Suzuki GA413, Service Manual

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REASSEMBLY
1) Inspect component parts (Refer to INSPECTION) and replace
with new ones as necessary.
2) Before installing over-running clutch, apply grease as shown in
left figure and then fasten stop ring with snap ring.
“A” : Grease 99000-25010
1. Armature
2. Over-running clutch
3. Pinion stop ring
4. Snap ring
“A”: Apply grease
3) Apply grease to drive lever and combine it with armature.
Then assemble them with drive housing.
“A” : Grease 99000-25010
1. Armature
2. Drive lever
3. Drive housing
“A” : Apply grease
4) Install yoke and brush holder, then set 4 brushes with their
springs. Install insulator.
NOTE:
When installing brushes, make sure that brushes and
commutator have been degreased thoroughly.
Check to confirm that brush parts do not have unneces-
sary contacts with others.
1. Brush
2. Brush spring
3. Brush holder
5) Install rear housing applied with grease in its bush inside.
Grease 99000-25010
6) Replace magnetic switch or its boot with new one, if required,
then apply grease to plunger.
“A” : Grease 99000-25010
1. Magnetic switch
2. Boot (Face breather down)
3. Plunger
“A” : Apply grease
CRANKING SYSTEM 6G-7