Wintriss dipro 1500, User Manual

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DiPro 1500 Installation
DiPro 1500 User Manual 21 Ch 2 1092000
To install the resolver:
Once you have thought out your design and gathered the parts, mount the resolver by
bolting it to the press or other platform at the spot you selected. Install your drive
mechanism. It does not matter which way the resolver turns. You will set the direction of
rotation when you wire it. You will also zero the resolver electronically later. Set the
resolver as close to zero as you can by turning the shaft so the keyway is aligned with the
arrow on the housing. See Figure 2-3.
The press should be at top dead center when you
do this. Turn the shaft before attaching the chain or other drive mechanism.
To wire the resolver:
1. Find the resolver cable (if not connected to the resolver). Plug the end with the
molded connector into the resolver (it only goes one way). Twist the locknut so
the connection is tight.
2. Run the resolver cable through conduit from the resolver to the bottom right
knockout of the DiPro enclosure. Use 1/2" conduit.
If you are installing the position sensor
If you are installing the position sensor (it is optional), you can also
run the position sensor cable through the same conduit as the resolver
wires. (See "Installing the position sensor" for an illustration of the
position sensor—the cable is attached). You cannot install the
position sensor until the resolver is electronically set to 0° at TDC. So
run the cable through for now, and leave installation until later. Refer
to installation overview Figure 2-1 to see where the position sensor
must be installed. It is usually near the resolver.
3. See Figure 2-4 for the location of the resolver connector TB105. Measure the
resolver wires to fit and cut the wires. (If you also ran the position sensor cable
through, do not cut these wires until the position sensor is installed).
4. Notice the connector for the resolver wires is plugged into TB105. Pull this L-
shaped connector out of its socket.
5. Attach the wires to the L-shaped connector as shown in Figure 2-5. Make sure
you connect the black and yellow wires correctly based on the way your resolver
will rotate—clockwise or counterclockwise. To connect a wire, find the correct
slot and loosen the screw over that slot by turning it counterclockwise (see Figure
2-6). Strip the correct wire for this slot 1/4" (6.4 mm) from end. Insert bare wire
into slot 90% of the way. Tighten the screw. Metal tooth inside slot will clamp
down on the bare wire for a tight connection. Make sure the metal tooth is
clamped down on the bare part of the wire, not on the insulation.