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ABB ACS350 Series, User Manual

The ABB ACS350 Series is a cutting-edge product equipped with advanced features for efficient motor control. Easily access its comprehensive User Manual, providing detailed instructions and guidelines for seamless operation. Download this essential manual for free at manualshive.com, ensuring a hassle-free user experience.

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Table of contents

11

Control panels

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
About control panels  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Compatibility  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Basic Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Output mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
 Reference mode   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Parameter mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Copy mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Basic Control Panel alarm codes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Assistant Control Panel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Output mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Parameters mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Assistants mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Changed Parameters mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fault Logger mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Time and Date mode   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Parameter Backup mode   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
I/O Settings mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Application macros

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Overview of macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Summary of I/O connections of application macros   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
ABB Standard macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

3-wire macro  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Alternate macro  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Motor Potentiometer macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Hand/Auto macro   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

PID Control macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Torque Control macro  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Default I/O connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

User macros   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Summary of Contents for ACS350 Series

Page 1: ...ACS350 User s Manual ACS350 Drives 0 37 22 kW 0 5 30 HP ...

Page 2: ...User s Manual 3AFE68640300 EN MFDT 01 FlashDrop User s Manual 3AFE68591074 EN MPOT 01 Potentiometer Module Instructions for Installation and Use 3AFE68591082 EN DA DE ES FI FR IT NL PT RU SV MTAC 01 Pulse Encoder Interface Module User s Manual 3AFE68591091 EN MUL1 R1 Installation Instructions for ACS150 and ACS350 3AFE68642868 EN DA DE ES FI FR IT NL PT RU SV MUL1 R3 Installation Instructions for ...

Page 3: ...ACS350 Drives 0 37 22 kW 0 5 30 HP User s Manual 3AFE68462401 Rev D EN EFFECTIVE 30 09 2007 2007 ABB Oy All Rights Reserved ...

Page 4: ......

Page 5: ...to the drive motor or driven equipment Read the safety instructions before you work on the drive Use of warning symbols There are two types of safety warnings throughout this manual Danger electricity warns of high voltage which can cause physical injury and or damage to the equipment General danger warns about conditions other than those caused by electricity which can result in physical injury a...

Page 6: ...tage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive If a drive whose EMC filter is not disconnected is installed on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system the system will be connected to earth potential through the EMC filter capacitors of the drive This may cause dan...

Page 7: ...se functions will reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys and or external commands I O or fieldbus The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is two per minute and the maximum total number of c...

Page 8: ...Safety 8 ...

Page 9: ...es 19 Product training 19 Providing feedback on ABB Drives manuals 19 Installation and commissioning flowchart 20 Hardware description What this chapter contains 21 Overview 21 Overview Connections 22 Type code 23 Mechanical installation What this chapter contains 25 Unpacking the drive 25 Delivery check 26 Before installation 26 Requirements for the installation site 26 Mounting the drive 27 Moun...

Page 10: ...control cables 34 Relay cable 35 Control panel cable 35 Connection of a motor temperature sensor to the drive I O 35 Routing the cables 35 Control cable ducts 36 Electrical installation What this chapter contains 37 Checking the insulation of the assembly 37 Drive 37 Input cable 37 Motor and motor cable 37 Connecting the power cables 38 Connection diagram 38 Procedure 39 Connecting the control cab...

Page 11: ...ged Parameters mode 77 Fault Logger mode 78 Time and Date mode 79 Parameter Backup mode 81 I O Settings mode 84 Application macros What this chapter contains 85 Overview of macros 85 Summary of I O connections of application macros 86 ABB Standard macro 87 Default I O connections 87 3 wire macro 88 Default I O connections 88 Alternate macro 89 Default I O connections 89 Motor Potentiometer macro 9...

Page 12: ...ce types and processing 100 Settings 100 Diagnostics 100 Reference trimming 101 Settings 101 Example 102 Programmable analog inputs 102 Settings 102 Diagnostics 103 Programmable analog output 103 Settings 103 Diagnostics 103 Programmable digital inputs 103 Settings 104 Diagnostics 104 Programmable relay output 104 Settings 104 Diagnostics 104 Frequency input 105 Settings 105 Diagnostics 105 Transi...

Page 13: ...4 Torque control performance figures 114 Scalar control 115 Settings 115 IR compensation for a scalar controlled drive 115 Settings 115 Programmable protection functions 115 AI Min 115 Panel Loss 115 External Fault 116 Stall Protection 116 Motor Thermal Protection 116 Underload Protection 117 Earth Fault Protection 117 Incorrect wiring 117 Input phase loss 117 Preprogrammed faults 117 Overcurrent ...

Page 14: ...ke 126 Example 126 Operation time scheme 127 State shifts 128 Settings 128 Jogging 129 Settings 130 Diagnostics 130 Timed functions 131 Settings 132 Timer 132 Settings 132 Diagnostics 132 Counter 133 Settings 133 Diagnostics 133 Sequence programming 133 Settings 134 Diagnostics 134 Example 1 136 Example 2 137 Actual signals and parameters What this chapter contains 141 Terms and abbreviations 141 ...

Page 15: ...UPERVISION 203 33 INFORMATION 204 34 PANEL DISPLAY 205 35 MOTOR TEMP MEAS 209 36 TIMED FUNCTIONS 211 40 PROCESS PID SET 1 214 41 PROCESS PID SET 2 221 42 EXT TRIM PID 221 43 MECH BRK CONTROL 223 50 ENCODER 224 51 EXT COMM MODULE 224 52 PANEL COMM 225 53 EFB PROTOCOL 225 54 FBA DATA IN 227 55 FBA DATA OUT 227 84 SEQUENCE PROG 228 98 OPTIONS 237 99 START UP DATA 238 Fieldbus control with embedded fi...

Page 16: ...e control parameters 269 The fieldbus control interface 270 Communication profile 271 Fieldbus references 272 Fault tracing What this chapter contains 273 Safety 273 Alarm and fault indications 273 How to reset 273 Fault history 273 Alarm messages generated by the drive 274 Alarms generated by the Basic Control Panel 276 Fault messages generated by the drive 278 Embedded fieldbus faults 283 No mas...

Page 17: ... with the EMC Directive 299 Compliance with EN 61800 3 2004 299 C Tick marking 299 Compliance with IEC 61800 3 2004 299 RoHS marking 299 Applicable standards 299 UL marking 300 IEC EN 61800 3 2004 Definitions 300 Compliance with the IEC EN 61800 3 2004 301 Product protection in the USA 301 Brake resistors 302 Brake resistor selection 302 Resistor installation and wiring 304 Mandatory circuit prote...

Page 18: ...Table of contents 18 ...

Page 19: ...uctions for installations in the United States are given Categorization according to the frame size The ACS350 is manufactured in frame sizes R0 R4 Some instructions technical data and dimensional drawings which only concern certain frame sizes are marked with the symbol of the frame size R0 R4 To identify the frame size of your drive see the rating table on page 290 in chapter Technical data Prod...

Page 20: ...ot connected Hardware description Type code on page 23 Electrical installation Connecting the power cables on page 38 Install the drive on a wall or in a cabinet Mechanical installation on page 25 Route the cables Planning electrical installation Routing the cables on page 35 Check the insulation of the input cable and the motor and the motor cable Electrical installation Checking the insulation o...

Page 21: ... adapter serial communication module connection 12 I O connections 13 Input power connection U1 V1 W1 brake resistor connection BRK BRK and motor connection U2 V2 W2 14 I O clamping plate 15 Clamping plate 16 Clamps 1 Cooling outlet through top cover 2 Mounting holes 3 Panel cover a Basic Control Panel b Assistant Control Panel c 4 Terminal cover or optional potentiometer unit MPOT 01 5 Panel conn...

Page 22: ...al output PNP transistor type 30 VDC max 100 mA Relay output 250 VAC 30 VDC V mA GND Analog input circuit common 10V Reference voltage 10 VDC max 10 mA AI2 Not in use by default GND Analog input circuit common AI1 Output frequency speed reference 0 10 V SCR Screen AO GND max 500 ohm Output frequency 0 20 mA AI1 AI2 FlashDrop Fieldbus adapter DeviceNet PROFIBUS DP CANopen Modbus RTU RS 485 U1 V1 W1...

Page 23: ...t 03 3 phase input 1 phase 3 phase In format xxAy where xx indicates the integer part and y the fractional part e g 08A8 means 8 8 A For more information see section Ratings on page 290 Output current rating 2 200 240 VAC 4 380 480 VAC Input voltage range E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Configuration J404 ACS CP C Basic Control Panel J400 ACS CP A A...

Page 24: ...Hardware description 24 ...

Page 25: ...owing items frame size R1 shown in the figure plastic bag 2 including clamping plate also used for I O cables in frame size R3 and R4 I O clamping plate for frame sizes R0 R2 fieldbus option ground plate clamps and screws panel cover 3 mounting template integrated into the package 4 user s manual 5 possible options fieldbus potentiometer encoder all with instructions Basic Control Panel or Assista...

Page 26: ...ation site See chapter Technical data for the allowed operation conditions of the drive Wall The wall should be as close to vertical and even as possible of non flammable material and strong enough to carry the weight of the drive Floor The floor material below the installation should be non flammable Free space around the drive The required free space for cooling above and below the drive is 75 m...

Page 27: ...sions The number and location of the holes used depend on how the drive is mounted a back mounting frame sizes R0 R4 four holes b side mounting frame sizes R0 R2 three holes one of the bottom holes is located in the clamping plate 2 Fix the screws or bolts to the marked locations 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely On DIN rail 1 Click the driv...

Page 28: ...ground plate and tighten the grounding screw on the left corner of the fieldbus module This fastens the module to the option ground plate 5 If the terminal cover is not already removed push the recess in the cover and simultaneously slide the cover off the frame 6 Snap the fieldbus module attached to the option ground plate in position so that the module is plugged to the connection on the drive f...

Page 29: ...n Use a fixed connection to the AC power line WARNING As the leakage current of the device typically exceeds 3 5 mA a fixed installation is required according to IEC 61800 5 1 Supply disconnecting device Install a hand operated input disconnecting device disconnecting means between the AC power source and the drive The disconnecting device must be of a type that can be locked to the open position ...

Page 30: ...ical data The fuses will protect the input cable in short circuit situations restrict drive damage and prevent damage to adjoining equipment in case of a short circuit inside the drive 2 Circuit breakers which have been tested by ABB with the ACS350 can be used Fuses must be used with other circuit breakers Contact your local ABB representative for the approved breaker types and supply network cha...

Page 31: ...ected The drive includes a motor thermal protection function that protects the motor and switches off the current when necessary It is also possible to connect a motor temperature measurement to the drive The user can tune both the thermal model and the temperature measurement function further by parameters The most common temperature sensors are motor sizes IEC180 225 thermal switch e g Klixon mo...

Page 32: ...st be used to meet the EMC requirements of the CE and C tick marks A four conductor system is allowed for input cabling but a shielded symmetrical cable is recommended Compared to a four conductor system the use of a symmetrical shielded cable reduces electromagnetic emission of the whole drive system as well as motor bearing currents and wear Alternative power cable types Power cable types that c...

Page 33: ...metrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used The power cables must be rated for 75 C 167 F Conduit Where conduits must be coupled together bridge the joint with a ground conductor bonded to the conduit on each side of the joint Bond the conduits also to the drive enclosure Use separate conduits for input power motor brake resistors an...

Page 34: ... terminal block Residual current device RCD compatibility ACS350 01x drives are suitable to be used with residual current devices of Type A ACS350 03x drives with residual current devices of Type B For ACS350 03x drives other measures for protection in case of direct or indirect contact such as separation from the environment by double or reinforced insulation or isolation from the supply system b...

Page 35: ... control panel option kits Connection of a motor temperature sensor to the drive I O Please refer to section Motor temperature measurement through the standard I O on page 124 for information on connecting a motor temperature sensor to the drive I O Routing the cables Route the motor cable away from other cable routes Motor cables of several drives can be run in parallel installed next to each oth...

Page 36: ... 20 in Motor cable Input power cable Control cables min 200 mm 8 in min 300 mm 12 in Motor cable Power cable Drive 230 V 24 V 24 V 230 V Lead 24 V and 230 V control cables in separate ducts inside the cabinet Not allowed unless the 24 V cable is insulated for 230 V or insulated with an insulation sleeving for 230 V ...

Page 37: ...ation resistance tests e g hi pot or megger on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Input cable Check the insulation of the input cable according to local regulations before con...

Page 38: ... there is no symmetrically constructed grounding conductor in the cable see section Selecting the power cables on page 32 Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends Grounding of the m...

Page 39: ...asten the grounding conductor PE of the input power cable under the grounding clamp Connect the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 lbf in for frame sizes R0 R2 1 7 N m 15 lbf in for R3 and 2 5 N m 22 lbf in for R4 3 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the twisted shield under the grounding clamp C...

Page 40: ...nt connection Bipolar voltage 10 10 V and current 20 20 mA are also possible If a bipolar connection is used instead of a unipolar one see section Programmable analog inputs on page 102 for how to set parameters accordingly Frequency input If DI5 is used as a frequency input see section Frequency input on page 105 for how to set parameters accordingly X1A 1 SCR 2 AI1 3 GND 4 10 V 5 AI2 6 GND 7 AO ...

Page 41: ...or is supplied through its current output Thus the output signal must be 4 20 mA WARNING All ELV extra low voltage circuits connected to the drive must be used within a zone of equipotential bonding i e within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding...

Page 42: ...ls 4 Twist the grounding conductors of each pair in the analog signal cable together and connect the bundle to the SCR terminal 5 Digital signals Connect the conductors of the cable to the appropriate terminals 6 Twist the grounding conductors and shields if any of the digital signal cables to a bundle and connect to the SCR terminal 7 Secure all cables outside the drive mechanically 8 Unless you ...

Page 43: ... for start See Planning electrical installation Motor selection on page 29 and Technical data Motor connection on page 296 ELECTRICAL INSTALLATION See Planning electrical installation and Electrical installation For ungrounded and corner grounded systems The internal EMC filter is disconnected EMC screw removed The capacitors are reformed if the drive has been stored over two years The drive is gr...

Page 44: ...Installation checklist 44 ...

Page 45: ...ou have an Assistant Control Panel you can either run the Start up Assistant see section How to perform the guided start up on page 51 or perform a limited start up see section How to perform the limited start up on page 46 The Start up Assistant which is included in the Assistant Control Panel only guides you through all essential settings to be done In the limited start up the drive gives no gui...

Page 46: ...uring the start up procedure The drive will start up automatically at power up if the external run command is on Check the installation See the checklist in chapter Installation checklist Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of rotation or an ID Run needs to be performed during the dr...

