Suzuki GA413, Service Manual

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17) Apply grease to part which tie-rod side “F” of boot.
18) Position boot properly in grooves of gear case and tie-rod and
clamp it with new wire and clip.
Wire should be new and should go around twice and be tight-
ened with its both ends twisted together. The twisted ends
should be bent in the circumferential direction. After this,
check to ensure that boot is free from twist and bent.
CAUTION:
Never apply grease to part which contacts steering
gear case side “G” of boot.
1. New wire
2. Rack side mount
3. Clip
4. Tie-rod
19) Install tie-rod end lock nut and tie-rod end to tie-rod. Position
lock nut to marking made in removal.
NOTE:
When tie-rod was replaced, measure length “b” on re-
moved tie-rod and use it on new replacement tie-rod so as
to position lock nut properly.
1. Marking
INSTALLATION
For installation, reverse removal procedure, observing the follow-
ing instructions.
After installation check wheel alignment, referring to Section 3A.
Tighten gear case mounting bolt and nut to specified torque.
Tightening Torque
(a): 25 N·m (2.5 kg-m, 18.0 Ib-ft)
1. Steering gear case
2. Mounting bolt
3B-10 MANUAL RACK AND PINION