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Siemens Simatic ET200pro, Operating Instructions Manual

The Siemens Simatic ET200pro is a robust and versatile automation solution. To ensure efficient usage, it is essential to have the Operating Instructions Manual. Download this comprehensive manual for free from manualshive.com to explore the full potential of this product for your industrial processes.

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Digital electronic modules 

 

14.4 Digital electronic module 4 DO DC 24V/2.0A (6ES7142-4BD00-0AA0) 

 

ET 200pro distributed I/O system 

346

 

Operating Instructions, 03/2013, A5E00335544-08 

Pin assignment of connection module CM IO 8 x M8 

The table below shows the pin assignment of 4 DO DC 24V/2.0A on the connection module 

CM IO 8 x M8. 

 

View of circular connector 

Terminal 

Assignment X1 to X8 

 

1 

Not assigned 

- 

- 

3 

Ground for load voltage supply 2M 

4 

Output signal DQ

0

: Connector X1 

Output signal DQ

1

: Connector X2 

Output signal DQ

2

: Connector X3 

Output signal DQ

3

: Connector X4 

S (shield) 

Functional earth (FE) 

Connectors X5 to X8 are not assigned 

Pin assignment of connection module CM IO 2 x M12 

The table below shows the pin assignment of 4 DO DC 24V/2.0A on connection module  

CM IO 2 x M12. 

 

View of circular connector  

Terminal 

Assignment X1 and X2 

 

1 

Output signal DQ

0

: Connector X1 

2 

Output signal DQ

1

: Connector X1 

3 

Output signal DQ

2

: Connector X1 

4 

Output signal DQ

3

: Connector X1 

5 

Not assigned 

6 

Not assigned 

7 

Ground for load voltage supply 2M 

8 

Functional earth (FE) 

Connector X2 is not assigned 

Summary of Contents for Simatic ET200pro

Page 1: ...______________ ___________________ ___________________ ___________________ SIMATIC ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 Preface Description 1 Application Planning 2 Mounting 3 Connection 4 Configuring 5 Commissioning 6 Maintenance and service 7 Functions 8 Alarm error and system messages 9 General technical data 10 Connection modules 11 Interface modules 1...

Page 2: ...ted only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemen...

Page 3: ... O system This manual contains a description of the components which were valid at the time the manual was published We reserve the right to issue a Product Information which contains up to date information about new components and new versions of components Changes compared to the previous version This manual contains the following changes additions compared to the previous version Integration of...

Page 4: ...automation siemens com WW view en 22332388 Mounting and connecting Commissioning and diagnostics Device functions Technical specifications Backplane bus module Special modules Motor starters Operating instructions IM 154 8 CPU interface module http support automation siemens com WW view en 44251850 Communication Memory concept Mounting and connecting Addressing Commissioning and diagnostics Techni...

Page 5: ... PROFINET basics Network components and structures Data exchange and communication PROFINET engineering Programming manual From PROFIBUS DP to PROFINET IO http support automation siemens com WW view en 19289930 Differences Blocks System status lists Diagnostics Finding your way The operating instructions contain the following aids that provide quick access to the specific information you need A co...

Page 6: ...to help you get started with the ET 200pro and the SIMATIC S7 automation system Please contact your regional Training Center or the central Training Center in D 90327 Nuremberg Additional information can be found on the Internet http www sitrain com Technical Support You can contact Technical Support for all A D products using the Support Request Web form on the Internet http www siemens com autom...

Page 7: ...r products You can find information on this on the Internet http support automation siemens com You can register for a product specific newsletter here For the safe operation of a plant machine however it is also necessary to integrate the automation components into an overall IT security concept for the entire plant machine which corresponds to the state of the art IT technology You can find info...

Page 8: ...Preface ET 200pro distributed I O system 8 Operating Instructions 03 2013 A5E00335544 08 ...

Page 9: ...Suit your Application 35 2 5 Options for Combining Modules 37 2 6 Placing Power Modules 39 2 6 1 Placement of PM E power module 39 2 6 2 Placement of PM O DC 2x24V Outgoing Module 40 2 7 Maximum configuration 41 2 8 TIA Selection Tool 41 3 Mounting 43 3 1 Requirements 43 3 2 Rack 44 3 2 1 Rack 44 3 2 2 Mounting wide and narrow racks 46 3 2 3 Mounting Compact Type Racks 49 3 3 Mounting the Interfac...

Page 10: ... the IM 154 4 PN High Feature Interface Module with CM IM PN PP FO 103 4 11 Wiring the Electronic Module using the Connection Module 107 4 11 1 Introduction 107 4 11 2 Pin assignment for the Digital Electronic Modules 109 4 11 3 Pin assignment for the analog electronic modules 122 4 11 4 Connecting the connection module 129 4 12 Connecting the Power Module with the CM PM E Direct Connection Module...

Page 11: ...ctions 173 8 1 PROFIBUS DP 173 8 1 1 Option handling 173 8 1 1 1 Mode of functioning of option handling 173 8 1 1 2 Requirements for option handling 175 8 1 1 3 Use example 176 8 1 1 4 Configuring and assigning parameters for option handling 177 8 1 1 5 Controlling and monitoring options 178 8 1 2 Direct data exchange 181 8 1 3 Identification data for PROFIBUS DP 182 8 2 PROFINET IO 186 8 2 1 Iden...

Page 12: ...e 229 9 3 LED display on the power electronic and pneumatic interface modules 230 9 3 1 LED display on the PM E power module 230 9 3 2 LED displays on the PM O outgoing module 231 9 3 3 LED display at the electronic module 232 9 3 4 LED display on the electronic interface module 238 10 General technical data 239 10 1 Standards and approvals 239 10 2 Electromagnetic compatibility 242 10 3 Shipping ...

Page 13: ... of the interface module 301 12 1 4 Description of the interface module parameters 302 12 1 5 Parameter assignment dependencies 304 12 2 Interface modules for PROFINET IO 305 12 2 1 IM 154 4 PN High Feature interface module 6ES7154 4AB10 0AB0 305 12 2 2 Overview of parameters of the interface module 318 12 2 3 Description of the interface module parameters 318 13 Power modules 319 13 1 PM E power ...

Page 14: ...447 15 13 Influence of the range of values 449 16 Pneumatic interface modules 451 16 1 Pneumatic interface module 16 DO DC 24V CPV10 6ES7148 4EA00 0AA0 451 16 2 Pneumatic interface module 16 DO DC 24V CPV14 6ES7148 4EB00 0AA0 455 16 3 Overview of parameters of pneumatic interface module 458 A Appendix 459 A 1 Order numbers 459 A 1 1 Module order numbers 459 A 1 2 Order numbers for accessories 462 ...

Page 15: ...put modules 510 A 5 Connection examples 512 A 5 1 Connecting proximity switches to digital inputs 512 A 5 2 Connecting actuators to digital inputs 513 A 5 3 Connection of actuator sensor distributors to the digital inputs and outputs 513 A 5 4 Connecting transducers to the analog inputs 517 A 5 5 Connecting resistance thermometers to analog inputs 519 A 5 6 Connecting thermocouples to analog input...

Page 16: ...Table of contents ET 200pro distributed I O system 16 Operating Instructions 03 2013 A5E00335544 08 ...

Page 17: ...re extensive and complex wiring which could make the system susceptible to electromagnetic interference and thus impair its reliability Distributed I O is the ideal solution for such systems the master CPU is located centrally the distributed I O systems inputs and outputs intelligent preprocessing using intelligent slaves operate locally at a remote location the high performance PROFIBUS DP and i...

Page 18: ... network based on fiber optic cable DP is a high speed protocol for cyclic data exchange between a CPU and distributed I O systems What are DP masters and DP slaves A DP master represents the link between the CPU and distributed I O systems It exchanges data with the distributed I O systems via PROFIBUS DP and monitors the PROFIBUS DP bus Distributed I O systems DP slaves prepare the encoder and a...

Page 19: ...figure below illustrates the typical configuration of a PROFIBUS DP network The DP masters are integrated in the corresponding device The S7 400 or S7 300 for example are equipped with a PROFIBUS DP interface DP slaves are the distributed I O systems which are connected to the DP masters via PROFIBUS DP Figure 1 1 Typical configuration of a PROFIBUS DP network ...

Page 20: ...ierarchical PROFIBUS master slave principle A provider consumer principle is used instead The planning process specifies which modules of an IO device an IO controller subscribes to The quantities are extended in accordance with the options offered by the PROFINET IO Parameter limits are not exceeded during configuration The transmission rate is 100 Mbps The user s configuration interface is gener...

Page 21: ... bodies and water The ET 200pro does not require an additional enclosure ET 200pro supports communication with All DP masters compliant with IEC 61784 1 2010 Ed3 CP 3 1 All IO controllers compliant with IEC 61158 Configuration The ET 200pro is installed on a rack and basically consists of the following An interface module that transfers data to the DP master Up to 16 electronic modules with maximu...

Page 22: ... Instructions 03 2013 A5E00335544 08 Example configuration The figure below shows an example configuration of the ET 200pro CM IM DP Direct connection module for the interface module Connection modules for electronic modules Terminating module Cable glands for the cables on the connection module ...

Page 23: ...th different lengths are available Rack narrow Rack wide Rack compact narrow Rack compact wide Interface module for PROFIBUS DP with bus module and terminating module The interface module interconnects ET 200pro with the DP master and prepares the data for the electronic modules The unit is delivered with the terminating module and the interface module is already mounted on the bus module The bus ...

Page 24: ...oder supply and the load voltage supply The following connection modules are available Direct connection CM IM DP Direct ECOFAST CM IM DP ECOFAST Cu CM IM DP M12 7 8 Interface module for PROFINET IO with bus module The interface module interconnects ET 200pro with the IO controller and prepares the data for the electronic modules The unit is delivered with the terminating module and the interface ...

Page 25: ...erface module They are used to connect PROFINET IO and the electronic encoder and load voltage supplies The following connection modules are available CM IM PN M12 7 8 CM IM PN PP Cu CM IM PN PP FO Power module with bus module and outgoing module The power module provides a new potential group for the 2L load voltage supply The unit is shipped with the power module mounted on the bus module The ou...

Page 26: ...nection modules are mounted on the power modules They are used to connect the 2L load voltage supply The following connection modules are available Direct connection CM PM Direct ECOFAST CM PM ECOFAST 7 8 connection CM PM 7 8 Push pull connection CM PM PP connection of 1L and 2L The CM PM O PP connection module push pull connection is mounted on the outgoing module It enables the 1L electronics en...

Page 27: ...ed with the electronic module mounted on the bus module The bus module is the mechanical and electrical connection element between the various ET 200pro modules The following electronic modules are available Digital 8 DI DC 24V 16 DI DC 24V 4 DO DC 24V 2 0A 8 DI DC 24V High Feature 4 DO DC 24V 2 0A High Feature 8 DO DC 24V 0 5A 4 DI 4 DO DC 24V 0 5A 4 DIO 4 DO DC 24V 0 5A Analog 4 AI U High Featur...

Page 28: ...8 x M8 4 circular socket connectors CM IO 4 x M12 CM IO 4 x M12P CM IO 4 x M12 Inverse 2 circular socket connectors for 2 actuator sensor distributors CM IO 2 x M12 1 circular socket connector for 1 actuator sensor distributor CM IO 1 x M23 Pneumatic interface modules The pneumatic interface modules allow the linking of FESTO valve terminals CPV10 and CPV14 Each of the two FESTO valve terminals ca...

Page 29: ... Instructions 03 2013 A5E00335544 08 29 Application Planning 2 2 1 Modular system Modular system A modular system in the context of ET 200pro means With the extensive ET 200pro product range you can adapt the configuration to your applications ...

Page 30: ...a terminating module you can adapt the electronic modules to your application in whatever configuration you require The figure below shows an example configuration of the ET 200pro distributed I O system IM CM IM DP Direct 8 DI DC 24V 4 DO DC 24V 2 0A 4 AI U HF 4 AI I HF 8 DI DC 24V Terminating module 8 x switches sensors 4 8 x load 4 x voltage measurement 4 x current measurement for 2 4 wire meas...

Page 31: ... terminating module you can adapt the electronic modules motor starters and frequency converters to your applications in whatever configuration you require The figure below shows an example configuration of the ET 200pro distributed I O system with motor starter and repair switch module Interface module Repair switch module DSe Standard 8 DI DC 24V Terminating module Cap Motor connection Power jum...

Page 32: ... table below provides information to help you select your interface modules Table 2 1 Interface modules to suit your application Application Suitable module Properties of the module DP slave for PROFIBUS DP IM 154 1 DP DPV0 slave DPV1 slave IM 154 2 DP High Feature DPV0 slave DPV1 slave Application of ET 200pro fail safe modules IO devices for PROFINET IO IM 154 4 PN High Feature IO device Applica...

Page 33: ...ontactors and indicator lights configurable substitute value 4 DO DC 24V 2 0A High Feature 4 output channels 24 V DC to 2 A single channel diagnostic 8 DO DC 24V 0 5A 8 output channels 24 V DC to 0 5 A Digital inputs Evaluation of switches proximity switches sensors and encoders Digital outputs Switching of solenoid valves DC contactors and indicator lights 4 DI 4 DO DC 24V 0 5A 4 inputs 24 V DC 4...

Page 34: ...ture 4 output channels 20 mA 0 mA to 20 mA 4 mA to 20 mA Controlling valves with FESTO valve terminal 16 DO DC 24V CPV10 FESTO valve terminal CPV10 Nominal flow rate air 400 l min 16 DO DC 24V CPV14 FESTO valve terminal CPV14 Nominal flow rate air 800 l min Controlling RFID See RFID systems http support automation siemens com WW view en 32622825 RF170C operating instructions Controlling motor star...

Page 35: ... PROFIBUS DP and the supply voltages using ECOFAST cable connectors CM IM DP ECOFAST Cu Connecting and forwarding the PROFIBUS DP using M12 cable connectors Connecting and forwarding the supply voltages using 7 8 cable connectors CM IM DP M12 7 8 Connection modules for the interface module with PROFINET IO Table 2 4 Which connection module is suitable for the interface module with PROFINET IO Appl...

Page 36: ...FAST connectors CM PM ECOFAST Connection of the 2L load voltage supply using 7 8 connectors CM PM 7 8 Connecting and forwarding the 1L electronics encoder supply and the 2L load voltage supply using push pull cable connectors CM PM PP Tapping the 1L electronics encoder supply and the 2L load voltage supply using push pull cable connectors PM O CM PM O PP Connection modules for the electronic modul...

Page 37: ...power outgoing modules and connection modules Table 2 6 Power outgoing modules in combination with connection modules Power outgoing module Connection module for power outgoing module CM PM Direct CM PM ECOFAST CM PM 7 8 CM PM PP CM PM O PP PM E DC 24V PM O DC 2x24V Possible combinations of interface modules and connection modules Table 2 7 Interface modules in combination with connection modules ...

Page 38: ...lectronic module Connection module for electronic module CM IO 4 x M12 CM IO 4 x M12P CM IO 4 x M12 Inverse CM IO 8 x M12 CM IO 8 x M12P CM IO 8 x M12D CM IO 8 x M8 CM IO 2 x M12 CM IO 1 x M23 8 DI DC 24V 8 DI DC 24V High Feature 16 DI DC 24V 4 DO DC 24V 2 0A 4 DO DC 24V 2 0A High Feature 8 DO DC 24V 0 5A 4 DI 4 DO DC 24V 0 5A 4 DIO 4 DO DC 24V 0 5A 4 AI U High Feature 4 AI I High Feature 4 AI RTD...

Page 39: ...d voltage bus and provides a new potential group supply source for the 2L load voltage supply This power module feeds all downstream load supplies of the electronic modules Each power module is equipped with a replaceable fuse for device protection Only line protection in accordance with DIN VDE 0100 still has to be provided externally The power module does not interrupt the 1L electronic encoder ...

Page 40: ...94409 The 1L electronic encoder supply of the outgoing module is protected by means of an electronic circuit and is short circuit proof The 2L load voltage supply is protected by means of the PM E power module or the interface module of the ET 200pro distributed I O system Tapping of the electronic encoder supply and load voltage supply In this example the PM O DC 2x24V outgoing module is placed a...

Page 41: ...encoders electrically isolated to the backplane bus of ET 200pro to 2L and to PROFIBUS DP PROFINET IO 2L load voltage supply supplies power to the external actuators electrically isolated to the backplane bus to 1L and to PROFIBUS DP PROFINET IO Table 2 10 Electrical maximum configuration Properties Rule 1L electronics encoder supply max 5 A per ET 200pro station 2L load voltage supply max 10 A pe...

Page 42: ...Application Planning 2 8 TIA Selection Tool ET 200pro distributed I O system 42 Operating Instructions 03 2013 A5E00335544 08 ...

Page 43: ...rack version before installing the rack on site Mounting position An ET 200pro can be mounted in any position Note If you configure the ET 200pro Distributed I O System with the ET 200pro FC frequency converter observe the restrictions regarding the mounting position Additional information can be found in the ET 200pro FC FC http support automation siemens com WW view en 28561828 operating instruc...

Page 44: ...onic modules motor starters and frequency converters Pre assembly of modules motor starters and frequency converters possible Rack compact narrow For interface power electronic modules Rack compact wide For interface power electronic modules motor starters and frequency converters Vibration resistance In order to achieve the guaranteed vibration resistance of all ET 200pro modules always use all m...

Page 45: ...tional ground is required to discharge interference and for EMC compatibility Note Low impedance connection to ground potential Always make sure you have a low impedance connection between the rack and ground potential If you do not install the rack on a grounded surface always create a low impedance connection to ground potential for example with the help of a copper braid ...

Page 46: ... I O system 46 Operating Instructions 03 2013 A5E00335544 08 3 2 2 Mounting wide and narrow racks Introduction The ET 200pro is preassembled on a narrow or wide rack Dimensions for the narrow rack Figure 3 1 Dimension drawing for narrow rack ...

Page 47: ...Mounting 3 2 Rack ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 47 Dimensions for the wide rack Figure 3 2 Dimension drawing for the wide rack ...

Page 48: ...e Insulated cable conductor cross section min 4 mm2 You also need an M8 ring cable lug and an M8 spring lock washer Mounting the rack and connecting functional ground FG 1 If necessary mark the mounting holes on the mounting base then drill holes with a diameter of 8 5 mm 0 2 mm 2 Screw mount M8 screws the rack onto the carrier 3 Strip the grounding conductor and functional ground FG Cu braid for ...

Page 49: ...2 Rack ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 49 3 2 3 Mounting Compact Type Racks Introduction Mount the compact type rack onto the carrier before you mount your ET 200pro ...

Page 50: ...O system 50 Operating Instructions 03 2013 A5E00335544 08 Dimensions of the compact narrow rack The dimensional drawing below shows the mounting hole dimensions of the compact narrow type rack Figure 3 4 Dimension drawing of compact narrow rack ...

Page 51: ...d I O system Operating Instructions 03 2013 A5E00335544 08 51 Dimensions of the compact wide rack The dimension drawing below shows the mounting hole dimensions of the compact wide type rack Figure 3 5 Dimension drawing of compact wide rack ...

Page 52: ... section min 4 mm2 You also need an M8 ring cable lug and an M8 spring lock washer Mounting the rack and connecting functional ground FG 1 Make allowances for sufficient installation space when you mount the rack onto the carrier 2 If necessary mark the mounting holes on the mounting base then drill holes with a diameter of 8 5 mm 0 2 mm 3 Screw mount M8 screws the rack onto the carrier 4 Strip th...

Page 53: ... interconnects ET 200pro with PROFIBUS DP PROFINET IO and supplies power to the electronic modules Requirements Interface modules for PROFIBUS DP The terminating module is removed from the interface module The rack has been mounted Interface module for PROFINET IO The terminating module is removed from the interface module The rack has been mounted Required tools Cross tip screwdriver size 2 ...

Page 54: ... for PROFIBUS DP without connection module 2 recessed head screws on the front top and bottom tightening torque 1 5 N m Interface module for PROFINET IO 2 recessed head screws for 6ES7154 4AB10 0AB0 on the front top and bottom tightening torque 1 5 N m Figure 3 6 Mounting the interface module for PROFIBUS DP example See also Connecting the Interface Module to a CM IM DP ECOFAST Cu Connection Modul...

Page 55: ...ou slide the power module to the left Note CM PM Direct connection module You need to remove the cover from the CM PM Direct connection module in order to wire the cables Recommendation Do not mount the connection or power modules onto the rack before you have completed the wiring Required tools Cross tip screwdriver size 2 Proceed as follows 1 Snap mount the power module onto the rack 2 Apply som...

Page 56: ...the input and output channels The connection module is mounted onto the electronic module Requirements The interface module is mounted onto the rack All electronic modules must be installed to the right side of the interface module The interface module is inserted into the relevant bus module as delivered The connection module may not be installed when you move the electronic module to a position ...

Page 57: ...ot on the electronic module then slide the electronic module to the left to engage it with the interface module or on the previous electronic module Note Points to note when installing The electronic module may not become skewed when you move it You will need to apply some more pressure in order to engage the module with the interface module or previous electronic module and to achieve appropriate...

Page 58: ...he pneumatic interface module is first mounted onto the rack The FESTO valve terminal is then fixed with screws to the connection plate This unit is then mounted on the pneumatic interface module FESTO valve terminal with sponge rubber seal on the bottom Connection plate Pneumatic interface module Bus module Position of the O rings for sealing Figure 3 8 Installing the pneumatic interface module ...

Page 59: ...al is used in the ET 200pro and must be removed prior to mounting Note For compliance with degree of protection IP65 you must install a flat gasket between the FESTO valve terminal CPV10 or CPV14 and the pneumatic interface module 16 DO DC 24V CPV10 or 16 DO DC 24V CPV14 The flat gasket is not shipped with the FESTO valve terminal CPV10 or CPV14 it must be ordered separately from Festo AG Co KG Th...

Page 60: ...ce module 2 Place the pneumatic interface module on the rack then push it on until it engages 3 Slide the pneumatic interface module to the right until it snaps into place on the previous module Figure 3 9 Mounting the pneumatic interface module on the rack Note The pneumatic interface module may not become skewed when you move it An increased force has to be exercised to get the module to snap in...

Page 61: ... 3 Press the flat gasket onto the bottom of the FESTO valve terminal Make sure that the flat gasket is seated correctly in the center 4 Place the FESTO valve terminal with the connection plate on the pneumatic interface module The undulatory edges are on the LED side 5 Screw the connection plate to the pneumatic interface module 2 Nm torque To do so use the size 2 cross tip screwdriver and the 5x3...

Page 62: ...ro Requirements You have mounted all electronic modules of ET 200pro All electronic modules are screwed onto the rack Required tools Cross tip screwdriver size 2 Proceed as follows 1 Mount the terminating module onto the rack 2 Slide the terminating module to the left up to the last electronic module Note Do not screw the terminating module to the rack two recessed head screws torque 1 5 N m unles...

Page 63: ...nnels and connections The modules are supplied with the labels clipped on Replacement labels are available on order Module tags in color You may use module tags to identify the module class The tags are available in blue green white and red Required tools Screwdriver size 2 5 mm to 4 mm Procedure 1 Push the screwdriver into the small opening of the label and then lever it out 2 Use your finger to ...

Page 64: ...impedance If the ET 200pro is the last PROFIBUS DP node the integrated terminating resistor has to be activated If you activate the terminating resistor in the middle of a DP segment all the subsequent DP nodes are disconnected If you are servicing the system you can use this function to locate errors by a selective activating deactivating of the terminating resistors of the other DP nodes PROFIBU...

Page 65: ...DP enable the terminating resistor using the DIP switch Note Enable the terminating resistor to terminate the PROFIBUS DP network at this end point 4 Screw the cap back into the connection module 5 Hand tighten the cap minimum tightening torque 1 0 Nm Example Enabling and disabling the terminating resistor Setting PROFIBUS DP addresses 1 to 125 PROFIBUS DP address set on the DIP switch 1 2 32 64 9...

Page 66: ...Mounting 3 9 Setting the PROFIBUS DP Address and Terminating Resistor ET 200pro distributed I O system 66 Operating Instructions 03 2013 A5E00335544 08 ...

Page 67: ...ntion regulations that apply to specific applications for example machine protection guidelines EMERGENCY STOP equipment Emergency stop devices as defined in IEC 204 corresponds to DIN VDE 113 must remain effective in all operating modes of the plant or system System start up after specific events The following table identifies situations you must pay attention to when the system starts up after t...

