Suzuki GA413, Service Manual

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5) Apply thin coat of brake fluid to all around new grommets (
2pcs.) and install them to cylinder body, then install reservoir.
6) Set a new pin in connector hole and drive it in. At this time, make
end of pin and end face margin of connector equal.
1. Pin
2. Connector
3. Master cylinder
INSTALLATION
NOTE:
See NOTE at the beginning of this section.
Check clearance between booster piston rod and master
cylinder piston (Refer to BRAKE BOOSTER INSPECTION
AND ADJUSTMENT).
Adjust booster piston rod length with special tool (Refer to
BRAKE BOOSTER INSPECTION AND ADJUSTMENT).
1) Install master cylinder as shown and torque attaching nuts to
specification.
Tightening Torque
(a): 13 N·m (1.3 kg-m, 9.5 lb-ft)
2) Attach hydraulic lines and torque flare nuts to specification.
Tightening Torque
(b): 16 N·m 1.6 kg-m, 12.0 lb-ft)
3) Connect reservoir hose.
Distance
“ a” : 0 mm (0 in.)
“ b” : 3 - 6 mm (0.12 - 0.23 in.)
4) Fill reservoir with specified brake fluid.
5) After installing, check brake pedal play and bleed air from sys-
tem (refer to BRAKE PEDAL PLAY CHECK and BLEEDING
BRAKES).
6) Perform brake test and check each installed part for fluid leak-
age.
1. Reservoir hose
2. Clamp
3. Connector
BRAKES 5-49