The drive saves the parameters in Table 12 11 as User Parameters Table 12 11 Parameters...

Page 465: ...in Table 12 14 for a hoist application Note Make sure that you do Auto Tuning after you set A1 06 for a hoist application Refer to Notes for Elevator Applications on page 467 for hoist elevator instru...

Page 466: ...d Agree Detection Level A2 15 L6 02 Torque Detection Level 1 A2 16 L6 03 Torque Detection Time 1 7 Crane Traveling The drive automatically sets the parameters in Table 12 16 for a traveling applicatio...

Page 467: ...lection 0 Heavy Duty Rating L3 04 Stall Prevention during Decel 7 Overexcitation High Flux 3 n3 13 OverexcitationBraking OEB Gain 1 40 n3 21 HSB Current Suppression Level 150 The drive saves the param...

Page 468: ...ollback Set the parameter to agree with these conditions at the same time If you set the value too high it will cause overshoot at start L4 01 E1 09 Minimum Output Frequency L4 01 L4 02 Speed Agree De...

Page 469: ...otor cannot rotate do PM Stationary Auto Tuning If the motor nameplate or motor test report is not available and the motor can rotate do PM Rotational Auto Tuning Braking Resistor Overheat Protection...

Page 470: ...ponse to increase them V f Control When you use V f Control do not use C3 01 Slip Compensation Gain Table 12 21 Adjustment of Drive Control V f Control Adjustment Description Parameter Number Possible...

Page 471: ...er Frequency Selection If there is a loud motor excitation sound increase the setting value If there is hunting or oscillation at low speeds decrease the setting value 2 1 F Increase torque and speed...

Page 472: ...Dwell Time at Start H2 xx 5 Frequency Detection 2 Figure 12 5 Dwell Function at Start Note If the mechanical operation of the holding brake is slow use the Dwell Function at Start to prevent brake gr...

Page 473: ...ss than 150 If the current flow is more than 150 of the drive rated current the heat stress on the IGBTs will decrease the service life of drive parts To decrease the effects of heat stress decrease t...

Page 474: ...ters in General Purpose Setup Mode Determined by A1 06 Note When the A1 06 Application Preset value changes the settings for A2 01 to A2 32 change You must set A1 01 1 Access Level Selection User Para...

Page 475: ...er the drive will remove a parameter from the User Parameter list to make space for the new parameter The drive removes parameters with First In First Out Use Setup Mode to show the saved parameters N...

Page 476: ...ut Frequency and the drive receives the Run command the RUN LED on the keypad will flash Examine the setting for the frequency reference input and enter a value E1 09 0 Keypad Use the keypad to enter...

Page 477: ...nt Signal to Terminal A2 Changing between Master and Auxiliary Frequency References Use the multi step speed reference function to change the frequency reference input between terminals A1 and A2 2 Me...

Page 478: ...or a 3 wire sequence 2 Memobus Modbus Communications Use MEMOBUS Modbus communications to enter the Run command 3 Option PCB Use a communications option card or input option card connected to the driv...

Page 479: ...Stop with OLV PM AOLV PM and EZOLV Control Methods Note When b2 01 E1 09 the drive will start Short Circuit Braking from the frequency set in E1 09 If b2 01 0 Hz and E1 09 0 Hz the drive will not do S...

Page 480: ...d Output Frequency Note Set L2 03 to a high value that will not trigger oC Overcurrent when the drive uses DC Injection Braking to stop the motor 3 Coast to Stop with Timer Enter the Stop command or t...

Page 481: ...deceleration time during deceleration the positioning will not be accurate Set b6 03 0 0 Dwell Reference at Stop 0 0 b6 04 0 0 Dwell Time at Stop 0 0 s The KEB Ride Thru function is not available Set...

Page 482: ...Disregard Existing RUN Command If a Run command is enabled when you switch between Run command sources the drive will not operate the motor When the drive is operating the motor turn OFF the Run comm...

Page 483: ...ts the phase order for output terminals U T1 V T2 and W T3 This parameter can align the Forward Run command from the drive and the forward direction of the motor without changing wiring 0 0 1 0 Standa...

Page 484: ...1 Note You can also use this diagram to wire terminal A2 Current Input Refer to Table 12 26 to use a current signal input to one of the MFAI terminals Table 12 26 Frequency Reference Current Input Ter...

Page 485: ...1 xx 2 MFDI Function Selection External Reference 1 2 Selection to enable this parameter 0 Keypad Use the keypad to enter the Run command You can use the JOG operation or the FWD REV commands from the...

Page 486: ...or can suddenly rotate in reverse when you energize the drive b1 35 Digital Input Deadband Time No Hex Name Description Default Range b1 35 1117 Expert Digital Input Deadband Time Sets the deadband ti...

Page 487: ...t 50 0 75 When the DC Injection Braking current is more than 50 the drive decreases the carrier frequency to 1 kHz The motor rated current determines how much DC Injection Braking current that the dri...

Page 488: ...Range b2 12 01BA Short Circuit Brake Time Start Sets the Short Circuit Braking time at start 0 00 s 0 00 25 50 s This function stops and restarts a coasting PM motor The drive short circuits all the...

Page 489: ...speed When you use a PM motor enable b3 01 Speed Search at Start Selection There are two types of Speed Search for induction motors Current Detection and Speed Estimation Use parameter b3 24 Speed Se...

Page 490: ...ssed Thus the drive will not always start Speed Search although the time set in L2 03 Minimum Baseblock Time is expired If you enter the Run command at the same time as Speed Search the drive will not...

Page 491: ...e cannot estimate the motor speed because of low residual voltage it will automatically do Current Injection Figure 12 24 Speed Search after Baseblock Note After you return power the drive waits for t...

Page 492: ...t Selection No Hex Name Description Default Range b3 01 0191 Speed Search at Start Selection Sets the Speed Search at Start function where the drive will perform Speed Search with each Run command Det...

Page 493: ...t of the output current during speed search is automatically the drive rated current Note When the drive cannot accurately estimate the speed after you adjust this parameter use Current Detection Spee...

Page 494: ...tation 1 Enabled The drive detects the direction of motor rotation during Speed Search b3 17 Speed Est Retry Current Level No Hex Name Description Default Range b3 17 01F0 Expert Speed Est Retry Curre...

Page 495: ...iption Default Range b3 25 01C8 Expert Speed Search Wait Time Sets the length of time the drive will wait to start the Speed Search Retry function 0 5 s 0 0 30 0 s If the drive detects these faults du...

Page 496: ...a Run command 1 0 1 Set these three parameters as shown to enable b3 33 L2 01 1 2 Power Loss Ride Through Select Enabled for L2 02 Time Enabled while CPU Power Active b3 01 1 Speed Search at Start Sel...

Page 497: ...of timers Timers that set a delay for timer inputs and timer outputs These timers delay activating and deactivating of the MFDIs and MFDOs To enable this function set H1 xx 18 MFDI Function Selection...

Page 498: ...he function set in H2 02 activates 0 ms 0 65000 ms b4 06 Terminal M3 M4 OFF Delay Time No Hex Name Description Default Range b4 06 0B33 Expert Terminal M3 M4 OFF Delay Time Sets the delay time to deac...

Page 499: ...ecause the noise changes the deviation signal Use D control only when necessary PID Control Operation Figure 12 28 shows PID control operation The modified output output frequency changes when the dri...

Page 500: ...ive One method uses a single feedback signal for usual PID control The other method uses two signals The difference between those signals sets the deviation Use a single feedback signal Use Table 12 3...

Page 501: ...feedback loss detection function The drive detects feedback loss when the feedback value is less than the value in b5 13 for longer than the time in b5 14 b5 12 Feedback Loss Detection Select b5 13 PI...

Page 502: ...D output or the frequency reference is more than the b5 15 value for the time set in b5 16 PID Sleep Delay Time Figure 12 31 shows the PID Sleep function Figure 12 31 PID Sleep Time Chart Note The PID...

Page 503: ...up function Note When b5 89 0 Sleep Mode Selection Standard the EZ Sleep function and related parameters are disabled Parameter b5 91 EZ Minimum Speed is not included in this rule Set b5 89 1 to disa...