Page 47: ...ess and hold for about two seconds until the parameter value is shown with under the value 6 Change the value with keys The value changes faster while you keep the key pressed down 7 Save the parameter value by pressing Select the application macro parameter 9902 The general parameter setting procedure is given above The default value 1 ABB STANDARD is suitable in most cases Select the motor contr...

Page 48: ... VECTOR SPEED or 2 VECTOR TORQ parameter 9904 is set to 3 SCALAR FREQ and parameter 2101 is set to 3 SCALAR FLYSTART or 5 FLY BOOST If your selection is 0 OFF IDMAGN move to the next step Value 1 ON should be selected if the operation point is near zero speed and or operation at torque range above the motor nominal torque over a wide speed range and without any measured speed feedback is required ...

Page 49: ...d on the display FWD means forward and REV reverse Press to stop the motor To change the direction of the motor rotation Disconnect input power from the drive and wait 5 minutes for the intermediate circuit capacitors to discharge Measure the voltage between each input terminal U1 V1 and W1 and earth with a multimeter to ensure that the drive is discharged Exchange the position of two motor cable ...

Page 50: ... instructed in section User macros on page 94 Check that the drive state is OK Basic Control Panel Check that there are no faults or alarms shown on the display If you want to check the LEDs on the front of the drive switch first to remote control otherwise a fault is generated before removing the panel and verifying that the red LED is not lit and the green LED is lit but not blinking Assistant C...

Page 51: ... do not want to run the Start up Assistant Press key to highlight and then press if you want to make the panel ask or not ask the question about running the Start up Assistant again the next time you switch on the power to the drive SELECTING THE LANGUAGE If you decided to run the Start up Assistant the display then asks you to select the language Scroll to the desired language with keys and press...

Page 52: ...ING A USER MACRO AND FINAL CHECK The start up is now completed However it might be useful at this stage to set the parameters required by your application and save the settings as a user macro as instructed in section User macros on page 94 After the whole set up is completed check there are no faults or alarms shown on the display and the panel LED is green and does not blink The drive is now rea...

Page 53: ...etween remote and local control In remote control the panel display shows text REM STARTING AND CONTROLLING THE SPEED OF THE MOTOR Start by switching digital input DI1 on Basic Control Panel Text FWD starts flashing fast and stops after the setpoint is reached Assistant Control Panel The arrow starts rotating It is dotted until the setpoint is reached Regulate the drive output frequency motor spee...

Page 54: ...procedure is not repeated here For Basic Control Panel see page 63 and for Assistant Control Panel see page 74 in chapter Control panels The ID Run cannot be performed without a control panel PRE CHECK WARNING The motor will run at up to approximately 50 80 of the nominal speed during the ID Run The motor will rotate in the forward direction Ensure that it is safe to run the motor before performin...

Page 55: ...TH THE ASSISTANT CONTROL PANEL Change parameter 9910 ID RUN to 1 ON Save the new setting by pressing If you want to monitor actual values during the ID Run go to the Output mode by pressing repeatedly until you get there Press to start the ID Run The panel keeps switching between the display that was shown when you started the ID Run and the alarm display presented on the right In general it is re...

Page 56: ...Start up control with I O and ID Run 56 ...

Page 57: ...arameter values Assistant Control Panel This panel described in section Assistant Control Panel on page 67 includes pre programmed assistants to automate the most common parameter setups The panel provides language support It is available with different language sets Compatibility The manual is compatible with the following versions Basic Control Panel ACS CP C Rev K Assistant Control Panel Area 1...

Page 58: ...rection of the motor rotation Flashing slowly stopped Flashing rapidly running not at setpoint Steady running at setpoint Displayed value can be modified in the Parameter and Reference modes 2 RESET EXIT Exits to the next higher menu level without saving changed values Resets faults in the Output and Fault modes 3 MENU ENTER Enters deeper into menu level In the Parameter mode saves the displayed v...

Page 59: ...stop change the direction switch between local and remote control and monitor up to three actual values one at a time To do other tasks go first to the Main menu and select the appropriate mode How to do common tasks The table below lists common tasks the mode in which you can perform them and the page number where the steps to do the task are described in detail Task Mode Page How to switch betwe...

Page 60: ...y If you release the key immediately the display flashes LoC the drive stops Set the local control reference as instructed on page 62 If you press the key for about two seconds release when the display changes from LoC to LoC r the drive continues as before The drive copies the current remote values for the run stop status and the reference and uses them as the initial local control settings To st...

Page 61: ...e group 01 OPERATING DATA signal The unit is shown on the right Page 64 tells how to select up to three signals to be monitored in the Output mode The table below shows how to view them one at a time How to browse the monitored signals Step Action Display 1 If more than one signals have been selected to be monitored see page 64 you can browse them in the Output mode To browse the signals forward p...

Page 62: ...ressing The display briefly shows LoC before switching to local control Note With group 11 REFERENCE SELECT you can allow the reference modification in remote control REM 3 If the panel is not in the Reference mode rEF not visible press key or until you see rEF and then press Now the display shows the current reference value with under the value 4 To increase the reference value press To decrease ...

Page 63: ...ys and to find the desired parameter group 4 Press The display shows one of the parameters in the selected group 5 Use keys and to find the desired parameter 6 Press and hold for about two seconds until the display shows the value of the parameter with underneath indicating that changing of the value is now possible Note When is visible pressing keys and simultaneously changes the displayed value ...

Page 64: ...ing is disabled and only the signal specified by 3408 appears in the display If all three parameters are set to 0 i e no signals are selected for monitoring the panel displays text n A 2 Specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT Bar graphs are not available for Basic Operation Panel For details see parameter 3404 Signal 1 pa...

Page 65: ...ystem Copy a partial parameter set from the control panel to a drive dL P Download Partial The partial set does not include user sets internal motor parameters parameters 9905 9909 1605 1607 5201 nor any group 51 EXT COMM MODULE and 53 EFB PROTOCOL parameters The source and target drives and their motor sizes do not need to be the same Copy USER S1 parameters from the control panel to the drive dL...

Page 66: ...n the Output mode otherwise by pressing repeatedly until you see MENU at the bottom 2 If the panel is not in the Copy mode CoPY not visible press key or until you see CoPY Press 3 To upload all parameters including user sets from the drive to the control panel step to uL with keys and Press During the transfer the display shows the transfer status as a percentage of completion To perform downloads...

Page 67: ...e two soft keys and if enabled the clock display 3 Soft key 1 Function depends on the context The text in the lower left corner of the LCD display indicates the function 4 Soft key 2 Function depends on the context The text in the lower right corner of the LCD display indicates the function 5 Up Scrolls up through a menu or list displayed in the center of the LCD display Increments a value if a pa...

Page 68: ...operation in the first eight modes is described in this chapter When a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm You can reset it in the Output or Fault mode see chapter Fault tracing No Field Alternatives Significance 1 Control location LOC Drive control is local that is from the control panel REM Drive control is remote such as the drive I O ...

Page 69: ...rection of the motor rotation Output 72 How to set the speed frequency or torque reference Output 73 How to change the value of a parameter Parameters 74 How to select the monitored signals Parameters 75 How to do guided tasks specification of related parameter sets with assistants Assistants 76 How to view and edit changed parameters Changed Parameters 77 How to view faults Fault Logger 78 How to...

Page 70: ...ormation Panel FW panel firmware version ROM CRC panel ROM check sum Flash Rev flash content version Flash content comment When you release the key the panel goes to the Output mode 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR 11 REFERENCE SELECT PAR GROUPS 10 EXIT SEL 00 00 LOC EXIT 00 00 This group defines external sources EXT1 and EXT2 for commands that enable start...

Page 71: ...control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to the local control mode the drive stops Set the local control reference as instructed on page 73 If you press the key for about two seconds the drive continues as before The drive copies the current remote values for the...

Page 72: ...g and modifying the monitored signals How to change the direction of the motor rotation Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 If the drive is in remote control REM shown on the status line switch to local control by pressing The display briefly shows a message about changing the mode and then returns to the Output mode 3 To change the direct...

Page 73: ...crease the highlighted reference value shown in the top right corner of the display press The value changes immediately It is stored in the drive permanent memory and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 To increase the contrast press keys and simultaneously To decrea...

Page 74: ...alue faster Pressing the keys simultaneously replaces the displayed value with the default value 6 To save the new value press To cancel the new value and keep the original press MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 OPERATING DATA 03 FB ACTUAL SIGNALS 04 FAULT HISTORY 10 START STOP DIR 11 REFERENCE SELECT EXIT SEL 00 00 PAR GROUPS 01 LOC 99 START UP...

Page 75: ...mal numbers you can specify the decimal point location or use the decimal point location and unit of the source signal setting 9 DIRECT For details see parameter 3404 Signal 1 parameter 3404 OUTPUT1 DSP FORM Signal 2 parameter 3411 OUTPUT2 DSP FORM Signal 3 parameter 3418 OUTPUT3 DSP FORM 3 Select the units to be displayed for the signals This has no effect if parameter 3404 3411 3418 is set to 9 ...

Page 76: ...istant than the Start up Assistant it guides you through the task of specification of its parameter set as shown in steps 4 and 5 below After that you can select another assistant on the Assistants menu or exit the Assistants mode The Motor Set up Assistant is used here as an example If you select the Start up Assistant it activates the first assistant which guides you through the task of specific...

Page 77: ...ss to modify the value 4 Specify a new value for the parameter with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value 5 To accept the new value press If the new value is the default value the parameter is removed from the list of changed parameters To c...

Page 78: ...by selecting FAULT LOGGER on the menu with keys and and pressing The display shows the fault log starting with the latest fault The number on the row is the fault code according to which the causes and corrective actions are listed in chapter Fault tracing 3 To see the details of a fault select it with keys and and press 4 To show the help text press Scroll the help text with keys and After readin...

Page 79: ...e the clock select CLOCK VISIBLILITY on the menu press select Show clock Hide clock and press or if you want to return to the previous display without making changes press To specify the date format select DATE FORMAT on the menu press and select a suitable format Press to save or to cancel your changes To specify the time format select TIME FORMAT on the menu press and select a suitable format Pr...

Page 80: ...dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed To disable automatic clock transitions according to the daylight saving changes select Off and press To enable automatic clock transitions select the country or area whose daylight saving changes are followed and press To return to the previous display w...

Page 81: ... to the drive DOWNLOAD FULL SET This writes all parameters including the internal non user adjustable motor parameters to the drive It does not include the user sets of parameters Note Only use this function to restore a drive from a backup or to transfer parameters to systems that are identical to the original system Copy a partial parameter set part of the full set from the control panel to a dr...

Page 82: ...play shows a message about the completion Press to return to the Par Backup To perform downloads select the appropriate operation here DOWNLOAD FULL SET is used as an example on the Par Backup with keys and and press The display shows the transfer status as a percentage of completion Press if you want to stop the operation After the download is completed the display shows a message about the compl...

Page 83: ...ting If present an A indicates a decimal point e g 4A6 means 4 6 A Y 2 200 V 4 400 V 6 600 V z i European loading package n US loading package FIRMWARE firmware version of the drive You can scroll the information with keys and 4 Press to return to the Par Backup MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER UPLOAD TO PANEL BACKUP INFO DOWNLOAD FULL SET DOWNLOAD...

Page 84: ...p e g DIGITAL INPUTS with keys and and press After a brief pause the display shows the current settings for the selection 4 Select the setting line with a parameter number with keys and and press 5 Specify a new value for the setting with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the dis...

Page 85: ...t stop and direction are controlled by two digital inputs combination of the input states determines the operation Motor Potentiometer Speed control applications where no or one constant speed is used The speed is controlled by two digital inputs increase decrease keep unchanged Hand Auto Speed control applications where switching between two control devices is needed Some control signal terminals...

Page 86: ...peed Speed Speed Speed DI1 Stop Start Start pulse Start fwd Stop Start Stop Start Hand Stop Start Hand Stop Start Speed DI2 Fwd Rev Stop pulse Start rev Fwd Rev Fwd Rev Hand Hand PID Fwd Rev DI3 Const speed input 1 Fwd Rev Const speed input 1 Speed ref up Hand Auto Const speed 1 Speed Torque DI4 Const speed input 2 Const speed input 1 Const speed input 2 Speed ref down Fwd Rev Auto Run enable Cons...

Page 87: ...lue 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 13 DI2 Forward 0 Reverse 1 14 DI3 Constant speed selection 2 15 DI4 Constant speed selection 2 16 DI5 Acceleration and deceleration selection 3 X1B 17 ROCOM Relay output No fault Fault 1 18 RONC 19 RONO 20 DOSRC Di...

Page 88: ...ence 0 10 V 3 GND Analog input circuit common 4 10V Reference voltage 10 VDC max 10 mA 5 AI2 Not in use by default 0 10 V 6 GND Analog input circuit common 7 AO Motor speed value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Start pulse 13 DI2 Stop pulse 14 DI3 Forward 0 Reverse...

Page 89: ...t 0 10 V 6 GND Analog input circuit common 7 AO Motor speed value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Start forward If DI1 DI2 the drive stops 13 DI2 Start reverse 14 DI3 Constant speed selection 1 15 DI4 Constant speed selection 1 16 DI5 Acceleration and deceleration ...

Page 90: ...rence voltage 10 VDC max 10 mA 5 AI2 Not in use by default 0 10 V 6 GND Analog input circuit common 7 AO Motor speed value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 13 DI2 Forward 0 Reverse 1 14 DI3 Speed reference up 1 15 DI4 Speed reference down 1 16 DI5 Con...

Page 91: ...nce voltage 10 VDC max 10 mA 5 AI2 Motor speed reference Auto 4 20 mA 2 6 GND Analog input circuit common 7 AO Motor speed value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Hand 13 DI2 Forward 0 Reverse 1 Hand 14 DI3 Hand 0 Auto 1 control selection 15 DI4 Forwar...

Page 92: ...og input circuit common 4 10V Reference voltage 10 VDC max 10 mA 5 AI2 Process actual value 4 20 mA 3 6 GND Analog input circuit common 7 AO Motor speed value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Hand 13 DI2 Hand 0 PID 1 control selection 14 DI3 Constant ...

Page 93: ... common 7 AO Motor speed value 0 20 mA 8 GND Analog output circuit common 9 24V Auxiliary voltage output 24 VDC max 200 mA 10 GND Auxiliary voltage output common 11 DCOM Digital input common 12 DI1 Stop 0 Start 1 Speed 13 DI2 Forward 0 Reverse 1 1 14 DI3 Speed 0 Torque 1 control selection 15 DI4 Constant speed 1 parameter 1202 16 DI5 Acceleration and deceleration selection 2 X1B 17 ROCOM Relay out...

Page 94: ... and the results of the motor identification to the permanent memory by changing parameter 9902 to 1 USER S1 SAVE Press Assistant Control Panel or Basic Control Panel To recall User macro 1 Change parameter 9902 to 0 USER S1 LOAD Press Assistant Control Panel or Basic Control Panel to load The user macro can also be switched through digital inputs see parameter 1605 Note User macro load restores t...

