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Minebea Sartorius Intec Maxxis 4 PR 5500, Instrument Manual, Page: 402 / 407

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Minebea Sartorius Intec Maxxis 4 PR 5500 Instrument Manual Download Page 402

Appendix 

PR 5500 Instrument Manual

EN-392 Sartorius

13.6  Exchanging the Plug-In Cards

13.6.1  Safety Information

Before a plug-in card is inserted/removed, it is essential that 

 

-

the device is shut down properly (menu [Operation]-[System maintenance]-

[Shutdown & Power off]).

 

-

the device is disconnected from any power sources.

 

-

all LEDs have gone out.

! 

Warning

13.6.2  Optional and Fieldbus Cards

1

Note

If an option card has to be replaced by a fieldbus, the carrier plate (1) must be reversed!

Summary of Contents for Sartorius Intec Maxxis 4 PR 5500

Page 1: ...ess Controller Maxxis 4 PR 5500 Instrument Manual 9499 050 55000 Edition 2 24 07 2015 for PR 5500 Release 2 20 Sartorius Mechatronics T H GmbH Meiendorfer Str 205 22145 Hamburg Germany Tel 49 40 67960 303 Fax 49 40 67960 383 ...

Page 2: ...and qualified personnel In correspondence concerning this product the type name and release number as well as all license numbers in relation to the product have to be quoted Important This product is partly copyrighted It may not be modified or copied and may not be used without purchasing or written authority from the copyright owner SARTORIUS INTEC By using this product you agree to be bound by...

Page 3: ...7 Important Note 6 2 8 Repairs and Maintenance 6 2 8 1 Static Sensitive Components 6 2 8 2 Replacing Fuses 6 3 Process Controller 7 3 1 General Information 7 3 2 Overview of the Instrument 7 3 3 Housing 9 3 3 1 Housing dimensions 9 3 3 2 Housing Dimensions with Strain Relief and Reinforcing frame 10 3 3 3 Control Panel Cut Out 11 3 4 Display and Control Panel 12 3 4 1 Overview 12 3 4 2 Display 13 ...

Page 4: ...eNet 94 4 4 10 PR 1721 65 CC Link 98 4 4 11 PR 1721 66 ProfiNet I O 101 4 4 12 PR 1721 57 EtherNet IP 104 5 Commissioning 107 5 1 Power Failure Data Protection Warm Start Cold Start 107 5 1 1 General Information 107 5 1 2 Power Failure 107 5 1 3 Warm Start 107 5 1 4 Cold Start 108 5 1 5 Overwrite Protection 109 5 2 Switching on the Device 111 5 3 Switching off the Device 113 5 4 Warm up Time 113 5...

Page 5: ...ing point A Pendeo Process 148 5 10 13 System setup Weighing point Weighing point A PR Net Weighing Point 151 5 10 14 System setup Weighing point Weighing point A Mettler Scale 151 5 10 15 System setup Weighing point Weighing point A SMA scale 152 5 10 16 System setup Display settings 152 5 10 17 System setup License settings 152 5 10 18 System setup User management 153 5 11 Calibrating the Intern...

Page 6: ... Pendeo Truck 201 5 14 1 General Information 201 5 14 2 Parameter Input for Serial Interface 201 5 14 3 Calibration Sequence 202 5 14 4 Search for load cells and set dead load 202 5 14 5 Search for Load Cells 203 5 14 6 View and Assign Load Cells 204 5 14 7 Calibrating Load Cells 207 5 14 8 Assign Load Cell Name 210 5 14 9 Service Function 210 5 14 10 Corner Correction 212 5 14 11 Parameter input ...

Page 7: ...General Parameter Settings 242 5 19 1 Equipment Settings 242 5 19 2 Setting the Date and Time 253 5 19 3 Setting the Operating Parameters 255 5 19 4 Network Parameters 260 5 19 5 Network Share Connections 262 5 19 6 Fieldbus Parameters 266 5 19 7 Display Settings 271 5 19 8 License Settings 272 5 20 System Information 274 5 20 1 Showing the Version 274 5 20 2 Showing the Status 275 5 20 3 Showing ...

Page 8: ...nce 303 6 1 7 SD Card Maintenance 314 6 1 8 Creating a Service Report 316 6 1 9 Switching Off the Device 317 6 1 10 Updating the Software 318 6 1 11 Resetting the Device to the Factory Settings 329 6 1 12 Hardware Test 330 6 1 13 Functions via the WEB Site 338 6 2 Alibi Memory 346 6 2 1 General Information 346 6 2 2 Erasing the Alibi Memory 346 6 2 3 Browsing the Alibi Memory 348 6 2 4 Exporting a...

Page 9: ...ble Battery for Voltage Supply 370 9 3 Solder Work 370 9 4 Cleaning 371 10 Disposal 372 11 Error Messages 373 11 1 Error Messages in Measuring Circuit 373 11 2 Error Messages with xBPI Scales 375 11 2 1 Error Messages 375 11 2 2 Error during Set zero and Set tare 376 11 3 Error Messages with Pendeo Load Cells 377 11 4 Error messages with PR Net Weighing Point 378 11 5 Error messages with Type Mett...

Page 10: ...ect of Ambient Conditions 384 12 4 1 Ambient Conditions 384 12 4 2 Electromagnetic Compatibility EMC 384 12 4 3 RF Interference Suppression 385 12 5 Mechanics 385 12 5 1 Design 385 12 5 2 Dimensions 385 12 5 3 Weights 385 12 6 Documentation on the Enclosed CD 385 13 Appendix 386 13 1 Configuration Printout 386 13 2 Test Printout 388 13 3 Alibi Printout 389 13 4 LEDs 390 13 5 Terminal Coding 391 13...

Page 11: ...occur if the corresponding safety measures are not observed Danger Warning of a hazard area WARNING indicates that death or severe irreversible injury may occur if the corresponding safety measures are not observed Warning Warning of personal injury and or property damage CAUTION indicates that minor reversible injury or damage to property may occur if the corresponding safety measures are not obs...

Page 12: ...a weighing indicator in intelligent control systems Product operation commissioning and maintenance must be performed by trained and qualified personnel who are aware of and able to deal with the related hazards and take suitable measures for self protection The instrument reflects the state of the art No warranty is given that the product is free of faults especially not in conjunction with third...

Page 13: ...gn Protection class Installation Control cabinet housing IP 65 back IP 20 Control Panel Cut Out To ensure proper cooling of the instrument make sure air circulation around the instrument is not blocked Avoid exposing the instrument to excessive heat e g from direct sunlight Ambient conditions must be taken into account at all times With outdoor mounting make sure that adequate weather protection i...

Page 14: ...isconnecting the power connector or using a separate switch The instrument is protected via two fuses see Chapter 12 3 4 on the back of the device primary side The instrument is equipped with a wide range power supply and covers AC systems with a frequency of 50 Hz 60 Hz and a voltage range of 100 V AC to 240 V AC 10 15 automatically without manual selection The power supply is protected against s...

Page 15: ...irect current The supply is established via three spring clamp terminals PE The instrument is protected against incorrect polarity Protective grounding conductor The protective grounding must be connected to the central terminal PE Fuse The instrument is protected in the line via a fuse see Chapter 12 3 5 inside the device primary side ...

Page 16: ...aths air gaps of live parts and insulating layers must not be reduced Sartorius Intec cannot be held responsible for personal injury or property damage caused by an instrument repaired incorrectly by an operator or installer 2 8 Repairs and Maintenance Repairs are subject to inspection and must be carried out at Sartorius Intec In case of defect or malfunction please contact your local Sartorius I...

Page 17: ...ed for printer USB stick PC keyboard barcode scanner external splitter hub SD card slot incl SD card Integrated RS 232 interface e g for connecting a PC printer or remote display Can be expanded using the following plug in cards 2x RS 485 interface card PR 5500 04 Analog E A interface card PR 5500 07 Weighing electronics board PR 5500 10 W1 Digital E A interface card PR 5500 12 Digital E A interfa...

Page 18: ...al RS 232 Fieldbus slave accessories Remote display protocol PR 1721 61 ProfiBus DP Printer PR 1721 64 DeviceNet ModBus protocol PR 1721 65 CC Link xBPI protocol PR 1721 66 ProfiNet I O SBI protocol PR 1721 67 EtherNet IP EW Com protocol For the internal LAN interface ModBus TCP Ethernet TCP IP OPC ...

Page 19: ...g 3 3 1 Housing dimensions The keypad and the display form one unit with the front A rectangular cut out is required for the installation Cable connections are made at the back of the housing 157 90 96 192 Front view Side view Reset key Back view Note All dimensions in mm ...

Page 20: ...ith Strain Relief and Reinforcing frame The dimensions with the following options must be observed for installation Pos Designation 1 Reinforcing frame 2 Screen clamping rail 3 Cable clamps 146 186 90 203 96 25 192 199 8 1 2 3 Side view Front view 1 2 3 Back view Note All dimensions in mm ...

Page 21: ...PR 5500 Instrument Manual Process Controller Sartorius EN 11 3 3 3 Control Panel Cut Out The control panel cut out must be made before installing the unit 187 0 5 91 0 5 Note All dimensions in mm ...

Page 22: ...Process Controller PR 5500 Instrument Manual EN 12 Sartorius 3 4 Display and Control Panel 3 4 1 Overview 4 3 color display LED Alphanumeric function keys Softkeys Navigation Menu keys Indicator keys ...

Page 23: ...us or minus sign Available weight units are t kg g mg lb and oz The current weight value is displayed under the weight display as a bar graph in relation to the maximum capacity When the maximum capacity Max reaches 100 the bar graph is located on the right Bargraph Weight type polarity sign Standstill Status display Weight value Symbols Mass unit info line ...

Page 24: ... each load cell WP A Weighing point A User additional weight value application specific function Pendeo load cells Temperature control 1 n load cells are above below the per missible temperature Max Maximum capacity weighing range Setp Min Minimum weight Diff Positiv value Negativ value Status icons in the info line Icon Description Remote control via VNC Virtual Network Computing is active The cl...

Page 25: ...tored in the tare memory if the weight value is stable the device is not in error status function dependent on configuration Display gross tare weight You switch to the next weight by pressing the key only tared scale During calibration pressing this key switches the weight to a 10 fold resolution for 5 seconds Sets gross weight to zero if the weight value is stable the weight is within the zero s...

Page 26: ...4 3 2 MENU Switches to the Operating menu Function keys F1 Assign with a defined function Operating parameters menu Starts an application specific function F2 Assign with a defined function Operating parameters menu Stops an application specific function Displays the corresponding Help window LED Operating state Color LED status Normal operation turned off Power failure 5 seconds red flashing slow...

Page 27: ... a small selection window Select the unit with cursor keys and confirm with OK Input without character table Pressing this once will display the first character e g A in the cursor position Pressing it twice will display B in the cursor position and three times will display C Waiting approx 2 seconds will complete the character entry If only numeric values are required for input letters are not en...

Page 28: ...lected character is shown magnified in the field at the top right t t Press the OK key to enter the character in the input field t t Another double click on the toggle key and other characters can be input as described previously Input field Left of the input field is displayed whether numeric and or alphabetical characters can be entered The respective setting is displayed Keyboard shortcuts STOP...

Page 29: ...ected using the keys The required values texts are entered via the alphanumeric keys Checkmarks are set using the OK key If the list of parameters is long a vertical bar graph on the left black gray shows which part of the list is displayed Available selection lists are indicated by the following arrow The parameter is selected in the selection list via the OK key 3 4 3 4 PC Keys The device can al...

Page 30: ...herNet IP PR 1721 67 Interfaces Option 1 and or Opton 2 Serial ports RS 485 2x PR 5500 04 and Serial ports RS 232 2x PR 5500 32 One channel can be used to connect an IS platform without external power supply Option 1 and or Option 2 Analogue I O PR 5500 07 Option 1 and or Option 2 Digital I O PR 5500 12 13 17 WP A Internal weighing point PR 5500 10 W1 USB 2 0 port builtin for USB stick USB keyboar...

Page 31: ... areas A max of two internal weighing electronics systems can be connected For more information see Chapter 4 4 4 WP A PR 5500 12 4 digital inputs 4 digital outputs 4 passive opto decoupled inputs 4 relay outputs with potential free change over contacts For more information see Chapter 4 4 5 Option 1 FB and or Option 2 PR 5500 13 4 digital inputs 4 digital outputs 4 active opto decoupled inputs 4 ...

Page 32: ... Option 1 FB Carrier card installed in reversed position PR 1721 65 CC Link CC Link Slave with 156 625 kbps 2 5 5 10 Mbps For more information see Chapter 4 4 10 Option 1 FB Carrier card installed in reversed position PR 1721 66 ProfiNet I O ProfiNet I O with 10 and 100 Mbps Autodetection 10 100 HalfDX FullDX For more information see Chapter 4 4 11 Option 1 FB Carrier card installed in reversed po...

Page 33: ...ype Function PR 5500 92 PR 1792 OPC server AccessIt 2 0 license incl PR 5500 83 Batching Examples of application packages Checkweighing Automatic dosing and manual filling For product details see corresponding data sheets manuals Applications purchased from Sartorius Intec may only be changed as per a source code agreement ...

Page 34: ... no Description Chapter Housing Control cabinet housing Standard 3 3 1 Housing mounting parts Strain relief for connecting cables L14 3 3 2 Reinforcing frame L15 3 3 2 Elektronik Analog digital converter PR5500 10 W1 WPA Weighing electronics board 4 4 4 Power supply Power supply L0 100 240 V Version standard 2 4 3 1 L8 24 V Version 2 4 3 2 ...

Page 35: ...decoupled inputs and 4 relay outputs 4 4 6 1 4 4 6 2 B27 Option 2 4 active opto decoupled inputs and 4 relay outputs Digital inputs and outputs PR 5500 17 B19 Option 1 FB 6 passive opto decoupled inputs and 8 passive opto decoupled outputs 4 4 7 1 4 4 7 2 B29 Option 2 6 passive opto decoupled inputs and 8 passive opto decoupled outputs 2x RS 232 interface PR 5500 32 B14 Option 1 FB 2 serial interf...

Page 36: ...00 83 I6 Application IBC PR 5500 86 I11 Application Tilt Correction PR 5500 87 I12 License only Basic application Alibi Memory PR 5500 91 E5 License OPC server PR 5500 92 E6 Use of the PR 1792 OPC server AccessIt 2 0 license incl Batch modes PR 5500 93 E9 Special license for using in individual programming Device Model The marking e g PR 5500 W1 L0 C21 B15 B27 H0 E5 of the device model basic devic...

Page 37: ...e installation is correct and complete including cables e g power cable fuse protection load cells junction box data cables console cabinet etc t t If necessary install the plug in cards device must be disconnected from all voltage sources t t Follow all device installation instructions related to application safety ventilation sealing and environmental influences t t Connect the cable from the ju...

Page 38: ...ent cables in separate cable conduits Data cables should be crossed at right angles t t For the control panel cutout for the device made e g in the control cabinet door see Chapter 3 3 3 t t Install device t t Secure the cable at the place of installation e g using cable ties t t Remove the insulation from the cable ends and keep the strands short t t Connect the screen to device grounding termina...

Page 39: ...ing the Screen to the Screen Clamping Rail The screen must be connected to the screen clamping rail using delivered screen clamps as pictured below 4 2 1 2 Connecting the Equipotential Bonding Conductor The equipotential bonding conductor 1 must be connected as pictured below 1 ...

Page 40: ...Pos Name Pos Name 1 Reset key 7 Slot for fieldbus and option cards Option 1 FB 2 Ethernet port internal 8 Weighing electronics board W1 3 USB connection 9 Stand by battery for data recovery 4 Slot for option cards Option 2 10 Clock battery see Chapter 9 1 5 Connection for RS 232 interface internal 11 Color graphic display 6 SD card slot 12 Power adaptor Note LED list see Chapter 13 4 ...

Page 41: ...lf duplex auto detection Connection mode Point to point Cables CAT 5 patch cable twisted pair screened Cable impedance 150 Potential isolation Yes Cable length Max 115 m Connection RJ 45 socket on the device back Yellow lights up when there is an existing connection link Green flashes when there is data traffic activity 4 3 2 2 Notebook PC Connection Remote operation of the device from a notebook ...

Page 42: ...4 3 3 1 USB Stick All commercially available USB sticks can be used 4 3 3 2 External PC Keyboard The device has an alphanumeric keypad and a USB connection for an external PC keyboard on the back of the device Both operating functions are equivalent and either one can be used PC keyboard Keys F1 F2 MENU Soft key 1 Soft key 2 Soft key 3 Soft key 4 Soft key 5 START STOP PC keyboard Keys EXIT C OK Yo...

Page 43: ... 5500 Instrument Manual Device Installation Sartorius EN 33 Before connecting the keyboard make sure Current consumption i 200 mA An electronic current limiting prevents overloads Caution 1 2 3 4 5 6 7 8 ...

Page 44: ...fore connecting the barcode scanner make sure current consumption i 200 mA An electronic current limiting prevents overloads Caution 1 2 3 4 5 6 7 8 Barcode scanner settings are made by scanning the corresponding code see manual We recommend setting 3 redundant read processes to ensure secure read values To confirm each read process via the key field the automatic CR function of the scanner must b...