Page 504: ...Sets the type of PID control 0 0 8 0 PID control disabled 1 Standard Enables PID control The drive performs D control on the difference between the feedback value and the PID setpoint output via U5 02...

Page 505: ...ntegral control I as a percentage of the Maximum Output Frequency 100 0 0 0 100 0 Applications with loads that quickly change will cause the output of the PID function to oscillate Set this parameter...

Page 506: ...t acting 1 Reverse Output Reverse Acting A positive PID input decreases the PID output reverse acting b5 10 PID Output Gain Setting No Hex Name Description Default Range b5 10 01AE RUN PID Output Gain...

Page 507: ...e time set in b5 37 the MFDO terminal set for PID Feedback High activates When the feedback value is not in the detection range the drive resets the MFDO 2 Fault Digital Out Always Det The drive detec...

Page 508: ...the drive This is a soft starter for the PID setpoint 0 0 s 0 0 6000 0 s The drive usually uses the acceleration and deceleration times set in C1 xx Accel and Decel Times but when PID control is enab...

Page 509: ...RUN PID Output Lower Limit Level Sets the output lower limit for the PID control as a percentage of the Maximum Output Frequency 0 0 100 0 100 0 Use a lower limit to keep PID control output from dropp...

Page 510: ...it Display Digits No Hex Name Description Default Range b5 39 01FF PID User Unit Display Digits Sets the number of digits to set and show the PID setpoint Determined by b5 20 0 3 The drive uses this p...

Page 511: ...Sets how the soft starter responds to PID input output 0 0 1 Table 12 33 shows how the soft starter responds to PID input output Table 12 33 Soft Starter and PID Input Output Selection PID Frequency...

Page 512: ...int4 b5 61 PID Trim Mode Lower Limit Sel No Hex Name Description Default Range b5 61 119A PID Trim Mode Lower Limit Sel Sets the function that adjusts the PID output in relation to the frequency refer...

Page 513: ...o Hex Name Description Default Range b5 66 11DE PID Feedback Monitor Level Sets the signal level for the monitor specified in b5 55 PID Feedback Monitor Selection 0 0 1 0 Absolute 1 Bi directional b5...

Page 514: ...operation when exiting Sleep Mode 0 00 0 00 600 00 Note The values of b5 20 PID Unit Selection b5 38 PID User Unit Display Scaling and b5 39 PID User Unit Display Digits set the units When b5 20 b5 3...

Page 515: ...ing acceleration to prevent a PM motor from stepping out Figure 12 34 shows how the Dwell function works Note When you use the Dwell function at stop set b1 03 0 Stopping Method Selection Ramp to Stop...

Page 516: ...t Range b8 01 01CC Energy Saving Control Selection Sets the Energy saving control function 0 0 2 0 Disabled 1 Enabled 2 Automatic Optimization Note When A1 02 6 Control Method Selection AOLV PM you ca...

Page 517: ...Save Coefficient Ki No Hex Name Description Default Range b8 16 01F8 Expert PM E Save Coefficient Ki Sets torque linearity This parameter uses the Ki value from the motor nameplate Usually it is not n...

Page 518: ...hine vibration Note If low inertia causes vibration in the machine decrease the setting value in 1 0 degree increments and check the response To make the motor more efficient increase the setting valu...

Page 519: ...ection No Hex Name Description Default Range b8 28 0B8B Expert Over Excitation Action Selection Sets the function for excitation operation 0 0 1 When operation is not stable at low speeds set this par...

Page 520: ...me 1 0 0 to 6000 0 s C1 02 Deceleration Time 1 C1 03 Acceleration Time 2 C1 04 Deceleration Time 2 C1 05 Acceleration Time 3 C1 06 Deceleration Time 3 C1 07 Acceleration Time 4 C1 08 Deceleration Time...

Page 521: ...imes The drive can use output frequency to automatically switch between different acceleration and deceleration times When the output frequency C1 11 Accel Decel Time Switchover Freq the drive automat...

Page 522: ...ime Setting Units 0 01 s 0 00 to 600 00 s the setting range is 0 00 to 600 00 s C1 05 Acceleration Time 3 No Hex Name Description Default Range C1 05 0204 RUN Acceleration Time 3 Sets the length of ti...

Page 523: ...er initiating a Fast Stop operation until deceleration is complete Complete deceleration and cycle the Run command to clear the Fast Stop input The terminal set for H2 xx 4C MFDO Function Select Durin...

Page 524: ...ime 1 C1 02 Deceleration Time 1 C1 05 Acceleration Time 3 C1 06 Deceleration Time 3 C1 14 Accel Decel Rate Frequency No Hex Name Description Default Range C1 14 0264 RUN Accel Decel Rate Frequency Set...

Page 525: ...he acceleration time to be longer than the set value When L3 04 0 Stall Prevention during Decel Disabled Stall Prevention could cause the deceleration time to be longer than the set value C2 S Curve C...

Page 526: ...Gain No Hex Name Description Default Range C3 01 020F RUN Slip Compensation Gain Sets the gain for the slip compensation function Usually it is not necessary to change this setting Determined by A1 0...

Page 527: ...increase immediately In this condition it is necessary to use a dynamic braking option braking resistor or braking resistor unit 0 Disabled The drive does not provide slip compensation during regener...

Page 528: ...led 90 0 50 0 100 0 C3 21 Motor 2 Slip Compensation Gain No Hex Name Description Default Range C3 21 033E RUN Motor 2 Slip Compensation Gain Sets the gain for the motor 2 slip compensation function Us...

Page 529: ...2 0 0 2 If you enable the slip compensation function during regeneration the quantity of regeneration can increase immediately In this condition it is necessary to use a dynamic braking option brakin...

Page 530: ...C4 01 to make sure that output current is not more than the drive rated current while the drive operates at low speed When A1 02 2 Open Loop Vector do not change this parameter under normal condition...

Page 531: ...02 Torque Compensation Delay Time Increase the setting value of n2 03 Automatic Freq Regulator Time 2 proportional to C4 06 C4 07 Motor 2 Torque Compensation Gain No Hex Name Description Default Rang...

Page 532: ...mum speed 4 If oscillation occurs increase C5 02 and decrease C5 01 When there is no oscillation the adjustment procedure is complete 5 Set the low speed gain Run the motor at zero speed or low speed...

Page 533: ...er SFS and the motor speed for delays in response and differences in reference values Adjust ASR Parameters Use Table 12 39 to adjust ASR The table lists parameters for motor 1 You can make the same c...

Page 534: ...is too short can cause oscillation Note When A1 02 0 Control Method Selection V f set H6 01 3 Terminal RP Pulse Train Function Speed Feedback V F Control to enable this parameter C5 03 ASR Proportion...

Page 535: ...the low or high speed range can help operation become stable A good switching point is 80 of the frequency where oscillation occurs or at 80 of the maximum output frequency Note An MFDI set for H1 xx...

Page 536: ...ion Sets the drive duty rating 0 0 1 0 Heavy Duty Rating The overload tolerance is 150 of the rated output current for 60 seconds 1 Normal Duty Rating The overload tolerance is 110 of the rated output...

Page 537: ...lection No Hex Name Description Default Range C6 02 0224 Carrier Frequency Selection Sets the carrier frequency for the transistors in the drive Determined by A1 02 C6 01 and o2 04 Determined by A1 02...

Page 538: ...2 5 C6 03 Carrier Frequency Upper Limit No Hex Name Description Default Range C6 03 0225 Carrier Frequency Upper Limit Sets the upper limit of the carrier frequency Set C6 02 F Carrier Frequency Selec...

Page 539: ...ly with the output frequency C6 09 Carrier Freq at Rotational Tune No Hex Name Description Default Range C6 09 022B Carrier Freq at Rotational Tune Sets the Auto Tuning carrier frequency Usually it is...

Page 540: ...ulti Step Speed Operation The drive has a multi step speed operation function that can set many frequency references in advance Set frequency references in d1 xx parameters You can select the set freq...

Page 541: ...Analog reference 1 Sets H3 02 F Terminal A1 Function Selection Not Used and disables the analog reference 2 Sets H3 10 F Terminal A2 Function Selection Not Used and disables the analog reference 2 Ref...

Page 542: ...y and d2 01 Frequency Reference Upper Limit values change Calculate the upper limit value with this formula Upper limit value E1 04 d2 01 100 When A1 02 6 Control Method Selection AOLV PM the drive se...