Page 68: ...upply Safe electrical isolation of safety extra low voltage SELV Looping through of the supply voltage Voltage drop at looping through Protection against external electrical interference The table below shows how you must protect your system against electrical interference or faults With make sure that all plants or systems in which the ET 200pro is integrated the plant or system must be grounded ...

Page 69: ...pro may only be operated on power supplies power supply modules with safe electrical isolation Configuring ET 200pro with grounded reference potential In an ET 200pro configuration with grounded reference potential any interference current is discharged to protective ground The connections must be interconnected externally 1M to FE connection Components and protective measures A number of componen...

Page 70: ...controlling elements Short circuit and overload protection The connection between 1M and FE is not applicable in an ET 200pro configuration with ungrounded reference potential Ground busbar Fuses for line protection Note When ET 200pro is operated with ungrounded reference potential and 1M and FE are not interconnected any interference currents will be discharged to protective ground via an intern...

Page 71: ...ne bus 2L load voltage supply Electrically isolated to all other circuit components PROFIBUS DP PROFINET IO interface Electrically isolated to all other circuit components Backplane bus Electrically isolated to all other circuit components ET 200pro configuration with CM IM DP Direct connection module The figure below shows the electrical potentials of an ET 200pro configuration with the CM IM DP ...

Page 72: ...iguration with CM IM DP ECOFAST Cu connection module The figure below shows the electrical potentials of an ET 200pro configuration with the CM IM DP ECOFAST Cu connection module on the IM 154 1 DP or IM 154 2 DP High Feature interface module Backplane bus Main ground line Figure 4 2 ET 200pro configuration with CM IM DP ECOFAST Cu connection module ...

Page 73: ...configuration with CM IM DP M12 7 8 connection module The figure below shows the electrical potentials of an ET 200pro configuration with the CM IM DP M12 7 8 connection module on the IM 154 1 DP or IM 154 2 DP High Feature interface module Backplane bus Main ground line Figure 4 3 ET 200pro configuration with CM IM DP M12 7 8 connection module ...

Page 74: ...configuration with CM IM PN M12 7 8 connection module The figure below shows the electrical potentials of an ET 200pro configuration with a CM IM PN M12 7 8 connection module on the IM154 4 PN High Feature interface module 6ES7154 4AB10 0AB0 Backplane bus Main ground line Figure 4 4 ET 200pro configuration with CM IM PN M12 7 8 connection module ...

Page 75: ...ro configuration with CM IM PN PP Cu connection module The figure below shows the electrical potentials of an ET 200pro configuration with a CM IM PN PP Cu connection module on the IM154 4 PN High Feature interface module 6ES7154 4AB10 0AB0 Backplane bus Main ground line Figure 4 5 ET 200pro configuration with CM IM PN PP Cu connection module ...

Page 76: ...protection Line protection is required in accordance with DIN VDE 0100 in other words you always need to provide external fusing Interface module Protection of the 1L electronics encoder supply with miniature circuit breaker 24 V DC 16 A tripping characteristic type B or C Interface module integrated power module and power module Protection of the 2L load voltage supply with miniature circuit brea...

Page 77: ...gged at zero voltage If you pull or plug the CM IM PN PP FO connection module under voltage the module will not reach ready to operate status In this case briefly switch the voltage supply off and back on See also IM 154 1 DP interface module Page 287 IM 154 2 DP High Feature interface module Page 294 PM E power module Page 319 4 4 Technical specifications of the lines Influence of cable length on...

Page 78: ...US DP The bus cables are terminated on insulation displacement terminals Fast Connect technology The insulation displacement terminals are designed to withstand 10 terminating cycles Insulation displacement terminals for PROFIBUS DP Screw terminals for looping the load voltage supply 2L Screw terminals for looping the electronic encoder supply 1L Screw terminals for feeding the electronic encoder ...

Page 79: ...table for cable carriers PROFIBUS ECOFAST Hybrid Cable 6 wire suitable for cable carriers PROFIBUS ECOFAST Hybrid Cable GP 6 wire suitable for cable carriers M20 cable glands included Suitable for a permitted external cable diameter between 7 mm and 13 mm Connection examples The table below shows examples of the supply voltage feed and looping with lines or cables see Required accessories Infeed L...

Page 80: ...he bottom of the connection module using a crosstip screwdriver 2 Remove the cover from the connection module 3 Install M20 screwed cable glands at the cable inlets using an open end wrench The blind plates will break off automatically when you screw in the glands Tighten the cable glands on the connection module torque 3 N m 4 Feed the PROFIBUS DP cables through the bottom cable glands in order t...

Page 81: ...t CM IM DP Direct PROFIBUS Hybrid cables In addition to the lines for load voltage supply 1L the PROFIBUS Hybrid cables contain the shielded PROFIBUS DP lines The 6 wire PROFIBUS Hybrid cables also include the lines for supply voltage 2L Versions available PB Hybrid Standard Cable 4 wire PB Hybrid Standard Cable 4 wire suitable for cable carriers PROFIBUS ECOFAST Hybrid Cable 6 wire PROFIBUS ECOFA...

Page 82: ...ates will break off automatically when you screw in the glands Tighten the cable glands on the connection module torque 3 Nm 4 Feed the PROFIBUS Hybrid cable through the bottom cable gland in order to achieve a maximum possible bending radius Stripping PROFIBUS Hybrid cables 1 Strip the PROFIBUS Hybrid over a length of 97 mm 2 Remove the white filler material and the two black fillers of the 4 wir...

Page 83: ...t onto the PROFIBUS Hybrid cable approximately 7 5 1 mm of the shielding braid should remain visible 3 Shrink the tubing using a hot air gun for example until it firmly encloses the PROFIBUS DP cables Note Distribute the heat of your heat source in even movements Avoid any punctual overheating of the heat shrink tubing Figure 4 9 PROFIBUS Hybrid cable with heat shrink tubing Result You can now con...

Page 84: ...erminal DP1 Wire red to red and green to green accordingly 4 When forwarding the PROFIBUS DP cable terminate it at insert A B of the insulation displacement terminal DP2 5 Push the insert firmly down onto the contact 6 Secure the black strain relief using a crosstip screwdriver Shield support for cable Figure 4 10 View of open PROFIBUS cable connector Note You may leave insulation residue in the i...

Page 85: ...mm2 Number of conductors per terminal 1 conductor Stripped length of the cable insulation 11 mm Wire end ferrules to DIN 46228 Without insulating collar design A length up to 21 mm with insulating collar design E length up to 12 mm Connecting the supply voltages 1 Strip the cables to a length of 11 mm then crimp on the wire end ferrules 2 Using a 3 mm screwdriver tightening torque 0 5 N m to 0 7 N...

Page 86: ...onnection module while pulling back the cables through the glands 2 Tighten the two screws on the bottom of the connection module using a crosstip screwdriver 3 Tighten the cable strain relief of the M20 cable glands with the open end wrench torque 3 N m 4 Insert the connection module into the interface module 5 Screw down the connection module to the interface module torque 1 5 N m Tighten the fo...

Page 87: ...quirements The interface module including the bus module and the connection module are mounted on the rack You have set the PROFIBUS DP address on the connection module according to your configuration The terminating resistor must be activated if no loop cables are connected Required tools Screwdriver stripping and crimp tool for wiring the ECOFAST cable connector if you are fabricating your own c...

Page 88: ...01 A PROFIBUS DP signal A B PROFIBUS DP signal B 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 Ground for load voltage supply 2M 4 2L load voltage supply Forwarding X02 A PROFIBUS DP signal A B PROFIBUS DP signal B 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 Ground for load voltage supply 2M 4 2L load voltage supply Note The cable shi...

Page 89: ...erface module torque 1 5 Nm Tighten the four screws evenly working in cross wise passes Those screws are already attached to CM IM DP ECOFAST Cu connection module 3 Press down the interlock mechanism of the ECOFAST cable connectors on the connection module 4 Plug the ECOFAST cable connectors 1L 2L and PROFIBUS DP into the sockets of the connection module Observe the mechanical coding of the cable ...

Page 90: ...he ECOFAST cable connector while ET 200pro is in operation Always switch off the 1L electronics encoder supply and the 2L load voltage supply before you remove the ECOFAST cable connector Note Removal of the ECOFAST cable connector interrupts the supply to all downstream modules Sealing unused sockets Seal all unused ECOFAST sockets using caps in order to achieve degree of protection IP65 IP66 or ...

Page 91: ...forwarding PROFIBUS DP X01 DC 24V 7 8 circular socket connector with male contact insert for feeding the 1L electronics encoder supply and 2L load voltage supply X02 DC 24V 7 8 circular socket connector with female contact insert for looping the 1L electronics encoder supply and 2L load voltage supply Requirements The interface module including the bus module and the connection module are mounted ...

Page 92: ...ignment M12 cable connector b coded for feeding DP1 X03 1 Supply positive P5V2 2 Data line A 3 Data reference potential M5V2 4 Data line B 5 Functional earth Thread Functional earth M12 cable connector b coded for forwarding DP2 X04 1 Supply positive P5V2 2 Data line A 3 Data reference potential M5V2 4 Data line B 5 Functional earth Thread Functional earth 7 8 cable connector for feeding X01 1 Gro...

Page 93: ...ctors Terminal Assignment The voltage may only be used to supply the external terminating resistor The voltage must not be looped through to the next connector with a cable We recommend that you connect the functional earth via the M12 thread because it has a larger surface area than terminal 5 Note The cable shield support is described in the Hardware Installation Instructions for the M12 cable c...

Page 94: ...he connector and socket is properly applied 2 Tighten the knurled screws of the connectors torque 1 5 Nm NOTICE Removing the 7 8 cable connector It is not permissible to remove the 7 8 cable connectors while ET 200pro is in operation Always switch off the 1L electronics encoder supply and the 2L load voltage supply before you pull or plug the 7 8 cable connector Note Removal of the 7 8 cable conne...

Page 95: ... internal PROFINET switch This allows the direct forwarding of PROFINET or the direct connection of an additional IO device e g ET 200pro with IM 154 8 CPU X02 P1 R M12 circular socket connector with female contact insert for connection of PROFINET IO X02 P2 R M12 circular socket connector with female contact insert for connection of PROFINET IO X03 DC 24V 7 8 circular socket connector with male c...

Page 96: ...es this level of safety must be used for the interface to the WAN Wide Area Network Requirements The IM 154 4 High Feature interface module including the bus module and the CM IM PN M12 7 8 connection module have been installed on the rack Required tools Screwdriver Stripping tool for wiring the M12 and 7 8 cable connectors if you are fabricating your own cables Required accessories Preassembled c...

Page 97: ... P2 for connecting PROFINET 1 TD Transmit Data RD Receive Data 2 RD Receive Data TD Transmit Data 3 TD_N Transmit Data RD_N Receive Data 4 RD_N Receive Data TD_N Transmit Data Thread Functional earth 7 8 cable connectors 1L and 2L supply voltages X03 DC 24V for feeding X04 DC 24V for looping 1 Ground for load voltage supply 2M 2 Ground for electronics encoder supply 1M 3 Functional earth 4 1L elec...

Page 98: ...knurled screws of the connectors torque 1 5 Nm Figure 4 14 Connecting M12 and 7 8 cable connectors NOTICE Removing the 7 8 cable connector It is not permissible to remove the 7 8 cable connectors while ET 200pro is in operation Always switch off the 1L electronics encoder supply and the 2L load voltage supply before you pull or plug the 7 8 cable connector Note If you remove the M12 or 7 8 cable c...

Page 99: ...r for feeding the 1L electronics encoder supply and the 2L load voltage supply X04 DC 24V Push pull socket with male connector for looping the 1L electronics encoder supply and the 2L load voltage supply X02 P1 R Push pull socket for RJ45 for feeding PROFINET IO X02 P2 R Push pull socket for RJ45 for forwarding PROFINET IO CAUTION PROFINET Modules with PROFINET interfaces may only be operated in L...

Page 100: ...abricating your own cables Required accessories Preassembled cables with push pull cable connector for 1L 2L and RJ45 The cables are available in various lengths from appropriate manufacturers If you are fabricating your own cables 5 wire cable and push pull cable connector for 1L 2L 4 core shielded cable bus cable and push pull cable connector for RJ45 Note Refer to the manufacturer s documentati...

Page 101: ...r looping 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth Push pull cable connector RJ45 X02 P1 for connecting PROFINET X02 P2 for connecting PROFINET 1 Transmit Data TD Receive Data RD 2 Transmit Data TD_N Receive Data RD_N 3 Receive Data RD Transmit Data TD 4 Ground GND 5 Ground GND 6 Recei...

Page 102: ...igure 4 15 Connecting push pull cable connector NOTICE Removing the push pull cable connectors It is not permissible to remove the push pull cable connector for 1L 2L while ET 200pro is in operation Always switch off the 1L electronics encoder supply and the 2L load voltage supply before you pull or plug the push pull cable connector Note If you remove the push pull cable connector used for loopin...

Page 103: ... direct connection of a further IO device X03 DC 24V Push pull socket with male connector for feeding the 1L electronics encoder supply and the 2L load voltage supply X04 DC 24V Push pull socket with male connector for looping the 1L electronics encoder supply and the 2L load voltage supply X02 P1 R Push pull socket for SC RJ for feeding of PROFINET IO fiber optic cable X02 P2 R Push pull socket f...

Page 104: ...rfaces The fiber optic network can only be configured as a line If you remove the fiber optic cable from an integrated fiber optic cable interface or if the power supply for the interface module fails then the downstream devices are also no longer accessible The fiber optic cable may have the following maximum lengths IE POF standard cable 50 m IE POF trailing cable 50 m Bending radius for the fib...

Page 105: ...ew of the push pull cable connector Terminal Assignment Push pull cable connector 1L and 2L supply voltages X03 DC 24V for feeding X04 DC 24V for looping 1 1L electronic encoder supply 2 Ground for electronic encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth Push pull cable connector SC RJ X02 P1 for feeding of PROFINET X02 P2 for looping through of ...

Page 106: ...he optical transmit diodes The emitted light beam can damage your eyes Figure 4 16 Connecting push pull cable connector NOTICE Removing the push pull cable connectors It is not permissible to remove the push pull cable connector for 1L 2L while ET 200pro is in operation Always switch off the 1L electronic encoder supply and the 2L load voltage supply before you remove or insert the push pull cable...

Page 107: ...or CM IO 8 x M12D connection module by means of 5 pin M12 circular socket connectors X1 to X4 or X1 to X8 CM IO 8 x M8 connection module by means of 3 pin M8 circular socket connectors X1 to X8 Connection module CM IO 2 x M12 by means of 8 pin M12 circular socket connectors for 2 actuator sensor distributors X1 and X2 CM IO 1 x M23 connection module by means of an M23 circular socket connector for...

Page 108: ...4 x M12P CM IO 4 x M12 Inverse CM IO 8 x M12 CM IO 8 x M12P CM IO 8 x M12D Preassembled cable with 5 pin M12 connector Alternatively 2 3 4 or 5 wire flexible copper cable conductor cross section 0 75 mm2 and 5 pin M12 connector Optional Shielded cables CM IO 8 x M8 Preassembled cable with 3 pin M8 connector Alternatively 3 wire flexible copper cable conductor cross section 0 75 mm2 and 3 pin M8 co...

Page 109: ...ector X3 Output signal DQ3 Connector X4 Output signal DQ4 Connector X5 Output signal DQ5 Connector X6 Output signal DQ6 Connector X7 Output signal DQ7 Connector X8 5 Functional earth FE Pin assignment on the CM IO 8 x M12 CM IO 8 x M12P connection module and the 8 DI DC 24V 8 DI DC 24V High Feature electronic module Table 4 2 Pin assignment on the CM IO 8 x M12 CM IO 8 x M12P with 8 DI DC 24V 8 DI...

Page 110: ...module View of circular connector Terminal Assignment Terminal Assignment X1 to X4 inputs 1 24 V encoder supply US from 2L is supplied by the ET 200pro to the connected encoder 2 Not assigned 3 Ground 2M 4 Input signal DI0 Connector X1 Input signal DI1 Connector X2 Input signal DI2 Connector X3 Input signal DI3 Connector X4 5 Functional earth FE Terminal Pin assignment X5 to X8 outputs 1 Not assig...

Page 111: ...X8 1 24V encoder supply US 2 Input signal DI8 Connector X1 Input signal DI9 Connector X2 Input signal DI10 Connector X3 Input signal DI11 Connector X4 Input signal DI12 Connector X5 Input signal DI13 Connector X6 Input signal DI14 Connector X7 Input signal DI15 Connector X8 3 Encoder supply ground 1M 4 Input signal DI0 Connector X1 Input signal DI1 Connector X2 Input signal DI2 Connector X3 Input ...

Page 112: ... 8 x M12D View of circular connector Terminal Assignment X1 to X4 inputs outputs 1 24V encoder supply US 2 Not assigned 3 Encoder supply ground 1M 4 Input output signal DIQ0 Connector X1 Input output signal DIQ1 Connector X2 Input output signal DIQ2 Connector X3 Input output signal DIQ3 Connector X4 5 Functional earth FE Terminal Pin assignment X5 to X8 outputs 1 Not assigned 2 Not assigned 3 Grou...

Page 113: ...utput signal DQ0 Connector X1 Output signal DQ1 Connector X2 Output signal DQ2 Connector X3 Output signal DQ3 Connector X4 S shield Functional earth FE Pin assignment of CM IO 8 x M8 connection module and 8 DO DC 24V 0 5A electronic module Table 4 7 Pin assignment of CM IO 8 x M8 with 8 DO DC 24V 0 5A View of circular connector Terminal Assignment X1 to X8 1 Not assigned 3 Ground for load voltage ...

Page 114: ...6 Input signal DI6 Connector X7 Input signal DI7 Connector X8 S shield Functional earth FE Pin assignment on CM IO 8 x M8 connection module and 4 DI 4 DO DC 24V 0 5A electronic module Table 4 9 Pin assignment on CM IO 8 x M8 connection module and 4 DI 4 DO DC 24V 0 5A electronic module View of circular connector Terminal Assignment Terminal Assignment X1 to X4 inputs 1 24 V encoder supply US from ...

Page 115: ...e supply 2M 4 Output signal DQ0 Connector X1 Output signal DQ1 Connector X2 Output signal DQ2 Connector X3 Output signal DQ3 Connector X4 5 Functional earth FE Pin assignment of CM IO 4 x M12 CM IO 4 x M12P connection module and electronic module 8 DO DC 24V 0 5A Table 4 11 Pin assignment of CM IO 4 x M12 CM IO 4 x M12P with 8 DO DC 24V 0 5A View of circular connector Terminal Assignment X1 to X4 ...

Page 116: ...nd 1M 4 Input signal DI0 Connector X1 Input signal DI1 Connector X2 Input signal DI2 Connector X3 Input signal DI3 Connector X4 5 Functional earth FE Pin assignment on CM IO 4 x M12 CM IO 4 x M12P connection module and 4 DI 4 DO DC 24V 0 5A electronic module Table 4 13 Pin assignment on CM IO 4 x M12 CM IO 4 x M12P connection module and 4 DI 4 DO DC 24V 0 5A electronic module View of circular conn...

Page 117: ...Terminal Assignment X1 X3 1 Not assigned 2 Output signal DQ1 Connector X1 Output signal DQ3 Connector X3 3 Ground for load voltage supply 2M 4 Output signal DQ0 Connector X1 Output signal DQ2 Connector X3 5 Functional earth FE Terminal Assignment X2 X4 1 Not assigned 2 Not assigned 3 Ground for load voltage supply 2M 4 Output signal DQ1 Connector X2 Output signal DQ3 Connector X4 5 Functional eart...

Page 118: ...signal DQ2 Connector X1 Output signal DQ6 Connector X2 4 Output signal DQ3 Connector X1 Output signal DQ7 Connector X2 5 Not assigned 6 Not assigned 7 Ground for load voltage supply 2M 8 Functional earth FE Pin assignment on the CM IO 2 x M12 connection module and the 8 DI DC 24V electronic module Table 4 16 Pin assignment of CM IO 2 x M12 at 8 DI DC 24V View of circular connector Terminal Assignm...

Page 119: ...al DI2 Connector X1 Output signal DQ2 Connector X2 4 Input signal DI3 Connector X1 Output signal DQ3 Connector X2 5 24 V encoder supply US from 2L is supplied by the ET 200pro to the connected encoder Connector X1 Not assigned Connector X2 6 Not assigned 7 Ground 2M 8 Functional earth FE Pin assignment on the CM IO 1 x M23 connection module and the 4 DO DC 24V 2 0A electronic module Table 4 18 Pin...

Page 120: ...3 5 Output signal DQ4 6 Output signal DQ5 7 Output signal DQ6 8 Output signal DQ7 9 Ground for load voltage supply 2M 10 Ground for load voltage supply 2M 11 Not assigned 12 Functional earth FE Pin assignment on the CM IO 1 x M23 connection module and the 8 DI DC 24V electronic module Table 4 20 Pin assignment of CM IO 1 x M23 at 8 DI DC 24V View of circular connector Terminal Assignment X1 1 Inpu...

Page 121: ... 4 21 Pin assignment on CM IO 1 x M23 connection module and 4 DI 4 DO DC 24V 0 5A electronic module View of circular connector Terminal Assignment X1 inputs outputs 1 Input signal DI0 2 Input signal DI1 3 Input signal DI2 4 Input signal DI3 5 Output signal DQ0 6 Output signal DQ1 7 Output signal DQ2 8 Output signal DQ3 9 Ground 2M 10 Ground 2M 11 24 V encoder supply US from 2L is supplied by the E...

Page 122: ... The connection module connects the cable shield with low impedance to the main ground line Pin assignment of CM IO 4 x M12 connection module and 4 AI U High Feature electronic module Note Only the CM IO 4 x M12 connection module may be used for the electronic module Table 4 22 Pin assignment of CM IO 4 x M12 with 4 AI U High Feature View of the coupler plug Terminal Assignment X1 to X4 1 24V enco...

Page 123: ...e may be used for the electronic module Table 4 23 Pin assignment of CM IO 4 x M12 with 4 AI I High Feature View of the coupler plug Terminal Assignment X1 to X4 1 24V encoder supply US 2 Input signal I0 Connector X1 Input signal I1 Connector X2 Input signal I2 Connector X3 Input signal I3 Connector X4 3 Encoder supply ground 1M 4 Input signal I0 Connector X1 Input signal I1 Connector X2 Input sig...

Page 124: ...Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 3 Constant current line IC0 Connector 1 Constant current line IC1 Connector 2 Constant current line IC2 Connector 3 Constant current line IC3 Connector 4 4 Measuring line M 0 Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 5 Functional ...

Page 125: ...ler plug Terminal Assignment X1 to X4 2 wire 1 Measuring line M 0 Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 2 Not assigned 3 Measuring line M 0 Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 4 Not assigned 5 Functional earth FE Shielded copper cables ...

Page 126: ...r measuring line M 2 Input signal M0 Channel 0 3 Pt1000 resistance thermometer measuring line M 4 Input signal M0 Channel 0 5 Functional earth FE Terminal Assignment X2 to X4 1 Not assigned 2 Input signal M1 Connector X2 Input signal M2 Connector X3 Input signal M3 Connector X4 3 Not assigned 4 Input signal M0 Connector X2 Input signal M1 Connector X3 Input signal M3 Connector X4 5 Functional eart...

Page 127: ...th 4 AO U High Feature View of the coupler plug Terminal Assignment X1 to X4 1 24V actuator supply UA 2 Output signal QV0 Connector X1 Output signal QV1 Connector X2 Output signal QV2 Connector X3 Output signal QV3 Connector X4 3 Actuator supply ground 1M 4 Output signal QV0 Connector X1 Output signal QV1 Connector X2 Output signal QV2 Connector X3 Output signal QV3 Connector X4 5 Functional earth...

Page 128: ...th 4 AO I High Feature View of the coupler plug Terminal Assignment X1 to X4 1 24V actuator supply UA 2 Output signal QI0 Connector X1 Output signal QI1 Connector X2 Output signal QI2 Connector X3 Output signal QI3 Connector X4 3 Actuator supply ground 1M 4 Output signal QI0 Connector X1 Output signal QI1 Connector X2 Output signal QI2 Connector X3 Output signal QI3 Connector X4 5 Functional earth...

Page 129: ... connector and socket are properly interlocked groove and spring 2 Tighten the knurled screw of the connector torque 1 5 N m Connecting the connection module 1 Insert the connection module into the old electronic module 2 Screw the connection module onto the rack 2 recessed head screws on the front top and bottom tightening torque 1 5 N m Figure 4 18 Connecting the connection module Sealing unused...