Page 45: ...rinters can be used YDP14IS OCEUV EPSON TM U220 und EPSON LQ 300K Line printer Printer with ESC P2 control Printer with PCL5 control 4 3 3 5 External HUB All commercially available HUBs can be used All connected USB devices HUB current consumption i 200 mA or use a power supply for the HUB Caution ...

Page 46: ...figuration and database A copy of the current version of the BIOS firmware and application A copy of the delivery version of the BIOS firmware and application Manuals You also have the option of saving application data The SD card is a fixed component of the device The SD card may only be removed together with the SIL chip during servicing replacing a defective device see Chapter 13 7 The SD card ...

Page 47: ...umber of channels 1 Type RS 232 full duplex Transmission rate 300 to 115k2 Bit sec Parity None odd even Data bits 7 8 bit Input signal level Logic 1 high 3 to 15 V Logic 0 low 3 to 15 V Output signal level Logic 1 high 5 V to 15 V Logic 0 low 5 V to 15 V Number of signals Input Rx CTS Output Tx RTS GND CTS RxD TxD RTS Potential isolation none Cable gauge max 1 5 mm2 Cable length max 15 m Cable typ...

Page 48: ...RS 232 TxD RxD CTS GND RTS RxD TxD GND 4 3 1 2 CTS 5 3 RTS 2 7 5 D Sub 9 contact male connector 9 polige D Sub Buchse male 5 pin plug in terminal block 5 polige steckbare Schraubklemme 8 PR 5110 RS 232 Builtin or oder PR5510 02 or oder PR5510 04 PR 5500 Configuration PR 5110 Configuration System setup Connected devices Remote display Interface Built in RS 232 232 4 WEIGHT FOLLOW 5 WPKEY SELECT ...

Page 49: ...r PR 5500 Configuration Printer Configuration System setup Connected devices Printer Interface Built in RS 232 Protocol to RTS CTS Baud Rate to 9600 Data Bits to 8 Parity to none Stop Bits to 1 Printer Type to Unchanged The printer must be set to Line Mode the factory setting is Page Mode Press the FEED button to change modes please refer to the operating instructions delivered with the printer 4 ...

Page 50: ...RS 232 interface PR 5500 RS 232 TxD RxD CTS GND RTS K A B J L C H M D G F E Sartorius platform Plattform 12 contact male socket 12 polige Buchse male AC DC adapter AC DC Adapter E C B TxD RxD GND xBPI protocol slave xBPI Protokoll slave Configuration System setup Weighing points Weighing point X Interface xBPI scale Built in RS 232 Note For more information see the platform manual ...

Page 51: ...rface Example Type XS6002SDR PR 5500 RS 232 TxD RxD CTS GND RTS Mettler Scale Waage type Typ XS6002SDR 5 2 3 TxD RxD GND 7 CTS 8 RTS MT SICS protocol slave MT SCIS Protokoll slave Configuration PR 5500 System setup Weighing points Weighing point X Interface Mettler Scale Built in RS 232 Parameter settings Mettler Scale see Chapter 5 17 2 Note For more information see the Mettler Scale manual ...

Page 52: ...onnection Tristate status The RS 485 interface can also be used as a point to point connection The card is inserted in the Option 1 FB and or Option 2 slot A max of 2 PR 5500 04 cards can be installed Internal Connection Contact strip Number of channels 2 Type RS 485 full duplex 4 wire RS 485 half duplex 2 wire For external power supply U 24 V 3 W briefly up to 6 W Transmission rate 300 to 115 K2 ...

Page 53: ...A A RxB A TxA A TxB A GNDI 24 V GND 1 2 3 4 5 6 7 8 B RxA B RxB B TxA B TxB B GNDI 24 V GND A RxA A RxB A TxA A TxB A GNDI 24 V GND 1 2 3 4 5 6 7 8 ON B A B A Coding of Option 1 Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 54: ...torius Block diagram 2x RS 485 RxD TxD P RxD TxD N S8 S5 S7 120 120 DC DC PR 5500 04 B TxB B TxA B RxB B RxA B GNDI 24 V GND RxD TxD P RxD TxD N S4 120 DC DC A TxB A TxA A RxB A RxA A GNDI 24 V GND S6 1K6 1K6 S1 S3 120 S2 1K6 1K6 1 2 3 4 5 6 7 8 ON A B B A ...

Page 55: ...OFF not connected ON B TxB 1K6 V 7 Tx pull down resistor OFF not connected ON B TxA 1K6 V 8 Tx bus termination OFF not connected ON B TxA 120 B TxB Note See block diagram on page 44 4 4 1 1 Connecting to a PC or RS 485 RS 232 Converter Point to point connection for the EW Com protocol 4 wire Example PR 5500 04 RS 485 A PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4...

Page 56: ...r the ModBus protocol 2 wire Example PR 5500 04 RS 485 A PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 A PLC ModBus RTU master TxB RxB TxA RxA GND Switch settings ON S2 S3 S4 OFF S1 Configuration System setup Connected devices ModBus RTU master Interface Option 1 RS 485 A ...

Page 57: ...5 A PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 PR 5500 04 RS 485 A PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 A A A RS 485 Converter TxB TxA RxB RxA GND Switch settings Schalterstellungen ON OFF S1 S8 Switch settings Schalterstellungen ON OFF S...

Page 58: ...GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 A RS 485 PR5110 4 5 3 2 1 D Sub 9 contact male connector 9 polige D Sub Buchse male 5 pin plug in terminal block 5 polige steckbare Schraubklemme 2 8 3 7 5 RxB RxA TxB TxA RxD TxD P RxD TxD N GNDI S4 S1 S2 S3 1K6 1K6 120 120 S5 DC DC 1 2 3 4 5 ON DIP PR 5500 Switch settings PR 5110 Switch settings ON S1 ON S1 S2 S3 OFF S2 S3 S4 O...

Page 59: ...4 S1 S2 S3 1K6 1K6 120 120 S5 DC DC 1 2 3 4 5 ON DIP RS 485 PR5110 2 8 3 7 5 RxB RxA TxB TxA RxD TxD P RxD TxD N 4 5 3 2 1 GNDI S4 S1 S2 S3 1K6 1K6 120 120 S5 DC DC PR 5500 04 RS 485 A PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 A 5 pin plug in terminal block 5 polige steckbare Schraubklemme Switch settings Schalterstellu...

Page 60: ... 04 RS 485 A PR 5500 A TxB RxD TxD P RxD TxD N A TxA A RxB A RxA GNDI 24 V GND DC DC 1 2 3 4 5 6 7 8 ON A S4 120 S1 S3 120 S2 1K6 1K6 A K A B J L C H M D G F E Sartorius platform Plattform 12 contact male socket 12 polige Buchse male AC DC adapter AC DC Adapter xBPI protocol slave xBPI Protokoll slave L RxD TxD P A RxD TxD N E G K GND RS 485 half duplex halbduplex Switch settings ON S2 S3 S4 OFF S...

Page 61: ...N RS 485 A RS 485 B RS 485 B RS 485 A RS 5500 with mit PR 5500 04 screen Schirm screen Schirm B A rd bu gn gy LC 1 B A rd bu gn gy LC 3 B A rd bu gn gy LC 4 B A rd bu gn gy LC 2 PS IND PR 6024 64S 24 V DC LED 1 AT B A 230 V AC L N PE GND 24 V DC 1 A PE PR 6024 62S rd bu gn gy PR 6124 xxP PR 6124 xxD equipotential bonding conductor Potenzialausgleich B A Note For more information see the load cell ...

Page 62: ...rted in the Option 1 and or Option 2 slot A max of 2 PR 5500 32 cards can be installed A 24 V B 24 V 1 Intern connection Contact strip Extern connection 2x terminal 7 pin Number of channels 2 Type RS 232 full duplex Transmission rate 300 115K2 Bit sec Parity None odd even Data bits 7 8 bit Input signal level Logic 1 high 3 15 V Logic 0 low 3 15 V Output signal level Logic 1 high 5 V 15 V Logic 0 l...

Page 63: ...RxD A TxD A RTS A 24 V GND A B 24 V B A GND B CTS B RxD B TxD B RTS B 24 V GND GND A CTS A RxD A TxD A RTS A 24 V GND A B 24 V Coding of Option 1 Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 64: ...Device Installation PR 5500 Instrument Manual EN 54 Sartorius Block diagram 2x RS 232 PR 5500 32 B TxD B RxD B CTS GND B RTS B 24 V 24 V GND A TxD A RxD A CTS GND A RTS A 24 V 24 V GND B A ...

Page 65: ...cting peripheral devices via RS 232 Connecting the PR 5110 Remote Display via RS 232 see built in RS 232 Chapter 4 3 5 1 Connecting a YDP14IS Ticket Printer via RS 232 see built in RS 232 Chapter 4 3 5 2 Connecting a Mettler Scale via RS 232 see built in RS 232 Chapter 4 3 5 5 ...

Page 66: ... no load cells may be connected to the weighing electronics board PR 5500 10 Example PR 5500 32 RS 232 A PR 5500 A TxD A RxD A CTS GND A RTS A 24 V 24 V GND K A B J L C H M D G F E IS platform 12 contact male socket male AC DC adapter xBPI protokoll slave B RxD 24 V C TxD E G K GND GND Jumper setting Channel A A 24 V Configuration System Setup Weighing points Weighing point A Interface xBPI scale ...

Page 67: ... 20 mA configurable Output resolution Internal 16 Bits 65536 counts resolution of 20 000 20 mA Linearity error output 0 20 mA 0 04 4 20 mA 0 02 Temperature error output 100 ppm K Zero point error output 0 05 Max error output 0 1 Load max 0 to 500 Potential isolation Yes Cable 150 m screened Input 1 current or voltage input Input range 0 10 V or 0 20 mA Input resistance 100 k for 10 V measuring inp...

Page 68: ... V AGND I in 0 20 mA AGND I out 0 20 mA AGND V in 0 10 V AGND I in 0 20 mA Coding of Option 1 Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 69: ...ad cells with 650 or 4 load cells with 350 Sense input 6 V DC with monitoring Measurem input 0 to 36 mV DC symmetrical to zero Dead load sup pression max 36 mV DC dead load range Sensitivity min signal according to OIML R76 Class III Min measuring signal 10 000 d 0 2 mV V at 12 V excitation 0 24μV d Max resolution 7 5 million counts internal Linearity 0 003 Temperature coef ficient zero Tk0 0 05 μ...

Page 70: ...ries depending on the model The supply voltage is protected against short circuit and overload Do not shorten the load cell cable Connect the prepared cable end and roll up the remaining cable Caution 5 1 6 9 ST OP PROFIBUS DP o o o M M V S S V Terminal block Connection Description M Meas Signal LC output M Meas Signal LC output V Supply Exitation S Sense Sense S Sense Sense V Supply Exitation ...

Page 71: ... code bk Black rd Red bu Blue wh White gn Green ye Yellow gy Gray Caution Meas Meas Supply Sense Sense Supply equipotential bonding conductor Potenzialausgleich bu rd gy bk wh gn PR 5500 M M V S S V or screen clamping rail oder Schirmklemmschiene screen Schirm screen Schirm Place the following links directly on the terminal block between Supply V and Sense S between Supply V and Sense S ...

Page 72: ...shown here are valid for Sartorius Intec load cells Color code bk Black rd Red bu Blue wh White gn Green ye Yellow gy Gray Caution Meas Meas Supply Sense Sense Supply equipotential bonding conductor Potenzialausgleich bu rd gy bk wh gn PR 5500 M M V S S V or screen clamping rail oder Schirmklemmschiene screen Schirm screen Schirm ...

Page 73: ...for Sartorius Intec load cells and connecting cable PR 6135 Color code bk Black rd Red bu Blue wh White gn Green ye Yellow gy Gray Caution Recommendation Install cable in steel pipe connected to a ground potential The distance between the measuring cables and the power cables should be at least 1 m Load cell supply circuit Load resistance of load cell circuit 75 e g 8 load cells of 650 each Supply...

Page 74: ...ungskasten The cable screen is connected to the load cell housing Der Kabelschirm ist mit dem Wägezellengehäuse verbunden Meas Meas Supply Sense Sense Supply equipotential bonding conductor Potenzialausgleich or screen clamping rail oder Schirmklemmschiene screen Schirm PR 5500 screen Schirm screen Schirm M M V S S V screen Schirm screen Schirm ...

Page 75: ...it You can perform a simple test on connected load cells using a multimeter The internal load cell power supply does not apply to load cells supplied externally Measuring voltage 0 12 mV LC with 1 0 mV V 0 24 mV LC with 2 0 mV V V M M V S S V GNDA V 0 V 0 5 V 6 V 0 4 V 6 V 0 4 V 6 V 0 4 V 6 V 0 4 V ...

Page 76: ...acts symmetrically to 0 The internal supply is not connected The cable colors shown here are valid for the PR 6135 connecting cable Color code bk Black rd Red bu Blue wh White gn Green ye Yellow gy Gray Caution gn gy rd wh bk bu PR 6135 Meas Meas Supply Sense Sense Supply equipotential bonding conductor Potenzialausgleich screen Schirm PR 5500 screen Schirm M M V S S V or screen clamping rail oder...

Page 77: ...20 x 420 for example The assignments of cable colors are listed in the platform operating instructions Caution The following example shows a platform with a 6 wire connection Meas Meas Supply Sense Sense Supply equipotential bonding conductor Potenzialausgleich screen Schirm PR 5500 M M V S S V black schwarz blue blau green grün grey grau red rot white weiß or screen clamping rail oder Schirmklemm...

Page 78: ...alausgleich screen Schirm PR 5500 M M V S S V black schwarz blue blau red rot white weiß or screen clamping rail oder Schirmklemmschiene screen Schirm Cable screens should be connected to the device earthing terminals or screen clamping rail The following links should be set directly on the terminal block for platforms with a 4 wire connection between Supply V and Sense S between Supply V and Sens...

Page 79: ... inputs outputs 4 CH1 CH2 CH3 CH4 Input voltage Logic 0 0 to 5 V DC or open Logic 1 10 to 28 V DC Passive external power supply required Input current 7 mA 24 V 3 mA 12 V Protected against incorrect polarity Input frequency max 200 Hz 50 ratio Output Two way contact Max switching voltage 30 V DC 24 V AC Max switching current 1 A Switching frequency max 0 5 Hz Potential isolation Inputs Yes via opt...

Page 80: ...inal coding and internal circuit o o o 3V0 3V0 2K87 3V0 2K87 3V0 CH 1 CH 2 CH 3 CH 4 2K87 2K87 Coding of Option 1 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 81: ...d internal circuit 3V0 3V0 2K87 3V0 2K87 3V0 CH 1 CH 2 CH 3 CH 4 2K87 2K87 Coding of Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 82: ...ion PR 5500 Instrument Manual EN 72 Sartorius Connection example for PR 5500 12 Digital Inputs CH 4 CH 3 CH 2 CH 1 PR 1624 24 V DC 0 5 A grounding terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene ...

Page 83: ...nal coding and internal circuit o o o CH1B CH1O CH1C CH2B CH2O CH2C CH3B CH3O CH3C CH4B CH4O CH4C Coding of Option 1 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 84: ...internal circuit CH1B CH1O CH1C CH2B CH2O CH2C CH3B CH3O CH3C CH4B CH4O CH4C Coding of Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 85: ...g terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene 2 2 k 1 k with 24 V 12 V 2 2 k 1 k mit 24 V 12 V PR 1624 24 V DC 0 5 A CH4B CH4C CH 2 CH 3 CH 1 grounding terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene The relay switches when the output is active true To protect the output circuit relays must be equipped with free wheel diodes When the output is acti...

Page 86: ...installed Internal connection Contact strip Digital inputs outputs 4 CH1 CH2 CH3 CH4 Input Can be switched via a potential free contact Input frequency max 200 Hz Output Two way contact Max switching voltage 31 V DC 24 V AC Max switching current 1 A Switching frequency max 0 5 Hz Potential isolation Inputs Jointly supplied via potential free voltage Outputs Free relay two way contact External conn...

Page 87: ...ircuit o o o 3V0 12 V DC GNDI 3V0 12 V DC GNDI CH 1 CH 2 CH 3 CH 4 2K87 2K87 3V0 12 V DC GNDI 3V0 12 V DC GNDI 2K87 2K87 Coding of Option 1 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 88: ...V DC GNDI 3V0 12 V DC GNDI CH 1 CH 2 CH 3 CH 4 2K87 2K87 3V0 12 V DC GNDI 3V0 12 V DC GNDI 2K87 2K87 Coding of Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 89: ...00 Instrument Manual Device Installation Sartorius EN 79 Connection example for PR 5500 13 Digital Inputs CH 4 CH 3 CH 2 CH 1 grounding terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene ...

Page 90: ...nal coding and internal circuit o o o CH1B CH1O CH1C CH2B CH2O CH2C CH3B CH3O CH3C CH4B CH4O CH4C Coding of Option 1 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 91: ...internal circuit CH1B CH1O CH1C CH2B CH2O CH2C CH3B CH3O CH3C CH4B CH4O CH4C Coding of Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 92: ...g terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene 2 2 k 1 k with 24 V 12 V 2 2 k 1 k mit 24 V 12 V PR 1624 24 V DC 0 5 A CH4B CH4C CH 2 CH 3 CH 1 grounding terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene The relay switches when the output is active true To protect the output circuit relays must be equipped with free wheel diodes When the output is acti...