Page 543: ...election 0 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Maximum Output Frequency and d2 01 Frequency Reference Upper Limit values change When A1 02 6 Control Method Selection...

Page 544: ...e The upper limit value changes when the E1 04 Maximum Output Frequency and d2 01 Frequency Reference Upper Limit values change When A1 02 6 Control Method Selection AOLV PM the drive sets o1 03 1 0 0...

Page 545: ...The upper limit value changes when the E1 04 Maximum Output Frequency and d2 01 Frequency Reference Upper Limit values change When A1 02 6 Control Method Selection AOLV PM the drive sets o1 03 1 0 01...

Page 546: ...frequency reference than d2 02 has been entered d2 03 Analog Frequency Ref Lower Limit No Hex Name Description Default Range d2 03 0293 Analog Frequency Ref Lower Limit Sets the lower limit for the ma...

Page 547: ...Default Range d3 01 0294 Jump Frequency 1 Sets the median value of the frequency band that the drive will avoid 0 0 Hz Determined by A1 02 Note Set this parameter to 0 0 Hz to disable the Jump frequen...

Page 548: ...cy reference The Up Down command overrides frequency references from the analog input terminal pulse train input terminal and keypad Up Down 2 command The Up Down 2 command is a function that adds a s...

Page 549: ...to which the bias value was added The drive will use the new value as the frequency reference when it restarts Figure 12 53 Up Down 2 Example with Reference from Keypad and d4 01 1 Up Down 2 Command w...

Page 550: ...x 75 76 is active the drive uses the accel decel times set in d4 04 Up Down 2 Ramp Selection to increase or decrease the bias value Figure 12 55 Up Down 2 Bias when d4 03 0 00 Hz Setting d4 03 0 00 Hz...

Page 551: ...han the keypad sets the frequency reference the drive will store the bias value adjusted with the Up Down 2 command in d4 06 5 seconds after you release the Up Down 2 command The drive adds or subtrac...

Page 552: ...nd and d4 09 0 you cannot use a Down 2 command to decrease the frequency reference To decrease speed in this condition set a negative lower limit in d4 09 d4 10 Up Down Freq Lower Limit Select No Hex...

Page 553: ...57 Frequency Reference Transition when PID Control is Disabled or PID Disable is ON Note When b1 04 1 Reverse Operation Selection Reverse Disabled the drive will not run in Reverse The frequency refe...

Page 554: ...e as a percentage of E1 05 Maximum Output Voltage when H1 xx 63 Field Weakening is activated 80 0 100 d6 02 Field Weakening Frequency Limit No Hex Name Description Default Range d6 02 02A1 Field Weake...

Page 555: ...Frequency 2 No Hex Name Description Default Range d7 02 02B3 RUN Offset Frequency 2 Uses H1 xx 45 MFDI Function Select Add Offset Frequency 2 d7 02 as a percentage of the Maximum Output Frequency to...

Page 556: ...tern is used when the load torque is constant without any rotation speed such as that used for linear conveyor systems 1 VT 60 Hz 2 Const Trq 50Hz base 60Hz max 3 Const Trq 60 Hz base 72 Hz max 4 VT 5...

Page 557: ...value set in E1 01 is the base value that the drive uses for the motor protective functions in Table 12 46 With a 400 V class drive the detection level changes for some motor protective functions Tab...

Page 558: ...0 V class drives Multiply the values by 2 for 400 V class drives HD 2001 2021 B001 B018 4001 4012 ND 2001 2018 B001 B012 4001 4009 HD 2030 2082 4018 4060 ND 2021 2082 4012 4060 2 Const Trq 50Hz base 6...

Page 559: ...5 VT 50Hz 50 Vmid reduction Use this derated torque pattern for torque loads proportional to two times the rotation speed For example fans and pumps Note The voltage values in the figures are for 200...

Page 560: ...are for 200 V class drives Multiply the values by 2 for 400 V class drives HD 2001 2021 B001 B018 4001 4012 ND 2001 2018 B001 B012 4001 4009 HD 2030 2082 4018 4060 ND 2021 2082 4012 4060 9 High Trq 5...

Page 561: ...ass drives Multiply the values by 2 for 400 V class drives HD 2001 2021 B001 B018 4001 4012 ND 2001 2018 B001 B012 4001 4009 HD 2030 2082 4018 4060 ND 2021 2082 4012 4060 C Const Trq 60 Hz base 90 Hz...

Page 562: ...t Trq 50 Hz base 60Hz max E1 04 Maximum Output Frequency No Hex Name Description Default Range E1 04 0303 Maximum Output Frequency Sets the maximum output frequency for the V f pattern Determined by A...

Page 563: ...0 0 to 255 0 V 400 V Class 0 0 to 510 0 V E1 11 Mid Point B Frequency No Hex Name Description Default Range E1 11 030A Expert Mid Point B Frequency Sets a middle output frequency for the V f pattern 0...

Page 564: ...A 2001 to 2042 B001 to B018 4001 to 4023 0 1 A 2056 to 2082 4031 to 4060 The value set for E2 01 becomes the reference value for motor protection and the torque limit Enter the motor rated current wri...

Page 565: ...ce value shown on the test report at 75 C 0 92 B type insulation the resistance value shown on the test report at 75 C 0 92 F type insulation the resistance value shown on the test report at 115 C 0 8...

Page 566: ...lection Determined by o2 04 C6 01 0 00 650 00 kW The drive automatically sets this parameter to the value input for Motor Rated Power during Auto Tuning E3 V f Pattern for Motor 2 E3 parameters V f Pa...

Page 567: ...n Default Range E3 05 031B Motor 2 Maximum Output Voltage Sets the maximum output voltage for the motor 2 V f pattern Determined by E3 01 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V E3 06 Motor 2...

Page 568: ...er is reset to the default value The setting value changes automatically when you do Auto Tuning rotational and stationary 1 or 2 E3 13 Motor 2 Base Voltage No Hex Name Description Default Range E3 13...

Page 569: ...or motor 2 in amps when operating at the rated frequency and the no load voltage Determined by o2 04 C6 01 0 to E4 01 Note When the drive model changes the display units for this parameter also change...

Page 570: ...t Range E4 08 0344 Motor 2 Saturation Coefficient 2 Sets the motor 2 iron core saturation coefficient at 75 of the magnetic flux 0 75 E4 07 0 75 The drive sets this parameter during Rotational Auto Tu...

Page 571: ...own on the nameplate to E5 xx When you use a PM motor other than a Yaskawa SMRA SSR1 or SST4 series set E5 01 FFFF Figure 12 62 gives information about the motor code setting digits Figure 12 62 PM Mo...

Page 572: ...mH phase Sets the PM motor d axis inductance 1 00 mH 0 00 300 00 mH PM motor Auto Tuning automatically sets this parameter to the value of PM Motor d Axis Inductance Note Do not change the setting cal...

Page 573: ...initial polarity estimation Usually it is not necessary to change this setting 0 0 1 When Sd 1 is shown on the motor nameplate or test report for Yaskawa motors set this parameter to 1 0 Disabled 1 En...

Page 574: ...Voltage E9 06 Motor Rated Current FLA No Hex Name Description Default Range E9 06 11E9 Motor Rated Current FLA Sets the motor rated current in amps Determined by E9 01 and o2 04 10 to 200 of the drive...

Page 575: ...rameter E9 10 Motor Line to Line Resistance No Hex Name Description Default Range E9 10 11ED Motor Line to Line Resistance Sets the line to line resistance for the motor stator windings Determined by...

Page 576: ...Encoder Open Circuit Detect Time it will trigger PGo Note When A1 02 0 Control Method Selection V f set H6 01 3 Terminal RP Pulse Train Function Speed Feedback V F Control to enable this parameter Mo...

Page 577: ...nger than the time set in F1 11 Speed Deviation Detect DelayTime it will trigger dEv Note When A1 02 0 Control Method Selection V f set H6 01 3 Terminal RP Pulse Train Function Speed Feedback V F Cont...

Page 578: ...d is more than the value set in F1 10 Speed Deviation Detection Level for longer than the time set in F1 11 the drive will detect dEv Note When A1 02 0 Control Method Selection V f set H6 01 3 Termina...