Page 95: ...ion task parameter 9902 APPLIC MACRO the Start up Assistant decides which consequent tasks it suggests The default tasks are shown in the table below Application selection Default tasks ABB STANDARD Language Select Motor Set up Application Option Modules Speed Control EXT1 Speed Control EXT2 Start Stop Control Timed Functions Protections Output Signals 3 WIRE Language Select Motor Set up Applicati...

Page 96: ...ting analog input AI1 limits scale inversion 1301 1303 3001 Setting the reference limits 1107 1108 Setting the torque ramp up and ramp down times 2401 2402 PID Control Selecting the source for the process reference 1106 If AI1 is used Setting analog input AI1 limits scale inversion 1301 1303 3001 Setting the reference limits 1107 1108 Setting the speed reference limits 2001 2002 2007 2008 Setting ...

Page 97: ...e values from the control panel or through digital and analog inputs Embedded fieldbus or an optional fieldbus adapter enables control over an open fieldbus link A PC equipped with DriveWindow Light PC tool can also control the drive Main display Information display 1 2 1 Parameter Help text 2 Feed in field help text continued 9905 MOTOR NOM VOLT PAR EDIT 240 V EXIT SAVE 00 00 LOC EXIT 00 00 Set e...

Page 98: ...control is indicated with REM on the panel display The user can connect the control signals to two external control locations EXT1 or EXT2 Depending on the user selection either one is active at a time This function operates on a 2 ms time level Settings Diagnostics Panel key Additional information LOC REM Selection between local and external control Parameter 1102 Selection between EXT1 and EXT2 ...

Page 99: ...D EXT1 DI5 COMM DI1 DI5 Control panel Start stop direction 1001 Select Embedded fieldbus Fb selection See chapters Fieldbus control with embedded fieldbus and Fieldbus control with fieldbus adapter TIMED FUNC 1 4 Timed function Timer Counter START STOP SEQ PROG Sequence programming EXT1 AI1 1103 Select KEYPAD Control panel AI2 DI3 DI4 AI1 AI2 DI3 DI4 DI5 REF1 Hz rpm Reference DI5 Fieldbus adapter ...

Page 100: ...th frequency input In external control location EXT1 2 the drive can form a reference out of an analog input signal and a signal received through sequence programming by using a mathematical function Addition It is possible to scale the external reference so that the signal minimum and maximum values correspond to a speed other than the minimum and maximum speed limits Settings Diagnostics Paramet...

Page 101: ...013 if the absolute value is greater PID2 ref par 4210 PID2 act par 4214 4221 1 Note Torque reference trimming is only for external reference REF2 2 REF1 or REF2 depending on which is active See parameter 1102 3 When par 4232 PID2REF the maximum trimming reference is defined by parameter 1105 when REF1 is active and by parameter 1108 when REF2 is active When par 4232 PID2 OUTPUT the maximum trimmi...

Page 102: ...adjusted The update cycle for the analog input is 8 ms 12 ms cycle once per second The cycle time is shorter when information is transferred to the application program 8 ms 2 ms Settings Parameter Additional information Group 11 REFERENCE SELECT AI as reference source Group 13 ANALOGUE INPUTS Analog input processing 3001 3021 3022 3107 AI loss supervision Group 35 MOTOR TEMP MEAS AI in motor tempe...

Page 103: ...ts The update time for the digital inputs is 2 ms One digital input DI5 can be programmed as a frequency input See section Frequency input on page 105 Actual value Additional information 0120 0121 Analog input values 1401 AI1 A2 signal loss Alarm AI1 LOSS AI2 LOSS AI1 AI2 signal below AI1 AI2 FAULT LIMIT 3021 3022 Fault AI1 LOSS AI2 LOSS AI1 AI2 signal below limit AI1 AI2 FAULT LIMIT 3021 3022 PAR...

Page 104: ...orque limit source 2109 DI as external emergency stop command source 2201 DI as acceleration and deceleration ramp selection signal 2209 DI as zero ramp force signal 3003 DI as external fault source Group 35 MOTOR TEMP MEAS DI in motor temperature measurement 3601 DI as timed function enable signal source 3622 DI as booster activation signal source 4010 4110 4210 DI as PID controller reference sig...

Page 105: ...t or frequency output 0 16000 Hz The update time for the transistor frequency output is 2 ms Settings Diagnostics Parameter Additional information Group 18 FREQ IN TRAN OUT Frequency input minimum and maximum values and filtering 1103 1106 External reference REF1 2 through frequency input 4010 4110 4210 Frequency input as PID reference source Actual value Additional information 0161 Frequency inpu...

Page 106: ...or control is based on an accurate motor model determined during the motor start up A motor Identification Magnetisation is automatically done the first time the start command is given During this first start up the motor is magnetised at zero speed for several seconds to allow the motor model to be created This identification method is suitable for most applications In demanding applications a se...

Page 107: ...release The Automatic Start feature and DC Magnetising cannot be activated at the same time Settings Parameters 2101 START FUNCTION and 2103 DC MAGN TIME Maintenance trigger A maintenance trigger can be activated to show a notice on the panel display when e g drive power consumption has exceeded the defined trigger point Settings Parameter group 29 MAINTENANCE TRIG 130 260 390 520 1 6 4 8 8 11 2 1...

Page 108: ...aximum speed stop is delayed by running the drive at current speed before the motor is ramped to a stop As shown in the following figure the distance travelled after the stop command is the same in both cases i e area A equals area B Speed compensation can be restricted to forward or reverse rotating direction Settings Parameter 2102 STOP FUNCTION Flux Braking The drive can provide greater deceler...

Page 109: ... reduction before it can start the braking The cooling of the motor is efficient The stator current of the motor increases during the Flux Braking not the rotor current The stator cools much more efficiently than the rotor Settings Parameter 2602 FLUX BRAKING 0 20 40 60 80 100 120 0 5 10 15 20 25 30 35 40 45 50 Flux Braking 1 2 3 0 20 40 60 80 100 120 0 5 10 15 20 25 30 35 40 45 50 1 2 3 f Hz Brak...

Page 110: ...ital input or fieldbus The available ramp shape alternatives are Linear and S curve Linear Suitable for drives requiring steady or slow acceleration deceleration S curve Ideal for conveyors carrying fragile loads or other applications where a smooth transition is required when changing the speed Settings Parameter group 22 ACCEL DECEL Sequence programming offers eight additional ramp times See sec...

Page 111: ...s are ignored if torque control is active or PID reference is being followed or drive is in local control mode This function operates on a 2 ms time level Settings Parameter group 12 CONSTANT SPEEDS Constant speed 7 1208 CONST SPEED 7 is also used for fault functions See parameter group 30 FAULT FUNCTIONS Constant speed 6 or 7 1207 CONST SPEED 6 1208 CONST SPEED 7 is also used for jogging function...

Page 112: ...e U f curve must fulfill the following requirements 2610 2612 2614 2616 2618 and 2611 2613 2615 2617 9907 WARNING High voltage at low frequencies may result in poor performance or motor damage overheating Settings Diagnostics Parameter Additional information 2605 Custom U f ratio activation 2610 2618 Custom U f ratio settings Fault Additional information PAR CUSTOM U F Incorrect U f ratio f Hz Vol...

Page 113: ... at a speed reference step typically 1 to 20 The figure below is a simplified block diagram of the speed controller The controller output is the reference for the torque controller Settings Parameter groups 23 SPEED CONTROL and 20 LIMITS Diagnostics Actual signal 0102 SPEED A Undercompensated B Normally tuned autotuning C Normally tuned manually Better dynamic performance than with B D Overcompens...

Page 114: ...tor torque nN rated motor speed nact actual speed nref speed reference Speed control No pulse encoder With pulse encoder Static accuracy 20 of motor nominal slip 2 of motor nominal slip Dynamic accuracy 1 s with 100 torque step 1 s with 100 torque step Torque control No pulse encoder With pulse encoder Non linearity 5 with nominal torque 20 at the most demanding operating point 5 with nominal torq...

Page 115: ...R compensation for a scalar controlled drive IR compensation is active only when the motor control mode is scalar see section Scalar control on page 115 When IR compensation is activated the drive gives an extra voltage boost to the motor at low speeds IR compensation is useful in applications that require high breakaway torque In vector control no IR compensation is possible needed Settings Param...

Page 116: ...ting the Motor Thermal Protection function The drive calculates the temperature of the motor on the basis of the following assumptions 1 The motor is in the ambient temperature of 30 C when power is applied to the drive 2 Motor temperature is calculated using either the user adjustable or automatically calculated motor thermal time constant and motor load curve see the figures below The load curve...

Page 117: ...art An earth fault in the input power line does not activate the protection Settings Parameter 3017 EARTH FAULT Incorrect wiring Defines the operation when incorrect input power cable connection is detected Settings Parameter 3023 WIRING FAULT Input phase loss Input phase loss protection circuits supervise the input power cable connection status by detecting intermediate circuit ripple If a phase ...

Page 118: ...ettings Parameter group 20 LIMITS Power limit Power limitation is used to protect the input bridge and the DC intermediate circuit If the maximum allowed power is exceeded the drive torque is automatically limited Maximum overload and continuous power limits depend on the drive hardware For specific values see chapter Technical data Automatic resets The drive can automatically reset itself after o...

Page 119: ...pervision functions operate on a 2 ms time level Settings Parameter group 32 SUPERVISION Diagnostics Parameter lock The user can prevent parameter adjustment by activating the parameter lock Settings Parameters 1602 PARAMETER LOCK and 1603 PASS CODE Actual Signals Additional information 1401 Supervision status through RO 1805 Supervision status through DO 8425 8426 8435 8436 8495 8496 Sequence pro...

Page 120: ...nal wired to the drive only parameter set 1 is needed Two different parameter sets 1 and 2 are used e g when the load of the motor changes considerably in time External Trim controller PID2 PID2 42 EXT TRIM PID can be used in two different ways External controller Instead of using additional PID controller hardware the user can connect PID2 output via drive analog output or fieldbus controller to ...

Page 121: ...onst speed 7 Speed n AI Current Torque Power COMM ACT n AI Current Torque Power COMM ACT 4014 4021 PID act selection 1103 EXT1 ref select 1106 EXT2 ref select Panel ref2 AI AI2 SEQ Panel ref1 AI AI2 SEQ 4010 4110 PID1 ref select 4014 4021 PID act selection 4012 4013 Limiter Group 12 Constant speed Group 12 Constant speed Switch Group PID1 controller 1106 Switch 1107 Limiter Group 30 Alarm speed Gr...

Page 122: ...ESS PID SET 2 PID1 settings Group 42 EXT TRIM PID PID2 settings Actual Signals Additional information 0126 0127 PID 1 2 output value 0128 0129 PID 1 2 setpoint value 0130 0131 PID 1 2 feedback value 0132 0133 PID 1 2 deviation 0170 AO value defined by sequence programming 1 1 Activate sleeping 0 Deactivate sleeping 4022 Select Compare 1 2 Or 1 4024 Delay t 1 2 4023 NOT SEL DI1 And refActive PIDCtr...

Page 123: ...tation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into sleep mode still monitoring the pressure The pumping restarts when the pressure falls under the allowed minimum level and the wake up delay has passed Settings Diagnostics Parameter Additional information 9902 PID control activation 4022 4026 4122 4126 Sleep function settings Alarm Additional informatio...

Page 124: ...4 the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor Reinforced insulation entails a clearance and creepage distance of 8 mm 400 500 VAC equipment If the assembly does not fulfill the requirement the I O board terminals must be protected against contact and they may not be connected to other equipment or the temperature s...

Page 125: ...es not fulfill the requirement the other I O terminals of the drive must be protected against contact or a thermistor relay must be used to isolate the thermistor from the digital input Settings Diagnostics Parameter Additional information 13 ANALOGUE INPUTS Analog input settings 15 ANALOGUE OUTPUTS Analog output settings 35 MOTOR TEMP MEAS Motor temperature measurement settings Other At the motor...

Page 126: ...a Basic Drive Module as defined in IEC 61800 2 is not considered as a safety device mentioned in the European Machinery Directive and related harmonised standards Thus the personnel safety of the complete machinery must not be based on a specific frequency converter feature such as the brake control function but it has to be implemented as defined in the application specific regulations Motor M 23...

Page 127: ...rake open current torque 4302 tmd Motor magnetising delay parameter 4305 tod Brake open delay parameter 4301 ncs Brake close speed parameter 4303 tcd Mechanical brake close delay Start command Inverter modulating Motor magnetised Open brake command RO DO Internal speed reference actual motor speed Ioutput Torque t tod tcd ncs External speed reference tmd 1 2 3 4 7 IS TS ...

Page 128: ...trol energises Y 1 Forced start The function keeps the internal Start on until the brake is closed in spite of the status of the external Start signal Z 1 Ramp in zero Forces the used speed reference internal to zero along a ramp NN X Y Z State change conditions Symbol 1 Brake control active 0 1 OR Inverter is modulating 0 2 Motor magnetised 1 AND Drive running 1 3 Brake is open AND Brake open del...

Page 129: ...1 0 Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 2 3 1 0 Drive runs at the jogging speed 3 4 0 0 Drive decelerates to zero speed along the deceleration ramp of the jogging function 4 5 0 0 Drive is stopped 5 6 1 0 Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 6 7 1 0 Drive runs at the jogging speed 7 8 x 1 N...

Page 130: ...ation ramp pair 2 Settings Diagnostics Parameter Additional information 1010 Jogging activation 1208 Jogging speed 1208 1207 Jogging speed for jogging function 1 2 activated through fieldbus 2112 Zero speed delay 2205 2206 Acceleration and deceleration times 2207 Acceleration and deceleration ramp shape time Set to zero during the jogging i e linear ramp Actual values Additional information 0302 J...

Page 131: ...E 1 3604 START DAY 1 3605 STOP DAY 1 TIME PERIOD 4 3614 START TIME 4 3615 STOP TIME 4 3616 START DAY 4 3617 STOP DAY 4 TIME PERIOD 3 3610 START TIME 3 3611 STOP TIME 3 3612 START DAY 3 3613 STOP DAY 3 TIME PERIOD 2 3606 START TIME 2 3607 STOP TIME 2 3608 START DAY 2 3609 STOP DAY 2 BOOSTER 3622 BOOSTER SEL 3623 BOOSTER TIME TIMED FUNC 1 3626 TIMED FUNC 1 SRC TIMED FUNC 2 3627 TIMED FUNC 2 SRC TIME...

Page 132: ...3 BOOSTER TIME 01 00 00 Parameter Additional information 36 TIMED FUNCTIONS Timed functions settings 1001 1002 Timed start stop control 1102 Timed EXT1 EXT2 selection 1201 Timed constant speed 1 activation 1209 Timed speed selection 1401 Timed function status indicated through relay output RO 1805 Timed function status indicated through digital output DO 4027 Timed PID1 parameter set 1 2 selection...

