Wintriss SmartPAC 2, User Manual

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1128600 SmartPAC 2 with WPC 2000 Integration User Manual
1-4 Introduction
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High Speed (HSP). Required for presses that run faster than 800 SPM, this option handles
speeds from 14-1600 SPM.
•
Bilingual. Provides Run mode screens in both English and a second language which you
select.
•
Preventive Maintenance (PM) Monitor. Allows you to track selected press functions
requiring scheduled maintenance and alerts you when maintenance is due.
•
PLC Interface. Enables SmartPAC 2 to transmit tool settings to a Programmable Logic
Controller for press automation and auxiliary functions.
•
SFC (ShopFloorConnect Asset Utilization Software) or LETS (Line Efficiency Tracking
Software). Data collection software that processes downloaded production information
from SmartPAC 2, generating OEE and other reports.
•
Third Party Communications. Allows SmartPAC 2 to transmit real-time and status
information to external software for reporting and other tasks.
WPC 2000 Options
The following options can be added to your WPC 2000:
•
Operator Station. The Operator Station is normally the device used to run the press in all
Stroke Select positions. Wintriss provides operator stations with Run/Inch palm switches
mounted on either the top or sides (see
Installing Operator Station(s)
, page 2-16 for
available configurations).
•
Dual-monitored Safety Valve (DSV). The DSV controls the flow of air to the press clutch
and brake. Wintriss provides 3/4 in. and 1 in. Ross DM2 DSVs. See
Installing a Dual
Safety Valve
, page 2-12 for further details.
•
System Air Pressure Sensor or Switch. This sensor or switch monitors the system air
pressure. See
Installing Air Pressure Sensors or Switches
, page 2-13 for additional
information.
•
Shadow Light Curtain. The Shadow light curtain is a presence-sensing device that places
an infrared light field between the point-of-operation and the operator. When an object,
like the operator’s hand, enters the sensing field and blocks a light beam, the light curtain
detects the object and issues an Emergency-stop command to the press.
The Shadow light curtain is required for point-of-operation guarding if WPC 2000 is used
with a Foot Switch or in One-hand operating mode. Multiple light curtains can be wired to
a WPC 2000. WPC 2000 tests up to two pairs of Shadow inputs every time that the press is
started and stopped. See
Installing a Light Curtain
, page 2-22 for more information.
WPC 2000 is designed to be used with a Shadow light curtain. If you order WPC 2000
without a light curtain, the control enclosure does not have a Mode Select switch, and the
unit operates only in Two-hand mode.
The light curtain is placed between the Operator Station and the die space. Shadow’s
mounting-bracket design allows plenty of room for adjustment.
•
Counterbalance Air Pressure Switch. Operating identically to the clutch air pressure
switch, this switch is used with the counterbalance air supply on presses equipped with
counterbalances, as required by OSHA regulations.