Page 579: ...W3 Modbus TCP IP SI EM3 PROFINET SI EP3 EtherNet IP SI EN3 F6 01 to F6 03 x x x x x F6 04 F6 06 to F6 08 x x x x x F6 10 F6 11 F6 14 x x x x x F6 16 x x x x x F6 20 F6 21 F6 22 F6 23 to F6 26 F6 30 to...

Page 580: ...ot stop correctly from the disconnection of communications cable or electrical interference it can cause serious injury Configuring Gateway Mode Table 12 50 shows sample settings to connect 4 slave dr...

Page 581: ...e Time of Communication Error Communication Error Error Codes Operation From controller to communication option bUS Master drive Detects bUS Option Communication Error and operates as specified by F6...

Page 582: ...top 1 Reverse run H5 12 1 FWD REV 0 Forward run 1 Reverse run bit 2 External fault bit 3 Fault Reset bit 4 ComRef bit 5 ComCtrl bit 6 F Reserved 15C7 Frequency Reference Drive 1 The unit of measure ch...

Page 583: ...ive Status Bit 1 ON Drive 1 Drive Status Bit 4 0 Output Frequency Drive Status Bit 4 1 Frequency Reference The unit of measure changes when o1 03 changes 15E9 Drive Status Drive 2 15EA Output frequenc...

Page 584: ...rately prepare safety protection equipment and systems for example fast stop switches 5 Alarm Ramp Stop The drive stops the motor during the deceleration time set in C1 02 Deceleration Time 1 After yo...

Page 585: ...reference source the multi step speed reference 2 step speed to 16 step speed references and the Jog Frequency Reference JOG command are disabled 1 Enable Multi Step References When NetRef or ComRef a...

Page 586: ...14 03BB BUS Error Auto Reset Sets the automatic reset function for bUS Option Communication Errors 0 0 1 0 Disabled 1 Enabled F6 15 Comm Option Parameters Reload No Hex Name Description Default Range...

Page 587: ...for MECHATROLINK II Restart the drive after you change the parameter setting 0 0 1 Note This parameter is only available with the MECHATROLINK II option 0 10 Mbps 1 4 Mbps F6 23 MECHATROLINK Monitor S...

Page 588: ...s the number of times that the option must detect a bUS alarm to cause a bUS Option Communication Error 2 2 10 times F6 30 PROFIBUS DP Node Address No Hex Name Description Default Range F6 30 03CB PRO...

Page 589: ...to set an address that is different than all other node addresses Do not set this parameter to 0 Incorrect parameter settings will cause AEr Station Address Setting Error errors and the L ERR LED on...

Page 590: ...nge F6 53 03C4 DeviceNet PPA Setting Sets the format of data that the drive sends to the DeviceNet communication master 71 0 255 Note If F6 52 DeviceNet PCA Setting and F6 53 DeviceNet PPA Setting are...

Page 591: ...Scaling No Hex Name Description Default Range F6 61 03DC DeviceNet Time Scaling Sets the time scale of the DeviceNet communication master 0 15 15 F6 62 DeviceNet Heartbeat Interval No Hex Name Descri...

Page 592: ...168 0 255 Note When F7 13 0 Address Mode at Startup Static Use parameters F7 01 to F7 04 IPAddress 4 to set the IP Address Be sure to set a different IP address for each drive on the network Also set...

Page 593: ...subnet mask of the connected network 0 0 255 Note Set this parameter when F7 13 0 Address Mode at Startup Static F7 09 Gateway Address 1 No Hex Name Description Default Range F7 09 03ED Gateway Addres...

Page 594: ...IP address for each drive on the network F7 14 Duplex Mode Selection No Hex Name Description Default Range F7 14 03F2 Duplex Mode Selection Sets the duplex mode setting method 1 0 8 0 Half Half 1 Auto...

Page 595: ...Name Description Default Range F7 20 03F8 EtherNet IP Power Scaling Factor Sets the scaling factor for the power monitor in the EtherNet IP Class ID 2AH Object 0 15 15 F7 21 EtherNet IP Voltage Scale...

Page 596: ...1 or 2 will disable the PZD3 PPO output write operation to the MEMOBUS Modbus register 0 F7 63 PZD4 Write No Hex Name Description Default Range F7 63 0783 PZD4 Write Sets the MEMOBUS Modbus address fo...

Page 597: ...hen F7 70 0 0 F7 71 PZD2 Read Output Frequency No Hex Name Description Default Range F7 71 078B PZD2 Read Output Frequency Sets the MEMOBUS Modbus address for PZD2 PPO Read PZD2 PPO input functions as...

Page 598: ...8 Read Sets the MEMOBUS Modbus address for PZD8 PPO Read A value of 0 will disable the PZD8 PPO Read load operation from the MEMOBUS Modbus register 0 F7 78 PZD9 Read No Hex Name Description Default R...

Page 599: ...Wire Sequence 602 1 LOCAL REMOTE Selection 603 2 External Reference 1 2 Selection 604 3 Multi Step Speed Reference 1 604 4 Multi Step Speed Reference 2 604 5 Multi Step Speed Reference 3 604 6 Jog Ref...

Page 600: ...is initialized for 3 Wire Initialization A1 03 3330 H1 02 Terminal S2 Function Selection No Hex Name Description Default Range H1 02 0439 Terminal S2 Function Selection Sets the function for MFDI ter...

Page 601: ...ue is F the function is disabled H1 23 Terminal S3 Function Select 2 No Hex Name Description Default Range H1 23 0B72 Terminal S3 Function Selection 2 Sets the second function for MFDI terminal S3 F 1...

Page 602: ...2F External Fault for H1 40 to H1 42 When you will not useH1 40 to H1 42 set them to F Through Mode H1 40 Mbus Reg 15C0h bit0 Input Func No Hex Name Description Default Range H1 40 0B54 Mbus Reg 15C0...

Page 603: ...can suddenly rotate in reverse when you energize the drive Figure 12 64 3 Wire Sequence Wiring Example Figure 12 65 3 Wire Sequence Time Chart Note To input the Run command activate the terminal for 1...

Page 604: ...eration in d Reference Settings for more information 6 Jog Reference Selection Setting Value Function Description 6 Jog Reference Selection Sets the drive to use the JOG Frequency Reference JOG comman...

Page 605: ...ation when the terminal is turned ON retains the output frequency that was stored in the drive at the time of the pause and restarts motor operation If the terminal is deactivated the drive restarts a...

Page 606: ...3 Up Down command Accel Decel Ramp Hold Reference Sample Hold Offset Frequency 1 2 3 addition Up Down 2 Command The Up Down command does not function in these conditions b1 01 2 3 Frequency Reference...

Page 607: ...elerates the motor to the lower limit value of the frequency reference when you input the Run command When the lower limit of the frequency reference is set only for analog input the drive accelerates...

Page 608: ...1 1 Frequency reference from Pulse Train Input b1 01 4 12 Forward Jog Setting Value Function Description 12 Forward Jog Sets the command to operate the motor in the forward direction at the Jog Freque...

Page 609: ...rvoltage fault and failure to stop the motor from coasting 16 Motor 2 Selection Setting Value Function Description 16 Motor 2 Selection Sets the command for the drive to operate motor 1 or motor 2 Sto...

Page 610: ...er Function Setting Value Function Description 18 Timer Function Sets the command to start the timer function Use this setting with Timer Output H2 xx 12 Note Refer to b4 Timer Function for more infor...

Page 611: ...Add Offset Frequency 1 to 3 H1 xx 75 76 Up 2 Command Down 2 Command If you set them at the same time the drive will detect oPE03 Multi Function Input Setting Err 20 to 2F External Fault Setting Value...

Page 612: ...re information 31 PID Integrator Hold Setting Value Function Description 31 PID Integrator Hold Sets the command to hold the integral value of the PID control while the terminal is activated When you...

Page 613: ...b5 60 PID Setpoint 2 to 4 for more information 40 Forward RUN 2 Wire Setting Value Function Description 40 Forward RUN 2 Wire Sets the Forward Run command for 2 wire sequence 1 Set this function and...

Page 614: ...the same time as H1 xx 40 41 Forward Reverse Run Command 2 Wire Seq 44 Add Offset Frequency 1 d7 01 Setting Value Function Description 44 Offset Frequency 1 Sets the function to add the offset freque...