Page 133: ...AO status Signal source for triggering the shift to next state Signal source for triggering the shift to any state 1 8 Every state can also activate drive outputs to give an indication to external devices Sequence programming allows state transitions either to the next state or to a selected state State change can be activated with e g timed functions digital inputs and supervision functions Seque...

Page 134: ... reference 1401 Sequence programming output through RO 1501 Sequence programming output through AO 1601 Run Enable activation deactivation 1805 Sequence programming output through DO 19 TIMER COUNTER State change according to counter limit 36 TIMED FUNCTIONS Timed state change 2201 2207 Acceleration deceleration and ramp time settings 32 SUPERVISION Supervision settings 4010 4110 4210 Sequence pro...

Page 135: ...o state 6 par 8465 Go to state N par 8466 8467 Go to state 7 par 8475 Go to state N par 8476 8477 0168 4 State 4 0168 5 State 5 0168 6 State 6 STATE 4 par 8450 8454 STATE 5 par 8460 8464 STATE 6 par 8470 8474 Go to state 8 par 8485 Go to state N par 8486 8487 0168 7 State 7 STATE 7 par 8480 8484 Go to state 1 par 8495 Go to state N par 8496 8497 0168 8 State 8 STATE 8 par 8490 8494 0167 bit 0 1 Se...

Page 136: ...on of Run Enable 2102 STOP FUNCTION RAMP Ramp stop 2201 ACC DEC 1 2 SEL SEQ PROG Ramp as defined by parameter 8422 8452 8401 SEQ PROG ENABLE ALWAYS Sequence programming enabled 8402 SEQ PROG START DI1 Sequence programming activation through digital input DI1 8404 SEQ PROG RESET DI1 INV Sequence programming reset i e reset to state 1 when DI1 signal is lost 1 0 ST1 ST2 ST3 ST4 Additional informatio...

Page 137: ... 1 5 s ramp time State shifts to the next state when reference is reached If reference is not reached within 2 s state shifts to state 8 error state 2 ST5 Drive is accelerated with AI1 10 AI1 40 50 reference and 0 s ramp time 1 State shifts to the next state when reference is reached Sequence counter value is increased by 1 If sequence counter elapses state shifts to state 7 sequence completed ST6...

Page 138: ...SIGNAL SEQ PROG Digital output DO control as defined by parameter 8423 8493 2102 STOP FUNCTION RAMP Ramp stop 2201 ACC DEC 1 2 SEL SEQ PROG Ramp as defined by parameter 8422 8492 2202 ACCELER TIME 1 1 s Acceleration deceleration ramp pair 1 2203 DECELER TIME 1 0 s 2205 ACCELER TIME 2 20 s Acceleration deceleration ramp pair 2 2206 DECELER TIME 2 20 s 2207 RAMP SHAPE 2 5 s Shape of the acceleration...

Page 139: ...T SEL 8436 CHANGE DLY 8446 CHANGE DLY 8456 CHANGE DLY 8427 ST1 STATE N STATE 1 8437 STATE 8 8447 STATE 8 8457 STATE 8 ST5 ST6 ST7 ST8 Additional information Par Setting Par Setting Par Setting Par Setting 8460 ST5 REF SEL 40 8470 65 8480 0 8490 0 State reference 8461 ST5 COMMANDS START FRW 8471 START FRW 8481 DRIVE STOP 8491 DRIVE STOP Start stop and direction commands 8462 ST5 RAMP 0 s 8472 1 5 s...

Page 140: ...Program features 140 ...

Page 141: ...alue of 1 corresponds to 0 1 All the read and sent values are limited to 16 bits 32768 32767 Term Definition Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Def Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain parameters Note Parameter select...

Page 142: ...2 1003 DIRECTION REQUEST REQUEST REQUEST REQUEST REQUEST FORWARD REQUEST 1102 EXT1 EXT2 SEL EXT1 EXT1 EXT1 EXT1 DI3 DI2 DI3 1103 REF1 SELECT AI1 AI1 AI1 DI3U 4D N C AI1 AI1 AI1 1106 REF2 SELECT AI2 AI2 AI2 AI2 AI2 PID1OUT AI2 1201 CONST SPEED SEL DI3 4 DI4 5 DI3 4 DI5 NOT SEL DI3 DI4 1304 MINIMUM AI2 0 0 0 0 20 20 20 1501 AO1 CONTENT SEL 103 102 102 102 102 102 102 1601 RUN ENABLE NOT SEL NOT SEL ...

Page 143: ...e 97 1 1 0114 RUN TIME R Elapsed drive running time counter hours The counter can be reset by pressing the UP and DOWN buttons simultaneously when the control panel is in Parameter mode 1 1 h 0115 KWH COUNTER R kWh counter The counter can be reset by pressing UP and DOWN buttons simultaneously when the control panel is in Parameter mode 1 1 kWh 0120 AI1 Relative value of analog input AI1 in percen...

Page 144: ...e reset 0145 MOTOR TEMP Measured motor temperature Unit depends on the sensor type selected by group 35 MOTOR TEMP MEAS parameters 1 1 0146 MECH ANGLE Calculated mechanical angle 1 1 0147 MECH REVS Mechanical revolutions i e the motor shaft revolutions calculated by the encoder 1 1 0148 Z PLS DETECTED Encoder zero pulse detector 0 not detected 1 detected 1 1 0158 PID COMM VALUE 1 Data received fro...

Page 145: ...2 A 16 bit data word See section DCU communication profile on page 262 0303 FB STS WORD 1 A 16 bit data word See section DCU communication profile on page 262 0304 FB STS WORD 2 A 16 bit data word See section DCU communication profile on page 262 0305 FAULT WORD 1 A 16 bit data word For the possible causes and remedies and fieldbus equivalents see chapter Fault tracing Bit 0 OVERCURRENT Bit 1 DC O...

Page 146: ...AR CUSTOM U F 0308 ALARM WORD 1 A 16 bit data word For the possible causes and remedies and fieldbus equivalents see chapter Fault tracing An alarm can be reset by resetting the whole alarm word Write zero to the word Bit 0 OVERCURRENT Bit 1 OVERVOLTAGE Bit 2 UNDERVOLTAGE Bit 3 DIRLOCK Bit 4 IO COMM Bit 5 AI1 LOSS Bit 6 AI2 LOSS Bit 7 PANEL LOSS Bit 8 DEVICE OVERTEMP Bit 9 MOTOR TEMP Bit 10 UNDERL...

Page 147: ...n the basic panel Time elapsed after power on in 2 second ticks minus the whole days stated by signal 0402 FAULT TIME 1 30 ticks 60 seconds E g Value 514 equals 17 minutes and 8 seconds 514 30 0404 SPEED AT FLT Motor speed in rpm at the time the latest fault occurred 1 1 rpm 0405 FREQ AT FLT Frequency in Hz at the time the latest fault occurred 1 0 1 Hz 0406 VOLTAGE AT FLT Intemediate circuit volt...

Page 148: ... drive output frequency 1 Eur 5 US 6 1203 CONST SPEED 2 Defines constant speed or drive output frequency 2 Eur 10 US 12 1204 CONST SPEED 3 Defines constant speed or drive output frequency 3 Eur 15 US 18 1205 CONST SPEED 4 Defines constant speed or drive output frequency 4 Eur 20 US 24 1206 CONST SPEED 5 Defines constant speed or drive output frequency 5 Eur 25 US 30 1207 CONST SPEED 6 Defines cons...

Page 149: ...value when DI5 is used as a frequency input 1000 1803 FILTER FREQ IN Defines the filter time constant for frequency input 0 1 1804 TO MODE Selects the operation mode for the transistor output TO DIGITAL 1805 DO SIGNAL Selects a drive status indicated through digital output DO FAULT 1 1806 DO ON DELAY Defines the operation delay for digital output DO 0 1807 DO OFF DELAY Defines the release delay fo...

Page 150: ...6 DC CURR REF Defines the DC hold current 30 2107 DC BRAKE TIME Defines the DC brake time 0 2108 START INHIBIT Enables the start inhibit function OFF 2109 EMER STOP SEL Selects the source for the external emergency stop command NOT SEL 2110 TORQ BOOST CURR Defines the maximum supplied current during torque boost 100 2111 STOP SIGNAL DLY Defines the stop signal delay time when parameter 2102 STOP F...

Page 151: ... 2611 USER DEFINED F1 Defines the first frequency point of the custom U f curve 10 2612 USER DEFINED U2 Defines the second voltage point of the custom U f curve at the frequency defined by parameter 2613 USER DEFINED F2 2613 USER DEFINED F2 Defines the second frequency point of the custom U f curve 20 2614 USER DEFINED U3 Defines the third voltage point of the custom U f curve at the frequency def...

Page 152: ... for the fieldbus communication break supervision 3 3021 AI1 FAULT LIMIT Defines a fault level for analog input AI1 MINIMUM AI1 3022 AI2 FAULT LIMIT Defines a fault level for analog input AI2 MINIMUM AI2 3023 WIRING FAULT Selects how the drive reacts when incorrect input power and motor cable connection is detected ENABLE 31 AUTOMATIC RESET Automatic fault reset 3101 NR OF TRIALS Defines the numbe...

Page 153: ...AL1 PARAM Hz 3406 OUTPUT1 MIN Sets the minimum display value for the signal selected by parameter 3401 SIGNAL1 PARAM 3407 OUTPUT1 MAX Sets the maximum display value for the signal selected by parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM Selects the second signal to be displayed on the control panel in display mode 104 3409 SIGNAL2 MIN Defines the minimum value for the signal selected by paramet...

Page 154: ... 1 3616 START DAY 4 See parameter 3604 START DAY 1 3617 STOP DAY 4 See parameter 3605 STOP DAY 1 3622 BOOSTER SEL Selects the source for the booster activation signal NOT SEL 3623 BOOSTER TIME Defines the time inside which the booster is deactivated after the booster activation signal is switched off 0 3626 TIMED FUNC 1 SRC Selects the time periods for TIMED FUNC 1 SCR NOT SEL 3627 TIMED FUNC 2 SR...

Page 155: ... 4027 PID 1 PARAM SET Defines the source from which the drive reads the signal that selects between PID parameter set 1 and 2 SET1 41 PROCESS PID SET 2 Process PID PID1 control parameter set 2 4101 GAIN See parameter 4001 GAIN 4102 INTEGRATION TIME See parameter 4002 INTEGRATION TIME 4103 DERIVATION TIME See parameter 4003 DERIVATION TIME 4104 PID DERIV FILTER See parameter 4004 PID DERIV FILTER 4...

Page 156: ...proportional trimming NOT SEL 4231 TRIM SCALE Defines the multiplier for the trimming function 0 4232 CORRECTION SRC Selects the trim reference PID2REF 4233 TRIM SELECTION Selects whether the trimming is used for correcting the speed or torque reference SPEED FREQ 43 MECH BRK CONTROL Control of a mechanical brake 4301 BRAKE OPEN DLY Defines the brake open delay the delay between the internal open ...

Page 157: ...o be mapped to Modbus register 40005 0 5311 EFB PAR 11 Selects an actual value to be mapped to Modbus register 40006 0 5312 EFB PAR 12 Selects an actual value to be mapped to Modbus register 40007 0 5313 EFB PAR 13 Selects an actual value to be mapped to Modbus register 40008 0 5314 EFB PAR 14 Selects an actual value to be mapped to Modbus register 40009 0 5315 EFB PAR 15 Selects an actual value t...

Page 158: ...DS Selects the start stop and direction for state 1 DRIVE STOP 8422 ST1 RAMP Selects the acceleration deceleration ramp time for sequence programming state 1 i e defines the rate of the reference change 0 8423 ST1 OUT CONTROL Selects the relay transistor and analog output control for sequence programming state 1 AO 0 8424 ST1 CHANGE DLY Defines the delay time for state 1 0 8425 ST1 TRIG TO ST 2 Se...

Page 159: ...direction parameter 1003 DIRECTION setting must be REQUEST 4 DI1P 2P 3P Pulse start forward through digital input DI1 0 1 Start forward Pulse start reverse through digital input DI2 0 1 Start reverse In order to start the drive digital input DI3 must be activated prior to the pulse fed to DI1 DI2 Pulse stop through digital input DI3 1 0 Stop To control the direction parameter 1003 DIRECTION settin...

Page 160: ...XT2 COMMANDS Defines the connections and the source for the start stop and direction commands for external control location 2 EXT2 NOT SEL See parameter 1001 EXT1 COMMANDS 1003 DIRECTION Enables the control of rotation direction of the motor or fixes the direction REQUEST FORWARD Fixed to forward 1 REVERSE Fixed to reverse 2 REQUEST Direction of rotation control allowed 3 1010 JOGGING SEL Defines ...

Page 161: ...he source for EXT1 EXT2 selection i e control word 0301 FB CMD WORD 1 bit 5 with ABB Drives profile 5319 EFB PAR 19 bit 11 The control word is sent by the fieldbus controller via the fieldbus adapter or embedded fieldbus modbus to the drive For the control word bits see sections DCU communication profile on page 262 and ABB Drives communication profile on page 258 8 TIMED FUNC 1 Timed EXT1 EXT2 co...

Page 162: ...e stored reference Parameter 2205 ACCELER TIME2 defines the rate of the reference change 6 COMM Fieldbus reference REF1 8 COMM AI1 Summation of fieldbus reference REF1 and analog input AI See section Reference selection and correction on page 249 9 COMM AI1 Multiplication of fieldbus reference REF1 and analog input AI1 See section Reference selection and correction on page 249 10 DI3U 4D RNC Digit...

Page 163: ...nalog input AI1 is selected as the reference source value of parameter 1103 is AI1 The reference minimum and maximum correspond to the 1301 MINIMUM AI1 and 1302 MAXIMUM AI1 settings as follows 1 0 1 Hz 1 rpm 1105 REF1 MAX Defines the maximum value for external reference REF1 Corresponds to the maximum setting of the used source signal Eur 50 US 60 0 0 500 0 Hz 0 30000 rpm Maximum value in rpm Hz i...

Page 164: ...r 1104 REF1 MIN for correspondence to the source signal limits 1 0 1 1108 REF2 MAX Defines the maximum value for external reference REF2 Corresponds to the maximum setting of the used source signal 100 0 0 100 0 Value in percent of the maximum frequency maximum speed nominal torque See example in parameter 1104 REF1 MIN for correspondence to the source signal limits 1 0 1 12 CONSTANT SPEEDS Consta...

Page 165: ...h inverted digital input DI3 0 active 1 inactive 3 DI4 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI4 0 active 1 inactive 4 DI5 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI5 0 active 1 inactive 5 DI1 2 INV Constant speed selection through inverted digital inputs DI1 and DI2 1 DI active 0 DI inact...

