Wintriss dipro 1500, User Manual

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DiPro 1500 Installation
DiPro 1500 User Manual 44 Ch 2 1092000
5. Select a mounting site for the switch and the magnet so that the magnet rotates 1:1
with the crankshaft of the press. Ideally this is the crankshaft itself. See Figure 2-1
for an overview. However, you might also use the pitman
above the adjusting
screw or a drive shaft to a feed or other device.
Never mount the magnet to the resolver shaft or sprocket or any of the drive
components leading to the resolver. This is because both the resolver and position
sensor would then be out of alignment with the crank if a failure occurred, but
they might stay in alignment with each other. The position sensor would not
signal the fault and DiPro would not provide accurate timing for anything it
controls.
6. Install the position sensor as shown in Figure 2-14. The magnet should be
installed plastic side up with a non-ferrous metal screw. It is important not to use
a ferrous screw because it could cause false signals. A brass screw (6-32) is
supplied. Use a No. 36 drill and a 6-32 tap.
Actuating Magnet
Front View
Rigid bracket to
press frame.
Position Sensor
End View
crankshaft
Mounted
dead center
1/16" to 1/8"
gap between
magnet and
sensor
Mounted slightly
off center
Figure 2-14. How to install the position sensor
7. Once the switch is installed, wire it to the connector for TB101. Black wire goes
to terminal 11 (gnd); white or clear goes to terminal 10 (position sensor); red
goes to terminal 9 (sensor power).
8. Go to "Initialization". See below (choose between 2 ways):
For newer systems after 10/91, follow these steps to get into Initialization mode:
a. Turn the "Program/Run" key on the front of DiPro 1500 to "Program".
b. Press both the left and right "ANGLE-OFF" keys at the same time for one second.
(See "Using the keyboard" - Chapter 3). You will see the display illustrated on the
next page.
For older systems prior to 10/91, follow these steps to get into Initialization mode:
a. Turn the "Program/Run" key on the front of DiPro 1500 to "Program".
b. Open the DiPro 1500 enclosure, and locate the "Run/Initialization" switch (S101)
on the right side of the main board (refer to Figure 2-4 in Chapter 2).
c. Switch it to "Initialization". You will see the display illustrated on the next page.
d. Remember to switch "S101" back to "Run" position when you are ready to operate
the unit!