Page 130: ...equirements The power module and bus module are mounted on the rack Wiring rules for the 2L load voltage supply screw terminals Wiring rules Screw terminals for the supply voltages Connectable conductor cross sections of flexible cables Without end sleeve 0 14 to 2 5 mm2 With end sleeve 0 14 to 2 5 mm2 Number of conductors per terminal 1 conductor Stripped length of the cable insulation 11 mm End ...

Page 131: ...nnection module torque 3 N m 4 Feed the load voltage supply cables through the cable glands Connecting the load voltage supply 1 Strip the wires to a length of 11 mm then crimp the wire end ferrules 2 Using a 3 mm screwdriver tightening torque 0 5 N m to 0 7 N m secure the cables for feeding and looping through at Terminal X01 load voltage supply 2L Feeding of the 2L load voltage supply Looping th...

Page 132: ... cable connector X01 Requirements The power module and bus module are mounted on the rack Required tools Screwdriver stripping and crimp tool for wiring the ECOFAST cable connector if you are fabricating your own cables Required accessories PROFIBUS ECOFAST Hybrid Cable preassembled at both ends with ECOFAST Hybrid Plug 180 The patch cable is available in various lengths If you are fabricating you...

Page 133: ...ue 1 5 Nm Tighten both screws evenly The screws are already inserted in the connection module 3 Open the interlock for the ECOFAST cable connector on the connection module 4 Plug the ECOFAST cable connector 2L into the socket of the connection module 5 Close the interlock for the ECOFAST cable connector NOTICE It is not allowed to remove the ECOFAST cable connector while ET 200pro is in operation ...

Page 134: ...connect the load voltage supply 2L to the CM PM 7 8 connection module using the 7 8 connector X01 Requirements The power module and bus module are mounted on the rack Required tools Screwdriver and stripping tool for wiring the 7 8 connector if you are fabricating your own cables Required accessories Prefabricated cable with 7 8 cable connector The cable is available in different lengths If you ar...

Page 135: ... connection module into the power module torque 1 5 N m Tighten both screws evenly The screws are already inserted in the connection module 3 Plug the 7 8 connector into the circular socket of the connection module Ensure that the connector and socket are properly engaged 4 Tighten the knurled screw of the 7 8 connector torque 1 5 N m NOTICE It is not allowed to remove the 7 8 connector while ET 2...

Page 136: ...tage supply on the CM PM O PP connection module using the push pull cable connector X01 OUT or X02 OUT Requirements The outgoing module and connection module are mounted on the rack Required tools Screwdriver and stripping tool for wiring the push pull cable connector if you are fabricating your own cables Required accessories Prefabricated cable with push pull cable connector The cables are avail...

Page 137: ...UT 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth Connecting the PP cable connector 1 Insert the CM PM O PP connection module into the PM O DC 2x24V outgoing module 2 Press the push pull cable connector into the associated sockets on the CM PM O PP connection module The connectors must engag...

Page 138: ...Connection 4 15 Connecting the Outgoing Module with the CM PM O PP Connection Module ET 200pro distributed I O system 138 Operating Instructions 03 2013 A5E00335544 08 ...

Page 139: ... higher and current HSP Proceed as follows 1 Start SIMATIC Manager 2 Create a new project 3 Configure ET 200pro in HW Config 4 Drag and drop the modules from the hardware catalog to the configuration table 5 Double click the first module of ET 200pro in the configuration table and set its parameters 6 Parameterize all other modules of ET 200pro 7 Save the configuration or download it to the DP mas...

Page 140: ...at GSD file http support automation siemens com Interface module IM 154 1 DP GSD file SI018118 GSG for 6ES7154 1AA01 0AB0 GSD file SIEM8118 GSG for 6ES7154 1AA00 0AB0 Interface module IM 154 2 DP High Feature GSD file SI018119 GSG for 6ES7154 2AA01 0AB0 GSD file SIEM8119 GSG for 6ES7154 2AA00 0AB0 Configuring ET 200pro on PROFIBUS DP in STEP 7 1 Start STEP 7 then select Options Install New GSD Fil...

Page 141: ...in the slave configuration of the hardware catalog 3 Run COM PROFIBUS or the configuration software 4 Implement the GSD file into COM PROFIBUS or into the configuration software see requirements 5 Configure ET 200pro using COM PROFIBUS or your configuration software 6 Set the ET 200pro parameters using COM PROFIBUS or your configuration software 7 Save the configuration or download it to the DP ma...

Page 142: ...rocess image Arrange the electronic modules systematically and label these accordingly Requirements ET 200pro has a maximum address space of 244 bytes for inputs and 244 bytes for outputs Grouping of digital output modules Other modules may be connected between the modules that can be grouped In the case of CPUs that support swapping interrupts the swapping interrupt has to be deactivated in HW Co...

Page 143: ...figuration table of HW Config 2 Select two modules to group within a byte 3 Activate the Compress addresses button in the configuration table Note The system does not generate swapping interrupts OB 83 for modules grouped in STEP 7 applications In this case you can identify a removed module by evaluating the module status returned in the diagnostic frame in the cyclic user program See also Configu...

Page 144: ...om the hardware catalog of your configuration software select the module name without This inserts the first module at the relevant slot 4 From the hardware catalog of your configuration software select the module name with This inserts the second module at the relevant slot 5 Repeat steps 3 and 4 for all other modules Note Configuring using the GSD file The configuration software does not verify ...

Page 145: ...o grouping of electronic modules If you choose not to group digital output modules in a single byte when you configure the ET 200pro distributed I O system select only the module names which do not contain the character from the hardware catalog of your configuration software Each electronic module will then occupy 1 byte in the process output image See also Configuring by Means of GSD File Page 1...

Page 146: ... an ET 200pro configuration Configuration table and address range The user is free to select the byte addresses of the inputs and outputs if the configuration software supports this The bit addresses result automatically from the sequence of the grouped modules The table below shows which modules have been grouped and the corresponding address range Slot Module Grouping I O address Inputs Outputs ...

Page 147: ... higher Assignment of a name to the IO device See Section Assigning device names to the I O device Page 149 Procedure 1 Start SIMATIC Manager 2 Create a new project 3 Configure ET 200pro in HW Config 4 Drag and drop the modules from the hardware catalog to the configuration table 5 Double click the first module of ET 200pro in the configuration table and set its parameters 6 Parameterize all other...

Page 148: ...ilable for download from the Internet at GSD file http support automation siemens com IM 154 4 PN High Feature interface module GSDML V2 2 siemens et200pro date in yyyymmdd format xml Configuring ET 200pro on PROFINET IO in STEP 7 1 Start STEP 7 then select Options Install New GSD File in HW Config 2 Select the GSDML file to install from the next dialog box then confirm with OK Result ET 200pro ap...

Page 149: ...eature 2 In HW Config open the Properties IM 154 4 PN High Feature dialog box enter the device name of the IO device and then confirm your entry with OK Do not use the device name noname 3 In HW Config select PLC Ethernet Assign Device Name 4 Click Assign Name in the Assign Device Name window Result IM 154 4 PN High Feature 6ES7154 4AB10 0AB0 The device name is stored permanently in the interface ...

Page 150: ...lable address range of the IO controller Arrange the electronic modules systematically and label these accordingly IM 154 4 PN High Feature has a maximum address space of 256 byte for inputs and 256 byte for outputs Asymmetry caused by swapping interrupts of digital output modules Figure 5 3 Asymmetry caused by swapping interrupts of digital output modules Procedure The grouping procedure is ident...

Page 151: ...ostics must be released Configuring the ports in HW Config Configure both ports in HW Config in the Properties of the IM154 4 PN High Feature port dialog Addresses tab Diagnostic address of the respective port Topology tab Select the fiber optic cables in Port Interconnection under Cable Designation POF Standard Cable GP or POF Trailing Cable Options tab To enable the port diagnostics select the f...

Page 152: ...Configuring 5 2 PROFINET IO ET 200pro distributed I O system 152 Operating Instructions 03 2013 A5E00335544 08 ...

Page 153: ...BUS DP address is set on ET 200pro Chapter Mounting ET 200pro is wired Chapter Wiring ET 200pro is configured Chapter Configuring The supply voltage to the DP master is ON DP master manual The DP master is set to RUN mode DP master manual Commissioning ET 200pro 1 Switch on the electronic encoder supply 1L for ET 200pro 2 Switch on the load voltage supply ies 2L Note Changes to the backplane bus A...

Page 154: ...0pro distributed I O system 154 Operating Instructions 03 2013 A5E00335544 08 6 1 2 Startup of ET 200pro Principle of operation The diagram below illustrates the startup routine of ET 200pro Figure 6 1 Startup of ET 200pro on PROFIBUS DP ...

Page 155: ...rd is inserted Chapter Service and maintenance Assigning device names to the I O device Chapter Configuring ET 200pro is configured Chapter Configuring Supply voltage to the I O controller is switched on I O controller manual I O controller is in RUN I O controller manual Commissioning ET 200pro 1 Switch on the electronic encoder supply 1L for ET 200pro 2 Switch on the load voltage supply ies 2L N...

Page 156: ...distributed I O system 156 Operating Instructions 03 2013 A5E00335544 08 6 2 2 Startup of ET 200pro Principle of operation The diagram below shows the startup sequence of ET 200pro on PROFINET IO Figure 6 2 Startup of ET 200pro on PROFINET IO ...

Page 157: ...omponents listed below is removed or is not secured by screws as specified Connection module for the interface module or electronic module FESTO valve terminal Terminating module Interface module or electronic module Pneumatic interface module ECOFAST cable connectors 7 8 cable connectors M12 connectors Screwed cable glands on connection module CM IM DP Direct Caps Degree of protection IP65 IP66 a...

Page 158: ...AUTION In order to prevent damage to your ET 200pro always deactivate the outputs before you remove any connection modules Required tools Cross tip screwdriver size 2 Operating principle Removing the connection module from an interface module operated on PROFIBUS DP Result ET 200pro 1 fails ET 200pro 2 and ET 200pro 3 remain in operation The connection module is removed from the interface module P...

Page 159: ...d voltage supply The connection module is removed from the power module Removing and inserting the connection module from the interface or power module 1 Remove the four or two screws from the front of the connection module using a crosstip screwdriver 2 Remove the connection module from the interface or power module 3 Carry out further maintenance work 4 Reinstall the connection module on the int...

Page 160: ...ports removal and insertion of one electronic module during operation one gap ET 200pro remains in RUN state when the electronic module is removed The ET 200pro station fails if you remove more than one electronic module Requirements Hot swapping of electronic modules in RUN state is only supported if the Operation in setpoint actual configuration parameter is enabled at the interface module Only ...

Page 161: ...iver 2 Remove the connection module alongside with the electronic module from the bus module 3 While pressing the interlock button on the top of the electronic module pull the connection module upwards and out of the electronic module 4 Remove one half of the coding key from the new electronic module top left 5 Insert the connection module into the electronic module same type 6 Insert the connecti...

Page 162: ...he interlock button on the top of the electronic module pull the connection module upwards and out of the electronic module 4 Use the pointed pliers to remove one half of the coding key from the connection module top right 5 Insert the suitable connection module into the electronic module other type 6 Insert the connection module with the electronic module into the bus module and screw it down 7 C...

Page 163: ... function may fail if you shut down 1L at the first and last ET 200pro of a bus segment or remove the connection module NOTICE PROFINET IO Removing the IM 154 4 PN interface module or connection module After you shut down the 1L voltage of an ET 200pro the integrated switch will also cause a failure of all downstream ET 200pro stations Required tools Cross tip screwdriver size 2 Screwdriver with 3...

Page 164: ... ET 200pro You may replace a defective bus module The electronic module pneumatic interface module is supplied installed on the bus module Requirements A bus module may only be disassembled when the electronics encoder supply 1L and the load voltage s 2L of ET 200pro are shut down or the connection module of the interface module has been removed The ET 200pro will be out of operation for the durat...

Page 165: ...f the bus module see the figure below Strip the bus module from the previous module working towards the right side and then swivel it off the rack 4 Repeat step 3 until you have removed the defective bus module 5 Mount the new bus module and all other bus modules of your original ET 200pro configuration 6 Mount the terminating module 7 Mount all electronic modules including their connection module...

Page 166: ...nel of the interface module is equipped with a fuse for the load voltage supply 2L glass tube fuse 5x20 type 194 12 5 A fast blow and a replacement fuse The figure below shows the fuses in the bus module of the interface module Fuses with cap for the load voltage supply 2L Spare fuse Fuses with cap for the electronic encoder supply 1L Requirements To replace a fuse shut down the 1L and 2L supply v...

Page 167: ...e the replacement fuse from its holder and install it 7 Close the fuse cover 8 Install the interface module and the connection modul 9 Switch on the power supplies Replacing a fuse of the power module 1 Remove the screws from the front panel of the connection module using a cross tip screwdriver 2 Remove the connection module from the power module 3 Loosen the screws on the front panel of the powe...

Page 168: ...tion service support Note If the new firmware causes any problems you can restore the previous current firmware to the interface module This firmware is also available on the Internet Requirements Make a note of your current firmware version before you start the update You can read the version number in HW Config The files UPD containing the current new firmware version must be available in the PG...

Page 169: ...ures refer to the STEP 7 online help Restart after update On the STEP 7 user interface you can define whether the interface module performs an automatic reset after a successful update to restart with the new firmware whether the interface module is to be reset by switching the electronic encoder supply 1L off before the interface module starts with the new firmware after switching 1L on again CAU...

Page 170: ...ware version Performing a firmware update 1 Run STEP 7 and switch to HW Config 2 Open the station containing the IM 154 4 PN High Feature you want to update 3 Select the IM 154 4 PN High Feature 4 Select the menu command PLC Update Firmware 5 In the Update Firmware dialog select the path to the firmware update files UPD using the Browse button 6 After you selected a file the information in the low...

Page 171: ...ructions 03 2013 A5E00335544 08 171 Result You have updated your IM 154 4 PN High Feature online with a new firmware version Note You can also use PROFINET IO to update the firmware e g using HW Config or in SIMATIC Manager via PLC Display accessible nodes For additional information refer to the STEP 7 online help ...

Page 172: ...Maintenance and service 7 7 Updating the interface module firmware ET 200pro distributed I O system 172 Operating Instructions 03 2013 A5E00335544 08 ...

Page 173: ... to Implement I O systems with precise modular configuration in which the number and type of inputs and outputs can be adapted to the exact requirements of the supplied machine or equipment Set up the ET 200pro according to the required automation task Procedure 1 Configure the entire ET 200pro station including all planned future options 2 Basic configuration Mount and wire the basic configuratio...

Page 174: ...an automation task with option handling The basic configuration is expanded to include Option 1 and Option 2 for future expansions Basic configuration Filling and dosing Basic configuration with Option 1 Filling and dosing packing Basic configuration with Option 1 and Option 2 Filling and dosing packing labeling See also PM E power module Page 319 ...

Page 175: ...4 1AA01 0AB0 or higher IM154 2 HIGH FEATURE interface module 6ES7154 2AA01 0AB0 and higher PM E DC24V power module 6ES7148 4CA00 0AA0 At least one power module must be included in the configuration For configuring the GSD file SI018118 GSD for IM154 1 or GSD file SI018119 GSD for IM154 2 Note You do not require a GSD file for option handling in STEP 7 STEP 7 V5 5 or higher You can find the descrip...

Page 176: ...3 2013 A5E00335544 08 8 1 1 3 Use example Configuration variants Below is a use example for option handling Note A 0 in the control interface means that this slot number is deactivated in the configuration and thus these slots must not be present Figure 8 1 Use example for option handling ...

Page 177: ...ing parameterization the ET 200pro will not start up if a module is missing or if an incorrect module is inserted If an incorrect module is inserted the ET 200pro will start up but the I O will not be enabled The diagnostic No module or Incorrect module is signaled If the IM154 1 2 does not start up in this state the SF LED lights up on the IM154 1 2 and on the deactivated electronic module of the...

Page 178: ...formation about options is incorrect the I Os are disabled until the real configuration once again matches the configured one 8 1 1 5 Controlling and monitoring options Introduction You can use the control interface PIQ and feedback interface PII to control and monitor options using the user program Recommendation Before working with the ET 200pro optional expansions use the feedback interface to ...

Page 179: ...able 8 2 Feedback interface Slot Value of the bit Reaction 0 and 1 0 Option handling is disabled 1 Option handling is enabled 2 to 17 0 Slot belongs to an option that not available or the module status is not OK 1 Slot is available and is OK If the feedback result of the feedback interface is identical with the specification of the control interface the configuration is correct Procedure In order ...

Page 180: ...st since the actual slot numbers without gaps from 1 to n are used there for status control There are no limitations when digital modules are packed Theoretically the module to which the byte address is assigned in the preset configuration can be missing in the structure Note The configured slot numbers slot numbers in data records and for events such as diagnostics and interrupts always apply to ...

Page 181: ... communication is characterized by PROFIBUS DP nodes that listen in on the bus and know which data a DP slave returns to its DP master This mechanism allows the listening node recipient subscriber direct access to deltas of input data of remote DP slaves In your STEP 7 configuration define the address area of the recipient in which the required data of the publisher will be placed based on the per...

Page 182: ...enable modules to be uniquely identified online STEP 7 displays the identification data in the Module Information IM 154 and Properties tabs see STEP 7 online help Reading the identification data with DS 255 The IM 154 1 DP IM 154 2 DP High Feature interface modules 6ES7154 1AA01 0AB0 6ES7154 2AA01 0AB0 and higher also support standardized access to identification data using DS 255 Index 65000 to ...

Page 183: ...pro Contents Length bytes Coding hex Header information TOC ID 2 00 01 TOC index 2 00 00 Length of succeeding blocks in bytes 2 00 08 Number of blocks 2 00 05 Block information for identification data SSL Associated data record number Length of data record Index 2 2 2 2 F1 11 00 E7 00 40 00 01 SSL Associated data record number Length of data record Index 2 2 2 2 F1 11 00 E8 00 40 00 02 SSL Associa...

Page 184: ...e principle shown in the table below Table 8 4 Basic structure of data records which contain ID data Contents Length bytes Coding hex Header information SSL 2 F1 11 Index 2 00 0x Length of identification data 2 00 38 Number of blocks which contain ID data 2 00 01 Identification data Index 2 00 0x Identification data associated with the relevant index see table below 54 The ID data is assigned to t...

Page 185: ..._COUNTER Read 2 byte Provides information on parameter modifications on the module PROFILE_ID Read 2 byte F600 hex Generic device on interface modules PROFILE_SPECIFIC_ TYPE Read 2 byte 0005 hex on interface modules IM_VERSION Read 2 byte 0101 hex Provides information on the ID data version 0101 hex version 1 1 IM_SUPPORTED Read 2 byte 000E hex Provides information on existing identification data ...

Page 186: ...es tabs see STEP 7 online help Reading the identification data You can directly access specific identification data by selecting Read data record Obtain the corresponding part of the identification data under the associated data record index The data records are structured as follows Table 8 6 Basic structure of data records with identification data for PROFINET IO Contents Length bytes Coding hex...

Page 187: ...IM_SWRevision_Bug_Fix 1 byte 00 FF hex IM_SWRevision_Internal_ Change 1 byte 00 FF hex IM_REVISION_COUNTER Read 2 byte Provides information on parameter modifications on the module IM_PROFILE_ID Read 2 byte 0000 Generic device IM_PROFILE_SPECIFIC_TYPE Read 2 byte 0005 hex on interface modules IM_VERSION read 0101 hex Provides information on the identification data version 0101 hex version 1 1 IM_V...

Page 188: ...Functions 8 2 PROFINET IO ET 200pro distributed I O system 188 Operating Instructions 03 2013 A5E00335544 08 ...

Page 189: ... display on the IM 154 1 DP and IM 154 2 DP High Feature interface modules LED display The figure below shows the position and layout of the LED display of the interface modules IM 154 1 DP and IM 154 2 DP High Feature GE Group error red LED BF Bus fault red LED ON Electronic encoder supply 1L green LED DC24V Load voltage supply 2L green LED ...

Page 190: ... in on the connection module On Off On Diagnostic message Analyze the diagnostic data ET 200pro hardware fault Replace the defective module On Flashing On The configuration data transferred from the DP master to the DP slave does not match the DP slave configuration Check the DP slave configuration I O PROFIBUS DP address Off Flashing On The DP slave has detected the baud rate but is not addressed...

Page 191: ... area of the user program SFC refer to the STEP 7 online help SFC 59 RD_REC Reading out S7 diagnostic data records save to the data area of the user program See System and Standard Functions Reference Manual SFB 52 RDREC Reading data records from the DP slave SFB refer to STEP 7 online help system functions function blocks SFB 54 RALRM Receiving interrupts from interrupt OBs SFB refer to STEP 7 on...

Page 192: ...ffective range Configurable Parameter assignment error 8 DI DC 24V Module No 16 DI DC 24V 8 DI DC 24V High Feature Short circuit 8 DI DC 24V Module Yes 16 DI DC 24V Module 8 DI DC 24V High Feature Channel Wire break 8 DI DC 24V High Feature Channel Yes Digital output modules Diagnostic alarm Digital output modules Effective range Configurable Parameter assignment error 4 DO DC 24V 2 0A Module No 8...

Page 193: ...ameter assignment error 4 AI U High Feature Channel No 4 AI I High Feature 4 AI RTD High Feature 4 AI TC High Feature Short circuit 4 AI I High Feature Channel Yes Wire break 4 AI U High Feature Channel Yes 4 AI I High Feature 4 AI RTD High Feature Violation of high limit 4 AI U High Feature Channel Yes 4 AI I High Feature 4 AI RTD High Feature 4 AI TC High Feature Violation of low limit 4 AI U Hi...

Page 194: ...gh Feature Channel Yes Wire break 4 AO I High Feature Channel Yes Error 4 AO U High Feature Module No 4 AO I High Feature Defect in module Pneumatic interface modules Diagnostic alarm Effective range Configurable Parameter assignment error Module No Encoder or load voltage missing Module Yes Integrated power module power module Diagnostic alarm Effective range Configurable Encoder or load voltage ...

Page 195: ...ostic buffer of the CPU Entered in the channel specific diagnostic data The SF LED of the interface module and if applicable on the affected electronic module is lit OB 82 is called If OB 82 is not available the CPU goes to STOP Acknowledgment of the diagnostic interrupt The enables a new interrupt Reactions to a diagnostic alarm in DPV0 mode depending on parameter settings The error is entered in...

Page 196: ...ate any interrupts when ET 200pro is operated with a DPV0 master or in DPV0 mode as standard DP slave Triggering of a diagnostic interrupt The module triggers a diagnostic interrupt when it registers incoming or outgoing events e g a cable break and Enable diagnostic interrupt is set The CPU interrupts the user program and executes the diagnostics block OB 82 The interrupt triggering event is logg...

Page 197: ...ort automation siemens com WW view en 1214574 Reference Manual Process interrupts of electronic module 8 DI DC 24V High Feature The figure below shows the assignment to bits of the local data double word 8 in the start information of OB 40 Figure 9 1 Interrupts of 8 DI DC 24V High Feature Process interrupts with electronic modules 4 AI U 4 AI I The figure below shows the assignment to bits of the ...

Page 198: ...agnostic data The figure below illustrates the structure of slave diagnostics Figure 9 3 Structure of slave diagnostic data The identifier related diagnostics module status and the channel specific diagnostics can be deactivated or activated via parameters when configuring is implemented using the GSD file If you deactivate these diagnostics they are removed from the diagnostic message frame ...

Page 199: ...em Operating Instructions 03 2013 A5E00335544 08 199 See also Station states 1 to 3 Page 200 Master PROFIBUS address Page 201 Manufacturer ID Page 202 Identifier related diagnostic data Page 202 Module status Page 203 Channel specific diagnostic data Page 204 Interrupts Page 208 ...

Page 200: ... 3 1 External diagnostic information exists group diagnosis display Evaluate the ID specific and or channel specific diagnostic information and the module status Bit 3 is reset after all errors are cleared The bit will be set again if a new diagnostic message is output in the bytes of the diagnostics functions mentioned above 4 1 The DP slave does not support the requested function modification of...

Page 201: ...Bit is always 0 7 1 The DP slave is disabled i e it is isolated from the current process 1 The bit is only updated if a further diagnostic message changes Structure of station status 3 byte 2 Bit Meaning 0 to 6 0 Bits are always 0 7 1 Insufficient memory on the DP slave for the number of pending diagnostic messages The DP master is unable to enter all diagnostic messages it received from the DP sl...