Page 166: ...speed or drive output frequency 5 Eur 25 US 30 0 0 500 0 Hz 0 30000 rpm Speed in rpm Output frequency in Hz if parameter 9904 MOTOR CTRL MODE setting is SCALAR FREQ 1 0 1 Hz 1 rpm 1207 CONST SPEED 6 Defines constant speed or drive output frequency 6 Eur 40 US 48 0 0 500 0 Hz 0 30000 rpm Speed in rpm Output frequency in Hz if parameter 9904 MOTOR CTRL MODE setting is SCALAR FREQ Constant speed 6 is...

Page 167: ...xample If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 1 0 1 1302 MAXIMUM AI1 Defines the maximum value that corresponds to maximum mA V signal for analog input AI1 When used as a reference the value corresponds to the reference maximum setting 0 20 mA 0 100 4 20 mA 20 100 10 10 mA 50 50 Example If AI1 is selected as the source for external re...

Page 168: ...T SEL Not used 0 READY Ready to function Run Enable signal on no fault supply voltage within acceptable range and emergency stop signal off 1 RUN Running Start signal on Run Enable signal on no active fault 2 FAULT 1 Inverted fault Relay is de energised on a fault trip 3 FAULT Fault 4 ALARM Alarm 5 REVERSED Motor rotates in reverse direction 6 STARTED The drive has received start command Relay is ...

Page 169: ...on function See parameter 3013 UNDERLOAD FUNC 29 PID SLEEP PID sleep function See parameter group 40 PROCESS PID SET 1 41 PROCESS PID SET 2 30 FLUX READY Motor is magnetized and able to supply nominal torque 33 USER MACRO 2 User Macro 2 is active 34 COMM Fieldbus control signal 0134 COMM RO WORD 0 de energize output 1 energize output 35 COMM 1 Fieldbus control signal 0134 COMM RO WORD 0 de energiz...

Page 170: ...L Connects a drive signal to analog output AO 103 x x Parameter index in group 01 OPERATING DATA E g 102 0102 SPEED 1502 AO1 CONTENT MIN Defines the minimum value for signal selected with parameter 1501 AO1 CONTENT SEL AO minimum and maximum correspond the 1504 MINIMUM AO1 and 1505 MAXIMUM AO1 settings as follows x x Setting range depends on parameter 1501 AO1 CONTENT SEL setting 1503 AO1 CONTENT ...

Page 171: ...Run Enable If Run Enable signal is switched on the drive will not start or coasts to stop if it is running 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 1602 PARAMETER LOCK Selects the state of the parameter lock The lock prevents parameter changing from control panel OPEN LOCKED Parameter values cannot be changed ...

Page 172: ...ange the drive will not start Note Always save the User Parameter Set by parameter 9902 after changing any parameter setting or reperforming the motor identification The last settings saved by the user are loaded into use whenever the power is switched off and on again or the parameter 9902 setting is changed Any unsaved changes will be lost Note The value of this parameter is not included in the ...

Page 173: ...ocal control mode lock signal through digital input DI1 Rising edge of digital input DI1 Local control disabled Falling edge of digital input DI1 Local control allowed 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 ON Local control is disabled 7 COMM Fieldbus interface as the source for the local lock i e control word 0301 FB CMD WORD 1 bit 14 The...

Page 174: ...EL Start Enable signal is on 0 DI1 External signal required through digital input DI1 1 Start Enable If Start Enable signal is switched off the drive will not start or it coasts to stop if it is running and alarm START ENABLE 1 MISSING is activated 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 Parameters complete descriptions Index Name Selection...

Page 175: ... when it is activated by the optional FlashDrop device FlashDrop is designed for fast copying of parameters to unpowered drives It allows for easy customisation of the parameter list e g selected parameters can be hidden For more information see MFDT 01 FlashDrop User s Manual 3AFE68591074 English FlashDrop parameter values are activated by setting parameter 9902 APPLIC MACRO to LOAD FD SET DEFAUL...

Page 176: ...ter 1809 FO CONTENT MIN x x Setting range depends on parameter 1808 FO CONTENT SEL setting 1811 MINIMUM FO Defines the minimum value for frequency output FO 10 10 16000 Hz Minimum frequency See parameter 1809 FO CONTENT MIN 1 1 Hz 1812 MAXIMUM FO Defines the maximum value for frequency output FO 1000 10 16000 Hz Maximum frequency See parameter 1809 FO CONTENT MIN 1 1 Hz 1813 FILTER FO Defines the ...

Page 177: ...ive 0 inactive 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 START Timer reset at start Start signal source is selected by parameter 1902 TIMER START 6 START INV Time reset at start inverted i e timer is reset when start signal is deactivated Start signal source is selected by parameter 1902 TIMER START 7 RESET External reset e g reset through fi...

Page 178: ...INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 NOT SEL No reset signal 0 DI1 Counter reset through digital input DI1 1 active 0 inactive 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI1 4 DI5 See selection DI1 5 AT LIMIT Reset at the limit defined by parameter 1905 COUNTER LIMIT 6 STRT STP CMD Counter reset at start stop...

Page 179: ...been exceeded When par 1001 value is COUNTER START 0 stop Start when counter limit defined by parameter 1905 has been exceeded 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 NOT SEL Not start stop command source 0 DI1 Start stop command through digital input DI1 When par 1001 value is COUNTER STOP 1 start Stop when ...

Page 180: ...are connected to the drive the controller must be off selection DISABLE to allow chopper operation ENABLE DISABLE Overvoltage control deactivated 0 ENABLE Overvoltage control activated 1 2006 UNDERVOLT CTRL Activates or deactivates the undervoltage control of the intermediate DC link If the DC voltage drops due to input power cut off the undervoltage controller will automatically decrease the moto...

Page 181: ...FB CMD WORD 1 bit 15 The control word is sent by the fieldbus controller via the fieldbus adapter or embedded fieldbus modbus to the drive For the control word bits see section DCU communication profile on page 262 Minimum torque limit 1 is defined by parameter 2015 MIN TORQUE 1 and minimum torque limit 2 is defined by parameter 2016 MIN TORQUE 2 Note This setting applies only for the DCU profile ...

Page 182: ...minal torque 1 0 1 2016 MIN TORQUE 2 Defines minimum torque limit 2 for the drive See parameter 2013 MIN TORQUE SEL 300 600 0 0 0 Value in percent of the motor nominal torque 1 0 1 2017 MAX TORQUE 1 Defines maximum torque limit 1 for the drive See parameter 2014 MAX TORQUE SEL 300 0 0 600 0 Value in percent of the motor nominal torque 1 0 1 2018 MAX TORQUE 2 Defines maximum torque limit 2 for the ...

Page 183: ... only when parameter 9904 MOTOR CTRL MODE setting is SCALAR FREQ The drive pre magnetises the motor with DC current before the start The pre magnetising time is defined by parameter 2103 DC MAGN TIME Torque boost is applied at start Torque boost is stopped when output frequency exceeds 20 Hz or when it is equal to the reference value See parameter 2110 TORQ BOOST CURR Note Starting to a rotating m...

Page 184: ...ising time Set this value long enough to allow full motor magnetization Too long time heats the motor excessively 1 0 01 s 2104 DC HOLD CTL Activates the DC Hold or DC braking function NOT SEL NOT SEL Inactive 0 DC HOLD DC Hold function active DC Hold is not possible if parameter 9904 MOTOR CTRL MODE setting is SCALAR FREQ When both the reference and the motor speed drop below the value of paramet...

Page 185: ...ay be needed Pressing STOP on the drive s control panel does NOT generate an emergency stop of the motor separate the drive from dangerous potential NOT SEL NOT SEL Emergency stop function is not selected 0 DI1 Digital input DI1 1 stop along the emergency stop ramp See parameter 2208 EMER DEC TIME 0 emergency stop command reset 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 See selection DI...

Page 186: ...tion and deceleration times 2201 ACC DEC 1 2 SEL Defines the source from which the drive reads the signal that selects between the two ramp pairs acceleration deceleration pair 1 and 2 Ramp pair 1 is defined by parameters 2202 2204 Ramp pair 2 is defined by parameters 2205 2207 DI5 NOT SEL Ramp pair 1 is used 0 DI1 Digital input DI1 1 ramp pair 2 0 ramp pair 1 1 DI2 See selection DI1 2 DI3 See sel...

Page 187: ...epends on parameter 2204 RAMP SHAPE 1 setting 5 0 0 1800 0 s Time 1 0 1 s 2203 DECELER TIME 1 Defines the deceleration time 1 i e the time required for the speed to change from the value defined by parameter 2008 MAXIMUM FREQ with scalar control 2002 MAXIMUM SPEED with vector control to zero The control mode is selected by parameter 9904 MOTOR CTRL MODE If the speed reference decreases slower than...

Page 188: ...required for the speed to change from the value defined by parameter 2008 MAXIMUM FREQ with scalar control 2002 MAXIMUM SPEED with vector control to zero The control mode is selected by parameter 9904 MOTOR CTRL MODE See parameter 2203 DECELER TIME 1 Deceleration time 2 is used also as jogging deceleration time See parameter 1010 JOGGING SEL 60 0 0 1800 0 s Time 1 0 1 s 2207 RAMP SHAPE 2 Selects t...

Page 189: ...o Ramp output will ramp to zero according to the used ramp time 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 23 SPEED CONTROL Speed controller variables See section Speed controller tuning on page 115 2301 PROP GAIN Defines a relative gain for the speed controller Great gain may cause speed oscillation The figure ...

Page 190: ...d controller Derivative action boosts the controller output if the error value changes The longer the derivation time the more the speed controller output is boosted during the change If the derivation time is set to zero the controller works as a PI controller otherwise as a PID controller The derivation makes the control more responsive for disturbances The figure below shows the speed controlle...

Page 191: ...ant speed of 20 to 40 of the rated speed Change the autotuning parameter 2305 to ON Note The motor load must be connected to the motor OFF OFF No autotuning 0 ON Activates the speed controller autotuning The drive accelerates the motor calculates values for proportional gain integration time and acceleration compensation parameter 2301 PROP GAIN 2302 INTEGRATION TIME and 2304 ACC COMPENSATION valu...

Page 192: ...ue cannot be below the minimum parameter 2502 CRIT SPEED 1 LO 1 0 1 Hz 1 rpm 2504 CRIT SPEED 2 LO See parameter 2502 CRIT SPEED 1 LO 0 0 0 500 0 Hz 0 30000 rpm See parameter 2502 1 0 1 Hz 1 rpm 2505 CRIT SPEED 2 HI See parameter 2503 CRIT SPEED 1 HI 0 0 0 500 0 Hz 0 30000 rpm See parameter 2503 1 0 1 Hz 1 rpm 2506 CRIT SPEED 3 LO See parameter 2502 CRIT SPEED 1 LO 0 0 0 500 0 Hz 0 30000 rpm See pa...

Page 193: ... LINEAR LINEAR Linear ratio for constant torque applications 1 SQUARED Squared ratio for centrifugal pump and fan applications With squared U f ratio the noise level is lower for most operating frequencies 2 USER DEFINED Custom ratio defined by parameters 2610 2618 See section Custom U f ratio on page112 3 2606 SWITCHING FREQ Defines the switching frequency of the drive Higher switching frequency ...

Page 194: ...e error the slip gain should be increased 0 0 200 Slip gain 1 1 2609 NOISE SMOOTHING Enables the noise smoothing function Noise smoothing distributes the acoustic motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity A random component with an average of 0 Hz is added to the switching frequency set by parameter 2606 SWITCHING FREQ Note ...

Page 195: ...me counter When parameter 2901 COOLING FAN TRIG has been set to a non zero value the counter starts When the actual value of the counter exceeds the value defined by parameter 2901 a maintenance notice is displayed on the panel 0 0 0 6553 5 kh Time Parameter is reset by setting it to zero 1 0 1 kh 2903 REVOLUTION TRIG Defines the trigger point for the motor revolution counter Value is compared to ...

Page 196: ...peration in case the analog input signal is lost 2 LAST SPEED The drive generates alarm AI1 AI2 LOSS and freezes the speed to the level the drive was operating at The speed is determined by the average speed over the previous 10 seconds Alarm limit is defined by parameter 3021 3022 AI1 AI2 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case the analog input signal is lost 3...

Page 197: ...ture exceeds 110 C and the motor coasts to a stop 1 ALARM The drive generates alarm MOTOR TEMP when the motor temperature exceeds 90 C 2 3006 MOT THERM TIME Defines the thermal time constant for the motor thermal model i e the time within the motor temperature has reached 63 of the nominal temperature with steady load For thermal protection according to UL requirements for NEMA class motors use th...

Page 198: ...NT FREQ 70 25 150 Allowed continuous motor load at zero speed in percent of the nominal motor current 1 1 3009 BREAK POINT FREQ Defines the load curve together with parameters 3007 MOT LOAD CURVE and 3008 ZERO SPEED LOAD Example Thermal protection trip times when parameters 3006 3008 have default values 35 1 250 Hz Drive output frequency at 100 load 1 1 Hz Parameters complete descriptions Index Na...

Page 199: ...eter 3015 UNDERLOAD CURVE output frequency is higher than 10 of the nominal motor frequency and the above conditions have been valid longer than the time set by parameter 3014 UNDERLOAD TIME NOT SEL NOT SEL Protection is inactive 0 FAULT The drive trips on fault UNDERLOAD and the motor coasts to a stop Note Set parameter value to FAULT only after the drive ID run is performed If FAULT is selected ...

Page 200: ...C ripple exceeds 14 of the nominal DC voltage 2 3017 EARTH FAULT Selects how the drive reacts when an earth ground fault is detected in the motor or the motor cable Note Changing this parameter setting is not recommended ENABLE DISABLE No action 0 ENABLE The drive trips on fault EARTH FAULT 1 3018 COMM FAULT FUNC Selects how the drive reacts in a fieldbus communication break The time delay is defi...

Page 201: ... drive reacts when incorrect input power and motor cable connection is detected i e the input power cable is connected to the motor connection of the drive Note Changing this parameter setting is not recommended in normal use The protection is to be disabled only with corner grounded delta power systems and very long cables ENABLE DISABLE No action 0 ENABLE The drive trips on fault OUTP WIRING 1 3...

Page 202: ...106 AR UNDERVOLTAGE Activates deactivates the automatic reset for the intermediate link undervoltage fault Automatically resets the fault DC UNDERVOLTAGE after the delay set by par 3103 DELAY TIME DISABLE DISABLE Inactive 0 ENABLE Active 1 3107 AR AI MIN Activates deactivates the automatic reset for fault AI MIN analog input signal under the allowed minimum level Automatically resets the fault aft...