Page 93: ...tal inputs Number 6 CH1 CH2 CH3 CH4 CH5 CH6 Voltage Low 0 5 V High 10 28 V Passive external supply required Current 7 mA 24 V 3 mA 12 V Digital outputs Number 8 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 Supply voltage max 24 V 10 external to plug Voltage drop I_Last 55 1 V Output conducting Max switching current 25 mA Signals GND for all inputs and outputs together Potential isolation Yes via optocoupler Ex...

Page 94: ...tion terminal coding and internal circuit o o o CH 1 GND CH 2 CH 3 CH 4 CH 5 CH 6 GND Coding of Option 1 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 95: ...coding and internal circuit CH 6 GND CH 5 CH 4 CH 3 CH 2 CH 1 GND Coding of Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 96: ...00 Instrument Manual EN 86 Sartorius Connection example for PR 5500 17 Digital Inputs CH 1 GND CH 2 CH 3 CH 4 CH 5 CH 6 GND PR 1624 24 V DC 0 5 A grounding terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene ...

Page 97: ... Sartorius EN 87 Connection example for PR 5500 17 Digital inputs without potential isolation supply unit 24 V 2 2 K 10 K 5 V 1 0 K PR 5500 17 PLC Connection example for PR 5500 17 Digital inputs with potential isolation supply unit PR 5500 17 PLC ...

Page 98: ... terminal coding and internal circuit o o o CH6 CH5 CH7 CH8 GND GND CH2 CH1 CH3 CH4 GND GND Coding of Option 1 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 99: ...g and internal circuit CH6 CH5 CH7 CH8 GND GND CH2 CH1 CH3 CH4 GND GND Coding of Option 2 t t Terminal block Insert the coding pin into the slot of the position marked in gray t t Terminal Remove pinch off the corresponding coding ridge Note The terminal coding is described in Chapter 13 5 ...

Page 100: ...ive load induktive Last supression diode Freilaufdiode PR 1624 24 V DC 0 5 A grounding terminal or screen clamping rail Erdungsklemme oder Schirmklemmschiene CH6 CH5 CH7 CH8 GND GND CH2 CH1 CH3 CH4 GND GND The relay switches when the output is active true To protect the output circuit relays must be equipped with free wheel diodes ...

Page 101: ...ation GSD file SART_5500 gsd Cables Special ProfiBus color violet screened twisted pair cable Cable impedance 150 Cable length The max distance of 200 m can be extended at 1 5 Mbps by means of an additional repeater Bus termination The bus termination in the last device is implemented via the integrated terminating resistor in the ProfiBus plug Potential isolation Optocoupler in lines A and B RS 4...

Page 102: ...e is possible Flashing 1 Hz green Module is online Module is ready for data exchange Flashing 1 Hz red Parameter error Flashing 2 Hz red Module configuration error Module status ST LED status Description Comments Off Module is not initialized No power Module is in the SETUP or NW_ INIT status Constant green Module is initialized Normal operation Constant red Exception error Module is in the EXCEPT...

Page 103: ...n 1 n c not connected 2 n c not connected 3 B line D P Green Positive RxD TxD according to RS 485 specification 4 if required RTS Request To Send only when using a repeater 5 GND Bus Insulated GND to RS 485 side 6 VP Bus Insulated 5 V to RS 485 side 7 n c not connected 8 A line D N Red Negative RxD TxD according to RS 485 specification 9 n c not connected You can only use plug connections with int...

Page 104: ...25 Max 64 station nodes Data width max 512 byte input output Configuration EDS file sag_5500 eds MAC ID 1 62 Cables DeviceNet color petrol green 2x 2 screened twisted pair Cable impedance 150 Bus termination 120 at the cable ends Bus load 33 mA Potential isolation Optocoupler and DC DC converter Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certificates Conformity Compatible with DeviceNet speci...

Page 105: ...Flashing 1 Hz red Connection time exceeded for one or more connections Flashing red green Self test running Module status MS LED status Description Comments Off Module is not initialized No power Module is in the SETUP or NW_INIT status Constant green Module is initialized Normal operation Flashing 1 Hz green Missing or incomplete configuration The device must be set up again Constant red Exceptio...

Page 106: ... 4 4 9 3 5 Pole Terminal Block Allocation 2 3 4 5 1 Signal Color Description Cable sheath Special DeviceNet cable certified 1 V Black Negative power supply 2 CAN_L Blue CAN_L bus signal 3 S Cable screen 4 CAN_H White CAN_H bus signal 5 V Red Positive power supply ...

Page 107: ...am for a Master with three Slaves PR 5500 last Slave PR 1721 64 PR 5500 Slave PR 1721 64 Master 5 4 3 2 1 DeviceNet PR 5500 Slave 5 4 3 2 1 5 4 3 2 1 V CAN_H CAN_L V PR 1721 64 V CAN_H CAN_L V V CAN_H CAN_L V V CAN_H CAN_L V 5 4 3 2 1 PR 5500 receives 33 mA from the DeviceNet bus supply ...

Page 108: ...C error detection 128 I O bits and 16 32 bits words max 64 stations Configuration CSP file PR1721_1 csp Cables 2x 2 screened twisted pair Cable length 100 m 10 Mbps 1200 m 156 kbps Bus termination 110 at the cable ends Bus load 100 mA Potential isolation Optocoupler and DC DC converter Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certificates Conformity CLPA Report BTP 03047 CC Link Version 1 1...

Page 109: ...n Normal operation Constant red Exception error Module is in the EXCEPTION status The exception error monitoring system closes all open connections to the module Error 2 LED status Description Comments Off No error No power Constant red Exception error Module is in the EXCEPTION status The exception error monitoring system closes all open connections to the module Flickering red CRC error Flashing...

Page 110: ...nstrument Manual EN 100 Sartorius 4 4 10 3 5 Pole Terminal Block Allocation 2 3 4 5 1 Signal Description 1 DA Communication RS 485 RxD TxD 2 DB Communication RS 485 RxD TxD 3 GND Digital ground 4 S Cable screen 5 PE Housing ground ...

Page 111: ...k Protocol ProfiNet I O Configuration HTML file GSDML xxx Sartorius PR5500 xxx html Cables Twisted pairs screened e g patch cable CAT5 Autolink straight or crossover Cable impedance 150 Cable length to HUB Max 115 m Potential isolation Yes Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certificate ProfiBus Nutzerorganisation e V for HMS Industrial Networks AB Certificate No Z10006 Report PN005 1 ...

Page 112: ...Module status MS Status Description Comments Off Module is not initialized No power Module is in the SETUP or NW_INIT status Constant green Module is initialized Normal operation Flashing 1 Hz green Error after test Error occurred after test Flashing 2 Hz green This is used for node identification in the network Constant red Exception error Module is in the EXCEPTION status The exception error mon...

Page 113: ...on Communication is available 4 4 11 3 Fieldbus parameters Slave Master device names Caution A unique device name must be assigned from the master This name is given highest priority when establishing the communication When replacing devices servicing please note Along with the IP address the device name must correspond to the one of the replacement device Explicit assignment out of the master is ...

Page 114: ...Network Protocol EtherNet IP Configuration EDS file sag_5500 ethernetip eds Cables Twisted pairs screened e g patch cable CAT5 Autolink straight or crossover Cable impedance 150 Cable length to HUB Max 115 m Potential isolation Yes Dimensions LxWxH 55x50x22 mm Weight Approx 33 g Certificates EtherNet IP Specification ODVA File No 10286 Test Date 06 09 2005 Vendor ID 90 See also www odva org Tested...

Page 115: ...3 Module status MS Status Description Comments Off Module is not initialized No power Module is in the SETUP or NW_INIT status Constant green Module is initialized Normal operation Flashing 1 Hz green Error after test Error occurred after test Flashing 2 Hz green This is used for node identification in the network Constant red Exception error Module is in the EXCEPTION status The exception error m...

Page 116: ...tivity LED status Description Comments Off Module has no connection No connection No communication Constant green Module has a connection There is an Ethernet connection No communication Flickering green Activity There is an Ethernet connection Communication is available ...

Page 117: ...calibration and application data Backups are saved to the SD card secure digital card see Chapter 4 3 4 5 1 2 Power Failure The entire content of the SD RAM is stored to a Nand flash memory and remains there permanently when the power is interrupted or the device is disconnected from the power When power is restored all data are reloaded from the Nand flash memory to the SD RAM and the device is r...

Page 118: ...ing the cold start with STOP EXIT keys see Chapter 5 19 3 the database will be emptied and current process steps are deleted The device automatically searches for an existing database on the SD card and ask to load it Note If disabled is selected under System setup Operating parameters Coldstart with STOP EXIT the STOP key must be pressed while the power cord is being connected to execute a cold s...

Page 119: ...ccidental overwrite data loss see Chapter 5 1 5 2 Write protection active No write protection CAL switch A 1 and 2 back device CAL A CAL 1 CAL 2 CAL A CAL 1 CAL 2 CAL switch Meaning of Write Protection Active A Prevents the calibration data and parameters of weighing electronics A from being changed 1 The following changes are prevented Calibration data and parameters of changed weighing points Al...

Page 120: ...eighing point has a Settings locked parameter in the Parameters menu item If this parameter is set for the weighing point the calibration data and parameters of the weighing point are only viewed as if the corresponding CAL switch were closed Only the Settings locked parameter can be changed Restoring importing a weighing point is locked Note If Settings locked and W M were selected for at least o...

Page 121: ...llowing appears Checking Booting Restore The device runs up No signal Error message no load cells are connected see also Chapter 11 1 No values from scale Error message no communication with the xBPI scale see also Chapter 11 2 Error message no weight values are read from ADC analog digital converter see also Chapter 11 1 Scale not ready Error message no load cells or no scale is connected see als...

Page 122: ...N 112 Sartorius y y The operating menu is displayed The application and system menus are selected here t t Select and confirm System setup using the cursor y y The setup menu is displayed t t The date and time are set first see Chapter 5 19 2 ...

Page 123: ...hapter 6 1 9 5 4 Warm up Time The device requires a warm up time of 30 minutes before calibration 5 5 Configuring and Calibrating via the Front Keys PC Keyboard The following options are possible Via keys on the front of the device Via an external PC keyboard USB connection Go to Chapter 5 7 ...

Page 124: ... point connection an IP address is assigned via the AutoIP function This can take up to two minutes IndicatorBrowser The IP address can be determined using IndicatorBrowser included on the CD ROM and via the host name of the device see also Chapter 5 6 3 The host name is composed of the device name and the last three bytes of the MAC ID A label with the complete MAC ID is located on the outside of...

Page 125: ...top y y The Network Places window opens t t Click the menu item Tools Folder Options y y The Folder Options window opens t t Click on Show common tasks in folders t t Click OK t t Click Show icons for network UPnP devices in the Network Places under Network tasks y y The Show UPnP device icons window appears t t Click Yes ...

Page 126: ...d to the device see Chapter 5 19 4 Note The last three bytes of the MAC ID are displayed in default host name A label with the complete MAC ID is located on the outside of the device A device with DHCP on default factory setting and connected to an IT network company network with a DHCP server does not require any further action but there will be a delay of 2 3 minutes A network connection is then...

Page 127: ...otebook PC returns to the auto IP address within approx two minutes Reason At every network cable connecting the DHCP server client relationship is checked newly Example If the search time is exceeded because there is no server found the PR 5500 is assigned an IP address automatically e g 169 254 0 123 The same applies to the notebook or PC e g 169 254 0 54 These IP addresses are different on both...

Page 128: ...s with status search online byebye lost Click the button to open the default web browser e g Microsoft Internet Explorer directly using the marked IP address Click the button to re start the network search You must wait 2 3 minutes Click the button to localize the associated device Short term visual feedback from the device Display background flashes Acoustic signal for each device that was detect...

Page 129: ...am is part of the device software The client program viewer must be run on the notebook PC in order to operate the device Note The VNC version provided on CD must be used More recent VNC versions freeware from the internet are not supported by the device For direct operation using the VNC program the IP address extended by 1 must be specified when you run the program e g 172 24 20 57 1 VNC access ...

Page 130: ...e is that an additional Java installation is required In addition to VNC this includes Easy configuration printout Easy display of database tables Alibi memory content manuals event logs log files error logs Easy download of language files t t Enter and confirm the IP address for the internet browser Example y y The menu appears on the screen The device name entered under host name appears under t...

Page 131: ...see Chapter 6 1 13 3 Manuals PDF files are saved to the SD card SD cards supplied with device by Sartorius Intec only see Chapter 6 1 13 4 Service level Browse eventlog Browse event log see Chapter 6 1 13 5 Browse logfiles Browse display copy print log files see Chapter 6 1 13 6 Show last fatal system error Browse display copy print the error log see Chapter 6 1 13 7 Screenshot Saves a screenshot ...

Page 132: ... t t Java Sun Check whether entries are provided t t If so check IRE 1 6 xxx not activated by default t t If no entries are provided download the Java Sun applet as freeware from the internet and install it Note In earlier Windows installations Java was provided as standard but not activated Example Microsoft Internet Explorer in Windows 7 With Internet Explorer check if the required Java Sun appl...

Page 133: ...s activated Web server is enabled VNC access is enabled Host name is initialized e g PR5500 6B6A5E device type MAC ID Example of MAC ID 00 90 6C 6B 6A 5E This ensures that a valid address for identification of the instrument in the network can be assigned to the device see Chapter 5 19 4 Note The last 3 bytes of the MAC ID are displayed A label with the complete MAC ID is fitted to the outside of ...

Page 134: ...em menu System setup Operating parameters Operating language select the desired language using the cursor keys confirm the selection and press the Save soft key see also Chapter 5 19 3 In the System menu System setup User management Create Copy Change user Operating language select with the cursor keys confirm the selection and save via the Save soft key see also Chapter 5 9 2 1 You can also assig...

Page 135: ...not required for normal operation During system installation and set up we recommend leaving the user management de activated This facilitates the access to the various menus and to the website Always activate the user management if several persons work with the unit or have access to it the target is to prevent unauthorized persons from making changes to the unit or from influencing the processes...

Page 136: ...tor can create new users with all rights 5 9 2 1 Creating new Users t t Navigate to System setup User management and confirm the Create user menu item y y An input window appears Note Special characters are not allowed Default user name admin password admin t t Enter the user name using the keyboard and confirm t t Enter a password access code using the keyboard and confirm y y The user settings w...

Page 137: ...auto logout after 1 minute after 5 minutes after 10 minutes after 30 minutes Force login after screensaver t t Check the box when the screensaver is activated Once the screensaver is switched on operation is only possible once a password has been entered Change user at relogin t t Check the box Once the screensaver is switched on operation is also possible when a different password has been entere...

Page 138: ... Calibrate t t Check the box User is permitted to calibrate weighing points Operating t t Check the box User is permitted to use the indicator keys User management t t Check the box User is permitted to create change and remove other users I O test t t Check the box User is permitted to start stop and test the inputs and outputs Maintenance t t Check the box User is permitted to use the system mai...

Page 139: ...hing and change order specific data Supervisor t t Check the box User is permitted to change application settings and order specific data Administrator t t Check the box User is permitted to change firmware application settings and order specific data Simulation t t Check the box User is permitted to simulate tipping error correction t t Press the Save soft key to save the settings ...

Page 140: ...er at a time with the same rights t t Navigate to System setup User management and confirm the Copy user menu item y y A selection window appears t t Select and confirm the appropriate user y y An input window appears t t Enter and confirm the user name and password see Chapter 5 9 2 1 t t Change the user settings if necessary see Chapter 5 9 2 3 ...

Page 141: ...irm the Change user settings menu item y y A selection window appears t t Select and confirm the appropriate user y y If the changes are made by the user admin only one entry is required for changing passwords y y If the changes are made by another user two entries are required for changing passwords t t Change the corresponding parameters t t Press the Save soft key to save the changes ...

Page 142: ...ve one or more users from the user management The users admin and default cannot be deleted t t Navigate to System setup User management and confirm the Remove user menu item y y A selection window appears t t Select and confirm the appropriate user y y A prompt window appears t t Press the corresponding soft key ...

Page 143: ... 9 3 Deactivating User Management User management can be deactivated again only by the user admin t t Navigate to System setup User management and confirm the Deactivate user management menu item y y A prompt window appears t t Press the corresponding soft key ...

Page 144: ...onfirmed to log in y y A login window appears t t Enter and confirm the user name t t Enter and confirm the password access code Note Default user name admin password admin y y The user who is currently logged in is shown in the top right hand corner of the display 5 9 4 2 User Logout t t Press the MENU key to switch to the operating menu t t Press the Logout soft key to log out the user who is cu...

Page 145: ... settings Save The settings are saved PC via EW Com Interface not assigned Built in RS 232 Option 1 FB or Option 2 RS 485 A Option 1 FB or Option 2 RS 485 B Protocol EW Com V1 EW Com V2 EW Com V3 varies according to interface Default Settings are reset to factory settings Save The settings are saved Printer Interface not assigned Built in RS 232 Option 1 FB or Option 2 RS 485 A Option 1 FB or Opti...