Page 202: ...urer ID for 81H 18H ET 200pro with IM154 1 DP 81H 19H ET 200pro with IM154 2 DP High Feature 9 1 9 Identifier related diagnostic data Definition The identifier related diagnostic data indicates whether or not modules of the ET 200pro signal an error or not The identifier related diagnostic data begins as of byte 6 and comprises 4 bytes Structure of identifier related diagnostic data The identifier...

Page 203: ...n The module status indicates the status of the configured modules and provides details of the identifier related diagnostic data with regard to the configuration The module status begins after the identifier related diagnostics and comprises 9 byte Structure of the module status The module status for ET 200pro is structured as follows Figure 9 5 Module status ...

Page 204: ... 1 11 Channel specific diagnostic data Definition Channel specific diagnostic data provides information about channel faults of modules and provides details of the identifier related diagnostic data For each channel specific diagnostics 3 byte are added according to the IEC 61784 1 2010 Ed3 CP 3 1 standard Channel specific diagnostic data starts after the module status Channel specific diagnostic ...

Page 205: ...s is limited to 9 The length of slave diagnostic data is determined by the number of current channel specific diagnostic data If more than 9 channel specific diagnostic events are pending bit 7 diagnostics overflow is set in station status 3 The figure below shows the structure of channel specific diagnostic data if diagnostic events are selected in the configuration Figure 9 6 Structure of channe...

Page 206: ...r 00110B 6D Cable break Signal line to encoder or actuator interrupted Defective encoder or actuator Load impedance too high Correct the process wiring Replace the encoder or actuator Use an encoder with higher impedance Use an actuator with lower load 00111B 7D Violation of upper limit The value is above the overrange Correct the module encoder tuning Change the measuring range in the parameter a...

Page 207: ...low Check the supply voltages Check the load voltage supply Correct the process wiring 10101B 21D Reference channel error Measuring line for compensation interrupted Correct the process wiring Data record DS2 incorrect Check data record DS2 Timeout for Dynamic ref temp Send DS2 10110B 22D Process interrupt lost ET 200pro failed to detect a process interrupt Correction or coordination of the progra...

Page 208: ...rmation Data records The diagnostics data of a module can be up to 44 byte in length and is located in data records 0 and 1 Data record 0 contains 4 byte of diagnostic data describing the current state of an automation system DS0 is part of the header information of OB 82 local data bytes 8 to 11 Data record 1 contains the 4 byte of diagnostics data that are also contained in data record 0 and in ...

Page 209: ... O system Operating Instructions 03 2013 A5E00335544 08 209 9 1 13 2 Structure of interrupts Interrupt structure Structure of the interrupt section for ET 200pro Figure 9 7 Structure of the interrupt status of the interrupt section Only for the CPU 318 2DP and S7 400 CPUs ...

Page 210: ...system messages 9 1 PROFIBUS DP ET 200pro distributed I O system 210 Operating Instructions 03 2013 A5E00335544 08 Diagnostic interrupt Byte x 4 to x 7 Figure 9 8 Structure of Bytes x 4 to x 7 for diagnostic interrupts ...

Page 211: ...system messages 9 1 PROFIBUS DP ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 211 Diagnostic interrupt of the modules Figure 9 9 Structure of diagnostics interrupts starting at Byte x 8 ...

Page 212: ...Module status Page 203 Process interrupt of analog input modules Page 214 9 1 13 3 Example of a diagnostic interrupt Example of a diagnostic interrupt In the example shown below the analog electronic module 4 AI I High Feature outputs a diagnostic message to indicate a short circuit at channel 1 Figure 9 10 Example of a diagnostic interrupt ...

Page 213: ...d system messages 9 1 PROFIBUS DP ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 213 Example of a diagnostic interrupt continued Figure 9 11 Example of a diagnostic interrupt continued ...

Page 214: ...ut modules Process interrupt of digital electronic module 8 DI DC 24V High Feature Figure 9 12 Structure as of byte x 4 for process interrupt 8 DI DC 24V High Feature 9 1 13 5 Process interrupt of analog input modules Process interrupt of analog input modules Figure 9 13 Structure as of byte x 4 for process interrupt analog input See also Structure of interrupts Page 209 ...

Page 215: ...a Module status all bits of slots 1 to 17 are set 01B Module fault invalid user data up to the slot that caused the failure 11B No module invalid user data starting at the slot that caused the failure See also Module status Page 203 9 1 15 DP slave failure DP slave failure DP slave failure means user data exchange will stop that is user data inputs and outputs will no longer be exchanged between D...

Page 216: ...module 6ES7154 4AB10 0AB0 with the CM IM PN M12 7 8 connection module GE Group error red LED BF Bus monitoring red LED MAINT Maintenance information yellow ON Electronic encoder supply 1L green LED 24 V DC Load voltage supply 2L green LED P1 LINK Connection to a switch or controller green LED on port 1 P1 RX TX Data exchange yellow LED on port 1 P1 FO Status of the FO path yellow LED on port 1 P2 ...

Page 217: ... device Causes Incorrect device name Configuration error Parameter assignment error Check the interface module Check the configuration and parameterization Check the device name On On No IO controller on bus Causes No bus communication Connect to the IO controller Assign a valid device name to the interface module Check the bus configuration Check whether the M12 cable connectors are properly inst...

Page 218: ...no longer be possible Check the affected data transmission link for the following causes Damage to the fiber optic cable Correct installation of the PROFINET connector PROFINET connections Adherence to the max length of 50 m for POF cables Check that the FOC connector is firmly seated not relevant LEDs Meaning Remedy P2 LINK P2 RX TX P2 FO For meaning see LEDs on port 1 P1 Maintenance information ...

Page 219: ...a reaction to specific error events Interrupts are evaluated based on the I O controller used Evaluating interrupts with I O controllers The ET 200pro supports the following interrupts Diagnostic interrupts Process interrupts Swapping interrupts An interrupt automatically initiates execution of interrupt OBs in the CPU of the IO controller see System Software for S7 300 S7 400 Programming Manual u...

Page 220: ...interrupt block OB 40 The result that triggered the interrupt is added to the start information of OB 40 Note Process interrupts should not be used for technological purposes cyclic generation of process interrupts for example because these can become lost in the overall system Triggering a swapping interrupt The CPU interrupts the user program and processes the diagnostics block OB 83 The interru...

Page 221: ...ide the permitted limits jitter MAINT lights up System alarms in STEP 7 The maintenance information is generated in STEP 7 with the following system alarms Maintenance required identified by a yellow wrench per port Maintenance interrupts with CM IM PN PP FO connection module For the IM154 4 PN High Feature maintenance alarms signal to the user when a fiber optic cable must be checked or replaced ...

Page 222: ...ollowing limit values apply to POF cables Polymer Optical Fiber cables Maintenance required 2 dB Maintenance demanded 0 dB System alarms in STEP 7 The maintenance information is generated in STEP 7 with the following system alarms Maintenance required identified by a yellow wrench per port Maintenance demanded identified by an orange wrench per port ...

Page 223: ...roller Block or tab in STEP 7 Application See SIMATIC S7 e g in HW Config via Station Open ONLINE Device diagnostics in form of plain text on STEP 7 interface in the Quick View Diagnostics View or Module Information windows Diagnosing hardware in STEP 7 online help SFB 52 RDREC Reading data records from the IO device For SFBs refer to STEP 7 online help system functions system function blocks SFB ...

Page 224: ...kVersion applies to the IM 154 4 PN High Feature interface module IM 154 4 PN High Feature interface module BlockVersion 6ES7154 4AB10 0AB0 W 16 0101 Manufacturer specific diagnostics in the User Structure Identifier USI For the IM 154 4 PN High Feature interface module the following manufacturer specific diagnostics in the USI are signaled Interruption of the ET 200pro backplane bus USI W 16 0001...

Page 225: ...tructure USI W 16 0002 Table 9 7 Structure of USI W 16 0002 Data block name Contents Remark Bytes USI W 16 0002 Manufacturer specific diagnostics for incorrect module combinations 2 The slot number at which the incorrect combination was configured Slot number B 16 00 to B 16 11 1 See also Error types for electronic modules Page 226 ...

Page 226: ...n of upper limit The value is above the overrange Correct the module encoder tuning Change the measuring range in the parameter assignment 01000B 8D Violation of lower limit The value is below the underrange Correct the module encoder tuning Change the measuring range in the parameter assignment 01001B 9D Error Internal module error diagnostic message on channel 0 applies to the entire module Repl...

Page 227: ... the causes can include One or several missing modules Terminating module missing Number of modules exceeds maximum configuration Backplane bus fault for example defective bus module If the data exchange is interrupted the causes can include At least two modules compared to a missing module this is no longer a gap but rather a loose backplane bus Terminating module missing Backplane bus fault for ...

Page 228: ...es The following incorrect configuration states of the ET 200pro lead to the failure of the ET 200pro IO device or prevent data exchange Terminating module missing Number of modules exceeds maximum configuration Faulty backplane bus e g defective bus module Note If one module is missing gap and the ET 200pro is powered on the startup of the IO device will fail 9 2 5 7 Failure of the load voltage f...

Page 229: ... controller Diagnostics frames received from the IO device while the IO controller is in STOP do not initiate a call of any corresponding OBs when the IO controller goes into RUN To obtain an overview of the device state call OB 100 Diagnostics after recovery of the IO device After the recovery of an IO device call SFB 52 to read data record E00CH This record contains all diagnostic data for the s...

Page 230: ...n The LED display 2 LEDs resides on the front panel of the power module LED display The figure below shows the layout of the LED display of the PM E DC 24V power module SF Group error red LED DC24V Load voltage supply 2L green LED Status and error displays SF DC24V Table 9 9 Status and error displays of PM E DC 24V LEDs Meaning To correct or avoid errors SF DC24V on Load voltage 2L present at the ...

Page 231: ...oing module Introduction The LED display 1 LED is on the front panel of the outgoing module LED display The figure below shows the position and layout of the LED display of the PM O DC 2x24V outgoing module GE Group error red LED GE error LED Table 9 10 Error display on the PM O DC 2x24V outgoing module GE LED Meaning Remedy On 1L electronic encoder supply is short circuited Check the interconnect...

Page 232: ...d layout of the LED display on the CM IO 4 x M12 and CM IO 4 x M12P connection modules GE Group error red LED Status indicator of 8 channel digital electronic modules green LEDs Status error channel fault indicator for 8 channel digital High Feature electronic modules green red LEDs 2 inputs outputs per circular socket connector both LED displays are used Status indicator of 4 channel digital elec...

Page 233: ...D display for electronic modules with the CM IO 4 x M12 Inverse connection module The figure below shows the position and layout of the LED display on the CM IO 4 x M12 Inverse connection module GE Group error red LED Status indicator of 4 channel digital electronic modules green LEDs Status error channel fault indicator for 4 channel digital High Feature electronic modules green red LEDs ...

Page 234: ...ules with connection module CM IO 8 x M12 CM IO 8 x M12P CM IO 8 x M12D and CM IO 8 x M8 The figure below shows the position and layout of the LED display on the CM IO 8 x M12 CM IO 8 x M12P CM IO 8 x M12D and CM IO 8 x M8 connection modules GE Group error red LED Status indicator of digital electronic modules green LEDs Status error channel fault indicator for digital High Feature electronic modu...

Page 235: ... for electronic modules with connection module CM IO 2 x M12 and CM IO 1 x M23 The figure below shows the position and layout of the LED display on the CM IO 2 x M12 and CM IO 1 x M23 connection modules GE Group error red LED Status indicator of 8 channel digital electronic modules green LEDs 1 input output per channel Figure 9 14 LED display on the connection module CM IO 2 x M12 and CM IO 1 x 23...

Page 236: ... On Short circuit at the outputs Check the wiring 4 DI 4 DO DC 24V 0 5A On Short circuit Check the wiring of the encoder supply or the outputs Off On green LED Input output at channel X1 X2 X3 X4 X5 X6 X7 or X8 enabled 4 DI 4 DO DC 24V 0 5A Off On green LED Input on channel X1 X2 X3 or X4 activated Output on channel X5 X6 X7 or X8 activated 8 DI DC 24V High Feature On On red LED Short circuit at t...

Page 237: ...o DQ3 are displayed with the LEDs 4 to 7 Status and error LEDs of analog electronic modules with CM IO 4 x M12 connection module Table 9 12 Status and error displays of analog electronic modules with CM IO 4 x M12 connection module LEDs Meaning Remedy GE Status and error displays On Incoming diagnostic alarm Analyze the diagnostic data No parameters or faulty parameters Check the parameter setting...

Page 238: ...6 DO DC 24V CPV14 pneumatic interface modules The figure below shows the position and layout of the LED display of the 16 DO DC 24V CPV10 and 16 DO DC 24V CPV14 pneumatic interface modules GE Group error red LED Status display green LEDs Status and error LEDs of the pneumatic interface modules Table 9 13 Status and error displays of the pneumatic interface modules LEDs Meaning Remedy SF Status and...

Page 239: ... O system meets the requirements and protective objectives of the following EC directives and satisfies the Harmonized European Standards EN for Programmable Logic Controllers which were published in the official pamphlets of the European Community 2006 95 EC Electrical Equipment Designed for Use within Certain Voltage Limits LowVoltage Directive 2004 108 EC Electromagnetic Compatibility Directive...

Page 240: ...losure rating type 4X indoor use only Marking for Australia and New Zealand The ET 200pro distributed I O system satisfies the requirements of the AS NZS CISPR 16 standard IEC 61131 The ET 200pro distributed I O system satisfies the requirements and criteria of IEC 61131 2 Programmable Logic Controllers Part 2 Equipment Requirements and Tests PROFIBUS standard The ET 200pro distributed I O system ...

Page 241: ...used in residential areas it can affect radio television reception If you use the ET 200pro in residential areas you must ensure observance of the Class B radio interference limit in accordance with EN 55011 regarding the emission of radio interferences Suitable measures for achieving the required Class B radio interference level include for example Installation of ET 200pro in grounded control ca...

Page 242: ...e shaped interference Tested with Corresponds to degree of severity Electrostatic discharge according to IEC 61000 4 2 8 kV 6 kV 3 air discharge 3 contact discharge Burst pulses high speed transient interference according to IEC 61000 4 4 2 kV supply line 2 kV signal line 3 3 High energy single pulse surge according to IEC 61000 4 5 Only with lightning protection elements see DP master manual and ...

Page 243: ... dB µV m Q from 230 to 1000 MHz 47 dB µV m Q 10 3 Shipping and storage conditions Shipping and storage conditions The ET 200pro distributed I O system surpasses the IEC 61131 2 requirements for shipping and storage conditions The specifications below apply to modules that are transported and stored in their original packaging Type of condition Permissible range Free fall 1 m Temperature 40 C to 70...

Page 244: ...eas of application Remarks Temperature 0 C to 55 C All mounting positions Temperature change 10 K h Relative humidity 5 to 100 with condensation Barometric pressure 1080 hPa to 795 hPa Corresponds to an altitude of 1000 m to 2000 m Concentration of pollutants SO2 0 5 ppm RH 60 no condensation H2S 0 1 ppm RH 60 no condensation The FESTO CPV10 and CPV14 valve terminals deviate from the specified ope...

Page 245: ...M PM Direct 6ES7194 4BC00 0AA0 CM PM ECOFAST 6ES7194 4BA00 0AA0 CM PM 7 8 6ES7194 4BD00 0AA0 CM PM PP 6ES7194 4BE00 0AA0 CM PM O PP 6ES7194 4BH00 0AA0 CM IO 4 x M12 6ES7194 4CA00 0AA0 CM IO 4 x M12P 6ES7194 4CA10 0AA0 CM IO 4 x M12 Inverse 6ES7194 4CA50 0AA0 CM IO 8 x M12 6ES7194 4CB00 0AA0 CM IO 8 x M12P 6ES7194 4CB10 0AA0 CM IO 8 x M12D 6ES7194 4CB50 0AA0 CM IO 8 x M8 6ES7194 4EB00 0AA0 CM IO 2 ...

Page 246: ...of mechanical environmental condition tests Condition tested Test standard Interface electronic and connection modules Pneumatic interface modules with FESTO valve terminals Vibrations Vibration test according to IEC 60068 2 6 Type of vibration Frequency sweeps with a rate of change of 1 octave minute 5 Hz f 12 Hz constant amplitude 15 mm 12 Hz f 150 Hz constant acceleration 10 g Duration of vibra...

Page 247: ...24 V DC II Degree of protection IP65 Degree of protection according to IEC 60529 Protection against the ingress of dust and full touch protection Water projected by a nozzle against the enclosure from any direction shall have no harmful effect Degrees of protection IP66 and IP67 Degree of protection according to IEC 60529 Protection against the ingress of dust and full touch protection IP66 Water ...

Page 248: ...General technical data 10 5 Specifications for insulation tests protection class degree of protection and rated voltage ET 200pro distributed I O system 248 Operating Instructions 03 2013 A5E00335544 08 ...

Page 249: ... Can be plugged in and attached with screws to the interface module The 1L and 2L supply voltages are connected via screw terminals and PROFIBUS DP via insulation displacement terminals You can loop through the power supplies and PROFIBUS DP using additional terminals PROFIBUS DP address 1 to 125 can be set by means of a DIP switch Switched terminating resistor for PROFIBUS DP set by means of DIP ...

Page 250: ...pply Connections for PROFIBUS DP DIP switch for terminating resistor DIP switch for setting the PROFIBUS DP address Technical specifications Technical data Dimensions and weight Dimensions W x H x D mm 90 x 130 x 100 Weight Approx 290 g Currents Feed current 1L electronics encoder supply Max 16 A 2L load voltage supply Max 16 A Note Feed current Maximum permissible load on the internal busbars of ...

Page 251: ... using ECOFAST connectors You can loop through the power supplies and PROFIBUS DP using an additional ECOFAST socket PROFIBUS DP address 1 to 125 can be set by means of a DIP switch Switched terminating resistor for PROFIBUS DP set by means of DIP switch 1 inscription label Pin assignment For information on the pin assignment of CM IM DP ECOFAST Cu refer to the chapter Interface modules Page 287 B...

Page 252: ... specifications Dimensions and weight Dimensions W x H x D mm 60 x 130 x 60 Weight Approx 200 g Currents Feed current 1L electronics encoder supply 10 A 2L load voltage supply 10 A Note Feed current The load on the internal busbars of ET 200pro must not exceed the following values At 1L 5 A At 2L 10 A See also IM 154 1 DP interface module Page 287 IM 154 2 DP High Feature interface module Page 294...

Page 253: ...gh using additional sockets PROFIBUS DP address 1 to 125 can be set by means of a DIP switch Switched terminating resistor for PROFIBUS DP set by means of DIP switch 1 inscription label Pin assignment For details on the pin assignment of CM IM DP M12 7 8 refer to the chapter Interface modules Page 287 Block diagram Connection for 7 8 cable connectors with pin insert Feeding of encoder electronic s...

Page 254: ...ecifications Dimensions and weight Dimensions W x H x D mm 60 x 130 x 60 Weight Approx 240 g Currents Feed current 1L electronics encoder supply Max 8 A 2L load voltage supply Max 8 A Note Feed current The load on the internal busbars of ET 200pro must not exceed the following values At 1L 5 A At 2L 10 A See also IM 154 1 DP interface module Page 287 IM 154 2 DP High Feature interface module Page ...

Page 255: ...necting the 1L and 2L power supplies using 7 8 cable connectors Connecting of PROFINET IO using M12 cable connectors The supply voltages and PROFINET IO can be looped through using additional sockets 4 labels Pin assignment For details on the pin assignment of CM IM PN M12 7 8 refer to the section Interface modules Block diagram Connection for 7 8 cable connectors with pin insert Feed for encoder ...

Page 256: ...0 g Currents Feed current 1L electronics encoder supply Max 8 A 2L load voltage supply Max 8 A Note Feed current The load on the internal busbars of ET 200pro must not exceed the following values At 1L 5 A At 2L 10 A Example of splitting the feed current 8 A are fed in at the connection module of IM 154 4 PN High Feature for the 1L electronics encoder supply 5 A flow over the internal busbars for ...

Page 257: ... 4 PN High Feature interface module Connecting of 1L and 2L supply voltages using push pull cable connectors Connecting of PROFINET IO using push pull cable connectors RJ45 The supply voltages and PROFINET IO can be looped through using additional push pull sockets 4 labels Pin assignment For information on the pin assignment of CM IM PN PP Cu refer to the chapter Interface modules Block diagram C...

Page 258: ... x D mm 90 x 130 x 51 Weight Approx 325 g Currents Feed current 1L electronics encoder supply Max 16 A up to 40 C ambient temperature Max 8 A up to 55 C ambient temperature 2L load voltage supply Max 16 A up to 40 C ambient temperature Max 8 A up to 55 C ambient temperature Observe the permitted current carrying capacity of the cable Note Feed current The load on the internal busbars of ET 200pro ...

Page 259: ...interface module Connecting of 1L and 2L supply voltages using push pull cable connectors Connecting of PROFINET IO using push pull cable connectors for SC RJ fiber optic cable The supply voltages and PROFINET IO can be looped through using additional sockets 4 labels Pin assignment For information on the pin assignment of CM IM PN PP FO refer to the section Interface modules Block diagram Connect...

Page 260: ...Max 8 A up to 55 C ambient temperature 2L load voltage supply Max 16 A up to 40 C ambient temperature Max 8 A up to 55 C ambient temperature Observe the permitted current carrying capacity of the cable Note Feed current The load on the internal busbars of ET 200pro must not exceed the following values At 1L 5 A At 2L 10 A Note The CM IM PN PP FO connection module may only be pulled plugged at zero...

Page 261: ...Order number 6ES7194 4CA00 0AA0 Properties Properties of the connection module CM IO 4 x M12 Can be plugged in and attached with screws to the electronic module 4 M12 circular socket connectors 4 labels and 1 module tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M12 circular socket connector X2 2 M12 circular socket connector X3 3 M12 c...

Page 262: ...1 4BF00 0AB0 Page 335 Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electronic module 4 DO DC 24V 2 0A High Feature 6ES7142 4BD00 0AB0 Page 350 Digital electronic module 8 DO DC 24V 0 5A 6ES7142 4BF00 0AA0 Page 355 Digital electronic module 4 DI 4 DO DC 24V 0 5A 6ES7143 4BF50 0AA0 Page 361 Analog electronic module 4 AI U High Feature 6ES7144 4FF00 0AB0 Page 383 Ana...

Page 263: ... plugged in and attached with screws to the electronic module 4 M12 circular socket connectors 4 labels and 1 module tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M12 circular socket connector X2 2 M12 circular socket connector X3 3 M12 circular socket connector X4 4 M12 circular socket connector Block diagram The figure below shows th...

Page 264: ...Approx 300 g See also Digital electronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 Page 329 Digital electronic module 8 DI DC 24V High Feature 6ES7141 4BF00 0AB0 Page 335 Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electronic module 4 DO DC 24V 2 0A High Feature 6ES7142 4BD00 0AB0 Page 350 Digital electronic module 8 DO DC 24V 0 5A 6ES7142 4BF00 0AA0 Page 355 Digital...

Page 265: ...tronic modules 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 4 DO DC 24V 2 0A High Feature 6ES7142 4BD00 0AB0 4 M12 circular socket connectors Double assignment of circular socket connectors X1 X3 for 4 channel electronic modules 4 labels and 1 module tag circular socket connectors X1 X3 and the module tag are in white for purposes of identifying the double assignment Pin assignment The pin assignment depen...

Page 266: ... the CM IO 4 x M12 Inverse connection module Figure 11 6 Block diagram of CM IO 4 x M12 Inverse connection module Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 45 x 130 x 39 Weight Approx 300 g See also Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electronic module 4 DO DC 24V 2 0A High Feature 6ES7142 4BD00 0AB0 P...

Page 267: ...rcular socket connectors 8 labels and 1 module identification tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M12 circular socket connector X2 2 M12 circular socket connector X3 3 M12 circular socket connector X4 4 M12 circular socket connector X5 5 M12 circular socket connector X6 6 M12 circular socket connector X7 7 M12 circular socket...

Page 268: ...fications Dimensions and weight Dimensions W x H x D mm 45 x 130 x 39 Weight Approx 305 g See also Digital electronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 Page 329 Digital electronic module 8 DI DC 24V High Feature 6ES7141 4BF00 0AB0 Page 335 Digital electronic module 8 DO DC 24V 0 5A 6ES7142 4BF00 0AA0 Page 355 Digital electronic module 4 DI 4 DO DC 24V 0 5A 6ES7143 4BF50 0AA0 Page 361 ...