Page 203: ...sion limit defined by 3202 SUPERV 1 LIM LO The relay remains active until the supervised value rises above the high limit defined by 3203 SUPERV 1 LIM HI Example 2 If 3202 SUPERV 1 LIM LO 3203 SUPERV 1 LIM HI The lower limit 3203 SUPERV 1 LIM HI remains active until the supervised signal exceeds the higher limit 3202 SUPERV 1 LIM LO making it the active limit The new limit remains active until the...

Page 204: ... the second supervised signal selected by parameter 3204 SUPERV 2 PARAM Supervision wakes up if the value is above the limit x x Setting range depends on parameter 3204 setting 3207 SUPERV 3 PARAM Selects the third supervised signal Supervision limits are defined by parameters 3208 SUPERV 3 LIM LO and 3209 SUPERV 3 LIM HI See parameter 3201 SUPERV 1 PARAM 105 x x Parameter index in group 01 OPERAT...

Page 205: ...lay mode 103 0 101 172 Parameter index in group 01 OPERATING DATA E g 102 0102 SPEED If value is set to 0 no signal is selected 1 1 3402 SIGNAL1 MIN Defines the minimum value for the signal selected by parameter 3401 SIGNAL1 PARAM Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT x x Setting range depends on parameter 3401 setting 3403 SIGNAL1 MAX Defines the max...

Page 206: ... signal selected by parameter 3401 SIGNAL1 PARAM Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT Note Unit selection does not convert values Hz NO UNIT No unit selected 0 A ampere 1 V volt 2 Hz hertz 3 percent 4 s second 5 h hour 6 rpm revolutions per minute 7 kh kilohour 8 C celsius 9 lb ft pounds per foot 10 mA milliampere 11 mV millivolt 12 kW kilowatt 13 W ...

Page 207: ...res per second 39 m3 m cubic meters per minute 40 kg s kilograms per second 41 kg m kilograms per minute 42 kg h kilograms per hour 43 mbar millibar 44 Pa pascal 45 GPS gallons per second 46 gal s gallons per second 47 gal m gallons per minute 48 gal h gallons per hour 49 ft3 s cubic feet per second 50 ft3 m cubic feet per minute 51 ft3 h cubic feet per hour 52 lb s pounds per second 53 lb m pound...

Page 208: ...Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is DIRECT x x Setting range depends on parameter 3401 setting 3408 SIGNAL2 PARAM Selects the second signal to be displayed on the control panel in display mode See par 3401 SIGNAL1 PARAM 104 0 101 172 Parameter index in group 01 OPERATING DATA E g 102 0102 SPEED If value is set to 0 no signal is selected 1 1 3409 SIGNAL2 MIN Def...

Page 209: ...gnal selected by parameter 3415 SIGNAL3 PARAM See parameter 3405 OUTPUT1 UNIT 3420 OUTPUT3 MIN Sets the minimum display value for the signal selected by parameter 3415 SIGNAL3 PARAM See par 3402 SIGNAL1 MIN x x Setting range depends on parameter 3415 SIGNAL3 PARAM setting 3421 OUTPUT3 MAX Sets the maximum display value for the signal selected by parameter 3415 SIGNAL3 PARAM See par 3402 SIGNAL1 MI...

Page 210: ...re measurement signal AI1 AI1 Analog input AI1 Used when PT100 or PTC sensor is selected for the temperature measurement 1 AI2 Analog input AI2 Used when PT100 or PTC sensor is selected for the temperature measurement 2 DI1 Digital input DI1 Used when par 3501 SENSOR TYPE value is set to THERMI 0 1 3 DI2 Digital input DI2 Used when par 3501 SENSOR TYPE value is set to THERMI 0 1 4 DI3 Digital inpu...

Page 211: ...5 INV See selection DI1 INV 5 3602 START TIME 1 Defines the daily start time 1 The time can be changed in 2 second steps 00 00 00 00 00 00 23 59 58 hours minutes seconds Example If parameter value is set to 07 00 00 the timed function is activated at 7 00 7 a m 3603 STOP TIME 1 Defines the daily stop time 1 The time can be changed in 2 second steps 00 00 00 00 00 00 23 59 58 hours minutes seconds ...

Page 212: ... 3602 START TIME 1 3615 STOP TIME 4 See parameter 3603 STOP TIME 1 See parameter 3603 STOP TIME 1 3616 START DAY 4 See parameter 3604 START DAY 1 See parameter 3604 START DAY 1 3617 STOP DAY 4 See parameter 3605 STOP DAY 1 See parameter 3605 STOP DAY 1 3622 BOOSTER SEL Selects the source for the booster activation signal NOT SEL NOT SEL No booster activation signal 0 DI1 Digital input DI1 1 active...

Page 213: ...me periods 2 and 3 6 T1 T2 T3 Time periods 1 2 and 3 7 T4 Time period 4 8 T1 T4 Time periods 1 and 4 9 T2 T4 Time periods 2 and 4 10 T1 T2 T4 Time periods 1 2 and 4 11 T3 T4 Time periods 4 and 3 12 T1 T3 T4 Time periods 1 3 and 4 13 T2 T3 T4 Time periods 2 3 and 4 14 T1 T2 T3 T4 Time periods 1 2 3 and 4 15 BOOSTER Booster 16 T1 B Booster and time period 1 17 T2 B Booster and time period 2 18 T1 T2...

Page 214: ...oscillation 1 0 1 100 0 Gain When value is set to 0 1 the PID controller output changes one tenth as much as the error value When value is set to 100 the PID controller output changes one hundred times as much as the error value 1 0 1 4002 INTEGRATION TIME Defines the integration time for the process PID1 controller The integration time defines the rate at which the controller output changes when ...

Page 215: ...vative part of the process PID controller Increasing the filter time smooths the derivative and reduces noise 1 0 0 10 0 s Filter time constant If parameter value is set to zero the derivative filter is disabled 1 0 1 s 4005 ERROR VALUE INV Selects the relationship between the feedback signal and drive speed NO NO Normal A decrease in feedback signal increases drive speed Error Ref Fbk 0 YES Inver...

Page 216: ...on page 249 10 DI3U 4D RNC Digital input 3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero The reference is not saved if the control source is changed from EXT1 to EXT2 from EXT2 to EXT1 or from LOC to REM 11 DI3U 4D NC Digital input 3 Reference increase Digital input DI4 Reference decrease The program stores the active reference not reset by a sto...

Page 217: ... ACT2 are further defined by parameters 4016 ACT1 INPUT and 4017 ACT2 INPUT ACT1 ACT1 ACT1 1 ACT1 ACT2 Subtraction of ACT1 and ACT 2 2 ACT1 ACT2 Addition of ACT1 and ACT2 3 ACT1 ACT2 Multiplication of ACT1 and ACT2 4 ACT1 ACT2 Division of ACT1 and ACT2 5 MIN ACT1 2 Selects the smaller of ACT1 and ACT2 6 MAX ACT1 2 Selects the higher of ACT1 and ACT2 7 sqrt ACT1 2 Square root of the subtraction of ...

Page 218: ...0 1000 1000 Value in percent 1 1 4019 ACT1 MAXIMUM Defines the maximum value for the variable ACT1 if an analog input is selected as a source for ACT1 See parameter 4016 ACT1 INPUT The minimum 4018 ACT1 MINIMUM and maximum settings of ACT1 define how the voltage current signal received from the measuring device is converted to a percentage value used by the process PID controller See parameter 401...

Page 219: ...he function is activated deactivated through inverted digital input DI1 1 deactivation 0 activation The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV are not effective The sleep start and stop delay parameters 4024 PID SLEEP DELAY and 4026 WAKE UP DELAY are effective 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 IN...

Page 220: ...wake up delay for the sleep function See parameter 4023 PID SLEEP LEVEL 0 5 0 00 60 00 s Wake up delay 1 0 01 s 4027 PID 1 PARAM SET Defines the source from which the drive reads the signal that selects between PID parameter set 1 and 2 PID parameter set 1 is defined by parameters 4001 4026 PID parameter set 2 is defined by parameters 4101 4126 SET1 SET 1 PID SET 1 is active 0 DI1 Digital input DI...

Page 221: ...ter 4018 ACT1 MINIMUM 4119 ACT1 MAXIMUM See parameter 4018 ACT1 MAXIMUM 4120 ACT2 MINIMUM See parameter 4020 ACT2 MINIMUM 4121 ACT2 MAXIMUM See parameter 4021 ACT2 MAXIMUM 4122 SLEEP SELECTION See parameter 4022 SLEEP SELECTION 4123 PID SLEEP LEVEL See parameter 4023 PID SLEEP LEVEL 4124 PID SLEEP DELAY See parameter 4024 PID SLEEP DELAY 4125 WAKE UP DEV See parameter 4025 WAKE UP DEV 4126 WAKE UP...

Page 222: ...36 TIMED FUNCTIONS 9 TIMED FUNC 2 See selection TIMED FUNC 1 10 TIMED FUNC 3 See selection TIMED FUNC 1 11 TIMED FUNC 4 See selection TIMED FUNC 1 12 DI1 INV Inverted digital input DI1 0 active 1 inactive 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 4229 OFFSET Defines the offset for the external PID controller ou...

Page 223: ...se After start the drive current torque is frozen to the set value until the motor is magnetised 100 0 0 180 0 Value in percent of the nominal torque TN with vector control or the nominal current I2N with scalar control The control mode is selected by parameter 9904 MOTOR CTRL MODE 1 0 1 4303 BRAKE CLOSE LVL Defines the brake close speed After stop the brake is closed when drive speed falls below ...

Page 224: ...o Z pulse Zero pulse is used for position reset DISABLE DISABLE Disabled 0 ENABLE Enabled 1 5011 POSITION RESET Enables the position reset DISABLE DISABLE Disabled 0 ENABLE Enabled 1 51 EXT COMM MODULE The parameters need to be adjusted only when a fieldbus adapter module optional is installed and activated by parameter 9802 COMM PROT SEL For more details on the parameters refer to the manual of t...

Page 225: ... that the parity settings of the devices connected on the bus are the same Note High electromagnetic noise levels generate errors 0 0 65535 Number of characters 1 1 5206 FRAME ERRORS Number of characters with a framing error received by the Modbus link If the number is high check that the communication speed settings of the devices connected on the bus are the same Note High electromagnetic noise ...

Page 226: ...messages with an CRC cyclic redundancy check error received by the drive If the number is high check CRC calculation for possible errors Note High electromagnetic noise levels generate errors 0 0 65535 Number of messages 1 1 5310 EFB PAR 10 Selects an actual value to be mapped to Modbus register 40005 0 0 65535 Parameter index 1 1 5311 EFB PAR 11 Selects an actual value to be mapped to Modbus regi...

Page 227: ...use 1 6 Control and status data words 101 9999 Parameter index 5402 FBA DATA IN 2 See 5401 FBA DATA IN 1 5410 FBA DATA IN 10 See 5401 FBA DATA IN 1 55 FBA DATA OUT Data from fieldbus controller to drive via a fieldbus adapter See chapter Fieldbus control with fieldbus adapter Note In adapter module the parameter group number is 2 5501 FBA DATA OUT 1 Selects data to be transferred from the fieldbus...

Page 228: ... the first sequence programming state is required the sequence programming must be reset by parameter 8404 SEQ PROG RESET If start from the first sequence programming state is always required reset and start signal sources must be through the same digital input 8404 and 8402 SEQ PROG START Note The drive will not start if no Run Enable signal is received 1601 RUN ENABLE NOT SEL DI1 INV Sequence pr...

Page 229: ... outputs RO TO AO are set to zero Reset is possible only when sequence programming is stopped NOT SEL DI1 INV Reset through inverted digital input DI1 0 active 1 inactive 1 DI2 INV See selection DI1 INV 2 DI3 INV See selection DI1 INV 3 DI4 INV See selection DI1 INV 4 DI5 INV See selection DI1 INV 5 NOT SEL No reset signal 0 DI1 Reset through digital input DI1 1 active 0 inactive 1 DI2 See selecti...

Page 230: ...to supervision parameters 3207 3209 See parameter group 32 SUPERVISION 8 SUPRV1 UNDER See selection SUPRV 1OVER 9 SUPRV2 UNDER See selection SUPRV 2OVER 10 SUPRV3 UNDER See selection SUPRV 3OVER 11 TIMED FUNC 1 Logic value 1 is activated by timed function 1 See parameter group 36 TIMED FUNCTIONS 1 timed function active 12 TIMED FUNC 2 See selection TIMED FUNC 1 13 TIMED FUNC 3 See selection TIMED ...

Page 231: ... TO NEXT From state 2 to state 3 2 ST3 TO NEXT From state 3 to state 4 3 ST4 TO NEXT From state 4 to state 5 4 ST5 TO NEXT From state 5 to state 6 5 ST6 TO NEXT From state 6 to state 7 6 ST7 TO NEXT From state 7 to state 8 7 ST8 TO NEXT From state 8 to state 1 8 ST1 TO N From state 1 to state n State n is defined by parameter 8427 ST1 STATE N 9 ST2 TO N From state 2 to state n State n is defined b...

Page 232: ...state transition to state 8 Counter is reset when the state has been reached 13 SEQ PROG RST Reset signal source defined by parameter 8404 SEQ PROG RESET 14 8420 ST1 REF SEL Selects the source for the sequence programming state 1 reference Parameter is used when parameter 1103 1106 REF1 2 SELECT is set to SEQ PROG AI1 SEQ PROG AI2 SEQ PROG Note Constant speeds in group 12 CONSTANT SPEEDS overwrite...

Page 233: ...mming state 1 i e defines the rate of the reference change 0 0 2 0 1 0 0 1800 0 s Time When value is set to 0 2 ramp pair 2 is used Ramp pair 2 is defined by parameters 2205 2207 When value is set to 0 1 ramp pair 1 is used Ramp pair 1 is defined by parameters 2202 2204 With ramp pair 1 2 parameter 2201 ACC DEC 1 2 SEL must be set to SEQ PROG See also parameters 2202 2207 1 0 1 s 8423 ST1 OUT CONT...

Page 234: ...NV See selection DI5 INV 4 DI3 INV See selection DI5 INV 3 DI2 INV See selection DI5 INV 2 DI1 INV See selection DI5 INV 1 NOT SEL No trigger signal If parameter 8426 ST1 TRIG TO ST N setting is also NOT SEL the state is frozen and can be reset only with parameter 8402 SEQ PROG START 0 DI1 Trigger through digital input DI1 1 active 0 inactive 1 DI2 See selection DI1 2 DI3 See selection DI1 3 DI4 S...

Page 235: ...I1 value par 8412 SEQ VAL 1 LOW value or after delay time defined by parameter 8424 ST1 CHANGE DLY has elapsed 33 AI1HI2 ORDLY State change when AI1 value par 8413 SEQ VAL 2 HIGH value or after delay time defined by parameter 8424 ST1 CHANGE DLY has elapsed 34 AI2LO2 ORDLY State change when AI2 value par 8414 SEQ VAL 2 LOW value or after delay time defined by parameter 8424 ST1 CHANGE DLY has elap...

