Suzuki GA413, Service Manual

Page: 1120 / 1246

Left side
Right side
7E-10 DIFFERENTIAL (FRONT)
DIFFERENTIAL CASE
Judging from abnormality noted before disassembly and what is
found through visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly. Make sure that
all parts are clean.
1) Assemble differential gear (1) and measure thrust play of differ-
ential gear as follows.
Special Tool
(A): 09900-20606
(B): 09900-20701
Diff. gear thrust play: 0.05 – 0.37 mm (0.0002 – 0.015 in.)
Left Side
D
Hold differential assembly with soft jawed vise and apply mea-
suring tip of dial gauge to top surface of gear.
D
Using 2 screwdrivers (2), move gear up and down and read
movement of dial gauge pointer.
Right Side
D
Using similar procedure to above-mentioned procedure, set
dial gauge tip to gear (1) shoulder.
D
Move gear up and down by hand and read dial gauge.
Special Tool
(A): 09900-20606
(B): 09900-20701
2) If thrust play is out of specification, select suitable thrust washer
from among following available size, install it and check again
that specified side gear thrust play is obtained.
Available thrust
washer thickness
0.9, 0.95, 1.0, 1.05, 1.1, 1.15 and
1.2 mm
(0.035, 0.037, 0.039, 0.041, 0.043,
0.045 and 0.047 in.)
3) Drive in spring pin for differential side pinion shaft (2) till it is flush
with differential case (1) surface.
Special Tool
(A): 09922-85811