Page 269: ...rcular socket connectors 8 labels and 1 module identification tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M12 circular socket connector X2 2 M12 circular socket connector X3 3 M12 circular socket connector X4 4 M12 circular socket connector X5 5 M12 circular socket connector X6 6 M12 circular socket connector X7 7 M12 circular socket...

Page 270: ...fications Dimensions and weight Dimensions W x H x D mm 45 x 130 x 39 Weight Approx 305 g See also Digital electronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 Page 329 Digital electronic module 8 DI DC 24V High Feature 6ES7141 4BF00 0AB0 Page 335 Digital electronic module 8 DO DC 24V 0 5A 6ES7142 4BF00 0AA0 Page 355 Digital electronic module 4 DI 4 DO DC 24V 0 5A 6ES7143 4BF50 0AA0 Page 361 ...

Page 271: ...2 circular socket connectors 8 labels and 1 module identification tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M12 circular socket connector X2 2 M12 circular socket connector X3 3 M12 circular socket connector X4 4 M12 circular socket connector X5 5 M12 circular socket connector X6 6 M12 circular socket connector X7 7 M12 circular so...

Page 272: ...structions 03 2013 A5E00335544 08 Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 45 x 130 x 39 Weight Approx 305 g See also Digital electronic module 16 DI DC 24V 6ES7141 4BH00 0AA0 Page 340 Digital electronic module 4 DIO 4 DO DC 24V 0 5A 6ES7143 4BF00 0AA0 Page 369 ...

Page 273: ... M8 circular socket connectors 8 labels and 1 module identification tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M8 circular socket connector X2 2 M8 circular socket connector X3 3 M8 circular socket connector X4 4 M8 circular socket connector X5 5 M8 circular socket connector X6 6 M8 circular socket connector X7 7 M8 circular socket ...

Page 274: ...Approx 310 g See also Digital electronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 Page 329 Digital electronic module 8 DI DC 24V High Feature 6ES7141 4BF00 0AB0 Page 335 Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electronic module 4 DO DC 24V 2 0A High Feature 6ES7142 4BD00 0AB0 Page 350 Digital electronic module 8 DO DC 24V 0 5A 6ES7142 4BF00 0AA0 Page 355 Digital...

Page 275: ...7194 4FB00 0AA0 Properties Properties of the connection module CM IO 2 x M12 Can be plugged in and attached with screws to the electronic module 2 M12 circular socket connectors 8 pin for connection of 2 actuator sensor distributors 2 labels and 1 module tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M12 circular socket connector X2 2 M...

Page 276: ...tions Dimensions and weight Dimensions W x H x D mm 45 x 130 x 40 Weight Approx 115 g Currents Total current per M12 circular socket connector Max 2 A Note The maximum total current per M12 circular socket connector should not exceed 2 A See also Digital electronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 Page 329 Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electron...

Page 277: ...number 6ES7194 4FA00 0AA0 Properties The CM IO 1 x M23 connection module has the following properties Can be plugged in and attached with screws to the electronic module 1 M23 circular socket connectors 12 pin for connection of one actuator sensor distributor 1 label and 1 module tag Pin assignment The pin assignment depends on the electronic module used View Connection Designation X1 1 M23 circul...

Page 278: ...ations Dimensions and weight Dimensions W x H x D mm 45 x 130 x 61 Weight Approx 170 g Currents Total current of M23 circular socket connector Max 4 A Note The maximum total current per M23 circular socket connector must not exceed 4 A See also Digital electronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 Page 329 Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electronic...

Page 279: ...s to the power module Connecting the 2L load voltage supply using screw terminals You can loop through the 2L load voltage supply via additional terminals 3 inscription labels Pin assignment For details on the pin assignment of CM PM Direct refer to the chapter Power modules Page 319 Block diagram The block diagram shows the CM PM Direct connection module X01 Connection for infeed of the 2L load v...

Page 280: ...on modules for power modules ET 200pro distributed I O system 280 Operating Instructions 03 2013 A5E00335544 08 Note Feed current The load on the internal busbars of ET 200pro must not exceed the following values At 1L 5 A At 2L 10 A ...

Page 281: ...s to the power module Connecting the 2L load voltage supply using an ECOFAST cable connector 2 inscription labels Pin assignment For details on the pin assignment of CM PM ECOFAST refer to the chapter Power modules Page 319 Block diagram The figure below shows the block diagram of the CM PM ECOFAST connection module X01 Connection for infeed of the 2L load voltage supply Technical specifications T...

Page 282: ...o the power module PM E DC24V Connection of the 2L load voltage supply using a 7 8 connector 2 inscription labels Pin assignment For details on the pin assignment of CM PM 7 8 refer to the chapter Power modules Page 319 Block diagram The block diagram below shows the CM PM 7 8 connection module X01 Connection for infeed of the 2L load voltage supply Technical specifications Technical specification...

Page 283: ...upply using a push pull cable connector 2L is fed into the ET 200pro 1L is only looped through from socket to socket The 1L electronic encoder supply and 2L load voltage supply can be looped through using an additional socket 3 inscription labels Pin assignment For details on the pin assignment of CM PM PP refer to the chapter Power modules Page 319 Block diagram The figure shows the block diagram...

Page 284: ... 45 x 130 x 61 Weight Approx 110 g Currents Feed current 1L electronics encoder supply Max 16 A up to 40 C ambient temperature Max 8 A up to 55 C ambient temperature 2L load voltage supply Max 16 A up to 40 C ambient temperature Max 8 A up to 55 C ambient temperature Observe the permitted current carrying capacity of the cable Note Feed current The load on the internal busbars of ET 200pro must no...

Page 285: ...s Pin assignment For details on the pin assignment of CM PM O PP refer to the chapter Power modules Page 319 Block diagram The figure below shows the block diagram of the CM PM O PP connection module X01 OUT Connection for the 1L electronic encoder supply and the 2L load voltage supply X02 OUT Connection for the 1L electronic encoder supply and the 2L load voltage supply Note Regenerative feedback...

Page 286: ...3 2013 A5E00335544 08 Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D mm 45 x 130 x 61 Weight Approx 110 g Currents Discharge currents 1L electronics encoder supply Max 2 A 2L load voltage supply Max 6 A Note Capacitive loads can influence the switching behavior of the F switch ...

Page 287: ...pplies the ET 200pro via the connection module with the 1L encoder electronic supply and the 2L load voltage supply The PROFIBUS DP address of ET 200pro can be set by means of the connection module The connection module can be used to activate deactivate the terminating resistor of PROFIBUS DP IM 154 1 DP has a maximum address space of 244 byte for inputs and 244 byte for outputs Operation as DPV0...

Page 288: ...plies on the CM IM DP Direct connection module View of the terminals Terminal Assignment Insulation displacement terminal for feeding DP1 A Data line A B Data line B Shield Insulation displacement terminal for looping DP2 A Data line A B Data line B Shield Screw terminal for feeding X01 1L electronics encoder supply 1M Ground for electronics encoder supply 2L Load voltage supply 2M Ground for load...

Page 289: ...of the ECOFAST cable connector Terminal Assignment Feed for X01 A PROFIBUS DP signal A B PROFIBUS DP signal B 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 Ground for load voltage supply 2M 4 2L load voltage supply Forwarding X02 A PROFIBUS DP signal A B PROFIBUS DP signal B 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 Ground for load ...

Page 290: ... Data reference potential M5V2 4 Data line B 5 Functional earth Thread Functional earth 7 8 cable connector for feeding X01 1 Ground for load voltage supply 2M 2 Ground for electronics encoder supply 1M 3 Functional earth 4 1L electronics encoder supply 5 2L load voltage supply 7 8 cable connector for looping X02 1 Ground for load voltage supply 2M 2 Ground for electronics encoder supply 1M 3 Func...

Page 291: ...diagram The figure below shows the block diagram of the IM 154 1 DP interface module with CM IM DP Direct as optional connection module Connections for the electronics encoder supply and load voltage supply Connections for PROFIBUS DP DIP switch for terminating resistor DIP switch for the PROFIBUS DP address Figure 12 1 Block diagram IM 154 1 DP ...

Page 292: ...oltage of the electronic components 1L 24 V DC Reverse polarity protection Yes against destruction Short circuit protection Yes with replaceable fuses Feed current 1L Max 5 A per ET 200pro Rated load voltage 2L 24 V DC integrated power module Reverse polarity protection Yes against destruction Short circuit protection Yes for the potential group Feed current 2L Max 10 A per ET 200pro Current consu...

Page 293: ...s via class 2 services PG OP Configuration with more than 240 bytes of parameter data For configurations with STEP 7 V5 5 or higher it is possible to operate the IM 151 1 DP 6ES7154 1AA01 0AB0 or higher in DPV1 mode with more than 240 byte of parameter data A configuration based on the GSD file does not offer this possibility Note If the parameter length exceeds 240 byte a longer station startup t...

Page 294: ...pply The PROFIBUS DP address of ET 200pro can be set by means of the connection module The connection module can be used to activate deactivate the terminating resistor of PROFIBUS DP IM 154 2 DP High Feature has a maximum address space of 244 byte for inputs and 244 byte for outputs Operation as DPV0 slave Operation as DPV1 slave Diagnostic interrupts Hardware interrupts Swapping interrupts IM 15...

Page 295: ...tion displacement terminal for feeding DP1 A Data line A B Data line B Shield Insulation displacement terminal for looping DP2 A Data line A B Data line B Shield Screw terminal for feeding X01 1L electronics encoder supply 1M Ground for electronics encoder supply 2L Load voltage supply 2M Ground for load voltage supply Screw terminal for forwarding X02 1L electronics encoder supply 1M Ground for e...

Page 296: ...of the ECOFAST cable connector Terminal Assignment Feed for X01 A PROFIBUS DP signal A B PROFIBUS DP signal B 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 Ground for load voltage supply 2M 4 2L load voltage supply Forwarding X02 A PROFIBUS DP signal A B PROFIBUS DP signal B 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 Ground for load ...

Page 297: ... Data reference potential M5V2 4 Data line B 5 Functional earth Thread Functional earth 7 8 cable connector for feeding X01 1 Ground for load voltage supply 2M 2 Ground for electronics encoder supply 1M 3 Functional earth 4 1L electronics encoder supply 5 2L load voltage supply 7 8 cable connector for looping X02 1 Ground for load voltage supply 2M 2 Ground for electronics encoder supply 1M 3 Func...

Page 298: ...544 08 Block diagram The figure below shows the block diagram of the IM 154 2 DP High Feature interface module with CM IM DP Direct as optional connection module Connections for the electronics encoder supply and load voltage supply Connections for PROFIBUS DP DIP switch for terminating resistor DIP switch for the PROFIBUS DP address ...

Page 299: ...oltage of the electronic components 1L 24 V DC Reverse polarity protection Yes against destruction Short circuit protection Yes with replaceable fuses Feed current 1L Max 5 A per ET 200pro Rated load voltage 2L 24 V DC integrated power module Reverse polarity protection Yes against destruction Short circuit protection Yes for the potential group Feed current 2L Max 10 A per ET 200pro Current consu...

Page 300: ...a class 2 services PG OP Configuration with more than 240 bytes of parameter data For configurations with STEP 7 V5 5 or higher it is possible to operate the IM 151 2 DP High Feature 6ES7154 2AA01 0AB0 or higher in DPV1 mode with more than 240 byte of parameter data A configuration based on the GSD file does not offer this possibility Note If the parameter length exceeds 240 byte a longer station ...

Page 301: ...nable ET 200pro Process interrupt OB 40 to OB 47 Disable Enable ET 200pro Swapping interrupt OB 83 Disable Enable ET 200pro Operation with preset actual configuration Disable Enable ET 200pro Identifier related diagnostic data1 Disable Enable ET 200pro Module status1 Disable Enable ET 200pro Channel related diagnostics1 Disable Enable ET 200pro Option handling Disable Enable ET 200pro 1 This diagn...

Page 302: ...swapping interrupts Swapping interrupts are only generated when ET 200pro is operating in DPV1 mode Operation with preset actual configuration If this parameter is enabled and you hot swap an electronic module this will not cause a failure of the ET 200pro station the preset and actual configurations do not match ET 200pro can still exchange data with the DP master If this parameter is disabled an...

Page 303: ...nnel specific diagnostic data from the diagnostic frame This action reduces the length of the diagnostic frame by the length of the channel specific diagnostic data max 94 byte Load voltage diagnostics If you enable this parameter the system generates diagnostic data when it detects a missing load voltage 2L Option handling This parameter can be used to enable or disable option handling for the en...

Page 304: ...th Option handling Y link Configuration 240 bytes of parameter data ET 200pro motor starter ET 200pro all other modules Restricted parameter assignment1 Not possible Not possible 1 See Manual ET 200pro motor starter Appendix D 4 Device parameters DPV1 mode IM154 1 2 properties For parameter assignment with Option handling Y link Configuration 240 bytes of parameter data ET 200pro motor starter ET ...

Page 305: ...pares the data for the connected electronic modules The module supplies the ET 200pro via the connection module with the 1L encoder electronic supply and the 2L load voltage supply Device name is saved in the internal memory with STEP 7 The SIMATIC Micro Memory Card is not supported Updating firmware online IM 154 4 PN High Feature has a maximum address space of 256 byte for inputs and 256 byte fo...

Page 306: ... the send clock is available for the IRT data The reserved bandwidth ensures that the IRT data can be transmitted at reserved synchronized intervals while remaining uninfluenced by another greater network load for example TCP IP communication or additional real time communication IRT option high flexibility Maximum flexibility in planning and extending the system Topological configuration is not r...

Page 307: ...programming device IO devices having this function can be replaced in a simple manner The device name does not have to be assigned with the programming device The loaded IO device is assigned a device name from the IO controller and not from the removable medium or programming device To do this the IO controller uses the configured topology and the neighborhood relationships determined by the IO d...

Page 308: ...54 4 PN High Feature interface module with firmware version 7 0 0 is used The labeling on the connection module may differ if other product versions are used Shared device IO device which makes its data available to multiple IO controllers Note Please note that the power and electronics modules in a potential group have to be assigned to the same IO controller so that a load voltage failure can be...

Page 309: ...exchange alarm Different order numbers Cyclic data exchange alarm Different order numbers Cyclic data exchange No cyclic data exchange IM 154 4 PN High Feature V5 0 with CM IM PN PP Cu 6ES7154 4AB10 0AB0 No cyclic data exchange alarm Preset actual discrepancy Cyclic data exchange Cyclic data exchange Cyclic data exchange No cyclic data exchange IM 154 4 PN High Feature V5 0 with CM IM PN PP FO 6ES...

Page 310: ...ty MAC address no device name Device name in CM IM or IM CM Device name in CM Device name in CM IM or IM CM Device name in CM Device name in CM ok and IM empty Device name in CM Device name in IM ok and in CM empty Device name in IM Note The CM IM PN PP FO connection module does not have an internal memory in other words a module cannot be replaced without a programming device or PC You must assig...

Page 311: ...our Siemens representative or from the Internet http www siemens com automation service support The following firmware versions are required for operating non failsafe I O modules on the IM 154 4 PN High Feature interface module CPU CP SOFTNET PNIO Controller 315 2 PN DP 317 2 PN DP IM 154 8 PN DP CPU 443 1 343 1 SIMATIC NET CD 6GK7343 1EX21 6GK7343 1GX21 Firmware version V2 3 2 V2 2 V1 1 V1 0 V6 ...

Page 312: ... cable connectors Terminal Assignment M12 cable connector d coded PROFINET X02 P1 for connecting PROFINET X02 P2 for connecting PROFINET 1 TD Transmit Data RD Receive Data 2 RD Receive Data TD Transmit Data 3 TD_N Transmit Data RD_N Receive Data 4 RD_N Receive Data TD_N Transmit Data Thread Functional earth FE 7 8 cable connectors 1L and 2L supply voltages X03 DC 24V for feeding X04 DC 24V for loo...

Page 313: ...tor Terminal Assignment Push pull cable connector 1L and 2L supply voltages X03 DC 24V for feeding X04 DC 24V for looping 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth FE Push pull cable connector RJ45 X02 P1 for connecting PROFINET X02 P2 for connecting PROFINET 1 Transmit Data TD Receive ...

Page 314: ...f the push pull cable connector Terminal Assignment Push pull cable connector 1L and 2L supply voltages X03 DC 24V for feeding X04 DC 24V for looping 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth FE Push pull cable connector SC RJ X02 PN1 for feeding PROFINET X02 PN2 for forwarding PROFINET...

Page 315: ... diagram of the IM 154 4 PN High Feature interface module with CM IM PN M12 7 8 as a possible connection module Connection for the electronics encoder supply and load voltage supply feed Connection for the electronics encoder supply and load voltage supply forwarding Connection for PROFINET IO feed Connection for PROFINET IO forwarding Figure 12 2 IM 154 4 PN High Feature block diagram ...

Page 316: ...ction Yes internal Auto cross over Yes for segment expansion with additional IO devices or for connection of a PG VendorID 002AH DeviceID 0305H Voltages and currents Rated supply voltage of the electronic components 1L 24 V DC Reverse polarity protection Yes against destruction Short circuit protection Yes with replaceable fuses Feed current 1L Max 5 A per ET 200pro Rated load voltage 2L 24 V DC i...

Page 317: ... 75 V DC 60 V AC Status interrupts diagnostics Interrupts Yes Diagnostic function Yes Group error Red LED SF Bus monitoring PROFINET IO Red LED BF Maintenance information Yellow LED MAINT Monitoring of the supply voltage of the electronics Green LED ON Monitoring of the rated load voltage 2L Green LED DC24V integrated power module Existing connection to network Green LED LINK one LED per feed P1 a...

Page 318: ...AB10 0AB0 You can find the representation and description of the parameters interface port 1 port 2 in the STEP 7 online help Parameters for the integrated power module Parameters Value range Effective range Load voltage diagnostics Disable Enable ET 200pro 12 2 3 Description of the interface module parameters Load voltage diagnostics If you enable this parameter the system generates diagnostic da...

Page 319: ...rs the load voltage of all electronic modules in the potential group The rear panel of the power module contains a replaceable fuse and a spare fuse It supports option handling Requirements for option handling Page 175 Pin assignment of the load voltage supply at connection module CM PM Direct View of screw terminal X01 Designation Feeding and forwarding X01 2L load voltage supply feed Ground for ...

Page 320: ...iew of the ECOFAST connector X01 Terminal Designation Feed for X01 1 Not assigned 2 Not assigned 3 Ground for load voltage supply 2M 4 2L load voltage supply Pin assignment of the load voltage supply at connection module CM PM 7 8 View of the 7 8 connector X01 Terminal Designation Feed for X01 1 Ground for load voltage supply 2M 2 Not assigned 3 Not assigned 4 Not assigned 5 2L load voltage supply...

Page 321: ...connector Terminal Description Feed for X01 IN Forwarding X02 OUT 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth Terminals 1 and 2 are jumpered between X01 IN and X02 OUT in the connection module Block diagram The figure below shows the block diagram of the power module PM E Connections of t...

Page 322: ...n the internal busbars of ET 200pro Short circuit protection Yes replaceable fuse in the power module Current consumption From load voltage 2L Max 3 mA Power loss of the module Typ 0 1 W Electrical isolation Between the rated load voltage 2L and the backplane bus Yes Between the 1L electronics encoder supply and the backplane bus Yes Between power modules Yes if 1M and 2M are not bridged by an ext...

Page 323: ...oftware Table 13 1 PII feedback interface and PIQ control interface With STEP 7 HW Config or COM PROFIBUS or other configuration software PII feedback interface PIQ control interface Standard entry of the power module Entry ending in O IBx IBx 2 Option handling QBx QBx 2 Option handling See also Placement of PM E power module Page 39 Electrical Configuration of ET 200pro Page 71 Connecting the Pow...

Page 324: ...ors Pin assignment of the load voltage supply at the CM PM O PP connection module View of the push pull cable connector Terminal Assignment of X01 X02 Electronics encoder supply and load voltage supply of X01 1 1L electronics encoder supply 2 Ground for electronics encoder supply 1M 3 2L load voltage supply 4 Ground for load voltage supply 2M 5 Functional earth Electronics encoder supply and load ...

Page 325: ...es 13 2 PM O DC 2x24V outgoing module ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 325 Block diagram The figure below shows the block diagram of the PM O DC 2x24V outgoing module ...

Page 326: ... via a replaceable fuse in the upstream power module or in the integrated power module of the interface module Total current of the outputs per module 1L electronics encoder supply 2 A 2L load voltage supply 6 A Current consumption From backplane bus 5 mA From electronics encoder supply 1L 3 mA From 2L load voltage supply 3 mA Power loss of the module Typ 1 1 W Electrical isolation Between the 2L ...

Page 327: ...er module Parameters of outgoing module Parameters Value range Scope Diagnostics for short circuit to M Disable Enable Potential group of the outgoing module 13 4 Parameter description for power outgoing module Load voltage diagnostics If you enable this parameter the system generates diagnostic data when it detects a missing load voltage 2L Diagnostics for short circuit to M If you enable this pa...

Page 328: ...Power modules 13 4 Parameter description for power outgoing module ET 200pro distributed I O system 328 Operating Instructions 03 2013 A5E00335544 08 ...

Page 329: ...signment of connection modules CM IO 4 x M12 and CM IO 4 x M12P The table below shows the pin assignment of the 8 DI DC 24V on the CM IO 4 x M12 and CM IO 4 x M12P connection modules View of circular connector Terminal Assignment X1 to X4 1 24 V encoder supply US provided by ET 200pro for the connected encoder 2 Input signal DI4 Connector X1 Input signal DI5 Connector X2 Input signal DI6 Connector...

Page 330: ...onnector X2 Input signal DI2 Connector X3 Input signal DI3 Connector X4 Input signal DI4 Connector X5 Input signal DI5 Connector X6 Input signal DI6 Connector X7 Input signal DI7 Connector X8 5 Functional earth FE Pin assignment of connection module CM IO 8 x M8 The table below shows the pin assignment of 8 DI DC 24V on the connection module CM IO 8 x M8 View of circular connector Terminal Assignm...

Page 331: ...nal DI5 Connector X2 3 Input signal DI2 Connector X1 Input signal DI6 Connector X2 4 Input signal DI3 Connector X1 Input signal DI7 Connector X2 5 24V encoder supply US 6 Not assigned 7 Encoder supply ground 1M 8 Functional earth FE Pin assignment of connection module CM IO 1 x M23 The table below shows the pin assignment of 8 DI DC 24V on the connection module CM IO 1 x M23 View of circular conne...

Page 332: ...lectronic module 8 DI DC 24V 6ES7141 4BF00 0AA0 ET 200pro distributed I O system 332 Operating Instructions 03 2013 A5E00335544 08 Block diagram The figure below shows the block diagram of the 8 DI DC 24V Figure 14 1 Block diagram 8 DI DC 24V ...

Page 333: ...mA From electronics encoder supply 1L no load 20 mA Power loss of the module Typ 2 5 W Digital inputs Number of inputs 8 Number of inputs that can be controlled simultaneously 8 up to 55 C in any mounting position Cable length shielded Max 30 m Cable length unshielded Max 30 m Input voltage Rated value 24 V DC For 0 signal 3 V to 5 V For 1 signal 11 V to 30 V Input current With 1 signal Typ 7 mA I...

Page 334: ...ed LED SF Channel error display No Diagnostic information can be read Yes Monitoring for Short circuit Yes Isolation Isolation tested with 500 V DC Electrical isolation Between channels and backplane bus Yes Between channels No Between backplane bus and all other circuit elements Yes Permitted potential difference Between different electric circuits 75 V DC 60 V AC See also Connection module CM IO...

Page 335: ...diagnostics for each channel Hardware interrupt Configurable input delay Pin assignment of connection modules CM IO 4 x M12 and CM IO 4 x M12P The table below shows the pin assignment of the 8 DI DC 24V High Feature on the CM IO 4 x M12 and CM IO 4 x M12P connection modules View of circular connector Terminal Assignment X1 to X4 1 24 V encoder supply US provided by ET 200pro for the connected enco...

Page 336: ... signal DI1 Connector X2 Input signal DI2 Connector X3 Input signal DI3 Connector X4 Input signal DI4 Connector X5 Input signal DI5 Connector X6 Input signal DI6 Connector X7 Input signal DI7 Connector X8 5 Functional earth FE Pin assignment of connection module CM IO 8 x M8 The table below shows the pin assignment of 8 DI DC 24V on the connection module CM IO 8 x M8 View of circular connector Ter...

Page 337: ...8 DI DC 24V High Feature 6ES7141 4BF00 0AB0 ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 337 Block diagram The figure below shows the block diagram of 8 DI DC 24V High Feature Figure 14 2 8 DI DC 24V High Feature block diagram ...