Page 146: ... the remote NTP server only displayed when Remote NTP is selected as the clock source online Status only displayed when Remote NTP is selected as the clock source Format Date format Date of order mmddyyyy ddmmyyyy yyyymmdd yyyyddmm Date separator Slash Hyphen Period Space Japanese 年月日 None Month 2 digits 3 characters Year 2 digits 4 digits Date Time separator Hyphen Space None Time format Clock ty...

Page 147: ... minutes Keyclick sound no key click short key click medium key click long key click Coldstart with STOP EXIT disabled immediately for 3 seconds Programming Software download disabled enabled Label Language download disabled enabled Operational keys Keys require logged in user Check the box if keys have to be disabled for a logged out user Tare key disabled set tare reset tare set tare set tare ag...

Page 148: ...ayed when DHCP has been selected Subnet mask nnn nnn nnn nnn current values are displayed when DHCP has been selected Default gateway nnn nnn nnn nnn current values are displayed when DHCP has been selected Remote access Webserver enabled Check the box if the functions are to be shared via web server VNC Zugang enabled Check the box if the functions are to be shared via VNC VNC client nnn nnn nnn ...

Page 149: ...rver Unique name on server Entry max 64 characters Must match the share name Folder path Path to folder relative to share Folder must exist Entry max 128 characters Not allowed are slash or space at beginning or end dot at end and some specific combinations of and space Domain Optional Name of Windows domain Entry Max 64 characters User name Optional User name Entry Max 64 alphanumerical character...

Page 150: ...lled fieldbus card is displayed varies according to fieldbus card Default Settings are reset to factory settings Save The settings are saved 5 10 7 System setup Weighing point Weighing point A System setup Weighing points Weighing point A not assigned Internal weighing point xBPI scale SBI scale Pendeo Truck Pendeo Process PR Net weighing point Mettler Scale SMA scale ...

Page 151: ... at Max and the weight unit Dead load at by load by mV V Save Max at by load by mV V by date Linear Save calibrated with mV V displayed only Sensitivity displayed only Save The calibration is saved Modify For small modifications only such as resetting the dead load Otherwise selected New Max Maximum capacity Upper limit of weighing range 0 000010 3000 9999998 kg t lb g mg oz Scale interval 1 d Sel...

Page 152: ...time see Section Cutoff frequency on page 175 External load cell sup ply 8 V 8 V Standstill time 0 00 s 0 50 s 2 00 s The range depends on the measurement time Standstill range 0 00 d 1 00 d 10 00 d The range depends on the measurement time Tare timeout 0 0 s 2 5 s 25 0 s timeout when there is no standstill Zeroset range 0 00 d 50 00 d 10000 00 d 4 and 20 of Max timeout duration when there is no s...

Page 153: ...l weight Calibrate with internal weight Linearity Default linearisation Accept error reset cancel User linearisation Accept error reset cancel Units Number of units 1 weight unit 2 weight units 3 weight units Units 1 3 Gram g Kilogram kg Carat ct Pound lb Unze oz Troy unze ozt Tael Hongkong tlh Tael Singapur tls Tael Taiwan tlt Grain GN Pennyweight dwt Milligram mg Parts pound lb Tael china tlc Mo...

Page 154: ...ale Param Parameter settings Settings locked When selected settings are displayed only No changes possible as when CAL switch is closed W M none OIML NSC NTEP Max Maximum capacity 0 000001 mg 1000 kg 9999999 t Scale interval 1 2 5 10 20 50 Minimum weight 0 d 9999999 d Update time 0 1 s 0 3 s 2 0 s Default Settings are reset to factory settings Save The settings are saved ...

Page 155: ...ends on the measurement time Tare timeout 0 0 s 2 5 s 25 0 s timeout when there is no standstill Zeroset range 0 00 d 50 00 d 10000 00 d 4 and 20 of Max timeout duration when there is no standstill Zerotrack yes no when yes is selected values for the next three parameters must be entered Zerotrack range 0 01 d 0 25 d 10000 00 d only if Zerotrack is set to yes Zerotrack step 0 01 d 0 25 d 10 00 d o...

Page 156: ...possible if a load cell name has been assigned by ID Change the display from by name to by ID of load cells Accept Accept the load cell assignment only possible if load cell assignment is active Save The settings are saved Calibrate the scale New Carry out a new calibration Local gravity 9 81379 m s2 Hamburg Number of platforms Only appears if the number of load cells is 8 Max Max capacity Upper l...

Page 157: ...oad cell name Give each load cell a name Load cell 1 n e g PR 6224 xx Default Settings are reset to factory settings Save The settings are saved Service function for LCs Deactivate activate load cell Load cell 1 n Select the faulty load cell and reset to Select the new replaced load cell and select Accept After deactivation the simulation for the deactivated load cell starts Once the replaced load...

Page 158: ...epends on the measurement time Tare timeout 0 0 s 2 5 s 25 0 s timeout when there is no standstill Zeroset range 0 00 d 50 00 d 10000 00 d 4 and 20 of Max timeout duration when there is no standstill Zerotrack yes no when yes is selected values for the next three parameters must be entered Zerotrack range 0 01 d 0 25 d 10000 00 d only if Zerotrack is set to yes Zerotrack step 0 01 d 0 25 d 10 00 d...

Page 159: ...C 1 n serial number to by name of load cells only possible if a load cell name has been assigned by ID Change the display from by name to by ID of load cells Accept Accept the load cell assignment only possible if load cell assignment is active Save The settings are saved Calibrate the scale New Carry out a new calibration Local gravity 9 81379 m s2 Hamburg Number of vessel feet Enter number Max M...

Page 160: ...a name Load cell 1 n e g PR 6224 xx Default Settings are reset to factory settings Save The settings are saved Service function for LCs Deactivate activate load cell Load cell 1 n Select the faulty load cell and reset to Select the new replaced load cell and select Accept After deactivation the simulation for the deactivated load cell starts Once the replaced load cell has been activated the searc...

Page 161: ...lphanumeric input Device name host name Default Settings are reset to factory settings Save The settings are saved 5 10 14 System setup Weighing point Weighing point A Mettler Scale System setup Weighing point Weighing point A Mettler Scale Param Parameter settings Settings locked When selected settings are displayed only No changes possible as when CAL switch is closed W M none OIML NSC NTEP Max ...

Page 162: ...99999 d Update time 0 1 s 0 3 s 2 0 s Default Settings are reset to factory settings Save The settings are saved 5 10 16 System setup Display settings System setup Display settings Color set daylight night shade Luminance 0 100 80 Default Settings are reset to factory settings Save The settings are saved 5 10 17 System setup License settings System setup License settings Board number displayed Fun...

Page 163: ...heckboxes Save The settings are saved Copy user The settings for the selected user are copied User name Entry only allows alphanumerical characters Password Entry only allows alphanumerical characters Select user settings Selection via checkboxes Save The settings are saved Change user settings The settings for the selected user are changed Save The settings are saved Remove user Users admin and d...

Page 164: ...re two ways to save the calibration data Via a CAL switch Via software During calibration the instrument must be set to gross weight display reset tare if necessary 5 11 1 1 CAL Switch The calibration data can be protected with CAL switch A and the weighing electronics with CAL switch 1 see Chapter 5 1 5 1 5 11 1 2 Software A unique check number is created every time a calibration or changed param...

Page 165: ...ib soft key y y The calibration data is displayed Scale interval and maximum capacity Max Scale interval s Dead load in weight and mV V Weight and mV V for maximum capacity Test load and corresponding mV V Number of internal counts and voltage per scale interval The calibration data and parameters press Parameters are displayed in the format entered determined during calibration After input with m...

Page 166: ... displayed 5 11 3 Increased Resolution 10 fold In the Weighing points menu the weight is displayed with increased resolution 10 fold for five seconds after a weighing point is selected using the following keys Key Function key F1 or F2 when function has been assigned previously in the Operating parameters menu If the parameter W M is selected for the weighing point the weight value is marked as an...

Page 167: ... interval Otherwise selected New Go to System setup Weighing point Weighing point A Calib and use the soft keys to choose between New and Modify 5 11 4 1 New Calibration t t Select and confirm System setup Weighing point Weighing point A Calib t t Press the New soft key When you press New the default settings are restored and then calibration is started y y You are prompted to confirm t t Press Co...

Page 168: ...ighing point Weighing point A Calib t t Press the Modify soft key t t Select the menu item Dead load at t t Either press the by mV V soft key to enter the value again or clear the scale hopper and press the by load soft key to reset the dead load t t Press the Save soft key to save the calibration y y The reference value is calculated for the electronics test ...

Page 169: ...e an integer multiple of the scale interval 1 d It may have up to 6 digits and is entered as a numeric value with or without a decimal point t t Enter the maximum capacity with decimal places in this example 3000 0 t t Double click key to select the weight unit t t Confirm the entries y y The confirmation is displayed with setting Max t t Press the Save soft key to save the calibration y y The ref...

Page 170: ...exceed the permissible input voltage The maximum capacity of the scale can be increased retrospectively When the capacity is reduced however a message appears when the new maximum capacity falls below the calibration weight calibrated at This message appears if the selected resolution is too low e g 5 kg This message appears when the selected resolution is so high that less than 0 8 internal count...

Page 171: ... range is not an integer multiple of the scale interval 1 d Weight units do not match e g subsequent change of Max from kg to mg This message appears if the selected resolution is so high that less than 0 8 μV e are available when OIML NSC has been selected After OK is pressed the input value for the maximum capacity Max is canceled ...

Page 172: ... 2 kg Calculation for scale interval for Max automatic d Max Scale interval 1 d d 6000 kg 2 kg d 3000 Vorgehensweise The weight unit is taken from Max The number of digits behind the decimal point is also automatically determined when Max is entered t t Select the scale interval 1 d y y The scale interval d is then calculated based on the Max weight value t t Confirm the entries y y The confirmati...

Page 173: ...anged here while linearisation is active Only deletion of linearization points deactivates linearization To use the empty scale hopper as dead load normal case t t Clear the scale hopper t t Press the by load soft key t t Confirm the entries y y The confirmation is displayed with setting dead load If the mV V value of the dead load was calculated or if it is known from the previous calibration the...

Page 174: ...chanical function of the scale t t Adapt the filter setting reduce the resolution t t Adapt the stability conditions This message appears if the measurement signal is negative load cells connected with wrong polarity or defective when determining the dead load with by load Cause Load cell connected with wrong polarity or defective or mechanical problem of the scale This message appears if the dead...

Page 175: ...Enter the weight of the calibration weight t t Confirm the entries The weight unit for the calibration weight double click to change may differ from the unit in the device conversion is automatic Afterward the following message is displayed setting SPAN by load The weight value of the calibration weight weight unit and measuring signal in mV V corresponding to this value are displayed in the calib...

Page 176: ...scale interval This message appears when the scale is not stable Remedy t t Check the mechanical function of the scale t t Adapt the filter setting reduce the resolution t t Adapt the stability conditions This message appears if the load has been removed from the scale rather than added This message appears when an attempt is made to calibrate the scale with a weight heavier than the Max ...

Page 177: ...r of load cells Load cell sensitivity Cn rated output Cn see technical data of the load cell 5 11 9 2 Dead Load The input voltage in mV V equivalent to the dead load can be calculated by using the dead load rather than the maximum capacity in the formula specified above Normally calculation of the dead load scale without load empty hopper is not necessary Subsequent dead load correction as describ...

Page 178: ...save the calculated mV V value to the calibration data Number of load cells Number of load cells connected in parallel 1 2 4 9 10 max capacity of load cell Max capacity Emax of a load cell not the overall nominal weight of the scale Gravity Acceleration of gravity at the place of installation default is the value for Hamburg Germany 9 81379 m s Hysteresis error If not specified is switched to spec...

Page 179: ...to switch on increased resolution 10 fold for the weight value If the full zero setting range is already being utilized you can still correct the dead load overwrite protection must be deactivated see Chapter 5 1 5 without affecting other calibration data parameters Calibration is then accessed via Calib Modify and the dead load is specified with Dead load at by load see Chapter 5 11 7 Note If a l...

Page 180: ...The linearization menu is displayed t t Press the Add soft key to set a linearization point y y The following input window appears t t Enter the desired value using the keyboard t t Press the OK soft key t t Repeat these steps to set up to three linearization points in succession y y The window shows the set linearization points After pressing mV V the value can be entered directly After pressing ...

Page 181: ...y y The value corresponding to the weight is automatically entered in mV V t t Repeat these steps to automatically enter the corresponding values for the weights of all set linearization points in mV V t t Press the EXIT key to switch to the previous window y y A message appears indicating that the value for Max cannot be changed as long as linearization is active ...

Page 182: ...fter exiting calibration go to the menu Param and set the parameter Settings locked to activate overwrite protection via the software see Chapter 5 1 5 2 Note A unique check number is created every time a calibration or changed parameters are saved 5 11 14 Canceling Calibration t t Press the EXIT key to finish calibration y y You are prompted to confirm t t Press the Yes soft key to exit calibrati...

Page 183: ... following example a second unit is set in oz The display accuracy is set to raw This means that the scale interval in weight roughly corresponds to the calibrated scale interval The third unit lb has a display accuracy that is one level higher meaning that the scale interval is roughly one level smaller than the calibrated scale interval The values for Max and Min for the additional units are rou...

Page 184: ...Commissioning PR 5500 Instrument Manual EN 174 Sartorius y y The following window appears t t Select the desired units and their display resolution t t Press the Save soft key to save the settings ...

Page 185: ...easurement time The duration of a measurement can be selected Possible values include 5 ms 10 ms 20 ms 40 ms 80 ms 160 ms 320 ms 640 ms 960 ms 1280 ms 1600 ms Cutoff frequency The smaller the cutoff frequency the slower the measurement and the more stable the measurement result The cutoff frequency for the low pass filter can be selected The permitted range is 0 01 40 00 Hz The available options d...

Page 186: ...worth filter Tschebyscheff filter A digital filter can be switched on only with the measurement time set to 160 ms The following filter types can be selected no filter Bessel aperiodic Butterworth Tschebyscheff If no particularly frequent fluctuations are expected in ongoing operation the following settings are recommended Measurement time 160 ms Digital filter aperiodic Cutoff frequency 2 00 Hz ...

Page 187: ...ty of the scale incorrect filter setting resolution too high standstill condition too strict This parameter is given in seconds The permitted range is 0 0 2 5 25 s At 0 0 s taring is only carried out when the scale is already stable Zeroset range Determine a range around the zero point determined by the dead load during calibration within this range the displayed gross weight can be set to zero by...

Page 188: ...val for automatic zero tracking Setting range 0 1 25 s Overload Weighing range above the maximum capacity Max without error message Setting range 0 9999999 d Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d Range mode Possible values single range multiple range multi interval For scale range selection see Chapter 5 11 16 2 Default Settings are reset...

Page 189: ...G G Recommended min measurement signals 0 2 mV V 30 000 d 0 2 mV V 3 000 e 0 2 mV V 3 000 e 0 2 mV V 3 000 e 0 4 mV V 60 000 d 0 4 mV V 6 000 e 0 4 mV V 6 000 e 0 4 mV V 6 000 e If operation for legal metrology is switched on the parameter settings zero tracking etc must be selected accordingly The device does not carry out a check of this A unique check number is created every time a calibration ...

Page 190: ...ange limits As soon as the gross weight exceeds range 1 the next highest range with the next highest interval becomes valid 1 2 5 10 20 50 When reducing the weight the interval of the previous range is kept When the gross weight is 0 25 d of range 1 and the scale is stable and not tared the scale returns to range 1 with the corresponding interval Note During calibration the multiple range function...

Page 191: ... with instruments used in legal metrology Example multi interval scale in range 2 WP A R2 Max 2000 kg d Min 40 kg e 2 kg The parameters Range limit 1 and Range limit 2 are the interval ranges As soon as the gross weight exceeds range 1 the next highest range with the next highest interval becomes valid 1 2 5 10 20 50 Note During calibration the multi interval function is always switched off Exampl...

Page 192: ...scale weighing module Weight values up to seven digits plus preceding sign can be displayed The maximum capacity Max must be set in the scale or already set for a platform and cannot be changed via the xBPI protocol 5 12 2 xBPI Parameter Input for Serial Interface t t Go to System setup Weighing points Weighing point A select and confirm xBPI scale y y The following window appears t t Select and c...

Page 193: ...ation is active Serial number of xBPI scale or weighing module if used in legal metrology t t Press the Paramet soft key y y The following window appears t t Enter and confirm the following parameters Settings locked The weighing point settings and assignment can only be viewed as if the corresponding CAL switch were closed see Chapter 5 1 5 2 W M Setting for operation in legal metrology Select no...

Page 194: ...er Serial number of the connected xBPI scale weighing module With serial number 0 checking is omitted Setting range 0 99999999 SBN address When the address is not set to 0 bus operation is active Possible addresses 1 31 i e max 31 xBPI scales can be operated on an RS 485 branch The SBN Address is shown on the display Example Address 31 at WP A WP A 31 Max 2000 kg d 2 kg Min 40 kg Default Settings ...