Page 615: ...61 and 62 are set at the same time Refer to b3 Speed Search for more information 62 Speed Search from Fref Setting Value Function Description 62 Speed Search from Fref Sets the function to use an exte...

Page 616: ...at the drive sent to make sure that the drive can communicate correctly Note Refer to MEMOBUS Modbus communications Self Diagnostics for the self diagnostics procedure 68 High Slip Braking HSB Activat...

Page 617: ...d and Down 2 Command are active the drive holds the output frequency holds the bias value When the frequency changes it will reset the bias For all other statuses the drive will follow the frequency r...

Page 618: ...tion 7A KEB Ride Thru 2 Activate N C Sets operation of the KEB2 function through the KEB Ride Thru 2 N C ON Normal operation OFF Deceleration during momentary power loss When KEB Ride Thru 2 is input...

Page 619: ...er Setting Value Function Description 7E Reverse Rotation Identifier Set the motor rotation direction when you use Simple Closed Loop V f Control method ON Reverse run The drive knows that the motor i...

Page 620: ...ion 1 630 5 Frequency Detection 2 631 6 Drive Ready 631 7 DC Bus Undervoltage 631 8 During Baseblock N O 632 9 Frequency Reference from Keypad 632 A Run Command Source 632 B Torque Detection 1 N O 632...

Page 621: ...t Table 12 62 MEMOBUS MFDO Registers Register No Hex Name 15E0 bit0 MEMOBUS MFDO 1 bit1 MEMOBUS MFDO 2 bit2 MEMOBUS MFDO 3 Note Refer to H2 xx MFDO Setting Values for more information about MFDO setti...

Page 622: ...nction Selection No Hex Name Description Default Range H2 02 040C Term P1 C1 Function Selection Sets the function for MFDO terminal P1 C1 0 0 1FF Note Set this parameter to F when the terminal is not...

Page 623: ...t Range H2 08 0B3B Modbus Register 1 Bit Select Sets the bit of the MEMOBUS Modbus register output to the MFDO terminal 0000 0000 FFFF Sets the bit of the register that is output to Modbus Reg 1 Statu...

Page 624: ...in H2 20 Comparator 1 Monitor Selection is the 100 value 0 0 0 0 300 0 Note For information on the comparator function refer to 66 Comparator1 on page 640 and 67 Comparator2 on page 640 H2 23 Comparat...

Page 625: ...e upper limit detection level for comparator 2 as a percentage of the full scale analog output for the monitor selected in H2 26 Comparator 2 Monitor Selection 0 0 0 0 300 0 Note For information on th...

Page 626: ...inues operation at the current frequency reference Note The output terminal set to Alarm H2 01 to H2 03 10 activates 4 Digital Output Only H2 34 Comparator 2 Filter Time No Hex Name Description Defaul...

Page 627: ...Reg 15E0h bit0 Output Func Sets the MFDO for bit 0 of MEMOBUS register 15E0 Hex F 0 1FF H2 41 Mbus Reg 15E0h bit1 Output Func No Hex Name Description Default Range H2 41 0B59 Mbus Reg 15E0h bit1 Outpu...

Page 628: ...e Sets the minimum ON time used to output the logical calculation results from terminal P1 C1 0 1 s 0 0 25 0 s H2 66 Terminal P2 Secondary Function No Hex Name Description Default Range H2 66 1B4C Exp...

Page 629: ...equency or b2 01 DC Injection Zero SpeedThreshold Note Parameter A1 02 Control Method Selection selects which parameter is the reference A1 02 Setting Control Method Selection Parameter Used as the Re...

Page 630: ...f L4 01 L4 02 and the range of frequency reference L4 02 OFF The output frequency is not in the range of L4 01 L4 02 nor the range of frequency reference L4 02 Figure 12 79 User Defined Speed Agree 1...

Page 631: ...of L4 01 OFF The output frequency is less than the value of L4 01 L4 02 or it is not more than the value of L4 01 Figure 12 81 Frequency Detection 2 Time Chart 6 Drive ready Setting Value Function De...

Page 632: ...O The terminal activates when the drive detects overtorque or undertorque ON The output current torque is more than the torque value set with L6 02 Torque Detection Level 1 or the level is less than t...

Page 633: ...e uses the timer function as an output terminal Note Refer to b4 Timer Function for more information 13 Speed Agree 2 Setting Value Function Description 13 Speed Agree 2 The terminal activates when th...

Page 634: ...or it is not more than the value of L4 03 L4 04 OFF The output frequency is higher than the value of L4 03 L4 04 Figure 12 84 Example of Frequency Detection 3 value of L4 03 Is Positive Note Figure 1...

Page 635: ...vertorque or undertorque Use the L6 Torque Detection parameters to set torque detection ON The output current torque is more than the torque value set with L6 05 Torque Detection Level 2 or the level...

Page 636: ...r 1 Selection 1E Executing Auto Restart Setting Value Function Description 1E Executing Auto Restart The terminal activates when the Auto Restart function is trying to restart after a fault The termin...

Page 637: ...terminal activates when the drive detects mechanical weakening Note Refer to Mechanical Weakening Detection Function for more information 2F Maintenance Notification Setting Value Function Description...

Page 638: ...AL ON LOCAL The keypad is the Run command source or the frequency reference source OFF REMOTE The Run command source or frequency reference source is an external source set with b1 01 Frequency Refere...

Page 639: ...op Setting Value Function Description 4C During Fast Stop The terminal activates when the fast stop is in operation 4D oH Pre Alarm Reduction Limit Setting Value Function Description 4D oH Pre Alarm T...

Page 640: ...09 Modbus Register 2 Address Select activates 66 Comparator1 Setting Value Function Description 66 Comparator1 The terminal activates if the monitor value set with H2 20 Comparator 1 Monitor Selection...

Page 641: ...o 92 Setting Value Function Description 100 192 Inverse output of 0 to 92 Causes inverse output of the function for the selected MFDO Uses the last two digits of 1xx to select which function to invers...

Page 642: ...erminal A1 Gain Setting 200 H3 04 0 0 Terminal A1 Bias Setting 0 0 When you input a 10 V signal the frequency reference will be 200 When you input a 5 V signal the frequency reference will be 100 When...

Page 643: ...al A1 Signal Level Select No Hex Name Description Default Range H3 01 0410 Terminal A1 Signal Level Select Sets the input signal level for MFAI terminal A1 0 0 1 0 0 to 10V Lower Limit at 0 The voltag...

Page 644: ...ference the motor runs reverse when the Forward run command is input or runs forward when the Reverse run signal is input while the signal is a negative number due to gain and bias 2 4 to 20 mA The cu...

Page 645: ...inals when H1 xx C MFDI Function Select Analog Terminal Enable Selection is ON 7 1 2 7 Input signals do not have an effect on terminals not set as targets 1 Terminal A1 only 2 Terminal A2 only 7 Termi...

Page 646: ...o apply a primary delay filter to the MEMOBUS analog input terminal 0 00 s 0 00 2 00 s Multi Function Analog Input Terminal Settings This section gives information about the functions set with H3 02 a...

Page 647: ...as Setting Value Function Description 4 Output Voltage Bias Set this parameter to input a bias signal to amplify the output voltage The gain for the MFAI terminals A1 and A2 is 100 of the voltage clas...

Page 648: ...to adjust the overtorque undertorque detection level When A1 02 0 5 Control Method Selection V f OLV PM the drive rated current is 100 When A1 02 2 6 8 OLV AOLV PM or EZOLV the motor rated current is...

Page 649: ...t with this function to the frequency reference as the bias value Note When you select d1 01 to d1 16 or d1 17 Reference 1 to 16 or JOG Frequency Reference as the frequency reference it will disable t...

Page 650: ...adrants together Set H3 02 H3 10 15 General Torque Limit Use a communication option to set all four torque limit quadrants together Figure 12 95 shows the configuration method for each quadrant Figure...

Page 651: ...is 100 This setting is the torque limit for speed control Note When you use L7 01 to L7 04 and analog inputs to set torque limits for the same quadrant it will enable the lower torque limit 14 Torque...