Page 338: ...coder 1L 24 V DC Reverse polarity protection Yes against destruction encoder supply outputs are connected with reversed polarity Current consumption From backplane bus 15 mA From electronics encoder supply 1L no load 40 mA Power loss of the module Typ 2 5 W Electrical isolation Between channels and backplane bus Yes Between channels No Between backplane bus and all other circuit elements Yes Permi...

Page 339: ... to 55 C Max 1 A Short circuit protection Yes electronic per channel Response threshold Min 0 7 A Encoder selection data Input voltage Rated value 24 V DC For 1 signal 11 V to 30 V For 0 signal 3 V to 5 V Input current With 1 signal Typ 8 mA Input delay At 0 to 1 transition 0 5 ms 3 ms 15 ms 20 ms At 1 to 0 transition 0 5 ms 3 ms 15 ms 20 ms Input characteristics to IEC 61131 type 2 Connection of ...

Page 340: ... assignment of the 16 DI DC 24V on the CM IO 8 x M12D connection module View of circular connector Terminal Assignment X1 to X4 1 24 V encoder supply US provided by ET 200pro for the connected encoder 2 Input signal DI8 Connector X1 Input signal DI9 Connector X2 Input signal DI10 Connector X3 Input signal DI11 Connector X4 Input signal DI12 Connector X5 Input signal DI13 Connector X6 Input signal ...

Page 341: ...ectronic module 16 DI DC 24V 6ES7141 4BH00 0AA0 ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 341 Block diagram The figure below shows the block diagram of the 16 DI DC 24V Figure 14 3 Block diagram 16 DI DC 24V ...

Page 342: ...0 mA From electronics encoder supply 1L no load 30 mA Power loss of the module Typ 3 W Digital inputs Number of inputs 16 Number of inputs that can be controlled simultaneously 16 up to 55 C in any mounting position Cable length shielded Max 30 m Cable length unshielded Max 30 m Input voltage Rated value 24 V DC For 0 signal 3 V to 5 V For 1 signal 11 V to 30 V Input current With 1 signal Typ 4 mA...

Page 343: ...Diagnostic information can be read Yes Monitoring for Short circuit Yes per module Isolation Isolation tested with 500 V DC Electrical isolation Between channels and backplane bus Yes Between channels No Between backplane bus and all other circuit elements Yes Permitted potential difference Between different electric circuits 75 V DC 60 V AC Note When a diagnostic interrupt occurs the 16 DI DC 24V...

Page 344: ...ote The digital outputs at DQ0 to DQ3 rated load voltage 2L can be switched off for safety related operation More detailed information is available in the Appendix in the chapter Fail safe disconnection of ET 200pro standard output modules Page 267 Pin assignment of connection modules CM IO 4 x M12 and CM IO 4 x M12P The table below shows the pin assignment of the 4 DO DC 24V 2 0A on the CM IO 4 x...

Page 345: ...3 1 Not assigned 2 Output signal DQ1 Connector X1 Output signal DQ3 Connector X3 3 Ground for load voltage supply 2M 4 Output signal DQ0 Connector X1 Output signal DQ2 Connector X3 5 Functional earth FE Terminal Assignment X2 X4 1 Not assigned 2 Not assigned 3 Ground for load voltage supply 2M 4 Output signal DQ1 Connector X2 Output signal DQ3 Connector X4 5 Functional earth FE Note Connection of ...

Page 346: ...put signal DQ0 Connector X1 Output signal DQ1 Connector X2 Output signal DQ2 Connector X3 Output signal DQ3 Connector X4 S shield Functional earth FE Connectors X5 to X8 are not assigned Pin assignment of connection module CM IO 2 x M12 The table below shows the pin assignment of 4 DO DC 24V 2 0A on connection module CM IO 2 x M12 View of circular connector Terminal Assignment X1 and X2 1 Output s...

Page 347: ... 4 DO DC 24V 2 0A on connection module CM IO 1 x M23 View of circular connector Terminal Assignment X1 1 Output signal DQ0 2 Output signal DQ1 3 Output signal DQ2 4 Output signal DQ3 5 Not assigned 6 Not assigned 7 Not assigned 8 Not assigned 9 Ground for load voltage supply 2M 10 Ground for load voltage supply 2M 11 Not assigned 12 Functional earth FE Block diagram The figure below shows the bloc...

Page 348: ... C 6 A All mounting positions up to 55 C 4 A Current consumption From backplane bus 20 mA From load voltage 2L without load 20 mA Power loss Typ 2 W Digital outputs Number of digital outputs 4 Cable length shielded Max 30 m Cable length unshielded Max 30 m Short circuit protection of the output Yes electronic per channel Response threshold Min 2 8 A Limitation of the inductive cut off voltage to l...

Page 349: ...Red LED SF Channel error display No Diagnostic information can be read Yes Monitoring for Short circuit Yes Isolation Isolation tested 500 V DC Electrical isolation Between channels and backplane bus Yes Between backplane bus and all other circuit elements Yes Between channels and electronics power supply Yes Between channels No Permitted potential difference Between different electric circuits 75...

Page 350: ...Missing load voltage diagnostics for each module Configurable substitute value Note The digital outputs at DQ0 to DQ3 rated load voltage 2L can be switched off for safety related operation More detailed information is available in the Appendix in the chapter Fail safe disconnection of ET 200pro standard output modules Page 524 Pin assignment of connection modules CM IO 4 x M12 and CM IO 4 x M12P T...

Page 351: ...signment X1 X3 1 Not assigned 2 Output signal DQ1 Connector X1 Output signal DQ3 Connector X3 3 Ground for load voltage supply 2M 4 Output signal DQ0 Connector X1 Output signal DQ2 Connector X3 5 Functional earth FE Terminal Assignment X2 X4 1 Not assigned 2 Not assigned 3 Ground for load voltage supply 2M 4 Output signal DQ1 Connector X2 Output signal DQ3 Connector X4 5 Functional earth FE Note C...

Page 352: ... 2 0A High Feature on the connection module CM IO 8 x M8 View of circular connector Terminal Assignment X1 to X8 1 Not assigned 3 Ground for load voltage supply 2M 4 Output signal DQ0 Connector X1 Output signal DQ1 Connector X2 Output signal DQ2 Connector X3 Output signal DQ3 Connector X4 S Functional earth FE Connectors X5 to X8 are not assigned Block diagram The figure below shows the block diag...

Page 353: ... Rated load voltage 2L 24 V DC Reverse polarity protection Yes per module against destruction loads actuated Short circuit protection Yes per channel Total current of the outputs All mounting positions up to 40 C 6 A All mounting positions up to 55 C 4 A Current consumption From backplane bus 30 mA From load voltage 2L 40 mA Power loss of the module Typ 2 5 W Electrical isolation Between channels ...

Page 354: ...With 1 signal Min 2L 0 8 V Output current With 1 signal 2 A With 0 signal residual current Max 0 5 mA Load resistance range 12 Ω to 4 kΩ Lamp load Max 10 W Wiring 2 outputs in parallel For redundant control of a load Supported For performance increase No Control of a digital input Possible electrical isolation between 1L and 2L no longer given because 1M and 2M are bridged Switching frequency With...

Page 355: ...e switched off for safety related operation More detailed information is available in the Appendix in the chapter Fail safe disconnection of ET 200pro standard output modules Page 524 Pin assignment of connection modules CM IO 4x M12 and CM IO 4x M12P The table below shows the pin assignment of the 8 DO DC 24V 0 5A on the CM IO 4 x M12 and CM IO 4 x M12P connection modules View of circular connect...

Page 356: ...al DQ2 Connector X3 Output signal DQ3 Connector X4 Output signal DQ4 Connector X5 Output signal DQ5 Connector X6 Output signal DQ6 Connector X7 Output signal DQ7 Connector X8 5 Functional earth FE 3 4 or 5 core copper cable Pin assignment of connection module CM IO 8 x M8 The table below shows the pin assignment of 8 DO DC 24V 0 5A on the connection module CM IO 8 x M8 View of circular connector T...

Page 357: ...Connector X2 3 Output signal DQ2 Connector X1 Output signal DQ6 Connector X2 4 Output signal DQ3 Connector X1 Output signal DQ7 Connector X2 5 Not assigned 6 Not assigned 7 Ground for load voltage supply 2M 8 Functional earth FE Pin assignment of connection module CM IO 1 x M23 The table below shows the pin assignment of 8 DO DC 24V 0 5A on connection module CM IO 1 x M23 View of circular connecto...

Page 358: ...ic module 8 DO DC 24V 0 5A 6ES7142 4BF00 0AA0 ET 200pro distributed I O system 358 Operating Instructions 03 2013 A5E00335544 08 Block diagram The figure below shows the block diagram of the 8 DO DC 24V 0 5A Figure 14 6 Block diagram 8 DO DC 24V 0 5A ...

Page 359: ... C 4 A All mounting positions up to 55 C 4 A Current consumption From backplane bus 30 mA From load voltage 2L without load 30 mA Power loss Typ 2 W Digital outputs Number of digital outputs 8 Cable length shielded Max 30 m Cable length unshielded Max 30 m Short circuit protection of the output Yes electronic per channel Response threshold Min 0 7 A Limitation of the inductive cut off voltage to l...

Page 360: ...nterrupts diagnostics Status display Green LED per channel Interrupts Diagnostic interrupt Configurable Diagnostic functions Group error display Red LED SF Channel error display No Diagnostic information can be read Yes Monitoring for Short circuit Yes Isolation Isolation tested 500 V DC Electrical isolation Between channels and backplane bus Yes Between backplane bus and all other circuit element...

Page 361: ...oid valves DC contactors and indicator lights Diagnostics for short circuit of encoder supply to ground and short circuit of outputs Pin assignment on connection modules CM IO 4 x M12 and CM IO 4 x M12P The table below shows the pin assignment of the 4 DI 4 DO DC 24V 0 5A on connection modules CM IO 4 x M12 and CM IO 4 x M12P View of circular connector Terminal Assignment X1 to X4 inputs outputs 1...

Page 362: ...12P View of circular connector Terminal Assignment Terminal Assignment X1 to X4 inputs 1 24 V encoder supply US from 2L is supplied by the ET 200pro to the connected encoder 2 Not assigned 3 Ground 2M 4 Input signal DI0 Connector X1 Input signal DI1 Connector X2 Input signal DI2 Connector X3 Input signal DI3 Connector X4 5 Functional earth FE Terminal Pin assignment X5 to X8 outputs 1 Not assigned...

Page 363: ... circular connector Terminal Assignment Terminal Assignment X1 to X4 inputs 1 24 V encoder supply US from 2L is supplied by the ET 200pro to the connected encoder 3 Ground 2M 4 Input signal DI0 Connector X1 Input signal DI1 Connector X2 Input signal DI2 Connector X3 Input signal DI3 Connector X4 S shield Functional earth FE Terminal Pin assignment X5 to X8 outputs 1 Not assigned 3 Ground 2M 4 Outp...

Page 364: ...DO DC 24V 0 5A on connection module CM IO 2 x M12 View of circular connector Terminal Assignment X1 inputs 1 Input signal DI0 2 Input signal DI1 3 Input signal DI2 4 Input signal DI3 5 24 V encoder supply US from 2L is supplied by the ET 200pro to the connected encoder 6 Not assigned 7 Ground 2M 8 Functional earth FE Terminal Assignment X2 outputs 1 Output signal DQ0 2 Output signal DQ1 3 Output s...

Page 365: ...24V 0 5A on connection module CM IO 1 x M23 View of circular connector Terminal Assignment X1 inputs outputs 1 Input signal DI0 2 Input signal DI1 3 Input signal DI2 4 Input signal DI3 5 Output signal DQ0 6 Output signal DQ1 7 Output signal DQ2 8 Output signal DQ3 9 Ground 2M 10 Ground 2M 11 24 V encoder supply US from 2L is supplied by the ET 200pro to the connected encoder 12 Functional earth FE...

Page 366: ...r output Total current of the outputs All mounting positions up to 55 C 2 A Current consumption From backplane bus 20 mA From load voltage 2L without load 20 mA Encoder supply Number of encoder supplies 4 supplied from 2L Total current up to 55 C Max 1 A Short circuit protection yes per module electronic Response threshold Min 1 4 A Channels Number of digital channels 8 Digital inputs Number of in...

Page 367: ...8 V Output current With 1 signal 0 5 A With 0 signal residual current Max 0 5 mA Short circuit of the output yes per channel electronic Response threshold Min 0 7 A Limitation of the inductive cut off voltage to lamp load Typ 2L 47 V Lamp load Max 5 W Switching frequency With resistive load 100 Hz With inductive load 0 5 Hz With lamp load 1 Hz Load resistance range Low limit 48 Ω High limit 4 kΩ S...

Page 368: ... Reaction to CPU master STOP Configurable Yes outputs at zero current and zero voltage hold last value Isolation Isolation tested 500 V DC Electrical isolation Between channels and backplane bus Yes Between backplane bus and all other circuit elements Yes Between channels and electronics power supply Yes Between channels No Permitted potential difference Between different electric circuits 75 V DC...

Page 369: ...inputs Suitable for switches and proximity switches Rated input voltage 24 V DC Diagnostics for encoder supply short circuit to M per module Digital outputs Suitable for solenoid valves DC contactors and indicator lights Rated load voltage 24 V DC Output current per output 0 5 A Diagnostics of short circuit outputs to M for each module Note The digital outputs at DQ4 to DQ7 rated load voltage 2L c...

Page 370: ...ssignment X1 to X4 inputs outputs 1 24 V encoder supply US provided by ET 200pro for the connected encoder 2 Not assigned 3 Encoder supply ground 1M 4 Input output signal DIQ0 Connector X1 Input output signal DIQ1 Connector X2 Input output signal DIQ2 Connector X3 Input output signal DIQ3 Connector X4 5 Functional earth FE Terminal Pin assignment X5 to X8 outputs 1 Not assigned 2 Not assigned 3 Gr...

Page 371: ... 4 DIO 4 DO DC 24V 0 5A 6ES7143 4BF00 0AA0 ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 371 Block diagram The following figure shows the block diagram of 4 DIO 4 DO DC 24V 0 5A Figure 14 8 Block diagram 4 DIO 4 DO DC 24V 0 5A ...

Page 372: ...vated Short circuit protection Yes per channel Total current of the outputs All mounting positions up to 40 C 4 A All mounting positions up to 55 C 4 A Current consumption From backplane bus 30 mA From electronics encoder supply 1L no load 20 mA From rated load voltage 2L without load 20 mA Power loss Typ 3 W Encoder supply Number of encoder supplies 4 Total current up to 55 C Max 1 A Short circui...

Page 373: ... Max 30 m Cable length unshielded Max 30 m Short circuit protection of the output Yes per channel electronic3 Response threshold Min 0 7 A Limitation of the inductive cut off voltage to lamp load Typ 1L 2L 47 V Lamp load Max 5 W Control of a digital input Yes no electrical isolation between 1L and 2L because 1M and 2M are jumpered4 Output voltage Rated value 24 V DC With 1 signal Min 1L 2L 0 8 V O...

Page 374: ...ly Yes Short circuit at the output Yes Isolation Isolation tested 500 V DC Electrical isolation Between channels and backplane bus Yes Between backplane bus and all other circuit elements Yes Between channels and electronics power supply Yes Between channels No within the channel groups to 1L and 2L Yes between the channel groups to 1L and 2L Permitted potential difference Between different electr...

Page 375: ... diagnostics Disable Enable Disable Module Hardware interrupt enable Disable Enable Disable Module Input delay ms 0 5 3 15 20 3 Module Diagnostics Short circuit to M 24 V encoder supply channels 0 to 7 Disable Enable Disable Channel Diagnostics Wire break channels 0 to 7 Disable Enable Disable Channel Hardware interrupt at rising edge channels 0 to 5 Disable Enable Disable Channel Hardware interru...

Page 376: ...dule Parameters of 4 DO DC 24V 2 0A High Feature Parameters Value range Default Effective range Group diagnostics Disable Enable Disable Module Diagnostics Missing load voltage L Disable Enable Disable Module Reaction to CPU master STOP Shutdown Hold last value Output substitute values Shutdown Module Diagnostics Short circuit to M channels 0 to 3 Disable Enable Disable Channel Diagnostics Short c...

Page 377: ...ult Effective range Diagnostics Short circuit to M Disable Enable Disable Module Reaction to CPU master STOP Shutdown Hold last value Output substitute values Shutdown Channel Substitute values channels 0 to 7 0 1 0 Channel Parameters for 4 DI 4 DO DC 24V 0 5A Parameters Value range Default Effective range Reaction to CPU master STOP Shutdown Hold last value Shutdown Module Diagnostics Short circu...

Page 378: ...able Disable Module Reaction to CPU master STOP Shutdown Hold last value Shutdown Module Diagnostics for short circuit to M DI Disable Enable Disable Module Diagnostics for short circuit to M DO Disable Enable Disable Module Freely configurable channel 0 DI DO DI Channel Freely configurable channel 1 DI DO DI Channel Freely configurable channel 2 DI DO DI Channel Freely configurable channel 3 DI D...

Page 379: ... Diagnostics Missing load voltage L If this parameter is enabled the check for missing load voltage is enabled for the affected module Diagnostics Short circuit If this parameter is enabled the check for short circuit is enabled for the module Diagnostics Short circuit to L If this parameter is enabled the system generates a diagnostics event when a short circuit to L is detected Diagnostics Short...

Page 380: ...t The CPU s operating system calls a hardware interrupt OB e g OB 40 at a hardware interrupt In the hardware interrupt OB you can program the desired response to the edge transition Freely configurable channel 0 3 With this parameter you configure whether the channel is to be operated as an input or output Hardware interrupt on falling edge With an enabled hardware interrupt for the entire module ...

Page 381: ... and short circuit to M DO triggered by short circuit of the output are displayed in an Error diagnostic alarm Diagnostics Short circuit to M DI If this parameter is enabled the system generates an Error diagnostics when it detects a short circuit of the outputs to ground Diagnostics Short circuit to M DO If this parameter is enabled the system generates an Error diagnostics when it detects a shor...

Page 382: ...Digital electronic modules 14 10 Overview of parameters of the digital electronic modules ET 200pro distributed I O system 382 Operating Instructions 03 2013 A5E00335544 08 ...

Page 383: ...ge measurement Input ranges 10 V resolution 15 bit sign 5 V resolution 15 bit sign 0 V to 10 V resolution 15 bit 1 V to 5 V resolution 15 bit Inputs are electrically isolated from load voltage 2L Diagnostics for encoder supply short circuit to M per module Diagnostics for short circuit diagnostics for wire break per channel based on the measuring range Hardware interrupt on limit violation at chan...

Page 384: ...ignment of the 4 AI U High Feature for the connection module CM IO 4 x M12 View of circular connector Terminal Assignment X1 to X4 1 24V encoder supply US 2 Input signal DI0 Connector X1 Input signal U1 Connector X2 Input signal U2 Connector X3 Input signal U3 Connector X4 3 Encoder supply ground 1M 4 Input signal U0 Connector X1 Input signal U1 Connector X2 Input signal U2 Connector X3 Input sign...

Page 385: ...odule 4 AI U High Feature 6ES7144 4FF00 0AB0 ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 385 Block diagram The figure below shows the block diagram of 4 AI U High Feature Figure 15 1 Block diagram 4 AI U High Feature ...

Page 386: ...ngth shielded Max 30 m Encoder supply Number of encoder supplies 4 Total current up to 55 C Max 1 A Short circuit protection Yes electronic for each module to ground Response threshold Min 1 4 A Encoder selection data Input ranges rated value input resistance Voltage 10 V 100 kΩ 5 V 100 kΩ 0 V to 10 V 100 kΩ 1 V to 5 V 100 kΩ Permissible voltage at voltage input destruction limit 35 V Connection o...

Page 387: ...terference voltage 5 V Min 70 dB Series mode interference signal value peak value of interference rated value of input range Min 50 dB Crosstalk between inputs Max 50 dB Operational limit across temperature range referenced to input range 0 15 Basic error limit operational limit at 25 C referenced to input range 0 1 Temperature error referenced to input range Max 0 002 K Linearity error referenced...

Page 388: ...E00335544 08 Technical specifications Electrical isolation Between channels and backplane bus Yes Between channels and the 1L electronics encoder supply No Between channels No Permitted potential difference Between the inputs and 1M UCM 5 V ACpp See also Connection module CM IO 4 x M12 for electronic modules Page 261 Response times for analog input modules Page 509 ...

Page 389: ...B0 Properties 4 inputs for current measurement 2 and 4 wire transmitters can be connected Input ranges 20 mA resolution 15 bit sign 0V to 20 mA resolution 15 bit 4 to 20 mA resolution 15 bit Inputs are electrically isolated from load voltage 2L Diagnostics for encoder supply short circuit to M per module Diagnostics for short circuit wire break per channel based on the measuring range Hardware int...

Page 390: ...View of circular connector Terminal Assignment X1 to X4 1 24V encoder supply US 2 Input signal I0 Connector X1 Input signal I1 Connector X2 Input signal I2 Connector X3 Input signal I3 Connector X4 3 Encoder supply ground 1M 4 Input signal I0 Connector X1 Input signal I1 Connector X2 Input signal I2 Connector X3 Input signal I3 Connector X4 5 Functional earth FE Shielded copper cables Note 2 wire ...

Page 391: ...odule 4 AI I High Feature 6ES7144 4GF00 0AB0 ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 391 Block diagram The figure below shows the block diagram of 4 AI I High Feature Figure 15 2 Block diagram 4 AI I High Feature ...

Page 392: ...ed Max 30 m Encoder supply Number of encoder supplies 4 Total current up to 55 C Max 1 A Short circuit protection Yes electronic for each module to ground Response threshold Min 1 4 A Encoder selection data Input ranges rated value input resistance Current 20 mA 50 Ω 0 to 20 mA 50 Ω 4 to 20 mA 50 Ω Permissible current at current input destruction limit 40 mA Connection of signal transmitters For c...

Page 393: ...ltage 5 V Min 70 dB Series mode interference signal value peak value of interference rated value of input range Min 50 dB Crosstalk between inputs Max 50 dB Operational limit across temperature range referenced to input range 0 15 Basic error limit operational limit at 25 C referenced to input range 0 1 Temperature error referenced to input range 0 002 K Linearity error referenced to input range 0...

Page 394: ...E00335544 08 Technical specifications Electrical isolation Between channels and backplane bus Yes Between channels and the 1L electronics encoder supply No Between channels No Permitted potential difference Between the inputs and 1M UCM 5 V ACpp See also Connection module CM IO 4 x M12 for electronic modules Page 261 Response times for analog input modules Page 509 ...

Page 395: ... 4 wire connection system Input ranges Resistance measurement 150 Ω 300 Ω 600 Ω 3000 Ω resolution 15 bit Resistance thermometers Pt100 Ni100 Ni120 Pt200 Ni200 Pt500 Ni500 Pt1000 Ni1000 resolution 15 bit sign Automatic compensation of the line resistance with 3 and 4 wire connection system Parameterizable temperature coefficient for resistance type transmitters Inputs are electrically isolated from...

Page 396: ... X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 3 Constant current line IC0 Connector 1 Constant current line IC1 Connector 2 Constant current line IC2 Connector 3 Constant current line IC3 Connector 4 4 Measuring line M 0 Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 5 Functional earth FE 3 wire 1 Constant current line ...

Page 397: ...ing line M 0 Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 2 Not assigned 3 Measuring line M 0 Connector X1 Measuring line M1 Connector X2 Measuring line M2 Connector X3 Measuring line M3 Connector X4 4 Not assigned 5 Functional earth FE Shielded copper cables Block diagram The figure below shows the block diagram of the 4 AI RTD High Fea...

Page 398: ... Short circuit protection Yes Current consumption From backplane bus Typ 10 mA From electronics encoder supply 1L Typ 27 mA Power loss of the module Typ 0 7 W Analog inputs Number of analog inputs 4 Cable length shielded Max 30 m Encoder selection data Input ranges rated value input resistance Resistance 150 Ω 10 MΩ 300 Ω 10 MΩ 600 Ω 10 MΩ 3000 Ω 10 MΩ Resistance thermometer Pt100 10 MΩ Ni100 10 M...

Page 399: ...be assigned in 4 steps Step None Weak Medium Strong Time constant 1 x cycle time 4 x cycle time 16 x cycle time 64 x cycle time Interference suppression error limits Interference voltage suppression for f n x f1 0 5 f1 interference frequency Common mode interference interference voltage 5 V Min 70 dB Series mode interference signal value peak value of interference rated value of input range Min 50...