Page 195: ...m the xBPI scale y y Ticks indicate the progress y y An error message appears if communication with the xBPI scale is not possible y y The following window appears t t Select and confirm Device information using the cursor y y The following window appears t t Change the user ID and SBN see Chapter 5 12 3 if necessary t t Press the Save soft key to save the settings ...

Page 196: ...p of specifications using the cursor Several xBPI platforms have what is known as specification blocks for selecting various modes of operation single range multiple range etc t t Select and confirm the desired specification group t t Press the Save soft key to save the settings t t Select and confirm Configuration using the cursor t t Select and confirm Weighing parameters using the cursor The we...

Page 197: ... Ext adj w user wt Only for zeroing Ext adj w pres wt Standstill range Internal adjust Measuring rate 0 25 digit Ext lin w fact wt Normal output 0 5 digit Ext lin w user wt Fast output 1 digits Confirm preload dead load 2 digits Delete preload dead load Calibration check 4 digits Adjust disabled No calibration prompt 8 digits Calibration prompt Confirming adjustment Stability symbol delay automati...

Page 198: ...its 1 stop bit 2 stop bits Handshake Software handshake CTS with 2 characters CTS with 1 character Print in weighing mode On requ always On requ when stab On requ with store auto auto when stable auto print Start stop by ESCP not stoppable Output format without ID 16 bytes with ID 22 bytes Data output interval each display cycle 2 5 10 20 20 50 100 updates Parameters change possible not possible x...

Page 199: ... key to calibrate the xBPI platform y y The PR 5500 is reading the parameters from the xBPI scale y y Ticks indicate the progress y y An error message appears if communication with the xBPI scale is not possible Setting the Dead Load t t Remove the weight from the scale t t Select and confirm Set using the cursor y y After the command is sent the gross weight display shows 0 ...

Page 200: ... 12 6 xBPI Calibration with the User Weight Requirements The xBPI protocol has been selected see Chapter 5 12 2 The xBPI scale weighing point has been selected The platform has been set up see Chapter 5 12 4 In menu Weighing point A manual is set under Configuration Weighing parameters Confirming adjustment see page 187 The communication between the device and platform is active Procedure t t Sele...

Page 201: ...ed out without a weight The calibration status is displayed t t Place the weight on the scale y y The deviation is displayed in the last line with increased resolution 10 fold t t Press the Accept soft key y y The data are saved and the instrument generates a corresponding message y y The weight is displayed in the last line with increased resolution 10 fold t t Remove the weight t t Press the ESC...

Page 202: ...ameters Confirming adjustment see page 187 The communication between the device and platform is active Procedure t t Select and confirm Adjust with automatic weight using the cursor y y The calibration process is carried out without a weight The calibration status is displayed y y The value is specified automatically In this example a weight of 10 kg is put onto the scale y y The following window ...

Page 203: ...quirements The xBPI protocol has been selected see Chapter 5 12 2 The xBPI scale weighing point has been selected The platform has been set up see Chapter 5 12 4 In menu Weighing point A manual is set under Configuration Weighing parameters Confirming adjustment see page 187 The communication between the device and platform is active Procedure t t Select and confirm Adjust with default weight usin...

Page 204: ...e the weight t t Press the ESC EXIT key to return to the previous window 5 12 9 xBPI Calibration with Internal Weight Requirements TThe xBPI protocol has been selected see Chapter 5 12 2 The xBPI scale weighing point has been selected The platform has been set up see Chapter 5 12 4 In menu Weighing point A manual is set under Configuration Weighing parameters Confirming adjustment see page 187 The...

Page 205: ...he deviation is displayed in the last line with increased resolution 10 fold t t Press the Accept soft key y y The data are saved and the instrument generates a corresponding message y y The weight is displayed in the last line with increased resolution 10 fold t t Press the ESC EXIT key to return to the previous window ...

Page 206: ...d The platform has been set up see Chapter 5 12 4 In menu Weighing point A manual is set under Configuration Weighing parameters Confirming adjustment see page 187 The communication between the device and platform is active Procedure t t Select and confirm Default linearisation using the cursor y y The first linearization point to be calibrated is displayed t t Place the corresponding weight in th...

Page 207: ...inearization point to be calibrated is displayed t t Place the corresponding weight in this case 10 kg on the scale y y The deviation is displayed in the last line with increased resolution 10 fold t t Press the Accept soft key y y The last linearization point to be calibrated is displayed t t Das entsprechende Gewicht hier 30 kg auflegen y y Die Abweichung wird in der letzten Zeile mit 10 fach Au...

Page 208: ...lected weight unit t t Go to the menu System setup Weighing point Weighing point A and press the Units soft key to select additional units and the associated display accuracy see Chapter 5 10 16 Number of units see Chapter 5 10 16 Unit see Chapter 5 10 16 Display accuracy see Chapter 5 10 16 Save The settings are saved ...

Page 209: ...ction window appears Unavailable interfaces are grayed out t t Select and confirm the individual settings Interface serial interfaces Selection not assigned Built in RS 232 Built in RS 485 Option x RS 485 A Option x RS 485 B Baudrate Modulation rate for data transmission Note The selected value must match the value of the connected device e g Combics1 Selection 300 600 1200 2400 4800 9600 19200 ba...

Page 210: ...ee Chapter 5 1 5 2 W M Setting for operation in legal metrology Select none OIML NTEP for USA or NSC for Australia see Chapter 5 11 16 1 Maximum Capacity Max See Chapter 5 11 5 Scale interval See Chapter 5 11 6 Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d For use in legal metrology a value of at least 20 d must be set Update time Timeframe in wh...

Page 211: ...trument and protected against overwriting see Chapter 5 1 5 With applications for use in legal metrology the legal requirements and the conditions given on the test approval certificate must be taken into account when selecting the settings 5 14 2 Parameter Input for Serial Interface t t Go to System setup Weighing points Weighing point A select and confirm Pendeo Truck y y The following window ap...

Page 212: ...terval dead load calibration weight see Chapter 5 14 7 Carry out a corner correction if necessary see Chapter 5 14 10 Note For further information about calibrating weighing points see Chapter 5 11 5 14 4 Search for load cells and set dead load Access the menu as follows System setup Weighing point Weighing point A Calib t t Unload the scale t t Select and confirm the first menu item y y A prompt ...

Page 213: ... load cells Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib t t Select and confirm the menu item Search for connected load cells y y A prompt window appears t t Press the Continue soft key to start the search process Or t t Press the Cancel soft key to return to the Pendeo setup menu y y Search process is started y y A progress window appears ...

Page 214: ...is menu This is important for correcting the dead load distribution to the individual load cells for corner correction and in the event of load cell replacement Note The assignment from the installation should be documented in the case of load cells being replaced Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib View t t Select and confirm the menu item Vi...

Page 215: ...nd press the Info soft key to display the load cell data Note If load cell names have been assigned see Chapter 5 17 9 the view can be switched with the soft key by name y y The following window appears t t Press the ESC EXIT key to return to the previous window 5 14 6 2 Assign Load Cells t t Unload the scale t t Press the Assign soft key y y You are prompted to confirm t t Press the Continue soft...

Page 216: ...corresponding line is selected t t Press the Accept soft key y y The future LC no appears at the far right of the line t t Remove the calibration weight t t Repeat these steps for load cells 2 4 t t Press the Save soft key to save the new assignment 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 An example of a possible assignment is shown on the left y y The Pendeo setup menu appears t t Sel...

Page 217: ...cess the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib Example Max load cell capacity Emax 50 t Number of load cells 4 Max 200 000 t Scale interval 0 020 t Dead load empty weight Calibration weight 11 000 t Procedure t t Select and confirm the menu item Calibrate the scale t t Press the New soft key Note The menu item Modify is only used for small changes e g chan...

Page 218: ...y with decimal places in this example 200 000 t t t Double click on the toggle key opens a small selection window t t Select the unit with cursor keys and confirm with OK key t t Confirm the entries y y The confirmation is displayed with setting Max The weight unit is taken from Max The number of digits behind the decimal point is also automatically determined when Max is entered t t Select the sc...

Page 219: ... dead load Note If the dead load is known the value can be overwritten by pressing by value t t Confirm the selection y y An input window appears t t Center the calibration weight on the scale and enter the weight value t t Press the OK soft key t t Remove the calibration weight y y The corner load dead load set to zero is displayed t t Carry out a corner correction if necessary see Chapter 5 14 1...

Page 220: ...ears t t Select the line enter the name using the keyboard and confirm t t Repeat these steps for load cells 2 4 t t Press the Save soft key to save the entries 5 14 9 Service Function In this menu faulty load cells can be deactivated and replaced load cells activated Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib t t Select and confirm the menu item Ser...

Page 221: ...The simulation for the deactivated load cell is started Note Trucks should only be allowed to move onto the center of the weighing platform in order to distribute the weight evenly 5 14 9 2 Activate Load Cell t t After inserting and connecting the new load cell select the line of the deactivated load cell and confirm t t Press the Accept soft key y y A search process is started y y Only then the n...

Page 222: ...e corrected using shims If two coupled platforms are connected corner load checking or installation of shims for the platforms must be performed independently Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib t t Select and confirm the menu item View and assign load cells y y The load cells are displayed with their item number serial number and load t t In ...

Page 223: ...Weighing point A Calib Calibrate the scale Modify t t Select Corner correction t t Press the Platform 1 soft key t t Set the calibration weight on a corner t t The position in this case LC 1 is selected t t Confirm the position t t Remove the calibration weight t t Repeat these steps for the remaining load cells in any desired order t t If all load cells have been loaded one time press the Calc so...

Page 224: ...ndition Very unstable condition Detect a defect load cell Select this parameter and confirm if max simulation of a faulty load cell should be automatic A warning symbol is displayed for the duration of the load cell simulation Unbalanced check deviation The plausibility check is activated when the average deviation is 0 The average deviation of the individual load cells is calculated The process i...

Page 225: ...set range Determine a range around the zero point determined by the dead load during calibration within this range the displayed gross weight can be set to zero by pressing the zero setting key or by a corresponding external command and automatic zero tracking is active Setting range 0 00 10000 00 d Zerotrack The zero display is automatically maintained within set limits Possible values no yes Whe...

Page 226: ... Weighing range above the maximum capacity Max without error message Setting range 0 9999999 d Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d Range mode Possible values single range multiple range multi interval For scale range selection see Chapter 5 11 16 2 Default Settings are reset to factory settings Save The settings are saved ...

Page 227: ...the entire zero setting range is already utilized you can still correct the dead load without affecting other calibration data parameters Access the menu as follows System setup Weighing point Weighing point A Calib Calibrate the scale Modify The scale must be empty deck installed on a vehicle scale no load t t Select Dead load t t Confirm the dead load s corner load t t Check the corner load see ...

Page 228: ...he instrument and protected against overwriting see Chapter 5 1 5 With applications for use in legal metrology the legal requirements and the conditions given on the test approval certificate must be taken into account when selecting the settings 5 15 2 Parameter Input for Serial Interface t t Go to System setup Weighing point Weighing point A select and confirm Pendeo Process y y The following wi...

Page 229: ...l dead load calibration weight see Chapter 5 15 7 Note For further information about calibrating weighing points see Chapter 5 11 5 15 4 Search for load cells and set dead load Access the menu as follows System setup Weighing point Weighing point A Calib t t Unload the scale t t Select and confirm the first menu item y y A prompt window appears t t Press the Continue soft key to start the search p...

Page 230: ... and four vessel feet Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib t t Select and confirm the menu item Search for connected load cells y y A prompt window appears t t Press the Continue soft key to start the search process Or t t Press the Cancel soft key to return to the Pendeo setup menu y y Search process is started y y A progress window appears ...

Page 231: ...nt Note The assignment from the installation should be documented in the case of load cells being replaced Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib View t t Select and confirm the menu item View and assign load cells 5 15 6 1 View Load Cells y y The load cells are displayed with their item number serial number and load t t Select the desired line i...

Page 232: ...s the Continue soft key The load cells are assigned by placing minimum weights on the scale t t Place the weight on the corner load cell which will be assigned no 1 y y As soon as the device detects the weight change the corresponding line is selected t t Press the Accept soft key y y The future LC no appears at the far right of the line t t Remove the calibration weight t t Repeat these steps for...

Page 233: ...xample of a possible assignment is shown on the left y y The Pendeo setup menu appears t t Select and confirm the menu item View and assign load cells y y The new assignment will be displayed t t Check the corner load dead load see Chapter 5 15 10 2 t t Press the ESC EXIT key to return to the previous window ...

Page 234: ...ty Emax 5 t Number of load cells 4 Number of vessel feet 4 Max 20 000 t Scale interval 0 020 t Dead load empty weight Calibration weight 5 000 t Procedure t t Select and confirm the menu item Calibrate the scale t t Press the New soft key Note The menu item Modify is only used for small changes e g changing the dead load preload Otherwise selected New y y A prompt window appears t t Press the Yes ...

Page 235: ...gle key opens a small selection window t t Select the unit with cursor keys and confirm with OK key t t Confirm the entries y y The confirmation is displayed with setting Max The weight unit is taken from Max The number of digits behind the decimal point is also automatically determined when Max is entered t t Select the scale interval 1 d y y The scale interval d is then calculated based on the M...

Page 236: ... load is known the value can be overwritten by pressing by value t t Confirm the selection y y An input window appears t t Center the calibration weight on the scale and enter the weight value t t Press the OK soft key t t Remove the calibration weight y y The corner load dead load set to zero is displayed t t Carry out a corner correction if necessary see Chapter 5 15 10 t t Press the Save soft k...

Page 237: ...ears t t Select the line enter the name using the keyboard and confirm t t Repeat these steps for load cells 2 4 t t Press the Save soft key to save the entries 5 15 9 Service Function In this menu faulty load cells can be deactivated and replaced load cells activated Access the Pendeo setup menu as follows System setup Weighing point Weighing point A Calib t t Select and confirm the menu item Ser...

Page 238: ...ccept soft key y y The warning symbol replaces the weight unit The simulation for the deactivated load cell is started 5 15 9 2 Activate Load Cell t t After inserting and connecting the new load cell select the line of the deactivated load cell and confirm t t Press the Accept soft key y y A search process is started y y Only then the new load cell is detected ...

Page 239: ... at all times An excessive deviation almost always means that the scale is tilted or indicates load cell force shunts If the signal deviations cannot be resolved by carefully leveling the scale the software must be calibrated Access the menu as follows System setup Weighing point Weighing point A Calib Calibrate the scale Modify t t Select Corner correction t t Press the Vessel soft key t t Set th...

Page 240: ...d to define the ambient conditions of the scale Possible values very stable condition Stable condition Unstable condition Very unstable condition Detect a defect load cell Select this parameter and confirm if max simulation of a faulty load cell should be automatic A warning symbol is displayed for the duration of the load cell simulation Unbalanced check deviation he plausibility check is activat...

Page 241: ...set range Determine a range around the zero point determined by the dead load during calibration within this range the displayed gross weight can be set to zero by pressing the zero setting key or by a corresponding external command and automatic zero tracking is active Setting range 0 00 10000 00 d Zerotrack The zero display is automatically maintained within set limits Possible values no yes Whe...

Page 242: ... Weighing range above the maximum capacity Max without error message Setting range 0 9999999 d Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d Range mode Possible values single range multiple range multi interval For scale range selection see Chapter 5 11 16 2 Default Settings are reset to factory settings Save The settings are saved ...

Page 243: ...ng no longer work If the entire zero setting range is already utilized you can still correct the dead load without affecting other calibration data parameters Access the menu as follows System setup Weighing points Weighing point x Calib Calibrate the scale Modify The scale must be empty empty vessel t t Select Dead load t t Confirm the dead load t t Check the corner load see Chapter 5 15 10 2 t t...

Page 244: ... be calibrated and configured accordingly The calibration cannot be changed via the network protocol 5 16 2 Parameter Input t t Go to System setup Weighing point Weighing point A select and confirm PR Net weighing point t t Press the Save soft key to save the selecti y y The following window appears t t Press the Parameters soft key y y The following window appears t t Enter and confirm the follow...

Page 245: ...ce name Host name of the connected indicator Note The entry of a host name assumes that a name server exists on the network which recognizes the host names of the devices On the PR 5500 use DHCP is activated under System setup Network parameters otherwise the PR 5500 is not given the address of the name server Default Settings are reset to factory settings Save The settings are saved y y After sav...

Page 246: ... Mettler scale and cannot be changed via the MT SICS protocol 5 17 2 Parameter Input in Mettler Scale Menu Example scale type XS6002SDR Select the menu item Peripherals in system menu and make the following settings Printer Off Host RS232 built in Define Baudrate 9600 Bit Parity 7 Odd Stop Bits 1 Stop Bit Handshake Xon Xoff End of line CR LF Char Set IBM DOS Continuous mode Off Secondary Display O...

Page 247: ...w appears t t Select and confirm the desired interface y y The previous window appears t t Select and confirm the line Baudrate t t Select and confirm 9600 baud t t Select and confirm the line Parity t t Select and confirm odd parity t t Press the Save soft key to save the settings ...

Page 248: ...t settings and assignment can only be viewed as if the corresponding CAL switch were closed see Chapter 5 1 5 2 W M Setting for operation in legal metrology Select none OIML NTEP for USA or NSC for Australia see Chapter 5 11 16 1 Max Enter the maximum capacity with decimal places and weight unit of the Mettler Scale Scale interval See Chapter 5 11 6 Minimum weight Minimum weight at which a print c...

