Wintriss dipro 1500, User Manual

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DiPro 1500 Installation
DiPro 1500 User Manual 17 Ch 2 1092000
Overview of the installation
Figure 2-1 on the next page shows DiPro 1500 installed on a press. Study the drawing to
get a general idea of what you will need to do. Of course, where you put the components
(resolver, RCB, the DiPro enclosure, etc) will probably be different for your installation.
Your exact wiring scheme may also be different (where you connect AC power, stop
circuits, etc.) However, in general, this is what your installation should look like when
done. Knockouts require 1/2" conduit.
The drawing also shows how to properly run your wiring based on the previous
guidelines. If you have top stop and emergency stop circuits that are 24V or other voltage
besides 120V, you must make another knockout in the top of DiPro and run the 24V
wires separately.
A communications hook-up to a computer is not shown in the drawing. If you are
installing wiring for communications and you also have the programmable cam switch
option, you will need to make another knockout in the bottom of the controller.
Communications wires must not be run with other wires.
The first step—checking the press
Before starting the installation, make sure the die has been removed from the press. Then
check all modes of press operation . Run the press in INCH, SINGLE STROKE, and
CONTINUOUS modes. Make sure the press has working top stop and emergency stop
circuits. Verification that the press operates and stops properly is extremely important
because DiPro 1500 will be tied in to the press stop circuits. Do not forget to mark your
electrical prints where you wire in DiPro.
Set press to top of stroke (TDC)
Set the press ram to top dead center (TDC).
PRESS MUST BE AT TDC!
This is an important step because the press must be at top dead center (TDC) when
you make final adjustments for the resolver. Be accurate when setting the press
to TDC. Set to 0° ±2°.
Use a dial indicator on the face of the ram if necessary .