Page 400: ...ermometer the values of the measuring resistances and the line resistances are updated in alternating cycles Note The module achieves the highest accuracy with the 4 wire connection system see technical specifications above Although the 3 wire connection system compensates for the missing wire the accuracy is impaired With the 2 wire connection system the line resistances considerably impair the a...

Page 401: ... inputs for isolated non isolated thermocouples or voltage measurement Input ranges Voltage measurement 80 mV Thermocouples Type B E J K L N R S T Inputs are electrically isolated from encoder voltage supply 1L and load voltage supply 2L Linearization of the voltage characteristic conversion of the thermoelectric voltage to a temperature value Smoothing Interference frequency suppression Various o...

Page 402: ... 2 Input signal M0 Connector X1 3 Pt1000 resistance thermometer measuring line M 4 Input signal M0 Connector X1 5 Functional earth FE Terminal Assignment X2 to X4 1 Not assigned 2 Input signal M1 Connector X2 Input signal M2 Connector X3 Input signal M3 Connector X4 3 Not assigned 4 Input signal M1 Connector X2 Input signal M2 Connector X3 Input signal M3 Connector X4 5 Functional earth FE Shielde...

Page 403: ...ry You can connect thermocouples via terminals 2 and 4 of M12 compensation connectors The M12 compensation connector on the CM IO 4 x M12 connection module is screwed to circular socket connector X1 torque 1 5 Nm The procedure is the same as for M12 connectors see the section titled Installing the connection module Note M12 compensation connector is only designed to be used with the 4 AI TC High F...

Page 404: ...re analog electronic module 6ES7144 4PF00 0AB0 ET 200pro distributed I O system 404 Operating Instructions 03 2013 A5E00335544 08 Block diagram The block diagram below relates to the 4 AI TC High Feature Figure 15 4 Block diagram 4 AI TC High Feature ...

Page 405: ...d Max 30 m Encoder selection data Input ranges rated value input resistance Voltage 80 mV 10 MΩ Thermocouple Type B E J K L N R S T 10 MΩ Permissible voltage at voltage input destruction limit 20 V Connection of signal transmitters For voltage measurement Yes For thermocouples Yes Temperature compensation1 None Yes can be assigned Internal Yes can be assigned RTD 0 Yes can be assigned Dynamic refe...

Page 406: ...of interference rated value of input range Min 42 dB Crosstalk between inputs Max 90 dB Operational limit over the entire temperature range referenced to the input range 4 Positive ambient temperature 0 12 Negative ambient temperature 0 15 Basic error limit operational limit at 25 C referenced to input range 4 0 1 Temperature error referenced to input range Positive ambient temperature 0 0004 C Ne...

Page 407: ...ween inputs UCM 20 V ACpp 1 If a type B thermocouple or the 80 mV measuring method is being used No temperature compensation will be performed regardless of the temperature compensation parameter assignment 2 Equates to 400 Hz 3 With temperature compensation involving RTD 0 the cycle time increases by 1 conversion time 4 With thermocouples this is based on a temperature range between 100 C and the...

Page 408: ...erties 4 voltage outputs Output ranges 10 V resolution 15 bit sign 1 V to 5 V resolution 14 bit 0 V to 10 V resolution 15 bit Outputs are electrically isolated from encoder voltage supply 1L and load voltage supply 2L Diagnostics for encoder supply short circuit to M per module Diagnostics for short circuit at outputs per channel Output of substitute value Note Incorrect intermediate values may be...

Page 409: ...ture for connection module CM IO 4 x M12 View of circular connector Terminal Assignment X1 to X4 1 24V actuator supply US 2 Output signal QV0 Connector 1 Output signal QV1 Connector 2 Output signal QV2 Connector 3 Output signal QV3 Connector 4 3 Actuator supply ground 1M 4 Output signal QV0 Connector 1 Output signal QV1 Connector 2 Output signal QV2 Connector 3 Output signal QV3 Connector 4 5 Func...

Page 410: ...dule 4 AO U High Feature 6ES7145 4FF00 0AB0 ET 200pro distributed I O system 410 Operating Instructions 03 2013 A5E00335544 08 Block diagram The figure below shows the block diagram of 4 AO U High Feature Figure 15 5 Block diagram of 4 AO U High Feature ...

Page 411: ...loss of the module Typ 1 7 W Analog outputs Number of analog outputs 4 Cable length shielded Max 30 m Short circuit protection Yes electronic at each channel to ground Short circuit current Max 50 mA Actuator supply Number of actuator supplies 4 Total current up to 55 C Max 1 A Short circuit protection Yes electronic for each module to ground Response threshold Min 1 4 A Actuator selection data Ou...

Page 412: ...s Crosstalk between outputs Max 40 dB Operational limit over the entire temperature range referenced to output range 0 2 Basic error limit operational limit at 25 C referenced to output range 0 15 Temperature error referenced to output range Max 0 01 K Linearity error referenced to output range 0 02 1 Repeat accuracy in steady state at 25 C referenced to output range 0 05 Output ripple referenced ...

Page 413: ...ions 03 2013 A5E00335544 08 413 Technical specifications Electrical isolation Between channels and backplane bus Yes Between channels and the 1L electronics encoder supply Yes Between channels No 1 up to product version 5 0 1 See also Connection module CM IO 4 x M12 for electronic modules Page 261 Response times for analog input modules Page 509 ...

Page 414: ...0 Properties 4 current outputs Output ranges 20 mA resolution 15 bit sign 4 to 20 mA resolution 14 bit 0V to 20 mA resolution 15 bit Outputs are electrically isolated from encoder voltage supply 1L and load voltage supply 2L Diagnostics for encoder supply short circuit to M per module Diagnostics for wire break per channel Output of substitute value Note Incorrect intermediate values may be genera...

Page 415: ... for connection module CM IO 4 x M12 View of circular connector Terminal Assignment X1 to X4 1 24 V actuator supply 1L 2 Output signal QI0 Connector X1 Output signal QI1 Connector X2 Output signal QI2 Connector X3 Output signal QI3 Connector X4 3 Actuator supply ground 1M 4 Output signal QI0 Connector X1 Output signal QI1 Connector X2 Output signal QI2 Connector X3 Output signal QI3 Connector X4 5...

Page 416: ...dule 4 AO I High Feature 6ES7145 4GF00 0AB0 ET 200pro distributed I O system 416 Operating Instructions 03 2013 A5E00335544 08 Block diagram The figure below shows the block diagram of 4 AO I High Feature Figure 15 6 Block diagram of 4 AO I High Feature ...

Page 417: ...puts Number of analog outputs 4 Cable length shielded Max 30 m No load voltage Max 16 V Actuator supplies Number of actuator supplies 4 Total current up to 55 C Max 1 A Short circuit protection Yes electronic for each module to ground Response threshold Min 1 4 A Actuator selection data Output ranges nominal value Current 20 mA 4 to 20 mA 0 to 20 mA Load impedance in the nominal range of the outpu...

Page 418: ...referenced to output range Max 0 01 K Linearity error referenced to output range 0 02 1 Repeat accuracy in steady state at 25 C referenced to output range 0 05 Output ripple referenced to output range bandwidth 0 to 50 kHz 0 02 Status interrupts diagnostics Interrupts Hardware interrupt No Diagnostic interrupt Configurable Diagnostic functions Group error display Red LED SF Channel error display Y...

Page 419: ...U High Feature 4 AI I High Feature Group diagnostics Disable Enable Disable Module Process interrupt limit value interrupt Disable Enable Disable Channel 0 Interference frequency suppression 50 Hz 60 Hz 50 Hz Module Measuring method Disabled Voltage Voltage Channel Measuring range 5 V 1 V to 5 V 0 V to 10 V 10 V 10 V Channel Measuring method Disabled Current 4 DMU Current 2 DMU 2 Current 4 DMU Cha...

Page 420: ...low underflow diagnostics Disable Enable Disable Channel High limit Low to high limit of the overrange 27648 Channel Low limit Low to high limit of the overrange 0 Channel 1 The diagnostics function for the detection of a short circuit of the encoder supply to M is enabled alongside with the group diagnostics function 2 Restrictions for common mode voltage VCM 3 For 4 AI U High Feature only from 1...

Page 421: ...nterference frequency suppression 50 Hz 60 Hz 50 Hz Module Temperature unit Celsius Fahrenheit Celsius Module Smoothing None Weak Average Strong None Channel Diagnostics Wire break Disable Enable Disable Channel Diagnostics Overflow underflow Disable Enable Disable Channel Measuring method see the following table Measuring method for 4 AI RTD High Feature Disabled 4 wire resistor 3 wire resistor 2...

Page 422: ...ge Pt500 standard range Pt1000 standard range Ni1000 standard range Pt200 climatic range Pt500 climatic range Pt1000 climatic range Ni1000 climatic range Pt200 standard range Ni120 standard range Ni120 climatic range Ni200 standard range Ni200 climatic range Ni500 standard range Ni500 climatic range Pt100 standard Channel Temperature coefficient Pt 0 0038511 Pt 0 003916 Pt 0 003902 Pt 0 003920 Pt ...

Page 423: ... 006720 Ni100 climatic range NI100 standard range Ni120 climatic range Ni120 standard range Ni200 climatic range Ni200 standard range Ni500 climatic range Ni500 standard range Ni1000 climatic range Ni1000 standard range 2 wire thermal resistor 1 4 wire thermal resistor 1 Pt 0 0038513 Pt 0 003916 Pt 0 003902 Pt 0 003920 Pt 0 003850 Pt 100 climatic range Pt 100 standard range Pt 200 climatic range P...

Page 424: ...mperature parameter for 4 AI TC High Feature Measuring method Disabled Thermocouple Voltage 80 mV Thermocouple Channel Measuring range 2 Type B PtRh PtRh Type E NiCr CuNi Type J Fe CuNi Type K NiCr Ni Type L Fe CuNi Type N NiCrSi NiSi Type R PtRh Pt Type S PtRh Pt Type T Cu CuNi Type K NiCr Ni Channel Diagnostics Overflow underflow Disable Enable Disable Channel Smoothing None Weak Average Strong ...

Page 425: ...nce temperature parameter for 4 AI TC High Feature The Reference temperature parameter can only be set if you have selected Fixed ref temp for the Reference junction parameter Temperature unit Value range in HW Config Decimal Default Celsius 145 0 to 155 0 1450 to 1550 0 0 Fahrenheit 229 0 F to 311 0 F 2290 to 3110 32 0 F Kelvin 128 2 K to 428 2 K 1282 to 4282 273 2 K ...

Page 426: ...mA to 20 mA 20 mA 0 mA to 20 mA 4 mA to 20 mA Channel Diagnostics of encoder supply short circuit to M1 Disable Enable Disable Module Diagnostics of short circuit at outputs Disable Enable Disable Channel Wire break diagnostics Disable Enable Disable Channel Response to CPU Master STOP Output at zero current and zero voltage Hold last value Output substitute values Output at zero current and zero ...

Page 427: ...e applied supply voltage Measurement type output type With this parameter you set the measurement type output type e g voltage For any unused channels select the disabled setting The conversion and integration time of the disabled channel is 0 and the cycle time is reduced Measuring range output range With this parameter you set the range of the selected type of measurement or the output range of ...

Page 428: ... cycles from which the mean value is derived The stronger the smoothing the greater the stability of the smoothed analog value The time until the smoothed analog value is present after the signal change depends on the level of the smoothing see figure below The figure below shows the number of cycles a module requires to apply an almost 100 analog value after a step response based on the smoothing...

Page 429: ... rules outlined below in case of a wire break in the 1 V to 5 V and 4 mA to 20 mA measuring ranges Parameters Event Measured value Explanation Wire break diagnostics enabled1 Wire break 7FFFH Wire break diagnostics Wire break diagnostics disabled1 Overflow underflow enabled Wire break 8000H Measured value after leaving the undershoot range Diagnostics message Value below high limit low limit Wire ...

Page 430: ...c module You can for example connect a compensating box to the thermocouple for this purpose Principle of operation With this compensation type the temperature at the reference junction is defined as 0 C This can be achieved using a compensating box A compensating box is required for each thermocouple Connection Use copper cables to connect the compensating box to the CM IO 4 x M12 of the 4 AI TC ...

Page 431: ...the thermocouple to the M12 compensation connector either directly or using compensating lines Fit the M12 compensation connector onto circular socket connector X1 channel 0 of the CM IO 4 x M12 on the 4 AI TC High Feature Without an M12 compensation connector Connect an external Pt1000 where α 0 03851 to terminals 1 and 3 using copper cables to record the reference junction temperature The Pt1000...

Page 432: ... either directly or using compensating lines see the example in the Appendix Connecting thermocouples to analog inputs Page 520 Fixed ref temp Properties With this compensation type the reference junction temperature is stored as a fixed value Principle of operation The temperature at the reference junction is defined in the Reference temperature parameter The table titled Reference temperature pa...

Page 433: ...s Page 419 If a reference junction temperature outside the permissible value range is received in data record DS2 a Reference channel error diagnostic interrupt is reported assuming the Group diagnostics parameter is enabled When the 4 AI TC High Feature electronic module starts up all the inputs report an overflow 32767 Once a compensation value has been received via data record DS2 the electroni...

Page 434: ...5544 08 Data record DS2 structure Figure 15 7 Data record DS2 structure Temperature unit Decimal Hexadecimal Celsius standard 1450 to 1550 FA56H to 60EH Fahrenheit standard 2290 to 3110 F70EH to C26H Kelvin standard 1282 to 4282 502H to 10BAH Celsius climatic 14500 to 15500 C75CH to 3C8CH Fahrenheit climatic 22900 to 31100 A68CH to 797CH Kelvin climatic 12815 to 32760 23FFH to 7FF8H ...

Page 435: ...e combined via the user program in such a way that they use the same reference junction This is only possible if you specify the same temperature value in DS2 for all the channels operating at the same reference junction temperature User program The following user program shows an example of the Dynamic ref temp compensation type for channels 0 to 3 of an RTD module s 4 AI TC High Feature electron...

Page 436: ...MB 0 L B 16 0 Convert the temperature into Celsius T MB 1 L PEW 128 Read in the reference junction temperature of the RTD module T MW 2 For channel 0 of the 4 AI TC High Feature T MW 4 For channel 1 of the 4 AI TC High Feature T MW 6 For channel 2 of the 4 AI TC High Feature T MW 8 For channel 3 of the 4 AI TC High Feature Transfer the reference junction temperature to the 4 AI TC High Feature WRT...

Page 437: ...s Table 15 1 Analog value visualization SIMATIC S7 format Resolution Analog value Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit significance Sign 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 Sign The sign of the analog value is always set at bit number 15 0 1 Measured value resolution The table below shows the representation of binary analog values and of the associated decimal and hex...

Page 438: ...7FFFH Overflow 5 704 V 32511 7EFFH Overrange 27649 6C01H 5 V 27648 6C00H Nominal range 4 V 20736 5100H 1 V 144 7 µV 1 0001H 1 V 0 0000H 1 FFFFH Underrange 0 296 V 4864 ED00H 0 296 V 32767 7FFFH Wire break 32768 8000 H Underflow Voltage measuring ranges 0 to 10 V Measuring range 0 to 10 V Units Range Decimal Hexadecimal 11 759 V 32767 7FFFH Overflow 11 759 V 32511 7EFFH Overrange 27649 6C01H 10 V 2...

Page 439: ...00H Nominal range 3 750 V 7 5 V 20736 5100H 180 850 µV 361 7 µV 1 0001H 0 V 0 V 0 0000H 1 FFFFH 3 750 V 7 5 V 20736 AF00H 5 V 10 V 27648 9400H 27649 93FFH Underrange 5 879 V 11 759 V 32512 8100H 5 879 V 11 759 V 32768 8000H Underflow Voltage measuring range 80 mV Measuring range 80 mV Units Range Decimal Hexadecimal 94 1 mV 32767 7FFFH Overflow 94 1 mV 32511 7EFFH Overrange 27649 6C01H 80 mV 27648...

Page 440: ...H Overrange 27649 6C01H 20 mA 27648 6C00H Nominal range 15 mA 20736 5100H 723 4 nA 1 0001H 0 mA 0 0000H 1 FFFFH Underrange 3 52 mA 4864 ED00H 3 52 mA 32768 8000H Underflow Current measuring range 4 to 20 mA Measuring range 4 mA to 20 mA Units Range Decimal Hexadecimal 22 81 mA 32767 7FFFH Overflow 22 81 mA 32511 7EFFH Overrange 27649 6C01H 20 mA 27648 6C00H Nominal range 16 mA 20736 5100H 4 mA 578...

Page 441: ... 15 mA 20736 AF00H 20 mA 27648 9400H 27649 93FFH Underrange 23 52 mA 32512 8100H 23 52 mA 32768 8000H Underflow Resistance type encoder measuring ranges 150 Ω 300 Ω 600 Ω 3 kΩ Measuring range 150 Ω Measuring range 300 Ω Measuring range 600 Ω Measuring range 3 kΩ Units Range Decimal Hexadecimal 176 38 Ω 352 77 Ω 705 53 Ω 3 53 kΩ 32767 7FFFH Overflow 176 38 Ω 352 77 Ω 705 53 Ω 3 53 kΩ 32511 7EFFH Ov...

Page 442: ...0H 1562 0 328 0 15620 3280 3D04H F330H Nominal range 200 1 243 0 2001 2430 F82FH F682H 328 1 405 4 3281 4054 F32FH F02AH Underrange 243 0 32768 8000H 405 4 32768 8000H Underflow Measuring ranges for Pt x00 climatic thermal resistor Pt x00 climatic in C 1 digit 0 01 C Units Pt x00 climatic in F 1 digit 0 01 F Units Range Decimal Hexadecimal Decimal Hexadecimal 155 00 32767 7FFFH 311 00 32767 7FFFH ...

Page 443: ...A8H 482 0 76 0 4820 760 12D4H FD08H Nominal range 60 1 105 0 601 1050 FDA7H FBE6H 76 1 157 0 761 1570 FD07H F9DEH Underrange 105 0 32768 8000H 157 0 32768 8000H Underflow Measuring ranges for Ni cx00 climatic thermal resistor Ni x00 climatic in C 1 digit 0 01 C Units Ni x00 climatic in F 1 digit 0 01 F Units Range Decimal Hexadecimal Decimal Hexadecimal 155 00 32767 7FFFH 311 00 32767 7FFFH Overfl...

Page 444: ... in K Units Range Decimal Hexadeci mal Decimal Hexadeci mal Decimal Hexadeci mal 1200 0 32767 7FFFH 2192 0 32767 7FFFH 1473 2 32767 7FFFH Overflow 1200 0 1000 1 12000 10001 2EE0H 2711H 2192 0 1832 1 21920 18321 55A0H 4791H 1473 2 1273 3 14732 12733 398CH 31BDH Overrange 1000 0 270 0 10000 2700 2710H F574H 1832 0 454 0 18320 4540 4790H EE44H 1273 2 3 2 12732 32 31BCH 0020H Nominal range 270 0 32767...

Page 445: ...pe L in K Units Range Decimal Hexadeci mal Decimal Hexadeci mal Decimal Hexadeci mal 1150 0 32767 7FFFH 2102 0 32767 7FFFH 1423 2 32767 7FFFH Overflow 1150 0 900 1 11500 9001 2CECH 2329H 2102 0 1652 1 21020 16521 521CH 4089H 1423 2 1173 3 14232 11733 3798H 2DD5H Overrange 900 0 200 0 9000 2000 2328H F830H 1652 0 328 0 16520 3280 4088H F330H 1173 2 73 2 11732 732 2DD4H 02DCH Nominal range 200 0 327...

Page 446: ...216 2 58 0 32162 580 7DA2H FDBCH 2042 2 223 2 20422 2232 4FC6H 08B8H Nominal range 50 1 170 0 501 1700 FE0BH F95CH 58 1 274 0 581 2740 FDBBH F54CH 223 1 103 2 2231 1032 08B7H 0408H Underrange 170 0 32768 8000H 274 0 32768 8000H 103 2 32768 8000H Underflow Measuring range for type T thermocouple Type T in C Units Type T in F Units Type T in K Units Range Decimal Hexadeci mal Decimal Hexadeci mal De...

Page 447: ... 15 mA 20736 5100H 361 70 μV 723 40 nA 1 0001H 0 V 0 mA 0 0000H 361 70 μV 723 40 nA 1 FFFFH 7 50 V 15 mA 20736 AF00H 10 V 20 mA 27648 9400H 11 76 V 23 52 mA 27649 93FFH Undershoot range 32512 8100H 0 00 V 0 00 mA 32513 80FFH Underflow 32768 8000H Voltage and current output ranges 1 V to 5 V 4 mA to 20 mA Output range 1 V to 5 V Output range 4 mA to 20 mA Units Range Decimal Hexadecimal 0 00 V 0 00...

Page 448: ...d current output ranges 0 V to 10 V 0 mA to 20 mA Output range 0 V to 10 V Output range 0 V to 20 mA Units Range Decimal Hexadecimal 0 00 V 0 00 mA 32767 7FFFH Overflow 32512 7F00H 11 76 V 23 52 mA 32511 7EFFH Overrange 27649 6C01H 10 V 20 mA 27648 6C00H Nominal range 7 50 V 15 mA 20736 5100H 361 70 μV 723 40 nA 1 0001H 0 V 0 mA 0 0000H 0 00 V 0 00 mA 1 FFFFH Underflow 32768 8000H ...

Page 449: ...pt2 Out of the parameterization range or with faulty parameters 7FFFH meas ured value3 lit Entry Diagnostic interrupt 1 If the group diagnostics and measuring range parameters are enabled at the analog input module 2 If the process interrupt parameter is enabled at the analog input module 3 A module parameterized correctly continues operation with its correct parameters Influence of output values ...

Page 450: ...Analog electronic modules 15 13 Influence of the range of values ET 200pro distributed I O system 450 Operating Instructions 03 2013 A5E00335544 08 ...

Page 451: ...Output current matched to FESTO CPV10 valve terminal Rated load voltage 24 V DC Suitable for FESTO valve terminal CPV10 with up to 16 valves OUT0 to OUT15 and relays Missing load voltage diagnostics for each module Safe restarting of valves after a missing load voltage Note Valves The valves can be disconnected for safety reasons More detailed information is available in the Appendix in the chapte...

Page 452: ... module 16 DO DC 24V CPV10 6ES7148 4EA00 0AA0 ET 200pro distributed I O system 452 Operating Instructions 03 2013 A5E00335544 08 Block diagram The figure below shows the block diagram of the 16 DO DC 24V CPV10 Figure 16 1 Block diagram 16 DO DC 24V CPV10 ...

Page 453: ...everse polarity protection Yes per module Current consumption From backplane bus Max 25 mA From load voltage 2L Max 300 mA all valves on Power loss of the module Typ 2 6 W Electrical isolation Between channels and backplane bus Yes Between backplane bus and all other circuit elements Yes Between channels and electronics power supply Yes Between channels No Permitted potential difference Between di...

Page 454: ...4 08 Technical specifications Data for selection of valve terminal1 Medium Compressed air Filtered 40 µm oiled oil VG 32 not oiled vacuum Pressure range 3 bar to 8 bar Nominal flow rate 400 l min Valve switchover times On by 17 ms Off 25 ms Current consumption per valve 20 mA 1 For detailed information on valve terminals refer to the FESTO documentation on the valve terminals ...

Page 455: ...neumatic interface module with 16 outputs Output current matched to FESTO valve island CPV14 Rated load voltage 24 V DC Suitable for FESTO valve terminal CPV14 with up to 16 valves and relays Missing load voltage diagnostics for each module Safe restarting of valves after a missing load voltage Note Valves The valves can be disconnected for safety reasons More detailed information is available in ...

Page 456: ... module 16 DO DC 24V CPV14 6ES7148 4EB00 0AA0 ET 200pro distributed I O system 456 Operating Instructions 03 2013 A5E00335544 08 Block diagram The figure below shows the block diagram of the 16 DO DC 24V CPV14 Figure 16 2 Block diagram 16 DO DC 24V CPV14 ...

Page 457: ...Reverse polarity protection Yes per module Current consumption From backplane bus Max 25 mA From load voltage 2L Max 370 mA all valves on Power loss of the module Typ 3 7 W Electrical isolation Between channels and backplane bus Yes Between backplane bus and all other circuit elements Yes Between channels and electronics power supply Yes Between channels No Permitted potential difference Between d...