Page 249: ...sioning Sartorius EN 239 Update time Time frame in which a new weight value is displayed Setting range 0 1 2 0 s Default Settings are reset to factory settings Save The settings are saved y y The weight value of the scale is displayed ...

Page 250: ...nfirm SMA scale y y A selection window appears Unavailable parameters are grayed out t t Select and confirm the individual settings Interface serial interfaces Selection not assigned Built in RS 232 Option x RS 485 A Option x RS 485 B Baudrate Modulation rate for data transmission Note The selected value must match the value of the connected device Selection 300 600 1200 2400 4800 9600 19200 baud ...

Page 251: ... Setting for operation in legal metrology Select none OIML NTEP for USA or NSC for Australia see Chapter 5 11 16 1 Maximum Capacity Max See Chapter 5 11 5 Scale interval See Chapter 5 11 6 Minimum weight Minimum weight at which a print command can be triggered Setting range 0 9999999 d For use in legal metrology a value of at least 20 d must be set Update time Timeframe in which a new weight value...

Page 252: ...0 5 19 1 Equipment Settings The connected devices are configured under this menu item t t Select and confirm System setup Connected devices using the cursor 5 19 1 1 Remote Display y y A selection window appears t t Select and confirm the connected device t t Select and confirm the line Interface y y A selection window appears Unavailable interfaces are grayed out t t Select and confirm the desire...

Page 253: ...an be set Note The selected value must match the value of the connected device Selection 300 600 1200 2400 4800 9600 19200 baud t t Press the Save soft key to save the settings 5 19 1 2 ModBus RTU Master t t Select and confirm the connected device t t Select and confirm the line Interface y y A selection window appears Unavailable interfaces are grayed out t t Select and confirm the desired interf...

Page 254: ...ission Note The selected value must match the value of the connected device Selection 300 600 1200 2400 4800 9600 19200 38400 57600 115200 baud Parity Parity check for detecting errors during data transmission Selection no parity odd parity even parity Modbus Slave ID Input an address from 1 255 using the keyboard t t Press the Save soft key to save the settings Note The ModBus protocol is describ...

Page 255: ... Sartorius EN 245 5 19 1 3 PC via EW Com t t Select and confirm the connected device t t Select and confirm the line Interface y y A selection window appears Unavailable interfaces are grayed out t t Select and confirm the desired interface ...

Page 256: ...ms V2 for recipe controller V3 for OPC Baudrate Modulation rate for data transmission Note The selected value must match the value of the connected device Selection 300 600 1200 2400 4800 9600 19200 38400 57600 115200 baud Data bits Groups of data bits Selection 7 data bits 8 data bits EW Com Slave ID Input an address from A Z using the keyboard t t Press the Save soft key to save the settings Not...

Page 257: ...ine Interface y y A selection window appears The following interfaces are available Serial printer Network printer Network share connection USB printer USB folder Unavailable interfaces are grayed out t t Select and confirm the desired interface Note The here defined printer is also selected for the application configuration printout ...

Page 258: ...nected device Selection 300 600 1200 2400 4800 9600 19200 38400 57600 115200 baud Data bits Groups of data bits Selection 7 data bits 8 data bits Stop bits Units for transmission protocols Selection 1 stop bit 2 stop bits Printer type The selection depends on the printer raw CR LF translation EPSON TM U220 EPSON LQ 300k Generic PCL5 Unicode Generic PCL5 Codepage Generic ESC P2 t t Press the Test p...

Page 259: ... printer raw CR LF translation EPSON TM U220 EPSON LQ 300k Generic PCL5 Unicode Generic PCL5 Codepage Generic ESC P2 Queue name Queue can be selected only if under Protocol LPR port 515 has been selected Selection Speak with the responsible system administrator IP address Selection Speak with the responsible system administrator t t Press the Test print soft key y y A test page see Chapter 13 2 is...

Page 260: ...mum one network share connection must exist see Chapter 5 19 5 t t Press the Test print soft key y y A test file is created in the selected connection t t Check the settings and change if necessary t t Press the Save soft key to save the settings USB printer y y A selection window appears Unavailable parameters are grayed out t t Select and confirm the individual settings Printer type The selectio...

Page 261: ...w appears The connected printers here 2 can be selected t t Select and confirm the desired printer t t Press the Test print soft key y y A test page see Chapter 13 2 is printed t t Check the printer settings and change if necessary t t Press the Save soft key to save the settings ...

Page 262: ... Print file storage location here Reports The user defined directory path is subject to the following restrictions Max 128 characters 0 9 A Z not case sensitive are permitted Must not start with space or Must not contain space and Must not end with space or Must not use and Input via keyboard t t Press the Test print soft key y y A prompt window appears t t Press the Yes soft key y y A test file i...

Page 263: ...ardware clock has been selected under Clock source Input via keyboard Local time Can be configured if local hardware clock has been selected under Clock source Input via keyboard Clock source Selection local hardware clock NTP server Network Time Protocol NTP server The IP address can only be entered if under Clock source NTP server Network Time Protocol has been selected Input IP address via keyb...

Page 264: ...te of order Selection mmddyyyy ddmmyyyy yyyymmdd yyyyddmm d day m month y year Date separator Selection Slash Hyphen Period Space Japanese 年月日 None Month Selection 2 digits 3 characters Year Selection 2 digits 4 digits Date Time separator Selection Hyphen Space None Clock type Selection 12 h 24 h Time separator Selection Colon Hyphen Japanese None t t Press the Save soft key to save the settings ...

Page 265: ... cursor y y A selection window appears t t Select and confirm the individual parameters Note When user management is activated the settings for the logged in user remain active Display language Selection de Deutsch en Englisch Note When user management is activated the operating language only changes once the currently logged in user logs out It is only possible to switch languages immediately usi...

Page 266: ...nguage such as English has been selected under Display language Selection by language Hepburn transliteration of Japanese Hiragana characters into Latin script Pinyin phonetic transliteration based on the Latin alphabet Input Test for Keyboard and Keypad t t Press the Input test soft key to test the entry y y An input window appears t t Enter the desired characters During the input test using the ...

Page 267: ...and start a new application on the device via the network Possible production downtime This parameter must always be set to locked for production systems Caution Selection disabled enabled Software can only be downloaded in running operation when enabled has been selected Label Language download Load labels and language files via network temporarily into the device Note After a cold start the file...

Page 268: ...value in the tare memory is applied and the net display switches to 0 Set zero key The function of the set zero key can be configured Selection disabled only when not tared reset tare on zero set Disabled means that the set zero key on the keypad has no function The key s function can be limited to gross mode with only when not tared or switched automatically to gross mode with reset tare on zero ...

Page 269: ...as been activated Toggle weight unit Can be switched between display units see Chapter 5 11 15 This function is only possible if at least two units have been selected Set tare The current gross weight is stored in the tare memory Reset tare Switching to gross mode Set tare reset tare The device will be tared if it has not been tared previously and the tare will be reset if the device has already b...

Page 270: ... the network The user defined device name is subject to the following restrictions Minimum amount of characters 2 maximum amount of characters 24 The first character must be a letter Spaces are not permitted 0 9 A Z not case sensitive are permitted or may be included but not at the end nor one after the other Input via keyboard use DHCP If the checkbox is ticked presetting DHCP selected the server...

Page 271: ...ess the interface t t Press the Save soft key to save the settings VNC client 172 24 21 101 Access only from client machine with this address VNC client 172 24 21 255 Access from any client with address within range 172 24 21 1 254 VNC client 255 255 255 255 Access from client with any address Default resets the host name to PR5500 XXXXXX where XXXXXX stands for the last 3 bytes of the hardware ad...

Page 272: ...ivate the selection Share this folder Then click OK 2 On the instrument under System setup Network share connections configure the connections to the shared directories on the server notebook PC t t Select and confirm Network share connections using the cursor 5 19 5 1 Adding a Network Share Connection y y A selection window appears Here the list is empty because no connection has been configured ...

Page 273: ...h is subject to the following restrictions Max 128 characters 0 9 A Z not case sensitive are permitted Must not start with space or Must not contain space and Must not end with space or Must not use and Input via keyboard Domain The existing domain for network sharing if required Input max 64 characters User name User name on the network if required Input max 64 alpha numeric characters Password P...

Page 274: ...rs The newly configured connection in this case Reports is displayed 5 19 5 2 Changing a Network Share Connection t t Select the appropriate connection using the cursor t t Press the Change soft key to change the connection configuration y y A selection window appears t t Use the cursor to select confirm and change individual parameters if necessary see Chapter 5 19 5 1 t t Press the Test soft key...

Page 275: ...work Share Connection Note Only the setting is deleted in the instrument No network share files are deleted t t Select the appropriate connection using the cursor t t Press the Remove soft key to delete the connection y y A prompt window appears t t Press the corresponding soft key ...

Page 276: ...elect and confirm System setup Fieldbus parameters using the cursor y y The protocol displayed automatically depends on the installed fieldbus card here ProfiBus DP V1 Profibus DP for PR 1721 61 DeviceNet for PR 1721 64 CC Link for PR 1721 65 ProfiNet I O for PR 1721 66 and EtherNet IP for PR 1721 67 t t Confirm the first line y y A selection window appears t t Select and confirm the desired range...

Page 277: ...rocedure t t Establish communication with the PLC in this case SIEMENS S7 300 400 t t Create open a project in the SIMATIC MANAGER t t Under HW config Tools Install GSD files load the file SART_5500 gsd from the CD y y This file appears under profile as PR 5500 Process Controller t t Select the appropriate modules I O size consistent here according to the device configuration t t Find the access a...

Page 278: ... the hardware components and enter Slot1 n t t In Backplane CompactBus Local 1769 SDN B select Properties Slot n y y The Module Properties Report window appears t t Enter values for input size 2 4 6 8 and output size 2 4 6 8 32 bit according to the active weighing points 1x WP 2 x 32 bit 8 byte I O t t Upload from the workstation to the project newly created with the RSLogix5000 program t t In the...

Page 279: ...P343 1 PLC Ethernet Edit Ethernet Mode Browse t t Select device PR 5500 assign the device name and select Download t t Create open a project in the SIMATIC MANAGER t t Under HW config Tools Install HTML files load the file GSDML xxx Sartorius PR5500 xxx html from the CD y y This file appears under profile as PR 5500 Process Controller t t Select the appropriate modules I O size consistent here acc...

Page 280: ...ss specified on the instrument t t Start the RSLogix5000 program t t Upload from the workstation to the project newly created with the RSLogix5000 program t t In the RSLogix5000 program set the access to Online in Controller Tags as DINT per WP 2 lines with 4 bytes each t t Additional settings are defined in the application in question such as phase see corresponding manual Card Test The fieldbus ...

Page 281: ...suit lighting conditions here t t Select and confirm System setup Display settings using the cursor y y A selection window appears t t Select and confirm the individual parameters Color set Selection daylight night shade Luminance Selection via soft key and in 5 steps t t Press the Save soft key to save the settings ...

Page 282: ...ears The nine digit board number is displayed t t Enter the license number for the desired function application as a seven digit number using the keyboard Note License numbers are delivered with the device as a certificate and are valid only for this device board number t t Press the Save soft key to save the entry Activating the Demo Mode t t Press the Demo mode soft key to operate the selected a...

Page 283: ...ly entered license number for demo mode is deleted The previous board number and license number are rewritten again Product License number Name PR 5500 91 1550459 Alibi memory license PR 5500 92 3550167 OPC server license PR 5500 93 9546082 Dosing license PR 5500 xx 1786623 Universal license PR 5500 81 0928277 Phase license PR 5500 83 7961243 Batching license PR 5500 86 8965110 IBC license PR 5500...

Page 284: ...yed out 5 20 1 Showing the Version t t Select and confirm System information Show version using the cursor y y The following information is shown Bios BIOS release and creation date Firmware Firmware release and creation date Basic Application name Application release and creation date Board number Nine digit board number t t Press the ESC EXIT key to return to the previous window ...

Page 285: ...mperature Accu status Alarm at temperatures 60 C The standby battery is too hot and is not charging If this does not go away then the ambient temperature must be checked see Chapter 12 4 1 Overloading min voltage If the error can not be corrected automatically the following error message appears Accu defective or not connected Replace a by Sartorius service or equivalent qualified personnel Status...

Page 286: ...issioning PR 5500 Instrument Manual EN 276 Sartorius 5 20 3 Showing Alarm information t t Select and confirm System information Show alarm information using the cursor y y Current system messages are shown ...

Page 287: ...cards detected by the system but not identified are displayed as follows Information could not be read assigned t t Press the Info soft key y y Information about the optional card is displayed t t Press the ESC EXIT key to return to the previous window t t Press the Monitor soft key y y The current values are displayed example Option 1 RS 485 A interface t t Press the RS 485 B soft key to display ...

Page 288: ...us are displayed t t Select and confirm the corresponding module y y An info window appears Phoenix Module 7 IP Adresse I O data active since Date and time of last established connection Connection counter Counts each connection in ascending order I O cycles Counts each data exchange in ascending order Cycle time Indicates how often data is exchanged in this case every 0 055 s The following lines ...

Page 289: ...esponding check numbers is displayed under this menu item t t Select and confirm System information Show calibration check numbers using the cursor y y The current check number for the weighing points is shown t t Press the ESC EXIT key to return to the previous window 5 20 8 Showing Pendeo data Information about the Pendeo load cells is displayed under this menu item t t Select and confirm System...

Page 290: ...rder and displayed WZ 1 n Bar graph display A B C The bar graph shows three areas A Dead load can be changed by calibration B Nominal load Emax max capacity of load cell including dead load load cell cannot be changed C Max usable load including dead load load cell cannot be changed The colors have the following meanings Red Weight value is above maximum capacity overload or below d Green Weight v...

Page 291: ...unter Number of weight values above max load The higher the number the higher the probability of a faulty load cell Temperature Current measured temperature Max temperature Max measured temperature Min temperature Min measured temperature Max weight value at Date and time display Time of largest load on load cells Max weight value Display by name If names have been assigned under Calib Assign load...

Page 292: ... off e g switch on and off device Errors t t Select and confirm System information Show event log using the cursor y y A selection window appears t t Select and confirm the desired menu item y y The protocol is displayed t t Press Previous Next soft key if necessary in order to scroll through the lines of the logs t t Press Show text soft key to view the whole text y y An information window appear...

Page 293: ... Chapter 5 19 1 4 Note If no printer has been connected the message No printer configured appears Printer is connected see Chapter 5 19 1 4 Procedure t t Select and confirm System information Print configuration settings y y A prompt window appears t t Press the corresponding soft key y y The configuration is printed out for an example see Chapter 13 1 ...

Page 294: ...ent configuration and or device database to connected storage devices and or network share connections This may be necessary for one of the following reasons The current data is needed on another device The configuration data is to be archived centrally The configuration and or database might be deleted accidentally The configuration might be changed inadvertently The saved data can be restored la...

Page 295: ...der System setup Network share connections 6 1 2 1 Saving to the SD Card Backup The back up is saved to the internal SD card in the event that it will be needed on the same device or on a replacement device t t Select and confirm SD card y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selec...

Page 296: ...ckup YYYYMMDDHHMMSS Where YYYYMMDDHHMMSS time of the backup y y As soon as the process is complete an info window appears t t Press the OK soft key to return to the System maintenance menu 6 1 2 2 Saving to the USB Stick Backup The backup is saved to a USB stick when archiving on a central data carrier is required t t Select and confirm USB stick Note If no USB stick is plugged in a warning appear...

Page 297: ...n input window appears t t Enter a comment using the keyboard t t Press the Continue soft key y y The progress windows for the individual items appear and then disappear in sequence Note The data is stored to the USB stick in the folder backup pr5500 hostname YYYYMMDDHHMMSS Where Hostname device name from the network settings YYYYMMDDHHMMSS time of the backup y y As soon as the process is complete...

Page 298: ...ndow appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selected items t t Press the Start soft key to start the process y y An input window appears t t Enter a comment using the keyboard t t Press the Continue soft key y y The progress windows for the individual items appear and then disappear in sequence Note The ...

Page 299: ... therefore delete all settings made after the backup Restoring the calibration data will replace the current calibration and therefore delete all calibrations made after the backup Restoring the user management data will overwrite all users and therefore delete all users created after the backup Restoring the application data will overwrite all settings and therefore delete all settings made after...

Page 300: ...y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selected items t t Press the Start soft key to start the process y y Should database tables stored on external media not be suitable for current application a warning message appears t t If necessary select a different backup directory or desele...

Page 301: ...disappear in sequence y y As soon as the process is complete an info window appears t t Press the OK soft key to return to the System maintenance menu 6 1 3 2 Restoring Backup Data from USB Stick t t Select and confirm USB stick Note If no USB stick is plugged in a warning appears t t Plug in a USB stick and wait until the symbol appears in the info line t t Press the Retry soft key ...

Page 302: ...ars t t Select and confirm the corresponding line y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selected items t t Press the Start soft key to start the process Note Should database tables stored on external media not be suitable for current application a warning message appears see Chapt...