Page 652: ...e drive analog monitors These parameters select monitor parameters adjust gain and bias and select output signal levels Calibrate Meters Connected to MFAO Terminal AM Use these parameters to calibrate...

Page 653: ...e all of the monitors in all of the control methods When you use the terminal in through mode set this parameter to 000 or 031 You can set the terminal AM output level from the PLC through MEMOBUS Mod...

Page 654: ...tocol over the RS 485 port terminals D and D in the drive to use serial communication with programmable controllers PLC H5 01 Drive Node Address No Hex Name Description Default Range H5 01 0425 Drive...

Page 655: ...leration time set in C1 09 Fast Stop Time The output terminal set for Fault H2 01 to H2 03 E activates 3 Alarm Only The keypad shows CE and the drive continues operation The output terminal set for Al...

Page 656: ...You must use the Enter command to enable changes to parameters 1 ENTER Command Not Required It is not necessary to input the Enter command to change parameters H5 12 Run Command Method Selection No H...

Page 657: ...44H U1 05 Motor Speed 00ACH U1 05 Motor Speed 00ADH U1 05 Motor Speed H5 20 Communication Parameters Reload No Hex Name Description Default Range H5 20 0B57 Communication Parameters Reload Sets the fu...

Page 658: ...49H U1 10 0000H FFFFH H6 Pulse Train Input Output H6 parameters set the drive pulse train input and pulse train monitor These parameters select input and monitor parameters and adjust the pulse train...

Page 659: ...o not use the MFDI the Forward Reverse run command is the same as the direction of motor rotation Figure 12 101 shows speed control in Simple Closed Loop V f Mode Figure 12 101 Simple Closed Loop Spee...

Page 660: ...e Description Default Range H6 06 0431 RUN Terminal MP Monitor Selection Sets a function for pulse train monitor output terminal MP Sets the x xx part of the Ux xx monitor 102 000 031 101 102 105 116...

Page 661: ...rain Function 0 Frequency Reference 1 PID Feedback Value or 2 PID Setpoint Value to enable this parameter When H6 01 3 Speed Feedback V F Control the drive applies the setting of F1 14 Encoder Open Ci...

Page 662: ...H7 10 Virtual Multi Function Output 1 F 1 19F H7 02 Virtual Multi Function Input 2 No Hex Name Description Default Range H7 02 1186 Expert Virtual Multi Function Input 2 Sets the function that enters...

Page 663: ...tput 3 0 1 s 0 0 25 0 s H7 16 Virtual Multi Function Output 4 No Hex Name Description Default Range H7 16 11AA Expert Virtual Multi Function Output 4 Sets the function for virtual digital output 4 F 0...

Page 664: ...2 0 to 100 Lower Limit at 0 H7 41 Virtual Analog Output Function No Hex Name Description Default Range H7 41 1164 Virtual Analog Output Function Sets the monitor to be output from the virtual analog o...

Page 665: ...L1 03 Motor Thermistor oH Alarm Select By default the keypad shows oH3 and the drive continues operation The overheat fault level triggers an oH4 Motor Overheat Fault PTC Input fault and outputs a fa...

Page 666: ...relays for each motor The electronic thermal protection of the drive will not function and it can cause damage to the motor 1 Variable Torque Use this setting for general purpose motors with a 60 Hz b...

Page 667: ...1 speed at 100 load will cause motor overload 4 PM Variable Torque Use this setting for PM motors with derated torque characteristics The overload tolerance decreases as motor speed decreases because...

Page 668: ...ies less than commercial line power the drive will detect oL1 The drive triggers a fault relay output and the motor coasts to stop L1 02 Motor Overload Protection Time No Hex Name Description Default...

Page 669: ...ration The output terminal set for Alarm H2 01 to H2 03 10 activates L1 04 Motor Thermistor oH Fault Select No Hex Name Description Default Range L1 04 0483 Motor Thermistor oH Fault Select Sets the d...

Page 670: ...tor overload protection Note Display is in these units 0 01 A 2001 to 2042 B001 to B018 4001 to 4023 0 1 A 2056 to 2082 4031 to 4060 When the current level 0 0 A you cannot set this value 10 of drive...

Page 671: ...during the KEB operation decrease the value set in C1 09 If the drive detects ov during the KEB operation increase the value set in C1 09 1 Single Drive KEB Ride Thru 2 The drive uses information abou...

Page 672: ...ackup L2 02 is set KEB Ride Thru is not used The drive starts deceleration through KEB operation When the time set in L2 10 Minimum KEB Time expires the drive stops the KEB operation and then it accel...

Page 673: ...on continues Cancel KEB Operation When Restoration of Power Occurs while the Control Power Power Supply to the Control Board is Maintained shows an example with this configuration L2 01 4 Kinetic Ener...

Page 674: ...e KEB Ride Thru to Cancel KEB Operation when Restoration of Power Occurs while the Control Power Power Supply to the Control Board is Maintained 1 When L2 07 0 00 s the drive accelerates again as spec...

Page 675: ...celeration time to return to the frequency reference value before a power loss after you cancel the KEB operation When L2 07 0 the drive uses the standard acceleration times set in C1 01 C1 03 C1 05 a...

Page 676: ...fferent for different drive capacities The upper limit of the possible momentary power loss Ride Thru time is different for different drive models 2 Enabled while CPU Power Active When power returns a...

Page 677: ...he length of time that the drive can recover after a power loss changes when drive capacity changes The upper limit of the possible momentary power loss Ride Thru time changes when drive capacity chan...

Page 678: ...frequency level as specified by the deceleration rate set in L2 06 and then returns to the initial frequency reference as specified by C1 01 Acceleration Time 1 The drive uses the setting value of the...

Page 679: ...wer loss in the applicable acceleration time When L2 01 3 4 or 5 and the DC bus voltage is a minimum of the value of L2 11 DC Bus Vol Setpoint during KEB the drive accelerates again after the time set...

Page 680: ...level DC braking injection starting frequency during KEB deceleration when L2 01 3 to 5 Power Loss Ride Through Select Kinetic Energy Backup L2 02 Kinetic Energy Backup CPU Power or Kinetic Energy Ba...

Page 681: ...n the maximum frequency Make sure that the motor and machine specifications are correct for the application then increase the maximum frequency If there is a sudden increase to a regenerative load ov...

Page 682: ...urrent falls below the value set in L3 02 15 When the time set in L3 27 is expired the drive starts acceleration again Figure 12 117 Stall Prevention During Acceleration Function in OLV PM 2 Intellige...

Page 683: ...Hex Name Description Default Range L3 03 0491 Stall Prevent Limit during Accel Sets the lower limit for the stall prevention level used in the constant output range as a percentage of the drive rated...

Page 684: ...n usually accept Note The Decel Stall Prevention function will increase the deceleration time to stop and the deceleration time will be longer than the setting This function is not applicable for conv...

Page 685: ...on time Note When L3 04 7 the overexcitation current increases as compared with 4 Motor load becomes larger and it can cause oL1 Motor Overload When you can use L3 04 4 to operate the drive set L3 04...

Page 686: ...smaller value for Stall Prevent Level during Run Figure 12 121 Stall Prevention Level during Run with Analog Input L3 11 Overvoltage Suppression Select No Hex Name Description Default Range L3 11 04C7...

Page 687: ...H1 xx 7A or 7B MFDI Function Select KEB Ride Thru 2 N O N C Note If stall prevention during deceleration function causes large speed or current ripples and L2 29 1 H1 xx 7A or 7B or L3 04 2 gradually...

Page 688: ...2 L3 04 2 Stall Prevention during Decel Intelligent Ignore Decel Ramp L3 11 1 Overvoltage Suppression Select Enabled H1 xx 7A or 7B MFDI Function Select KEB Ride Thru 2 Activate N O N C Note If you se...

Page 689: ...Range L3 37 11D1 Expert Current Limit P Gain Accel Suppresses current hunting during acceleration Usually it is not necessary to change this setting 5 ms 0 100 ms Note Set L3 01 3 Stall Prevention du...

Page 690: ...ed Agree 1 Frequency Detection 1 Frequency Detection 2 L4 03 Speed Agree Detection Level No Hex Name Description Default Range L4 03 049B Speed Agree Detection Level Sets the level to detect speed agr...