Page 236: ...active 57 AI2 L2 DI4 State change when AI1 value par 8414 SEQ VAL 2 LOW value and when DI4 is active 58 AI1 H1 DI4 State change when AI1 value par 8411 SEQ VAL 1 HIGH value and when DI4 is active 59 AI2 H2 DI4 State change when AI1 value par 8413 SEQ VAL 2 HIGH value and when DI4 is active 60 DLY AND DI1 State change when delay time defined by parameter 8424 ST1 CHANGE DLY has elapsed and DI1 is a...

Page 237: ...N has a higher priority than state change to the next state 8425 ST1 TRIG TO ST 2 NOT SEL See parameter 8425 ST1 TRIG TO ST 2 8427 ST1 STATE N Defines the state N See parameter 8426 ST1 TRIG TO ST N STATE 1 STATE 1 State 1 1 STATE 2 State 2 2 STATE 3 State 3 3 STATE 4 State 4 4 STATE 5 State 5 5 STATE 6 State 6 6 STATE 7 State 7 7 STATE 8 State 8 8 8430 ST2 REF SEL See parameters 8420 8427 8497 ST...

Page 238: ...ilable with ACS CP L assistant control panel 12 TÜRKÇE Turkish Available with ACS CP L assistant control panel 13 CZECH Czech Available with ACS CP L assistant control panel 14 Magyar Hungarian Available with ACS CP L assistant control panel Note This selection will be added later 9902 APPLIC MACRO Selects the application macro See chapter Application macros ABB STANDARD ABB STANDARD Standard macr...

Page 239: ...er 3 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 4 USER S3 SAVE Save User 3 macro Stores the current parameter settings and the motor model 5 9904 MOTOR CTRL MODE Selects the motor control mode SCALAR FREQ VECTOR SPEED Sensorless vector control mode Reference 1 speed reference in rpm Reference 2 speed reference i...

Page 240: ...nominal motor speed Must be equal to the value on the motor rating plate Type dependent 50 30000 rpm Speed 1 1 rpm 9909 MOTOR NOM POWER Defines the nominal motor power Must equal the value on the motor rating plate PN 0 2 3 0 PN kW Power 1 0 1 kW hp 9910 ID RUN This parameter controls a self calibration process called the Motor ID Run During this process the drive operates the motor and makes meas...

Page 241: ... of the motor before starting the ID Run During the run the motor will rotate in the forward direction Note If motor parameters are changed after ID Run repeat the ID Run WARNING The motor will run at up to approximately 50 80 of the nominal speed during the ID Run ENSURE THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING THE ID RUN 1 9912 MOTOR NOM TORQUE Calculated motor nominal torque in N m ca...

Page 242: ...Actual signals and parameters 242 ...

Page 243: ...bus supports Modbus RTU protocol Modbus is a serial asynchronous protocol Transaction is half duplex Embedded fieldbus connection is either RS 232 control panel connector X2 or RS 485 terminal X1 of the optional FMBA Modbus Adapter connected to drive terminal X3 The maximum length of the communication cable with RS 232 is restricted to 3 meters For more information on the FMBA Modbus Adapter modul...

Page 244: ...ieldbus interface and other available sources e g digital and analog inputs Fieldbus Other devices Fieldbus controller Control Word CW References Data flow Status Word SW Actual values Parameter R W Requests Responses ACS350 Process I O cyclic Service messages acyclic RS 232 panel connector Embedded fieldbus modbus connection is either RS 232 or RS 485 X3 X1 RS 485 FMBA Modbus Adapter ...

Page 245: ...N ID setting is cleared and reset Parameter Alternative settings Setting for fieldbus control Function Information COMMUNICATION INITIALISATION 9802 COMM PROT SEL NOT SEL STD MODBUS EXT FBA MODBUS RS232 STD MODBUS with RS 485 MODBUS RS232 with RS 232 Initialises embedded fieldbus communication ADAPTER MODULE CONFIGURATION 5302 EFB STATION ID 0 65535 Any Defines the station ID address of the RS 232...

Page 246: ...MD WORD 1 bit 5 with ABB Drives profile 5319 EFB PAR 19 bit 11 40001 bit 11 40031 bit 5 1103 REF1 SELECT COMM COMM AI1 COMM AI1 Fieldbus reference REF1 is used when EXT1 is selected as the active control location See section Fieldbus references on page 249 for information on the alternative settings 40002 for REF1 1106 REF2 SELECT COMM COMM AI1 COMM AI1 Fieldbus reference REF2 is used when EXT2 is...

Page 247: ...through 0301 FB CMD WORD 1 bit 10 40031 bit 10 2209 RAMP INPUT 0 COMM Ramp input to zero through 0301 FB CMD WORD 1 bit 13 with ABB drives profile 5319 EFB PAR 19 bit 6 40001 bit 6 40031 bit 13 COMMUNICATION FAULT FUNCTIONS ABB DRV DCU 3018 COMM FAULT FUNC NOT SEL FAULT CONST SP 7 LAST SPEED Determines drive action in case fieldbus communication is lost 43018 3019 COMM FAULT TIME 0 1 60 0 s Define...

Page 248: ...eldbus controller to the drive The drive switches between its states according to the bit coded instructions of the Control Word The Status Word SW is a word containing status information sent by the drive to the fieldbus controller References References REF are 16 bit signed integers A negative reference e g reverse direction of rotation is formed by calculating the two s complement from the corr...

Page 249: ...mples Reference correction examples for ABB Drives profile Setting When COMM 0 When COMM 0 COMM AI1 COMM MAX MIN MIN AI 50 MAX MIN COMM MAX MIN MIN AI 50 MAX MIN Maximum limit is defined by parameter 1105 REF1 MAX 1108 REF2 MAX Minimum limit is defined by parameter 1104 REF1 MIN 1107 REF2 MIN 50 1500 rpm 750 rpm 100 COMM AI 50 AI 100 AI 0 0 REF Min limit Corrected reference 0 rpm Max limit 50 1500...

Page 250: ...OMM 0 When COMM 0 0 50 1500 rpm 750 rpm 100 AI 50 AI 100 AI 0 COMM REF Corrected reference Max limit Min limit 0 rpm 0 50 1500 rpm 750 rpm 100 AI 50 AI 0 AI 100 COMM REF Corrected reference 0 rpm Max limit Min limit 0 50 1500 rpm 750 rpm 100 AI 50 AI 100 AI 0 1200 rpm 300 rpm COMM REF Corrected reference Max limit Min limit 0 rpm 0 50 1500 rpm 750 rpm 100 AI 50 AI 0 AI 100 300 rpm 1200 rpm COMM RE...

Page 251: ...05 REF1 MAX 1108 REF2 MAX Minimum limit is defined by parameter 1104 REF1 MIN 1107 REF2 MIN 750000 1500 rpm 750 rpm 150000 COMM AI 50 AI 100 AI 0 0 REF Min limit Corrected reference 0 rpm Max limit 750000 1500 rpm 750 rpm 150000 AI 50 AI 0 AI 100 0 COMM REF Max limit Min limit Corrected reference 0 rpm 750000 1500 rpm 750 rpm 150000 AI 50 AI 100 AI 0 0 1200 rpm 300 rpm COMM REF Max limit Min limit...

Page 252: ... 750000 1500 rpm 750 rpm 150000 COMM AI 50 AI 100 AI 0 0 REF Min limit Corrected reference Max limit 0 rpm 750000 1500 rpm 750 rpm 150000 AI 50 AI 0 AI 100 0 COMM REF Max limit Min limit Corrected reference 0 rpm 750000 1500 rpm 750 rpm 150000 AI 50 AI 100 AI 0 0 1200 rpm 300 rpm COMM REF Max limit Min limit 0 rpm Corrected reference 750000 1500 rpm 750 rpm 150000 AI 50 AI 0 AI 100 0 1200 rpm 300 ...

Page 253: ...32767 32767 Speed or frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2001 2002 speed or 2007 2008 frequency Torque 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 2015 2017 torque1 or 2016 2018 torque2 PID reference 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100...

Page 254: ...he selected function See chapter Actual signals and parameters Direction determined by the sign of COMM Direction determined by digital command e g digital input control panel par 10 03 DIRECTION FORWARD par 10 03 DIRECTION REVERSE par 10 03 DIRECTION REQUEST Fieldbus 163 Max ref Max ref 100 100 Ref 1 2 Resultant REF1 2 163 Fieldbus 163 Max ref Max ref 100 100 Ref 1 2 Resultant REF1 2 163 Fieldbus...

Page 255: ...munication between the master and the slave devices or for checking various internal error conditions within the slave The following subcodes are supported 00 Return Query Data The data passed in the request data field is to be returned in the response The entire response message should be identical to the request 01 Restart Communications Option The slave device serial line port must be initializ...

Page 256: ...CTRL PROFILE setting is ABB DRV LIM or ABB DRV FULL Parameter 5320 EFB PAR 20 shows a copy of the Control Word in hexadecimal format 40005 40012 Actual 1 8 R Actual value 1 8 Use parameter 5310 5317 to selects an actual value to be mapped to modbus register 40005 40012 40031 Control Word LSW R W 0301 FB CMD WORD 1 i e the least significant word of the DCU profile 32 bit Control Word Supported only...

Page 257: ...ister 4X reference When broadcast the function presets the same register reference in all attached slaves 10 16 Preset multiple 4X registers Presets values into a sequence of registers 4X references When broadcast the function presets the same register references in all attached slaves 17 23 Read Write 4X registers Performs a combination of one read operation and one write operation function codes...

Page 258: ...mplementations of the ABB Drives communication profile are available ABB Drives Full and ABB Drives Limited The ABB Drives communication profile is active when parameter 5305 EFB CTRL PROFILE is set to ABB DRV FULL or ABB DRV LIM The Control Word and Status Word for the profile are described below The ABB Drives communication profiles can be used through both EXT1 and EXT2 The Control Word command...

Page 259: ... is set to COMM this bit also activates the Run Enable signal 0 Inhibit operation Enter OPERATION INHIBITED 4 Note Bit 4 is supported only by ABB DRV FULL profile RAMP_OUT_ ZERO ABB DRV FULL 1 Enter RAMP FUNCTION GENERATOR OUTPUT ENABLED 0 Force Ramp Function Generator output to zero Drive ramps to stop current and DC voltage limits in force 5 RAMP_HOLD 1 Enable ramp function Enter RAMP FUNCTION G...

Page 260: ...TING Actual value equals reference value is within tolerance limits i e in speed control the speed error is less than or equal to 4 1 of the nominal motor speed Asymmetric hysteresis 4 when speed enters the reference area 1 when speed exits the reference area 0 Actual value differs from reference value is outside tolerance limits 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive contro...

Page 261: ...LED C D From any state Emergency Off OFF2 CW Bit 1 0 SW Bit 4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1 xx xx11 1111 CW Bit6 0 C CW xxxx x1 xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE State State change Path described in example CW Control Word SW Status Word RFG Ramp Function Generator ...

Page 262: ...al control mode 4 RESET 1 Reset other No operation 5 EXT2 1 Switch to external control EXT2 0 Switch to external control EXT1 6 RUN_DISABLE 1 Activate Run Disable 0 Activate Run Enable 7 STPMODE_R 1 Stop along currently active deceleration ramp bit 10 Bit 0 value must be 1 STOP 0 No operation 8 STPMODE_EM 1 Emergency stop Bit 0 value must be 1 STOP 0 No operation 9 STPMODE_C 1 Coast to stop Bit 0 ...

Page 263: ... parameter 1608 setting is COMM 19 START_DISABLE2 1 No Start Enable 0 Enable start Effective if parameter 1609 setting is COMM 20 JOGGING 1 1 Activate jogging 1 Effective if parameter 1010 setting is COMM See section Jogging on page 129 0 Jogging 1 disabled 21 JOGGING 2 1 Activate jogging 2 Effective if parameter 1010 setting is COMM See section Jogging on page 129 0 Jogging 2 disabled 22 26 Reser...

Page 264: ...POINT 1 Drive is at setpoint Actual value equals reference value i e is within tolerance limits 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by group 20 LIMITS settings 0 Operation is within group 20 LIMITS settings 9 SUPERVISION 1 A supervised parameter group 32 SUPERVISION is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in re...

Page 265: ... Drive is in vector control mode 0 Drive is in scalar control mode 21 JOGGING ACTIVE Jogging function is active 22 25 Reserved 26 REQ_CTL 1 Control Word requested from fieldbus 0 No operation 27 REQ_REF1 1 Reference 1 requested from fieldbus 0 Reference 1 is not requested from fieldbus 28 REQ_REF2 1 Reference 2 requested from fieldbus 0 Reference 2 is not requested from fieldbus 29 REQ_REF2EXT 1 E...

Page 266: ...Fieldbus control with embedded fieldbus 266 ...

Page 267: ... be set to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources e g digital and analog inputs The drive can communicate to a control system via fieldbus adapter using one of the following serial communication protocols PROFIBUS DP FPBA 01 adapter CANopen FCAN 01 adapter DeviceNet FDNA 01 a...

Page 268: ...EXT COMM MODULE have been set the drive control parameters shown in section Drive control parameters on page 269 must be checked and adjusted when necessary The new settings will take effect when the drive is next powered up or when parameter 5127 FBA PAR REFRESH is activated Parameter Alternative settings Setting for fieldbus control Function Information COMMUNICATION INITIALISATION 9802 COMM PRO...

Page 269: ...F2 SELECT COMM COMM AI1 COMM AI1 Fieldbus reference REF2 is used when EXT2 is selected as the active control location See section Reference selection and correction for DCU profile on page 249 OUTPUT SIGNAL SOURCE SELECTION 1401 RELAY OUTPUT 1 COMM COMM 1 Enables relay output RO control by signal 0134 COMM RO WORD 1501 AO1 CONTENT SEL 135 i e 0135 COMM VALUE 1 Directs the contents of fieldbus refe...

Page 270: ...mines drive action in case fieldbus communication is lost 3019 COMM FAULT TIME 0 1 60 0 s Defines the time between communication loss detection and the action selected with parameter 3018 COMM FAULT FUNC PID CONTROLLER REFERENCE SIGNAL SOURCE SELECTION 4010 4110 4210 SET POINT SEL COMM COMM AI1 COMM AI1 PID control reference REF2 Parameter Setting for fieldbus control Function Information Fieldbus...

Page 271: ...lating the two s complement from the corresponding positive reference value The contents of each reference word can be used as speed or frequency reference Actual Values Actual Values ACT are 16 bit words containing information on selected operations of the drive Communication profile The communication between the drive and the fieldbus adapter supports the DCU communication profile The DCU profil...

Page 272: ... Control and Status Word contents see section DCU communication profile on page 262 Fieldbus references See section Fieldbus references on page 249 for DCU profile reference selection and correction reference scaling reference handling and actual value scaling ...