Page 303: ...as the process is complete an info window appears t t Press the OK soft key to return to the System maintenance menu 6 1 3 3 Restoring Backup Data from the shared Folder Note Connections to the shared folders are only shown when these have been configured under System setup Network share connections t t Here Select and confirm Backups y y The content appears t t Navigate to select and confirm the ...

Page 304: ...press the All soft key to select all possible items Press the None soft key to de select all selected items t t Press the Start soft key to start the process Note Should database tables stored on external media not be suitable for current application a warning message appears see Chapter 6 1 3 1 t t Select other backup folder if available y y A prompt window appears t t Press Continue soft key y y...

Page 305: ... closer inspection or to apply an import filter for XML processing software Examples Exporting all settings and compiling the host names assigned for the network settings to generate a list of device names Exporting all calibration data to generate a report for all weighing points in the system Exporting the database to generate statistics from the REPORT table for the batching software Exporting ...

Page 306: ...ons 6 1 4 1 Exporting Data to USB Stick t t Select and confirm USB stick Note If no USB stick is plugged in a warning appears t t Plug in a USB stick and wait until the symbol appears in the info line t t Press the Retry soft key y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selected item...

Page 307: ... appears t t Press the OK soft key to return to the System maintenance menu 6 1 4 2 Exporting Data to shared Folder Note Connections to the shared folders are only shown when these have been configured under System setup Network share connections t t Here Select and confirm Exports y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items P...

Page 308: ...or all devices Providing a new tare table every day for the BASIC application Important During the importing process only data present in the data set being imported will be overwritten The following applies Importing the setup data will only replace the settings present in the data set For example if the data set only contains operating parameters the other settings will remain unchanged Importin...

Page 309: ...ppears Note The connections to the share folders are only displayed if previously configured under System setup Network share connections 6 1 5 1 Importing Data from USB Stick t t Select and confirm USB stick Note If no USB stick is plugged in a warning appears t t Plug in a USB stick and wait until the symbol appears in the info line t t Press the Retry soft key ...

Page 310: ... window appears t t Select and confirm the corresponding folder y y A selection window appears t t Select and confirm the corresponding line y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selected items t t Press the Start soft key to start the process ...

Page 311: ...on as the process is complete an info window appears t t Press the OK soft key to return to the System maintenance menu 6 1 5 2 Importing Data from the shared Folder Note Connections to the shared folders are only shown when these have been configured under System setup Network share connections t t Here select and confirm Exports y y The content appears t t Navigate to select and confirm the corr...

Page 312: ...irm the corresponding line y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press the None soft key to de select all selected items t t Press the Start soft key to start the process y y A prompt window appears t t Press Continue soft key y y The progress windows for the individual items appear and then disappear in sequence ...

Page 313: ... in XML format export a selection of data records from the Alibi memory to a storage media in XML format and then delete the data on the device print a selection of data records print a selection of data records and then delete the data on the device t t Select and confirm System maintenance Alibi memory maintenance 6 1 6 1 Exporting a Selection of Data Records This function is required to export ...

Page 314: ...soft key to search for the first data record in the range y y A selection window appears t t Confirm the selection y y A selection window appears t t Confirm the selection t t Press the Show soft key t t Press the Previous Next soft key to view the desired data record t t Press the Select soft key to choose the first data record in the range ...

Page 315: ...20 requires 70 longer Destination Selection USB stick network share connections configured under System setup Network share connections t t Press the Export soft key to start the export y y A prompt window appears t t Press the Continue soft key Note If no USB stick is plugged in a warning appears t t Plug in a USB stick and wait until the symbol appears in the info line t t Press the Retry soft k...

Page 316: ...ection The file name is created from the date time sequence number range in brackets and the file extension e g 2014032014332317 27 139 xml 6 1 6 2 Exporting and Clearing a Selection of Data Records This function is required to export a selection of data records to a storage media and then delete the data on the device y y A selection window appears t t Select and confirm Export tidy up selection ...

Page 317: ...ction window appears t t Confirm the selection y y A selection window appears t t Confirm the selection t t Press the Show soft key t t Press the Previous Next soft key to view the desired data record t t Press the Select soft key to choose the last data record in the range ...

Page 318: ...ession Best speed reduced size by a factor of 10 requires 10 longer Best compression reduced size by a factor of 20 requires 70 longer Destination Selection USB stick network share connections configured under System setup Network share connections t t Press the Export soft key to start the export y y A prompt window appears t t Press the Continue soft key Note If no USB stick is plugged in a warn...

Page 319: ... the Alibi memory maintenance menu Note Storing on the USB stick The exported data is stored on the USB stick in the corresponding folder export hostname alibi Where hostname device name from the network settings The file name is created from the date time sequence number range in brackets and the file extension e g 2014032014332317 27 139 xml Storing in network share connection The exported data ...

Page 320: ... is connected see 5 19 1 4 Note If no printer has been connected the message No printer configured appears Procedure y y A selection window appears t t Select and confirm Print selection of records y y A window appears displaying the available print range t t Press the Browse soft key to search for the first data record in the range y y A selection window appears t t Confirm the selection ...

Page 321: ...nge y y The window reappears now displaying the sequence number for the selected data record in this case 31 under First sequence number t t Repeat the process to choose the last sequence number t t Press the Print soft key to start the printout y y A progress window appears during the print process y y As soon as the process is complete an info window appears t t Press the OK soft key to return t...

Page 322: ...cted see Chapter 5 19 1 4 Note If no printer has been connected the message No printer configured appears Procedure y y A selection window appears t t Select and confirm Print tidy up selection of records y y A window appears displaying the available print range The first data record in the range is automatically selected and cannot be changed t t Press the Browse soft key to search for the last d...

Page 323: ... Next soft key to view the desired data record t t Press the Select soft key to choose the last data record in the range t t Press the Print soft key to start the printout y y A progress window appears during the print process For an example of an Alibi printout see Chapter 13 3 y y Once the data records are printed a prompt window appears t t Press the Delete soft key to delete the printed data r...

Page 324: ...y maintenance menu 6 1 7 SD Card Maintenance t t Select and confirm System maintenance SD card maintenance 6 1 7 1 Formatting the SD Card This function is required to format the SD card or delete backups that are no longer needed y y A selection window appears t t Select and confirm Format SD card to format the SD card y y A prompt window appears t t Press the Continue soft key ...

Page 325: ...em if necessary Note Access to the SD card slows down considerably if too many backups are saved to the card If more than 100 backups are saved to the card not all backups will be accessible t t Select and confirm Cleanup backups Note The newest three backups cannot be deleted y y A selection window appears t t Check the appropriate box or press the All soft key to select all possible items Press ...

Page 326: ...to customer service for analysis in the event of technical queries Note For contact info see Chapter 1 t t Select and confirm System maintenance Create service report y y A selection window with available storage media appears Note The connections to the share folders are only displayed if previously configured under System setup Network share connections t t Here Select and confirm USB stick Note...

Page 327: ... e mail 6 1 9 Switching Off the Device This function is required to disconnect the device from the power immediately e g to install an option card Before switching off all data are stored on the SD card and automatically restored again after switching on The battery will be deactivated immediately The application will be closed Possible data loss If no SD card is inserted or the SD card is not det...

Page 328: ...re are two ways to update the software via soft key one click software update via menu 6 1 10 2 One Click Software Update This function can be used if new software versions from a department are provided on the company s central network and these should be easily installed by an authorized operator To execute the software update via soft key the following requirements must be met Network share con...

Page 329: ... different t t Press Update soft key y y A database backup is stored to a temporary folder on the SD card y y The software is loaded onto the device y y The device runs a cold start y y The database is restored from the temporary backup 6 1 10 3 Software Update via Menu The following options are Update from SD card Update from USB stick Update via network share connection Update via FlashIt Restor...

Page 330: ...Select and confirm Update software Update from SD card This function is required to restore a software version stored on the SD card t t Select and confirm SD card y y A selection window appears t t Select and confirm current y y A selection window appears t t Here Select and confirm 3 binary files ...

Page 331: ...ee page 323 t t Press Start soft key to start the updating y y A prompt window appears t t Press Continue soft key y y The software are updated on the device y y The device runs a cold start Update from SD card factory data This menu item is selected to restore the delivery status of the software t t Select and confirm SD card factory data y y A selection window appears t t Select and confirm Soft...

Page 332: ... y y A selection window appears Here is the software installed on the device and the delivery status of the software listed Select software see page 323 t t Press Start soft key to start the updating y y A prompt window appears t t Press Continue soft key y y The software are updated on the device y y The device runs a cold start ...

Page 333: ... device Procedure t t Select and confirm USB stick Note If no USB stick is plugged in a warning appears t t Plug in a USB stick and wait until the symbol appears in the info line t t Press the Retry soft key y y A selection window appears The displayed content is an example t t Here Select and confirm Software y y A selection window appears t t Here Select and confirm 4 binary files ...

Page 334: ...he device and the software stored on the USB stick listed Are different versions available the version to be installed can be selected Note Check versions If e g Firmware 02 10 is combined with Bios 02 00 the update can t be started Here Bios and Firmware are to be updated and the application is to be kept t t Select and confirm the third line y y A selection window appears t t Select and confirm ...

Page 335: ... start Update via network share connection To update the software via a network share connection the following requirements must be met Network share connection has been created under System setup Network share connections see Chapter 5 19 5 The software files must be located in the directory here Software on the Notebook PC t t Select and confirm network share connection Software y y A selection ...

Page 336: ...ow appears t t Press Continue soft key y y The software are updated on the device y y The device runs a cold start Update via FlashIt Requirements The program FlashIt on the accompanying CD is installed on the notebook PC The device is connected to the notebook PC directly or via network The software files are stored on the notebook PC Procedure y y A prompt window appears t t Press the Continue s...

Page 337: ...t t Select Network t t Enter the device IP address shown in the window on the device display t t Click Flash to start the procedure y y A confirmation prompt appears when the Bios is updated t t Click OK y y The process starts now y y The window appears on the device display after the file has been loaded onto the device t t The next files can then be loaded y y After the last file has been loaded...

Page 338: ...soft key y y Application settings and database tables are removed y y The device runs a cold start Restore software from SD card This function is required after the SD card has been inserted into a replacement device The application software with corresponding settings and database tables are loaded into device without any confirmation see also Chapter 13 7 y y A selection window appears t t Selec...

Page 339: ...ction is deactivated see Chapter 5 1 5 This function is required to reset the device to the factory settings All calibration data All system settings including licenses and user management All Alibi memory records All database tables t t Select and confirm System maintenance Factory reset y y A prompt window appears t t Press the Yes soft key y y The device restarts with the factory settings ...

Page 340: ...test the display keys and I O cards t t Select and confirm System maintenance Hardware test 6 1 12 1 Display Test y y A selection window appears t t Select and confirm Display test y y An info window appears t t Press the corresponding keys to test the display t t Press the ESC EXIT key to return to the test menu ...

Page 341: ...ct and confirm Keyboard test y y The device front is displayed t t Press each key to test the keyboard y y Each key will be checked off green light green dark green on the display as it is pressed y y When all keys have been checked off an info window appears t t Press the ESC EXIT key three times to return to the test menu ...

Page 342: ...ree times to return to the test menu 6 1 12 3 I O Card Test y y A selection window appears t t Select and confirm I O cards test y y A selection window appears The test process differs depending on the function of the card There are several modes for the analog and digital I O cards test Test mode 1 Monitor Test mode 2 Intern Test mode 3 Extern Note If a card is not being used by the application c...

Page 343: ...tion The physical inputs and outputs are displayed display Test mode 2 Active PLC The entered input values are sent to the PLC application The PLC output is displayed display The physical inputs and outputs of the system plant are deactivated and passive in secured condition Test mode 3 Deactivated PLC The physical inputs are displayed display Output values can be entered The given output values a...

Page 344: ...ed InputVoltage The displayed value x input voltage e g 12 V gives the value to be measured see Chapter 4 4 4 6 Dead load voltage Displays the value calibrated for the dead load t t Press the Analog test soft key y y An info window appears t t Press the 10x Res soft key if necessary to display the weight value in an increased resolution 10 fold Press the soft key again to switch off the increased ...

Page 345: ...ns from the nominal value occur in a connected PLC y y A selection window appears t t Select the desired card and confirm y y An info window appears The Monitor test mode is active t t Press the Extern soft key y y An info window appears The External test mode is active t t Press the Adjust soft key t t Enter the value for 4 mA measured for example by the connected PLC under Measured ...

Page 346: ...ured for example by the connected PLC under Measured y y A prompt window appears t t Press the Yes soft key to save the settings t t Press the Reset soft key to reset to the factory settings 4 mA and 20 mA y y A prompt window appears t t Press the Yes soft key to reset to the factory settings y y Press the ESC EXIT key to return to the card test menu ...

Page 347: ... t t Press the Intern soft key t t Set the input values via keyboard and confirm Input 0 and 1 e g 1111 0010 y y An info window appears The Internal test mode is active y y The inputs are simulated to test the functionality of the PLC application see Test mode 2 t t Press the Extern soft key t t Set the output values via keyboard and confirm Input 0 and 1 e g 1111 0010 y y An info window appears T...

Page 348: ...e Configuration VNC For device operation using the VNC program without additional installation of VNC see Chapter 5 6 5 Remote Configuration VNC Pop up Window Configuration Printout Can be used for displaying the configuration printout see Chapter 13 1 View Indicator Displays the weighing point in a status window see Chapter 6 1 13 1 Indicator Pop up Window Browse Database Browse the application s...

Page 349: ...a selected folder see Chapter 6 1 13 9 Export Alibi memory Export the Alibi memory as an XML file to a selected folder see Chapter 6 1 13 10 Export service report Export the service report as an XML file to a selected folder see Chapter 6 1 13 11 Backup and restore setup data Create a backup and restore setup data see Chapter 6 1 13 12 Upload language files Upload language files to the device see ...

Page 350: ...he Alibi Memory t t Click on Browse Alibi Memory under View y y A calendar window appears Past months are underlined The current day is displayed in bold in the Day row and column The number of saves is given in parentheses t t Click on the desired date y y A table appears for each save y y Click on the symbol V to return to the menu window 6 1 13 4 Displaying Manuals t t Click on Manuals under Vi...

Page 351: ... The four source types are Fatal error Setup Power system Indicator t t Click on Browse Eventlog under Service level y y The Eventlogger window opens t t Click on the symbol V to return to the menu window 6 1 13 6 Browsing Log Files Log files can be used to analyze any possible problems t t Click on Browse logfiles under Service level y y Several files are listed Click on a file to view its conten...

Page 352: ... 800075AC SP 28 8000766C C00040F2 202F0010 MOVE L 0010 A7 D0 C00040F6 25400020 MOVE L D0 0020 A2 C00040FA 4C010800 MULS L D1 D0 C00040FE 206A0028 MOVEA L 0028 A2 A0 C0004102 4C6A0000001C DIVU L 001C A2 D0 C0004108 2400 MOVE L D0 D2 C000410A 06820000003A ADDI L 0000003A D2 t t Click on Show last fatal system error under Service level y y The last saved system error appears t t Click on the symbol V...

Page 353: ... t t Enter and confirm the user name and password if necessary y y A page for selecting export alibi entries appears t t Enter the desired range of data records in this case 1 51 and click Start export y y The file download window of the internet browser appears t t Click Save t t Select a folder to store the XML file t t Click Save t t Click on the symbol V to return to the menu window 6 1 13 11E...

Page 354: ... t Enter and confirm the user name and password if necessary Backup y y The backup and restore menu appears t t Click on Backup to create a backup Example Internet Explorer t t Click the tab of the created file y y The XML file is opened t t Save the XML file under File Save as in a selected folder t t Select Save y y The backup is saved to the selected folder t t Close the XML file under File Clo...

Page 355: ...ote This function allows translations to be tested during development The files are not permanently saved and are lost when the next cold start occurs To permanently save the files the language files must be loaded onto the instrument together with the application via Update software t t Click on Upload Language Files under Service level y y A selection window appears t t Click on Browse select th...

Page 356: ...g points 6 2 2 Erasing the Alibi Memory This function is required to automatically overwrite individual data sets or manually delete the entire Alibi memory t t Select and confirm System setup Alibi memory using the cursor 6 2 2 1 Overwriting Data Records Automatically y y A selection window appears t t Confirm the selection y y A selection window appears If enabled is selected the oldest data set...

Page 357: ... be automatically overwritten t t Confirm the entry t t Press the Save soft key to save the settings Note If the Default soft key is pressed this number is reset to the default value 6 2 2 2 Deleting the Alibi Memory Manually t t Press the Delete soft key to delete the entire Alibi memory manually y y A prompt window appears t t Press the Continue soft key to confirm the manual deletion ...

Page 358: ... a specific sequence no Display the status of the Alibi memory t t Select and confirm System information Browse Alibi memory using the cursor y y A selection window appears t t Select and confirm Search for specific date in alibi memory with the cursor y y A selection window appears t t First select and confirm the Year line t t Select the desired year and confirm ...

Page 359: ...ct the desired month and confirm t t Finally select and confirm the Day line t t Select the desired day and confirm t t Press the Show soft key y y The info window appears t t Use the appropriate soft keys to scroll through the individual sequence numbers t t Press the ESC EXIT key to return to the previous window ...