Page 691: ...t activates speed detection 0 0 1 0 No Detection during Baseblock Detects the frequency while the drive is operating When the drive turns off its output it will not detect frequency 1 Detection Always...

Page 692: ...uto Restart and the number of times the drive will try to do Auto Restart in a set time If the number of Auto Restart tries is more than the set value during the set time drive output shuts off and op...

Page 693: ...0 s 0 5 600 0 s L5 05 Auto Restart Method No Hex Name Description Default Range L5 05 0467 Auto Restart Method Sets the count method for the Auto Restart operation 0 0 1 0 Continuous Immediate Attemp...

Page 694: ...led Uv1 oH1 1011 Enabled Uv1 oH1 GF 1100 Enabled Uv1 ov 1101 Enabled Uv1 ov GF 1110 Enabled Uv1 ov oH1 1111 Enabled Uv1 ov oH1 GF Figure 12 124 Setting Digits and Fault Code L6 Torque Detection The ov...

Page 695: ...for the analog input terminals Note In V f Control the drive uses the current level 100 of the drive rated output current to detect overtorque undertorque In vector control the drive uses the motor t...

Page 696: ...5 Mechanical Weakening Detection 2 Parameter L6 08 sets the operation after detection Set the terminal that outputs the fault in H2 01 to H2 03 MFDO Function Selection Table 12 71 Mechanical Weakening...

Page 697: ...e constantly detects undertorque The drive outputs a UL3 and operation stops L6 02 Torque Detection Level 1 No Hex Name Description Default Range L6 02 04A2 Torque Detection Level 1 Sets the detection...

Page 698: ...t frequency aligns with the frequency reference Detection does not occur during acceleration deceleration The drive outputs a UL4 and operation stops 8 UL RUN Fault When the Run command is enabled the...

Page 699: ...eakening Detection 2 and continue operation 6 UL5 lSpeedl L6 09 Alarm When the speed absolute value L6 09 the drive detects mechanical weakening The drive will detect UL5 and continue operation 7 UL5...

Page 700: ...limits of the drive rated output current when you set the torque limit to a high value When you use torque limits for lifting applications do not lower the torque limit value too much When the torque...

Page 701: ...If you set the value too low with large loads the motor can stall L7 03 Forward Regenerative Trq Limit No Hex Name Description Default Range L7 03 04A9 RUN Forward Regenerative Trq Limit Sets the torq...

Page 702: ...important it can Increase the acceleration and deceleration times Not let the motor speed reach the frequency reference value during run at constant speed L7 16 Torque Limit Process at Start No Hex N...

Page 703: ...to Stop The output turns off and the motor coasts to stop The output terminal set for Fault H2 01 to H2 03 E activates 2 Fast Stop Use C1 09 The drive stops the motor in the deceleration time set in...

Page 704: ...current is less than 30 of the drive rated current L8 07 Output Phase Loss Protection Sel No Hex Name Description Default Range L8 07 04B3 Output Phase Loss Protection Sel Sets the function to enable...

Page 705: ...hen Drive Temp Reaches L8 64 The fan turns on when the drive detects that the main circuit is overheating L8 11 Heatsink Fan Off Delay Time No Hex Name Description Default Range L8 11 04B7 Heatsink Fa...

Page 706: ...current is at the software current limit value the drive decreases output voltage to decrease output current When the output current decreases to the software current limit level the drive starts usua...

Page 707: ...set to the correct value when the drive is shipped Side by Side installation Change the value only in these conditions When you install a UL Type 1 kit on an IP20 UL Open Type drive to convert the dri...

Page 708: ...calculated when L8 51 0 L8 52 STPo Integration Level No Hex Name Description Default Range L8 52 0472 Expert STPo Integration Level Sets the detection level for STPo Motor Step Out Detected related to...

Page 709: ...L8 90 0175 Expert STPo Detection Level Low Speed Sets the detection level that the control fault must be equal to or more than to cause an STPo Motor Step Out Detected Determined by A1 02 0 5000 times...

Page 710: ...1 Hunting Prevention Selection Enabled Normal if oscillation occurs when you operate a motor with a light load increase the setting value in 0 1 unit increments When n1 01 2 if the motor stalls decrea...

Page 711: ...the motor parameters and V f pattern correctly Do Rotational Auto Tuning n2 01 Automatic Freq Regulator Gain No Hex Name Description Default Range n2 01 0584 Automatic Freq Regulator Gain Sets the gai...

Page 712: ...on High Slip Braking HSB High slip braking quickly decelerates motors without braking resistors This lets you stop a motor more quickly than with the ramp to stop processes This function is best for a...

Page 713: ...leration Times C1 02 C1 04 C1 06 or C1 08 If the drive detects ov Overvoltage increase the deceleration time When L3 04 5 the drive uses the value in C1 02 C1 04 C1 06 or C1 08 to decelerate and it ad...

Page 714: ...lt Range n3 04 058B Expert HSB Overload Time Sets the time used to detect oL7 High Slip Braking Overload which occurs when the output frequency does not change during high slip braking Usually it is n...

Page 715: ...ent oL1 Motor Overload or oL2 Drive Overloaded occur during overexcitation deceleration decrease the setting value If repetitive or long overexcitation deceleration cause the motor to overheat decreas...

Page 716: ...rd Control Selection No Hex Name Description Default Range n5 01 05B0 Feed Forward Control Selection Sets the feed forward function 0 0 1 0 Disabled 1 Enabled n5 02 Motor Inertia Acceleration Time No...

Page 717: ...this procedure to set n5 03 Set n5 02 Motor Inertia Acceleration Time 1 Connect the motor and load 2 Set C1 01 Acceleration Time 1 0 3 Use L7 01 to L7 04 Torque Limit to set the expected test run tor...

Page 718: ...ault Range n6 05 05C7 Expert Online Tuning Gain Sets the compensation gain when n6 01 2 Online Tuning Selection Voltage Correction Tuning Usually it is not necessary to change this parameter 1 0 0 1 5...

Page 719: ...trol Selection When the drive decelerates it enables these settings Motor speed n7 10 n8 51 Pull in Current Acceleration Motor speed n7 10 b8 01 Energy Saving Control Selection If there is a large qua...

Page 720: ...on increase the value in 10 increments If the motor oscillates at the time of the polar attraction decrease the value in 10 increments n8 11 Observer Calculation Gain 2 No Hex Name Description Default...

Page 721: ...Hz Note Set n8 35 1 Initial Pole Detection Method High Frequency Injection or n8 57 1 HFI Overlap Selection Enabled to enable this parameter The drive automatically calculates this value when High Fr...

Page 722: ...lue in 0 05 unit increments If the responsiveness of torque and speed is unsatisfactory decrease the setting value 0 05 unit increments and examine the response n8 47 Pull in Current Comp Filter Time...

Page 723: ...uring acceleration deceleration as a percentage of the motor rated current Determined by A1 02 0 200 Adjust in the following situations When the motor does not smoothly because of large loads increase...

Page 724: ...owing situations The ratio between the motor inertia and machine inertia is more than 1 50 Parameter n8 55 2 and the drive detects STPo because of an impact load or sudden acceleration deceleration n8...

Page 725: ...ethod Select No Hex Name Description Default Range n8 72 0655 Expert Speed Estimation Method Select Selects the speed estimation method Usually it is not necessary to change this setting 1 0 1 0 Metho...

Page 726: ...ue set in n8 51 Pull in Current Acceleration n8 84 Polarity Detection Current No Hex Name Description Default Range n8 84 02D3 Expert Polarity Detection Current Sets the current that the drive uses to...

Page 727: ...it at Voltage Saturation Sets the limit value of feedback output voltage limit Id operation Enabled when n8 87 0 Output Voltage Control Selection Speed Feedback Form Usually it is not necessary to cha...

Page 728: ...Technical Manual nA 01 Observer Calc Gain 3 No Hex Name Description Default Range nA 01 3129 Expert Observer Calc Gain 3 Sets the gain for speed estimation Usually it is not necessary to change this...

Page 729: ...estore o3 06 Auto Parameter Backup Selection o3 07 Auto Parameter Backup Interval o4 22 Time Format o4 23 Date Format o4 24 bAT Detection Selection o5 01 Log Start Stop Selection o5 02 Log Sampling In...