Page 273: ...unication See chapters Fieldbus control with embedded fieldbus and Fieldbus control with fieldbus adapter How to reset The drive can be reset either by pressing the keypad key Basic Control Panel or Assistant Control Panel through digital input or fieldbus or by switching the supply voltage off for a while The source for the fault reset signal is selected by parameter 1604 FAULT RESET SEL When the...

Page 274: ...hapter Fieldbus control with fieldbus adapter Fieldbus control with embedded fieldbus or appropriate fieldbus adapter manual Check fault function parameter settings Check connections Check if master can communicate 2006 AI1 LOSS 8110 0308 bit 5 programmablefault function 3001 3021 Analog input AI1 signal has fallen below limit defined by parameter 3021 AI1 FAULT LIMIT Check fault function paramete...

Page 275: ...t unit power 2012 MOTOR STALL 7121 0308 bit 11 programmablefault function 3010 3012 Motor is operating in stall region due to e g excessive load or insufficient motor power Check motor load and drive ratings Check fault function parameters 2013 AUTORESET 0308 bit 12 Automatic reset alarm Check parameter group 31 AUTOMATIC RESET settings 2018 PID SLEEP 0309 bit 1 Sleep function has entered sleeping...

Page 276: ...er source Change drive control to local control mode 5012 Direction of rotation is locked Enable change of direction See parameter 1003 DIRECTION 5013 Panel control is disabled because start inhibit is active Deactivate start inhibit and retry See parameter 2108 START INHIBIT 5014 Panel control is disabled because of drive fault Reset drive fault and retry 5015 Panel control is disabled because lo...

Page 277: ...allowed because of active fault Check cause of fault and reset fault 5082 Operation is not allowed because override mode is enabled 5083 Operation is not allowed because parameter lock is on Check parameter 1602 PARAMETER LOCK setting 5084 Operation is not allowed because drive is performing task Wait until task is completed and retry 5085 Parameter download from source to destination drive has fa...

Page 278: ...0 0305 bit 2 Drive IGBT temperature is excessive Fault trip limit is 135 C Check ambient conditions See also section Derating on page 291 Check air flow and fan operation Check motor power against unit power 0004 SHORT CIRC 2340 0305 bit 3 Short circuit in motor cable s or motor Check motor and motor cable 0006 DC UNDERVOLT 3220 0305 bit 5 Intermediate circuit DC voltage is not sufficient due to m...

Page 279: ...R and 11 REFERENCE SELECT settings 0011 ID RUN FAIL FF84 0305 bit 10 Motor ID Run is not completed successfully Check motor connection Check start up data group 99 START UP DATA Check maximum speed parameter 2002 It should be at least 80 of motor nominal speed parameter 9908 Ensure ID run has been performed according to instructions in section How to perform the ID Run on page 54 0012 MOTOR STALL ...

Page 280: ...k fault function parameters 0023 ENCODER ERR 7301 0306 bit 6 programmable fault function 5003 Communication fault between pulse encoder and pulse encoder interface module or between module and drive Check pulse encoder and its wiring pulse encoder interface module and its wiring and parameter group 50 ENCODER settings 0024 OVERSPEED 7310 0306 bit 7 Motor is turning faster than highest allowed spee...

Page 281: ...r temperature measurement fault Check motor and motor cable Check motor thermistor relay if used 0035 OUTP WIRING FF95 0306 bit 15 programmable fault function 3023 Incorrect input power and motor cable connection i e input power cable is connected to drive motor connection Check input power connections Check fault function parameters 0036 INCOMPATIBLE SW 630F 0307 bit 3 Loaded software is not comp...

Page 282: ...are in HP 1007 PAR FBUSMISS 6320 0307 bit 15 Fieldbus control has not been activated Check fieldbus parameter settings See chapter Fieldbus control with fieldbus adapter 1009 PAR PCU 1 6320 0307 bit 15 Incorrect motor nominal speed frequency setting Check parameter settings Following must apply 1 60 9907 MOTOR NOM FREQ 9908 MOTOR NOM SPEED 16 0 8 9908 MOTOR NOM SPEED 120 9907 MOTOR NOM FREQ Motor ...

Page 283: ...d properly configured Check the cable connection Same device address If two or more devices have the same address parameter 5307 EFB CRC ERRORS value increases with every read write command What to do Check the device addresses No two devices on line may have the same address Incorrect wiring If the communication wires are swapped terminal A on one device is connected to terminal B on another devi...

Page 284: ...Fault tracing 284 ...

Page 285: ...rive usage and ambient temperature When the Assistant Control Panel is in use the Notice Handler Assistant informs when the definable value of the operating hour counter is reached see parameter 2901 This information can also be passed to the relay output see parameter 1401 regardless of the used panel type Fan failure can be predicted by the increasing noise from the fan bearings If the drive is ...

Page 286: ...the fan holder from the hinges 7 Install the new fan holder including the fan in reverse order 8 Restore power Capacitors Reforming The capacitors must be reformed if the drive has been stored for two years See the table on page 26 for how to find out the manufacturing time from the serial number For information on reforming the capacitors refer to Guide for Capacitor Reforming in ACS50 150 350 55...

Page 287: ... to the drive The Assistant Control Panel has one LED The table below describes the LED indications Where LED off LED lit and steady LED blinking On the front of the drive If a control panel is attached to the drive switch to remote control otherwise a fault will be generated and then remove the panel to be able to see the LEDs No power Green Power supply on the board OK Green Drive in an alarm st...

Page 288: ...Maintenance and hardware diagnostics 288 ...

Page 289: ...ical data What this chapter contains The chapter contains the technical specifications of the drive e g the ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks ...

Page 290: ...04A7 2 7 6 4 7 7 1 8 2 0 75 1 R1 03x 06A7 2 11 8 6 7 10 1 11 7 1 1 1 5 R1 03x 07A5 2 12 0 7 5 11 3 13 1 1 5 2 R1 03x 09A8 2 14 3 9 8 14 7 17 2 2 2 3 R2 03x 13A3 2 21 7 13 3 20 0 23 3 3 3 R2 03x 17A6 2 24 8 17 6 26 4 30 8 4 5 R2 03x 24A4 2 41 24 4 36 6 42 7 5 5 7 5 R3 03x 31A0 2 50 31 46 5 54 3 7 5 10 R4 03x 46A2 2 69 46 2 69 3 2 80 9 11 0 15 R4 3 phase UN 380 480 V 380 400 415 440 460 480 V 03x 01...

Page 291: ...0 I2N Altitude derating In altitudes 1000 2000 m 3300 6600 ft above sea level the derating is 1 for every 100 m 330 ft Switching frequency derating Derate according to the switching frequency used see parameter 2606 as follows Ensure that parameter 2607 SWITCH FREQ CTRL 1 ON which reduces the switching frequency if the drive s internal temperature is too high See parameter 2607 for details Input I...

Page 292: ... 22 7 78 03x 03A5 2 31 106 6 1 21 22 7 78 03x 04A7 2 38 130 9 5 32 26 4 90 24 14 03x 06A7 2 60 205 9 5 32 26 4 90 24 14 03x 07A5 2 62 212 9 5 32 26 4 90 21 12 03x 09A8 2 83 283 10 5 36 27 5 94 21 12 03x 13A3 2 112 383 10 5 36 27 5 94 52 31 03x 17A6 2 152 519 10 5 36 27 5 94 52 31 03x 24A4 2 250 854 16 6 57 35 4 121 71 42 03x 31A0 2 270 922 33 4 114 57 8 197 96 57 03x 46A2 2 430 1469 33 4 114 57 8 ...

Page 293: ...ating is larger than the rated I1N current given in the rating table on page 290 If 150 output power is needed multiply current I1N by 1 5 See also section Selecting the power cables on page 32 Check that the operating time of the fuse is below 0 5 seconds The operating time depends on the fuse type the supply network impedance as well as the cross sectional area material and length of the supply ...

Page 294: ...5 2 5 12 1 5 14 2 5 12 2 5 12 03x 07A5 2 16 15 2 5 12 1 5 14 2 5 12 2 5 12 03x 09A8 2 16 20 2 5 12 2 5 12 2 5 12 2 5 12 03x 13A3 2 25 30 6 10 6 10 6 10 2 5 12 03x 17A6 2 25 35 6 10 6 10 6 10 2 5 12 03x 24A4 2 63 60 10 8 10 8 10 8 6 10 03x 31A0 2 80 80 16 6 16 6 16 6 10 8 03x 46A2 2 100 100 25 2 25 2 16 4 10 8 3 phase UN 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 10 10 2 5 14 0 75 18 2 5 14 2 5...

Page 295: ...9 9 41 70 2 76 161 6 34 1 2 2 6 30 R1 169 6 65 202 7 95 239 9 41 70 2 76 161 6 34 1 2 2 6 50 62 R2 169 6 65 202 7 95 239 9 41 105 4 13 165 6 50 1 5 3 3 50 62 R3 169 6 65 202 7 95 236 9 29 169 6 65 169 6 65 2 5 5 5 50 62 R4 181 7 13 202 7 95 244 9 61 260 10 24 169 6 65 4 4 9 7 62 00353783 xls G Frame size Dimensions and weights Noise IP20 NEMA 1 H4 H5 W D Weight Noise level mm in mm in mm in mm in ...

Page 296: ...f by IEC 61800 5 1 and UL 508C Frequency Vector control 0 max 150 Hz recommended Scalar control 0 500 Hz Frequency resolution 0 01 Hz Current See section Ratings on page 290 Power limit 1 5 PN Field weakening point 10 500 Hz Switching frequency 4 8 12 or 16 kHz in scalar control mode Speed control See section Speed control performance figures on page 114 Torque control See section Torque control p...

Page 297: ...nt 100 mA 30 VDC short circuit protected Frequency 10 Hz 16 kHz Resolution 1 Hz Accuracy 0 2 Wire size 1 5 0 25 mm2 16 24 AWG Torque 0 5 N m 4 4 lbf in Brake resistor connection Short circuit protection IEC 61800 5 1 IEC 60439 1 UL 508C The brake resistor output is conditionally short circuit proof by IEC EN 61800 5 1 and UL 508C For correct fuse selection contact your local ABB representative Rat...

Page 298: ...2 Sinusoidal vibration IEC 60721 3 3 Tested according to IEC 60721 3 3 mechanical conditions Class 3M4 2 9 Hz 3 0 mm 0 12 in 9 200 Hz 10 m s2 33 ft s2 Shock IEC 60068 2 27 ISTA 1A According to ISTA 1A Max 100 m s2 330 ft s2 11 ms According to ISTA 1A Max 100 m s2 330 ft s2 11 ms Free fall Not allowed 76 cm 30 in 76 cm 30 in Materials Drive enclosure PC ABS 2 mm PC 10 GF 2 5 3 mm and PA66 25 GF 1 5...

Page 299: ... by the Australian Communication Authority ACA and the Radio Spectrum Management Group RSM of the New Zealand Ministry of Economic Development NZMED in November 2001 The aim of the scheme is to protect the radio frequency spectrum by introducing technical limits for emission from electrical electronic products Compliance with IEC 61800 3 2004 See page 301 RoHS marking The RoHS mark is attached to ...

Page 300: ...lied with appropriately sized brake resistors the brake chopper will allow the drive to dissipate regenerative energy normally associated with quickly decelerating a motor Brake resistor selection is discussed in section Brake resistors on page 302 IEC EN 61800 3 2004 Definitions EMC stands for Electromagnetic Compatibility It is the ability of electrical electronic equipment to operate without pr...

Page 301: ...4 kHz switching frequency WARNING A drive of category C3 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network Note It is not allowed to install a drive with the internal EMC filter connected on IT ungrounded systems The supply network becomes connected to ground potential through ...

Page 302: ...ated power of the resistor must be greater than or equal to PRmax Resistance R must be between Rmin and Rmax given in the table for the used drive type The resistor must be able to dissipate energy ERpulse during the braking cycle T Equations for selecting the resistor where R selected brake resistor value ohm PRmax maximum power during the braking cycle W PRave average power during the braking cy...

Page 303: ...30 100 1 5 2 01x 09A8 2 30 70 2 2 3 3 phase UN 200 240 V 200 208 220 230 240 V 03x 02A4 2 70 390 0 37 0 5 03x 03A5 2 70 260 0 55 0 75 03x 04A7 2 40 200 0 75 1 03x 06A7 2 40 130 1 1 1 5 03x 07A5 2 30 100 1 5 2 03x 09A8 2 30 70 2 2 3 03x 13A3 2 30 50 3 0 3 03x 17A6 2 30 40 4 0 5 03x 24A4 2 18 25 5 5 7 5 03x 31A0 2 7 19 7 5 10 03x 46A2 2 7 13 11 0 15 3 phase UN 380 480 V 380 400 415 440 460 480 V 03x...

Page 304: ... page 297 Alternatively a two conductor shielded cable with the same cross sectional area can be used The maximum length of the resistor cable s is 5 m 16 ft For the connections see the power connection diagram of the drive on page 38 Mandatory circuit protection The following setup is essential for safety it interrupts the main supply in fault situations involving chopper shorts Equip the drive w...

Page 305: ...Dimensions 305 Dimensions Dimensional drawings of the ACS350 are shown below The dimensions are given in millimeters and inches ...

Page 306: ...nsions 306 Frame sizes R0 and R1 IP20 cabinet installation UL open R1 and R0 are identical except for the fan at the top of R1 3AFE68488079 B Frame sizes R0 and R1 IP20 cabinet installation UL open VAR EMC ...

Page 307: ...Dimensions 307 Frame sizes R0 and R1 IP20 NEMA 1 R1 and R0 are identical except for the fan at the top of R1 3AFE68577977 A Frame sizes R0 and R1 IP20 NEMA 1 VAR EMC ...

Page 308: ...Dimensions 308 Frame size R2 IP20 cabinet installation UL open 3AFE68585619 A Frame size R2 IP20 cabinet installation UL open VAR EMC ...

Page 309: ...Dimensions 309 Frame size R2 IP20 NEMA 1 3AFE68586658 A Frame size R2 IP20 NEMA 1 VAR EMC ...

Page 310: ...Dimensions 310 Frame size R3 IP20 cabinet installation UL open 3AFE68487587 B Frame size R3 IP20 cabinet installation UL open VAR EMC ...

Page 311: ...Dimensions 311 Frame size R3 IP20 NEMA 1 3AFE68579872 B Frame size R3 IP20 NEMA 1 VAR EMC ...

Page 312: ...Dimensions 312 Frame size R4 IP20 cabinet installation UL open Frame size R4 cabinet installation UL open 3AFE68935644 ...

Page 313: ......

Page 314: ...6250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 262 785 3200 1 800 HELP 365 Fax 1 262 780 5135 ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 4BT UNITED KINGDOM Telephone 44 1925 741111 Fax 44 1925 741212 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet h...

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