Page 360: ...sequence number with the cursor y y An input window appears t t Enter the sequence number using the keyboard t t Press the OK soft key y y The info window appears t t Use the appropriate soft keys to scroll through the individual sequence numbers t t Press the ESC EXIT key to return to the previous window ...

Page 361: ...rtorius EN 351 t t Select and confirm Status alibi memory using the cursor y y The info window for the Alibi memory appears t t Press the ESC EXIT key to return to the previous window 6 2 4 Exporting and Printing Alibi Data Records See Chapter 6 1 6 ...

Page 362: ...ics board WP A 6 3 2 Accessing the BIOS Menu t t Hold down the STOP key t t Switch on the supply voltage y y The message STOP key detected appears t t Release the STOP key y y The BIOS menu appears Warmstart t t Press the key OK to confirm the selection y y The device starts up in the same way it does after a power failure Note This menu item is locked if a warm start is not possible A warm start ...

Page 363: ...the CAL switch and press any key to check the statuses again Or t t Press the EXIT key to cancel the process and return to the BIOS menu y y This message appears if the W M parameter has been set to another value besides none for at least one weighing point and Settings locked has been activated t t Press the C key three times and then press the OK key to reset the W M parameter and Settings locke...

Page 364: ...ce Listen for FlashIt t t Press the key to select the line t t Press the key OK to confirm the selection y y It is now possible to load software on the device via the network using the FlashIt program see also page page 326 Coldstart in safe mode t t Press the key to select the line t t Press the key OK to confirm the selection y y The device starts in a mode where all settings even language setti...

Page 365: ...OK to confirm the selection t t The rest of the procedure is described in Chapter 6 1 t t Press the EXIT key to exit the system maintenance menu y y A prompt window appears t t Press the Cancel soft key to select additional menu items in the system maintenance menu if necessary t t Press the Next soft key to carry out a cold start ...

Page 366: ...ters automatically subtract 1 before sending a message and some ModBus slaves subtract 1 to get the requested address Therefore the address access may shift by 1 this is the only point which must be taken into account In everyday practice no other problems when connecting J Bus and ModBus devices should appear Binary data from and to the SPM of device are transmitted using this protocol Any data e...

Page 367: ...4 Crc16 Checksum of all preceding characters Note A telegram sent to Slave 0 is executed by all ModBus participants but replied by none of these devices At 9600 baud the reply time is typically 4 ms and a max of 8 ms A faulty command received by device e g parity error in the data or CRC error is ignored and no reply is sent The pauses between the individual characters and a command must not excee...

Page 368: ... a max of 8 ms When network traffic is heavy failed telegram transmissions must be expected Suitable measures must be taken in the Modbus UDP master to force a repeated transmission in the event of telegram loss With TCP the typical response time is approx 10 ms With heavy network traffic transmission can be delayed max 120 seconds for extreme network loads or for long transmission distances such ...

Page 369: ...te 1 byte 1 byte 8th to 1st bit Last bit The number of bits is limited by the telegram to 2008 bits 251 bytes If there are more than 2008 bits then an error telegram is sent as a reply Example of function 1 for reading the status bits of the scale 8 bits start at bit 32 with ModBus RTU Command 1 1 0 32 0 8 CRC CRC Reply 1 1 1 X CRC CRC Example with ModBus TCP Command 47 11 0 0 0 6 0 1 0 32 0 8 Rep...

Page 370: ...s to be read is out of the permissible range 0 to 16383 an error message is sent as a reply the address plus the number of words must not exceed 16384 The number of words is limited by the telegram to 125 words 250 bytes If there are more than 125 words then an error telegram is sent as a reply Example of function 3 for reading a gross weight D8 W16 of 893 kg with ModBus RTU Command 1 3 0 16 0 2 C...

Page 371: ...ion 5 for setting bit 113 taring with ModBus RTU Command 1 5 0 113 255 0 CRC CRC Reply 1 5 0 113 255 0 CRC CRC Example with ModBus TCP Command 47 13 0 0 0 6 0 5 0 113 255 0 Reply 47 13 0 0 0 6 0 5 0 113 255 The individual bytes are shown Function 6 Writing a Word Command Function number Word address Value of the word 1 byte 2 bytes 2 bytes Value range 6 0 to 63 Reply Function number Word address V...

Page 372: ... 2 bytes 1 byte n bytes Value range 15 0 to 127 8 16 24 1 2 3 1st Byte 2nd byte 3rd byte Last byte 8th to 1st bit Last bit The bit address must always be the 1st bit of a byte The number of bits to be read must not be smaller than 8 and must be a multiple of 8 The number of bits is limited by the telegram to 2008 bits 251 bytes If there are more than 2008 bits then an error telegram is sent as a r...

Page 373: ... address is out of the permissible range 0 to 16383 an error message is sent as a reply the address plus the number of words must not exceed 16384 The number of words is limited by the telegram to 125 words 250 bytes If there are more than 125 words then an error telegram is sent as a reply Example of function 16 for writing the limit_1 switch on point using value 893 with ModBus RTU Command 1 16 ...

Page 374: ...contains the received function number the most significant bit is set additionally Meaning of the error number 1 The function number is unknown 2 The address is out of the permissible range 3 The data format is faulty e g more data than specified in the number were written Example of an error message which was generated by an invalid function number with ModBus RTU Command 1 9 0 0 0 0 CRC CRC Repl...

Page 375: ... 42 41 40 7 119 118 117 116 115 114 113 112 127 126 125 124 123 122 121 120 Address Meaning Read bits 32 ADC error 33 Above Max FSD 34 Above Max n d 35 Below zero minus sign 36 Zero within d 37 Within the zero setting range 38 The weight is stable 39 The weight is below zero or above Max Write bits 112 Set zero 113 Set tare 114 Reset tare For additional bits see the operating instructions of the r...

Page 376: ...ght WT A B C D QT A B C D vwwwwwemz Read tare weight vwwwwwe Weight with a sign and exponent e g 002340 002 34 g 001005 100 kg e Exponent 5 XXXXX 4 XXXX X 3 XXX XX 2 XX XXX m 1 stability v sign and can be or z 1 tared 2 test is active 4 in d Possible error messages E100 0 general error for see Chapter 8 3 E30000 BCC error E50000 analog test active E60000 weighing point unknown WZ A B C D Q Zero de...

Page 377: ... no standstill I QIwwwww ddssnnnnn d Unit variable mg g kg t lb oz ss Scale interval 01 02 05 10 20 50 nnnnn Span in mV V 01234 corresponds to 0 1234 mV V 8 2 Other Commands Command Reply Description ZSDTTMMJJJJssmm QZSD Set date and time Possible error messages E20000 telegram too long E60000 telegram too short ZSC QZSC Reset communication V QV5500 00 vv vv vv B nnnnnnnnn Version query vv vv vv V...

Page 378: ... SPM double words Length 1 can be omitted msx aa aa q Set bit mcx aa aa q Clear bit msb aa aa q Set byte mcb aa aa q Clear byte msw aa aa q Set word mcw aa aa q Clear word msd aa aa q Set double word mcd aa aa q Clear double word mwx aa aa 0q q Write SPM bit mwb aa aa dd q Write SPM byte mww aa aa dd dd q Write SPM word mwd aa aa dd dd dd dd q Write SPM D word mwb aa aa nn dd q Write nn SPM bytes ...

Page 379: ...sses in these telegrams are binary The addresses in the list in the Chapter Fieldbus Interfaces in the corresponding Applikation Manual are decimal 8 4 Error Messages for EW Com Commands Errors Description Errors Description E20000 Error in telegram structure E10010 Arithmetic overflow E30000 BCC error E10020 Overload E40000 Hardware error messages E10030 ADC hardware error E50000 Analog test acti...

Page 380: ...ing on the device and change if necessary Replacing the Battery If the voltage drops below the specified minimum or in case of defect the battery must be replaced by Sartorius Intec customer service or by an equivalent trained technician For details on disposal see Chapter 10 For details on battery lifetime see Chapter 12 3 1 If the battery needs to be changed this is shown on the display 9 2 Rech...

Page 381: ... or similar For use in the food industry use a cleaning agent suitable for that particular working environment Spraying with water or blowing off with compressed air is not permissible Warning t t Disconnect the device from the power supply t t Clean the device with a cloth lightly moistened with a soap solution t t Wipe down the device with a soft dry cloth after cleaning ...

Page 382: ...ischarged batteries in local collection boxes not in the household waste In Germany corresponding collection boxes are made available by GRS Stiftung Gemeinsames Rücknahmesystem Batterien on request with Sartorius Intec Prior to scrapping any batterie should be removed Contact your local authorities regarding the disposal of the devices In Germany Sartorius Intec also offers a return service and l...

Page 383: ...ted cable break detection Other hardware defect Error 3 Value exceeds display Measured value cannot be displayed Example 30 000 kg scale and weight unit toggle to mg 9 999 000 mg 9 999 kg generates this error message Error 4 No sense voltage No sense voltage Load cells not connected Sense line or supply line is interrupted Wrong polarity or sense voltage is low Error 6 Negative input Negative inpu...

Page 384: ...librated Error Read config failed The stored configuration and calibration data are not read Transfer data stored in backup device using System maintenance Restore SD card recreating data in process controller see Chapter 6 1 3 1 Initially set weighing electronics i e Internal weighing point to not assigned save and then assign Error A Warmup 123 Device in warm up mode approx 30 s 123 ...

Page 385: ...on with xBPI scale Cable break Internal scale error The scale is not connected to the supply voltage Error 9 Wrong configuration Tare disabled Tare 2 not allowed Application tare is too high Error 13 Scale not ready The scale is not ready for weighing The instrument is in the warm up phase The instrument is in automatic taring mode The instrument was switched on with the scale loaded Error Wrong s...

Page 386: ...EST_ACTIV 6 test active test is active no weights IND_STS_CALI_ACTIV 7 cali active in calibration no weights IND_STS_NO_STAND 8 no standstill no standstill IND_STS_IS_REACTOR 9 is reactor wp is a reactor IND_STS_NO_PHY_WPT 10 no physical weighing point assigned IND_STS_NOT_DOSING 11 not in dosing mode IND_STS_NOT_RESERVED 12 weighing point is not reserved IND_STS_TARE_ACTIV 13 tare is active IND_S...

Page 387: ...is not connected to the supply voltage Error 9 Wrong configuration The number of load cells does not match with the configuration Error 13 Scale not ready The scale is not ready for weighing Min 1 load cell gives an error status or is defective no communication Error Wrong serial number Serial number of load cell does not correspond to the number set in the device Error Warmup 123 Load cells in wa...

Page 388: ...d Possible Cause Remote display Wrong configuration No IP address or no host name available Error 13 11 5 Error messages with Type Mettler Scale Weighing Point Display Error and Possible Cause Remote display Arith error Internal arithmetic overflow Parameter calibration values don t match with Mettler Scale values Error 1 ...

Page 389: ... given maximum capacity would exceed the permissible input voltage The maximum capacity of the scale can be increased retroactively When the capacity is reduced however a message appears when the new maximum capacity falls below the calibration weight calibrated at This message appears if the selected resolution is too low e g 5 kg This message appears when the selected resolution is so high that ...

Page 390: ...ot match e g subsequent change of Max from kg to mg This message appears if the selected resolution is so high that less than 0 8 μV e are available when OIML NSC has been selected After OK is pressed the input value for the maximum capacity Max is canceled 11 6 2 Determining the Scale Interval This message appears if the maximum capacity Max of the scale range is not an integer multiple of the sc...

Page 391: ...he mechanical function of the scale t t Adapt the filter setting reduce the resolution t t Adapt the stability conditions This message appears if the measurement signal is negative load cells connected with wrong polarity or defective when determining the dead load with by load Cause Load cell connected with wrong polarity or defective or mechanical problem of the scale This message appears if the...

Page 392: ...cale interval This message appears when the scale is not stable Remedy t t Check the mechanical function of the scale t t Adapt the filter setting reduce the resolution t t Adapt the stability conditions This message appears if the load has been removed from the scale rather than added This message appears when an attempt is made to calibrate the scale using a weight that is heavier than the Max ...

Page 393: ...rding to the year group table of Sartorius 12 3 General Data The following characteristics are valid after a warm up time of at least 60 minutes reference temperature 23 C 12 3 1 Battery for Date Time The lithium battery for backing up the date time chip is activated before the instrument leaves the factory Lifespan Device continuously connected to mains voltage 10 years Device not connected to ma...

Page 394: ...n class IP65 front IP20 rear Elevation 2000 m 12 4 2 Electromagnetic Compatibility EMC All data in compliance with NAMUR NE 21 EN 45501 and EN 61326 Housing Radio frequency electromagnetic fields 80 3000 MHz EN 61000 4 3 10 V m Electrostatic discharge ESD EN 61000 4 2 6 8 kV Signal und Fast transients bursts EN 61000 4 4 1 kV control lines Peak voltages surges 1 2 50 µs EN 61000 4 5 1 2 kV Conduct...

Page 395: ...Control cabinet housing made of stainless steel and aluminum protection class IP65 rear IP20 12 5 2 Dimensions Width 186 192 199 mm Height 90 96 103 mm Depth approx 203 mm incl screen clamping rail 12 5 3 Weights Net weight 2 2 kg Shipping weight 3 1 kg 12 6 Documentation on the Enclosed CD The enclosed CD has a directory containing the following documents Eu Declaration of Conformity Manuals ...

Page 396: ...0 minutes Keyclick sound no key click Coldstart with STOP for 3 seconds Programming Software download enabled Label Language down enabled Operational keys Keys require logged off Tare key set tare reset ta Set zero key only when not tared F1 key Change language F2 key Toggle weight unit General devices Remote display not assigned ModBus RTU master not assigned PC via EW Com not assigned Printer Ne...

Page 397: ...are name on serve teams Folder path D_Manuals Share_PR5 Domain SARTORIUS User name Monika Eschner Password License settings Board number 362184361 OPC server license 7571700 Dosing license 3972067 Alibi license 8026696 Application license 1520276 Basic with Tilt cor Weighing point A Internal weighing p WP serial number 464605997 Last change 2015 01 28 15 59 25 Calibration check n 1619716956 Max 30...

Page 398: ...5500 Instrument Manual EN 388 Sartorius 13 2 Test Printout t t Test line width and change if necessary t t Check line coding and change in printer if necessary Note Printer may not be able to output all characters ...

Page 399: ...1 11 12 44 Serial number 2564616265 G A 0 1 g NET A 0 1 g T A 0 0 g PR 5500 ALIBI Sequence number 000030 Date Time 2015 01 11 11 15 03 Serial number 2564616265 G A 1000 2 g NET A 1000 2 g T A 0 0 g PR 5500 ALIBI Sequence number 000031 Date Time 2015 01 11 11 20 41 Serial number 2564616265 G A 2516 6 g NET A 2516 6 g T A 0 0 g PR 5500 ALIBI Sequence number 000032 Date Time 2015 01 18 14 44 06 Seria...

Page 400: ...age 9 V 6 3 3 V 2 ADC supply voltage 9 V 7 Main supply voltage 24 V 3 5 V 8 5 V buffered 4 300 mA rechargeable battery current illuminates when charging 9 3 3 VCC buffered 5 60 mA rechargeable battery current illuminates when charging 10 USB supply not shown The LED is positioned below the carrier card for the option cards ...

Page 401: ...d subsequently if plug in cards are supplied after the original delivery The coding position for the individual cards is described in Chapter 4 4 Procedure 1 2 t t Remove terminal 6 from terminal block 4 t t Disconnect coding pin 1 from coding profile 2 3 4 t t Insert coding pin 1 into the corresponding slot 3 of terminal block 4 5 6 t t Remove pinch off coding ridge 5 on terminal 6 t t Re insert ...

Page 402: ...s inserted removed it is essential that the device is shut down properly menu Operation System maintenance Shutdown Power off the device is disconnected from any power sources all LEDs have gone out Warning 13 6 2 Optional and Fieldbus Cards 1 Note If an option card has to be replaced by a fieldbus the carrier plate 1 must be reversed ...

Page 403: ... faulty device can be completely imported into the new device by plugging the SC card of the old device into the new device Settings and database can restored from the SD card backup see Chapter 6 1 3 1 If the licenses including board number are also transferred to the new device the SIL chip of the old device must also be connected to the new device The SD card is a fixed component of the device ...

Page 404: ...me time to trigger a cold start for presets see Chapter 5 19 3 y y A selection window appears t t Select and confirm the menu item Use SD card to update the software y y The device installs the BIOS firmware and application from the SD card y y A prompt window appears if no database file is found in the folder t t Press the Yes soft key to restore the database from the faulty device in the replace...

Page 405: ... see Chapter 6 1 4 1 t t Remove the defective SD card t t Insert the new SD card t t Only if the new card has already been used in another device Press the STOP and EXIT keys at the same time to trigger a cold start t t Only if the new card has already been used in another device Select and confirm the menu item Use SD card without updating software t t Import the data from the USB stick into the ...

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Page 407: ...echatronics T H GmbH Meiendorfer Straße 205 22145 Hamburg Germany Tel 49 40 67960 303 Fax 49 40 67960 383 www sartorius intec com Sartorius Mechatronics T H GmbH All rights are strictly reserved Printed in Germany ...

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