Suzuki GA413, Service Manual

Page: 1122 / 1246

1. O-ring
1. Dial gauge
1. Torque wrench
2. Adapter
3. Socket
7E-12 DIFFERENTIAL (FRONT)
2) Install 2 bevel pinion bearing dummy (special tool (2)) to bevel
pinion mounting dummy shaft (special tool (1)) becomes mea-
surements “a” and “b” described below.
Measurement “ a ” : 15 mm (0.59 in.)
“ b ” : 20 mm (0.79 in.)
3) Set dial gauge (3) to bevel pinion mounting dummy shaft (spe-
cial tool (1)) and make 0 (zero) adjustment on surface plate.
4) Install bevel pinion front (special tool (6)) and rear (special tool
(5)) to bevel pinion shaft (special tool (3)).
5) Install drive bevel pinion bearing, after apply gear oil to bearing,
and then assemble them to differential front carrier.
6) Measure preload of shaft assembly (of special tools above) and
tighten bevel pinion nut till measured preload get within specified
range below.
Pinion bearing preload: 0.5 – 1.3 N
.
m
(0.05 – 0.13 kg-m, 0.35 – 0.95 lb-ft)
NOTE:
D
Rotate the shaft (assembly of special tools) more than 15
rotation to settle the shaft with bearings.
D
On measuring preload, rotate the shaft about 1 rotation
per 2 seconds.