Page 730: ...n in the fifth position in Drive Mode For example to show U1 05 Motor Speed set o1 01 105 Note The monitors that you can select are different for different control methods o1 02 Monitor Selection at P...

Page 731: ...er o1 10 is the value when you remove the decimal point from the maximum output frequency Parameter o1 11 is to the number of digits after the decimal point in the maximum output frequency To display...

Page 732: ...efore you set o1 10 and o1 11 o1 11 User Units Decimal Position No Hex Name Description Default Range o1 11 0521 User Units Decimal Position Sets the number of decimal places for frequency reference a...

Page 733: ...he backlight decreases o1 37 LCD Backlight ON OFF Selection No Hex Name Description Default Range o1 37 11BA RUN LCD Backlight ON OFF Selection Sets the automatic shut off function for the LCD backlig...

Page 734: ...play mode for the Home screen This parameter is only available when using an LCD keypad 0 0 3 0 Custom Monitor 1 Bar Graph 2 Analog Gauge 3 Trend Plot o1 41 1st Monitor Area Selection No Hex Name Desc...

Page 735: ...imum value used to display the monitor set in o1 24 Custom Monitor 1 as a trend plot This parameter is only available when using an LCD keypad 100 0 300 0 300 0 o1 48 Trend Plot 1 Scale Maximum Value...

Page 736: ...o1 24 Custom Monitor 1 as an analog meter This parameter is only available when using an LCD keypad 100 0 0 0 100 0 o1 58 Motor Power Unit Selection No Hex Name Description Default Range o1 58 3125 Mo...

Page 737: ...e will start to run immediately when the mode switches from LOCAL to REMOTE The drive cannot operate because the Run command is not enabled o2 02 STOP Key Function Selection No Hex Name Description De...

Page 738: ...93 2056 94 2070 95 2082 96 4001 97 4002 99 4004 6A 4005 6B 4007 6D 4009 6E 4012 6F 4018 9A 4023 9C 4031 9D 4038 9E 4044 9F 4060 o2 05 Home Mode Freq Ref Entry Mode No Hex Name Description Default Set...

Page 739: ...mmand Selection 2 Keypad In LOCAL Mode 0 Forward 1 Reverse o2 09 Region Code No Hex Name Description Default Range o2 09 050D Reserved o2 19 Parameter Write during Uv No Hex Name Description Default R...

Page 740: ...rm Only 4 No Alarm Display o3 Copy Function o3 parameters set the operation of the parameter backup function o3 01 Copy Keypad Function Selection No Hex Name Description Default Range o3 01 0515 Copy...

Page 741: ...function that automatically backs up parameters This parameter is only available when using an LCD keypad 1 0 1 When you connect the drive and keypad parameters set to the drive are automatically bac...

Page 742: ...energized 1 U4 01 Shows Total RUN Time Counts the time that the drive outputs voltage o4 03 Fan Operation Time Setting No Hex Name Description Default Range o4 03 050E Fan Operation Time Setting Sets...

Page 743: ...y Init U2 U3 Resets the records of Monitors U2 xx Fault Trace and U3 xx Fault History 0 0 1 Note When you initialize the drive with A1 03 Initialize Parameters the drive will not reset the records for...

Page 744: ...hen you use an LCD keypad 0 0 2 0 Disable The drive will not detect bAT or TiM 1 Enable Alarm Detected The keypad shows bAT or TiM and the drive continues operation The output terminal set to Alarm H2...

Page 745: ...n including the monitor number number decimal points and unit code Log File Configuration The Log_Files folder is created in the root directory of the micro SD card This is where the log data is store...

Page 746: ...selected with o5 03 Example when U1 01 30 00 Hz Number of decimal places 2 Hz unit code 01 monitor unit 1 0201 Hex 6 Monitor number 2 4 Monitor number Dec selected by o5 04 Log Monitor Data 2 7 Monito...

Page 747: ...n using an LCD keypad 0 0 1 0 OFF Stops the data log 1 ON Starts the data log as specified by the sampling cycle set in o5 02 Log Sampling Interval o5 02 Log Sampling Interval No Hex Name Description...

Page 748: ...only available when using an LCD keypad 108 000 101 999 Note Sets the number of the U monitor you will log For example to show U1 08 Output Power set o5 07 108 When it is not necessary to set data log...

Page 749: ...rameter is only available when using an LCD keypad 000 000 101 999 Note Sets the number of the U monitor you will log For example to show U1 01 Frequency Reference set o5 11 101 When it is not necessa...

Page 750: ...uency of general purpose motors which is 50 Hz or 60 Hz In such cases this lower frequency is used as the value for E1 06 Base Frequency and E1 04 Maximum Output Frequency after Auto Tuning completes...

Page 751: ...voltage is low the current will increase Make sure that the main power supply capacity is correct and use a molded case circuit breaker for the drive T1 04 Motor Rated Current No Hex Name Description...

Page 752: ...r Rated Power If the motor test report is available enter the motor iron loss value to T1 11 T1 12 Test Mode Selection No Hex Name Description Default Range T1 12 0BDB Test Mode Selection Sets the fun...

Page 753: ...M Motor Code Selection No Hex Name Description Default Range T2 02 0751 PM Motor Code Selection If the drive is operating an SMRD SMRA or SSR1 series Yaskawa PM motor enter the PM motor code in to ali...

Page 754: ...T2 10 PM Motor Stator Resistance No Hex Name Description Default Range T2 10 0754 PM Motor Stator Resistance Sets the stator resistance for each motor phase Determined by T2 02 0 000 65 000 Note This...

Page 755: ...ion EZ Vector Control These two modes are available T4 01 Setting Operational overview Items input for tuning Items tuned 0 Follow the instructions in the setup wizard on the keypad to manually enter...

Page 756: ...tor Rated Voltage Sets the rated voltage V of the motor 200 V Class 200 0 V 400 V 400 0 V 200 V Class 0 0 255 0 V 400 V Class 0 0 510 0 V T4 07 Motor Rated Current No Hex Name Description Default Rang...

Page 757: ...esistance Auto Tuning precautions 139 Auto Tuning Error 238 273 B Backup Parameters drive to keypad 130 Backup function 740 Base frequency Parameter 562 Base Frequency Motor 2 Parameters 567 Base volt...

Page 758: ...Replacement 301 Disposal 309 310 Exterior Dimensions Diagram IP20 326 327 329 Initialization 459 Initialize Parameters 459 Inspection 292 Long Term Storage 305 Rating 400 V 317 Rating Single phase 20...

Page 759: ...40 Offset frequency addition 554 Switching between LOCAL REMOTE 476 483 540 Upper and lower frequency limits 546 Frequency reference bias Parameter 548 552 Frequency reference hold function Parameter...

Page 760: ...rameters 568 Parameter 563 Mid point B voltage Motor 2 parameters 568 Parameter 563 Middle Output Frequency Motor 2 Parameters 567 Parameter 562 Middle Output Frequency Voltage Motor 2 Parameters 567...

Page 761: ...0 NumOfRunCommands Counter Initial 743 O oC 250 Overcurrent Detection Gain 706 oC2 251 oFA00 251 oFA01 251 oFA03 to oFA06 251 oFA10 252 oFA11 252 oFA12 to oFA17 252 oFA30 to oFA43 252 Off Delay Timer...

Page 762: ...Braking Transistor 708 LF2 707 Motor Overheating 194 669 Motor Overheating PTC Input 195 669 Motor Overload 191 665 oC 706 oH 703 oH2 703 oH3 194 669 oH4 195 669 Output Current Overload 708 Overcurren...

Page 763: ...43 Procedure 122 Procedure for no load test run 141 Procedure for test run with actual load 141 Thermal overload relay Connection 97 Tightening torque Control circuit terminals 86 Main circuit termina...

Page 764: ...061753A GA500 Technical Manual Main circuit terminal block 79 Main circuit terminals 51 MEMOBUS Modbus 208 Motor 51 Noise filter 101 Thermal overload relay 97 Wiring distance Drive and motor 75 Z Z pu...

Page 765: ...YASKAWA SIEPC71061753A GA500 Technical Manual 765 Revision History Date of Publication Revision Number Section Revised Content March 2019 First Edition...

Page 766: ...an Phone 81 930 25 2548 http www yaskawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof...

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