Page 458: ...µm oiled oil VG 32 not oiled vacuum Pressure range 3 bar to 8 bar Nominal flow rate 800 l min Valve switchover times On by 24 ms Off 30 ms Current consumption per valve 32 mA 1 For detailed information on valve terminals refer to the FESTO documentation on the valve terminals 16 3 Overview of parameters of pneumatic interface module Parameters of the power module Parameters Value range Default Sco...

Page 459: ...ace module with terminating module 1 item 6ES7154 1AA01 0AB0 IM154 2 DP High Feature interface module with terminating module 1 item 6ES7154 2AA01 0AB0 IM 154 4 PN High Feature interface module with terminating module V5 0 or higher 1 item 6ES7154 4AB10 0AB0 Power module outgoing module Table A 2 Power module outgoing module order number Designation Order number PM E DC 24V 1 item 6ES7148 4CA00 0A...

Page 460: ... CM IO 4 x M12 1 item 6ES7194 4CA00 0AA0 CM IO 4 x M12P 1 item 6ES7194 4CA10 0AA0 CM IO 4 x M12 Inverse 1 item 6ES7194 4CA50 0AA0 CM IO 8 x M12 1 item 6ES7194 4CB00 0AA0 CM IO 8 x M12P 1 item 6ES7194 4CB10 0AA0 CM IO 8 x M12D 1 item 6ES7194 4CB50 0AA0 CM IO 8 x M8 1 item 6ES7194 4EB00 0AA0 CM IO 2 x M12 1 item 6ES7194 4FB00 0AA0 CM IO 1 x M23 1 item 6ES7194 4FA00 0AA0 Digital electronic modules Ta...

Page 461: ...7144 4FF00 0AB0 4 AI I High Feature 1 item 6ES7144 4GF00 0AB0 4 AI RTD High Feature 1 item 6ES7144 4JF00 0AB0 4 AI TC High Feature 1 item 6ES7144 4PF00 0AB0 4 AO U High Feature 1 item 6ES7145 4FF00 0AB0 4 AO I High Feature 1 item 6ES7145 4GF00 0AB0 Pneumatic interface modules Table A 6 Pneumatic interface module order numbers Designation Order number 16 DO DC 24V CPV10 1 item 6ES7148 4EA00 0AA0 16...

Page 462: ... type length 2000 mm 1 item 6ES7194 4GB20 0AA0 Rack compact narrow type length 500 mm ready for installation 1 item 6ES7194 4GC70 0AA0 Rack compact narrow type length 1000 mm ready for installation 1 item 6ES7194 4GC60 0AA0 Rack compact narrow type length 2000 mm 1 item 6ES7194 4GC20 0AA0 Rack compact wide type length 500 mm ready for installation 1 item 6ES7194 4GD00 0AA0 Rack compact wide type l...

Page 463: ...tity 20 m Delivery unit max 1000 m 1 m 6XV1860 2R PB Hybrid Robust Cable PUR sheath 4 wire suitable for cable carriers Sold by the meter min ordering quantity 20 m Delivery unit max 1000 m 1 m 6XV1860 2S PROFIBUS FC cable Sold by the meter min ordering quantity 20 m Delivery unit max 1000 m 1 m FC Trailing Cable 6XV1830 3EH10 FC Food Cable PE sheath 6XV1830 0GH10 FC Robust Cable PUR sheath 6XV1830...

Page 464: ...m 6XV1830 7BH15 3 0 m 6XV1830 7BH30 5 0 m 6XV1830 7BH50 10 0 m 6XV1830 7BN10 15 0 m 6XV1830 7BN15 20 0 m 6XV1830 7BN20 25 0 m 6XV1830 7BN25 30 0 m 6XV1830 7BN30 35 0 m 6XV1830 7BN35 40 0 m 6XV1830 7BN40 45 0 m 6XV1830 7BN45 50 0 m 6XV1830 7BN50 PROFIBUS ECOFAST Hybrid Cable GP Trailing type cable PVC sheath with 2 shielded Cu lines for PROFIBUS DP and 4 copper wires 1 5 mm2 UL approval Preassemble...

Page 465: ... package 1 package 6GK1905 0CC00 PROFIBUS ECOFAST Hybrid Cable Trailing type cable PUR sheath with 2 shielded Cu lines for PROFIBUS DP and 4 copper wires 1 5 mm2 Raw cable Ring 1 item For additional lengths refer to Catalog IK PI 20 0 m 6XV1830 7AN20 50 0 m 6XV1830 7AN50 100 0 m 6XV1830 7AT10 PROFIBUS ECOFAST Hybrid Cable Trailing type cable PUR sheath with 2 shielded Cu lines for PROFIBUS DP and ...

Page 466: ...1902 1NC10 15 0 m on request PROFIBUS M12 connecting cable Trailing type cable 2 wire Preassembled with PROFIBUS M12 angled connector at one end one end with pin one end open fixed lengths 1 item 3 0 m 3RK1902 1GB30 5 0 m 3RK1902 1GB50 10 0 m 3RK1902 1GC10 7 8 connecting cable for power supply Trailing type power cable 5 x 1 5 mm2 Preassembled cable with 7 8 connectors 180 at both ends fixed lengt...

Page 467: ...7 8 connector screw mechanism pin insert 5 items per package 6GK1905 0FA00 7 8 connector screw mechanism socket insert 5 items per package 6GK1905 0FB00 7 8 connector screw mechanism angled pin insert 5 items per package 3RK1902 3BA00 7 8 connector screw mechanism angled socket insert 5 items per package 3RK1902 3DA00 PROFIBUS FC cable Sold by the meter min ordering quantity 20 m Delivery unit max...

Page 468: ...h angled M12 connectors 180 at both ends fixed lengths 1 item 3 0 m 3RK1902 2NB30 5 0 m 3RK1902 2NB50 10 0 m 3RK1902 2NC10 IE M12 connecting cable Trailing type cable Preassembled with angled M12 connector 180 at one end one end with pin one end open fixed lengths 1 item 3 0 m 3RK1902 2HB30 5 0 m 3RK1902 2HB50 10 0 m 3RK1902 2HC10 IE M12 connecting cable Trailing type cable Preassembled with M12 c...

Page 469: ... items per package 6GK1905 0FB00 7 8 connector screw mechanism angled pin insert 5 items per package 3RK1902 3BA00 7 8 connector screw mechanism angled socket insert 5 items per package 3RK1902 3DA00 PROFINET M12 connector d coded with FastConnect connection system 180 1 item per package 6GK1901 0DB10 6AA0 8 items per package 6GK1901 0DB10 6AA8 PROFINET M12 connector d coded with FastConnect conne...

Page 470: ... 6GK1901 1BB10 6AA0 Push pull cable connector for RJ45 fast connect 6GK1901 1BB20 6AA0 Cover caps for push pull sockets 1L 2L 5 items per package 1 item 6ES7194 4JA50 0AA0 Cover caps for push pull sockets RJ45 5 items per package 1 item 6ES7194 4JD50 0AA0 Accessories of CM IM PN PP FO connection module Table A 13 Order numbers of accessories of CM IM PN PP FO connection module Designation Order nu...

Page 471: ...ble for the double connection of I Os 6ES7194 6KA00 0XA0 M12 compensation connector for thermocouples 6ES7194 4AB00 0AA0 Raw cables and connectors M12 connector 5 pin for connecting digital sensors and actuators 1 item 3RK1 902 4BA00 5AA0 Accessories for CM IO 8 x M8 connection module Table A 15 Accessories for CM IO 8 x M8 connection module order numbers Designation Order number M8 cover caps 10 ...

Page 472: ...sheath with 2 shielded Cu lines for PROFIBUS DP and 4 copper wires 1 5 mm2 Preassembled with ECOFAST Hybrid Plug 180 at both ends fixed lengths 1 item 1 5 m 6XV1830 7BH15 3 0 m 6XV1830 7BH30 5 0 m 6XV1830 7BH50 10 0 m 6XV1830 7BN10 15 0 m 6XV1830 7BN15 20 0 m 6XV1830 7BN20 25 0 m 6XV1830 7BN25 30 0 m 6XV1830 7BN30 35 0 m 6XV1830 7BN35 40 0 m 6XV1830 7BN40 45 0 m 6XV1830 7BN45 50 0 m 6XV1830 7BN50 ...

Page 473: ...meter 6XV1830 7AH10 PROFIBUS ECOFAST Hybrid Cable GP Trailing type cable PVC sheath with 2 shielded Cu lines for PROFIBUS DP and 4 copper wires 1 5 mm2 UL approval Raw cable Ring 1 item For additional lengths refer to Catalog IK PI 20 0 m 6XV1860 4PN20 50 0 m 6XV1860 4PN50 100 0 m 6XV1860 4PT10 PROFIBUS ECOFAST Hybrid Plug 180 ECOFAST Cu with socket insert HanBrid connector 5 items per package 1 p...

Page 474: ...ailing type power cable 5 x 1 5 mm2 Preassembled cable with 7 8 angled connectors at both ends fixed lengths 1 item 1 5 m on request 2 0 m on request 3 0 m 3RK1902 3NB30 5 0 m 3RK1902 3NB50 10 0 m 3RK1902 3NC10 15 0 m on request 7 8 connecting cable for power supply Trailing type power cable 5 x 1 5 mm2 Preassembled with 7 8 angled connector at one end one end with socket one end open fixed length...

Page 475: ...2 Accessories of CM PM O PP connection module Designation Order number Preassembled cables and connectors Push pull connecting cables for 1L 2L preassembled with socket insert at both ends on request Cover caps for push pull sockets 5 items per package 1 item 6ES7194 4JA50 0AA0 Raw cables and connectors Push pull cable connector for 1L 2L with socket insert 6GK1907 0AB10 6AA0 Accessories for pneum...

Page 476: ...ure configuration and use of PROFIBUS DP with SIMATIC S7 Josef Weigmann Gerhard Kilian Publicis MCD Verlag 2nd Edition 1998 In bookstores ISBN 3 89578 123 1 At your local SIEMENS office A19100 L531 B772 Textbook for getting started with PROFIBUS DP and the implementation of automation tasks with PROFIBUS DP and SIMATIC S7 Shows many practical examples of PROFIBUS DP applications based on SIMATIC S...

Page 477: ... 477 Technical Product Data CD ROM Designation Order number Contents Technical Product Data for Cax Applications 6ES7991 0CC00 0YX0 Contains the following technical product data for CAD CAE systems Technical data according to the ECAD components standard V1 2 Graphical data drawings Circuit diagram macros ...

Page 478: ...gs A 2 1 Interface module with connection module for PROFIBUS DP IM 154 1 IM 154 2 DP High Feature interface module with CM IM DP Direct connection module Top With narrow type rack Bottom With compact type rack Figure A 1 Dimensional drawing of IM 154 1 DP IM 154 2 DP High Feature interface module with CM IM DP Direct connection module ...

Page 479: ...s 03 2013 A5E00335544 08 479 IM 154 2 DP High Feature interface module with CM IM DP ECOFAST Cu connection module Top With narrow type rack Bottom With compact type rack Figure A 2 Dimensional drawing of IM 154 2 DP High Feature interface module with CM IM DP ECOFAST Cu connection module ...

Page 480: ...ructions 03 2013 A5E00335544 08 IM 154 2 DP High Feature interface module with CM IM DP M12 7 8 connection module Top With narrow type rack Bottom With compact type rack Figure A 3 Dimensional drawing of IM 154 2 DP High Feature interface module with CM IM DP M12 7 8 connection module ...

Page 481: ...5544 08 481 A 2 2 Interface module with connection module for PROFINET IO IM 154 4 PN High Feature interface module with CM IM PN M12 7 8 connection module Top with narrow type rack bottom with compact type rack Figure A 4 IM 154 4 PN High Feature interface module with CM IM PN M12 7 8 connection module ...

Page 482: ...ctions 03 2013 A5E00335544 08 IM 154 4 PN High Feature interface module with CM IM PN PP Cu CM IM PN PP FO connection module Top with narrow type rack bottom with compact type rack Figure A 5 IM 154 4 PN High Feature interface module with CM IM PN PP Cu CM IM PN PP FO connection module ...

Page 483: ...P CM IO 4 x M12 Inverse CM IO 8 x M8 connection module The figure below shows as example the dimension drawing of an electronic module with a mounted CM IO 8 x M12 connection module Top with narrow type rack bottom with compact type rack The dimensions are identical for the CM IO 8 x M12P CM IO 8 x M12D CM IO 4 x M12 CM IO 4 x M12P and CM IO 8 x M8 connection module Figure A 6 Dimension drawing of...

Page 484: ...I O system 484 Operating Instructions 03 2013 A5E00335544 08 Electronic module with CM IO 2 x M12 connection module Top with narrow type rack bottom with compact type rack Figure A 7 Dimension drawing of electronic module with CM IO 2xM12 connection module ...

Page 485: ...I O system Operating Instructions 03 2013 A5E00335544 08 485 Electronic module with CM IO 1 x M23 connection module Top with narrow type rack bottom with compact type rack Figure A 8 Dimension drawing of electronic module with CM IO 1xM23 connection module ...

Page 486: ...200pro distributed I O system 486 Operating Instructions 03 2013 A5E00335544 08 A 2 4 PM E power module with connection module PM E power module with CM PM Direct connection module Top With narrow type rack Bottom With compact type rack ...

Page 487: ...Appendix A 2 Dimension drawings ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 487 Figure A 9 Dimensional drawing of the power module with CM PM Direct connection module ...

Page 488: ...O system 488 Operating Instructions 03 2013 A5E00335544 08 PM E power module with CM PM ECOFAST connection module Top With narrow type rack Bottom With compact type rack Figure A 10 Dimensional drawing of the power module with CM PM ECOFAST connection module ...

Page 489: ... 2 Dimension drawings ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 489 PM E power module with CM PM 7 8 connection module Top With narrow type rack Bottom With compact type rack ...

Page 490: ...Appendix A 2 Dimension drawings ET 200pro distributed I O system 490 Operating Instructions 03 2013 A5E00335544 08 Figure A 11 Dimensional drawing of the power module with CM PM 7 8 connection module ...

Page 491: ...ed I O system Operating Instructions 03 2013 A5E00335544 08 491 PM E power module with CM PM PP connection module Top With narrow type rack Bottom With compact type rack Figure A 12 Dimensional drawing of the power module with CM PM PP connection module ...

Page 492: ...tructions 03 2013 A5E00335544 08 A 2 5 PM O PP outgoing module with connection module PM O outgoing module with CM PM O PP connection module Top With narrow type rack Bottom With compact type rack Figure A 13 Dimension drawing of the outgoing module with CM PM O PP connection module ...

Page 493: ...le with FESTO valve terminal The following dimension drawings of the installed valve terminals CPV10 and CPV14 of the 16 DO DC 24V CPV10 and 16 DO DC 24V CPV14 pneumatic interface modules are provided as examples Top with narrow type rack bottom with compact type rack Figure A 14 Dimension drawing of 16 DO DC 24V CPV10 pneumatic interface module with FESTO valve terminal CPV10 on compact type rack...

Page 494: ... drawings ET 200pro distributed I O system 494 Operating Instructions 03 2013 A5E00335544 08 Figure A 15 Dimension drawing of 16 DO DC 24V CPV14 pneumatic interface module with FESTO valve terminal CPV14 on compact type rack ...

Page 495: ... drawings ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 495 Figure A 16 Dimension drawing of 16 DO DC 24V CPV10 pneumatic interface module with FESTO valve terminal CPV10 on compact type rack ...

Page 496: ... drawings ET 200pro distributed I O system 496 Operating Instructions 03 2013 A5E00335544 08 Figure A 17 Dimension drawing of 16 DO DC 24V CPV14 pneumatic interface module with FESTO valve terminal CPV14 on compact type rack ...

Page 497: ...rating Instructions 03 2013 A5E00335544 08 497 A 2 7 Terminating module Terminating module The figure below shows the dimension drawing of the terminating module Top with narrow type rack bottom with compact type rack Figure A 18 Dimension drawing of terminating module ...

Page 498: ...address space ET 200pro distributed I O system 498 Operating Instructions 03 2013 A5E00335544 08 A 3 IO address space A 3 1 Digital input modules Address space for 8 DI DC 24V Figure A 19 Address space for 8 DI DC 24V ...

Page 499: ... distributed I O system Operating Instructions 03 2013 A5E00335544 08 499 Address space for 8 DI DC 24V High Feature Figure A 20 Address space 8 DI DC 24V High Feature Address space for 16 DI DC 24V Figure A 21 Address space for 16 DI DC 24V ...

Page 500: ...em 500 Operating Instructions 03 2013 A5E00335544 08 A 3 2 Digital output module Address space for 4 DO DC 24V 0 2A Figure A 22 Address space 4 DO DC 24V 0 2A Address space for 4 DO DC 24V 0 2A High Feature Figure A 23 Address space 4 DO DC 24V 0 2A High Feature ...

Page 501: ...Appendix A 3 IO address space ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 501 Address space for 8 DO DC 24V 0 5A Figure A 24 Address space 8 DO DC 24V 0 5A ...

Page 502: ...address space ET 200pro distributed I O system 502 Operating Instructions 03 2013 A5E00335544 08 A 3 3 Digital input output module Address space for 4 DI 4 DO DC 24V 0 5A Figure A 25 Address space 4 DI 4 DO DC 24V 0 5A ...

Page 503: ...ocess image You can find more information on this topic in the chapter Grouping electronic modules in the configuration Page 142 Address space for 4 DIO 4 DO DC 24V 0 5A Figure A 26 Address space 4 DIO 4 DO DC 24V 0 5A Note Input output bits 0 to 3 Read or write access is always possible to the input output bit regardless of the parameter settings If a channel is configured as output the value at ...

Page 504: ...distributed I O system 504 Operating Instructions 03 2013 A5E00335544 08 A 3 4 Analog input module Address range for 4 AI Figure A 27 Address range for 4 AI A 3 5 Analog output module Address range for 4 AI Figure A 28 Address range for 4 AI ...

Page 505: ...IO address space ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 505 A 3 6 Pneumatic interface module Address range for pneumatic interface module Figure A 29 Address range 16 DO DC24V ...

Page 506: ... 1 Response times between the DP master and ET 200pro Principle of operation The figure below shows the various reaction times between the DP master and ET 200pro Figure A 30 Reaction times between the DP master and ET 200pro A 4 2 DP master response times Response time For information on response times refer to the DP master manual ...

Page 507: ...culating the response time The equation below can be used to calculate the approximate response time of ET 200pro Response time µs 55 m 110 a 190 m Total of all electronic and pneumatic interface modules in the ET 200pro station a Total of all analog electronic modules in the ET 200pro station Example of calculating the ET 200pro response time Figure A 31 Example of calculating the response time f...

Page 508: ... electronic module 8 DI DC 24V High Feature 6ES7141 4BF00 0AB0 Page 335 A 4 5 Response times for digital output and pneumatic interface modules Output delay The response times correspond to the output delay Refer to the technical specifications of the digital electronic modules See also Digital electronic module 4 DO DC 24V 2 0A 6ES7142 4BD00 0AA0 Page 344 Digital electronic module 4 DO DC 24V 2 0...

Page 509: ...alog digital conversion and the transfer of the digitized measured values to memory or to the backplane bus take place sequentially In other words the analog input channels are converted one after the other The cycle time i e the time until an analog input value is converted again is equivalent to the sum of the conversion times of all active analog input channels of the analog input modules Unuse...

Page 510: ...nal memory plus the digital to analog conversion Cycle time Conversion of the analog output channels of the module is based on a specific execution time plus the sequential conversion time at Channels 0 1 2 and 3 The cycle time i e the time required to reconvert an analog output value is equivalent to the cumulative conversion times of all enabled analog output channels plus the processing time of...

Page 511: ...iately before a new output value was transferred and is not converted again unless all other channels have been converted cycle time The figure below shows the response time of an analog output channel tA Response time tC Cycle time equivalent to the processing time of the module plus the channel conversion time tS Settling time t1 New digital output value is available t2 Output value accepted and...

Page 512: ... ET 200pro distributed I O system 512 Operating Instructions 03 2013 A5E00335544 08 A 5 Connection examples A 5 1 Connecting proximity switches to digital inputs 2 wire proximity switch 3 wire proximity switch 4 wire proximity switch ...

Page 513: ...wire A 5 3 Connection of actuator sensor distributors to the digital inputs and outputs Connection of an actuator sensor distributor to the digital inputs using the connection module CM IO 2 x M12 Connection of an actuator sensor distributor to the digital inputs using the connection module CM IO 2 x M12 Figure A 35 Actuator sensor distributor to digital inputs with connection module CM IO 2 x M12...

Page 514: ...08 Connection of an actuator sensor distributor to the digital inputs using the connection module CM IO 1 x M23 Connection of an actuator sensor distributor to the digital inputs using the connection module CM IO 1 x M23 Figure A 36 Actuator sensor distributor to digital inputs with connection module CM IO 1 x M23 ...

Page 515: ... Connection of an actuator sensor distributor to the digital outputs using the connection module CM IO 2 x M12 Connection of an actuator sensor distributor to the digital outputs using the connection module CM IO 2 x M12 Figure A 37 Actuator sensor distributor to digital outputs with connection module CM IO 2 x M12 ...

Page 516: ... Connection of an actuator sensor distributor to the digital outputs using the connection module CM IO 1 x M23 Connection of an actuator sensor distributor to the digital outputs using the connection module CM IO 1 x M23 Figure A 38 Actuator sensor distributor to digital outputs with connection module CM IO 1 x M23 ...

Page 517: ...rent transmitter as 2 wire transducer 2 wire CAUTION 2 wire transducer A configuration as 2 wire transducer will destroy the electronic module in case of a short circuit to encoder supply 1L Current transmitter and voltage sensor as 4 wire transducer 3 wire Note Connecting a 3 wire unit Provide for an external jumper 3 4 e g in the M12 connector or in the cable 4 wire ...

Page 518: ...ystem 518 Operating Instructions 03 2013 A5E00335544 08 Voltage sensors and current transmitters as 4 wire transducer with external power supply Note Non isolated transducers When wiring non isolated transducers always make sure to wire M to the correct terminal ...

Page 519: ...ection examples ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 519 A 5 5 Connecting resistance thermometers to analog inputs Connection example 4 AI RTD High Feature 2 wire 3 wire 4 wire ...

Page 520: ... also be possible in practice depending on local conditions Connection example based on No compensation as the reference junction Copper cables E g compensating box per channel type B thermocouple does not need a compensating box Thermocouple Figure A 39 Connection example based on No compensation as the reference junction Connection example based on Internal compensation or Fixed ref temp as the ...

Page 521: ...ensation connector Page 401 at circular socket connector X1 also applies to the thermocouples at X2 X3 and X4 Thermocouple Figure A 41 Connection example based on RTD 0 as the reference junction in the M12 compensation connector With external Pt1000 resistance thermometer M12 connector at circular socket connector X1 only External Pt1000 α 0 003851 in the vicinity of the reference junction with co...

Page 522: ... A5E00335544 08 Connection example based on Dynamic ref temp as the reference junction Copper cables Thermocouple at 4 AI TC High Feature E g Pt100 in the vicinity of the reference junction Another station s RTD module Figure A 43 Connection example based on Dynamic ref temp as the reference junction ...

Page 523: ...tion examples ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 523 A 5 7 Connecting actuators to the analog inputs Example connection 4 AO U High Feature and 4 AO I High Feature 2 wire 4 wire ...

Page 524: ...y shutdown device e g 3TK28 all outputs of the connected ET 200pro Standard edition modules are switched into the safe OFF state Safety class SIL2 Category 3 is reached Principle of operation The higher level safety shutdown device e g 3TK28 disconnects the supplies 2L and 2M 24 V The ET 200pro Standard edition modules operated on the voltage buses 2L and 2M and their outputs are switched into the...

Page 525: ...tion Placement of PM O DC 2x24V Outgoing Module Page 40 is also possible with the F switch PROFIsafe electronic module 6ES7148 4FS00 0AB0 The fail safe F switch PROFIsafe records the signal states of safety related encoders and sends corresponding safety message frames to the F CPU It is suitable for connecting frequency converters motors and output modules You can find additional information in t...

Page 526: ...Appendix A 6 Fail safe shutdown of the ET 200pro Standard edition modules ET 200pro distributed I O system 526 Operating Instructions 03 2013 A5E00335544 08 ...

Page 527: ...s full duplex or half duplex Backplane bus Serial data bus used via which the interface module communicates with electronic modules and supplies them with power The various modules are interconnected via bus modules Baud rate Data transfer speed defines the number of transferred bits per second ET 200pro supports a baud rate of between 9 6 kBaud and 12 MBaud Bus Shared transfer path to which all d...

Page 528: ...mounted onto the interface modules They are used to connect PROFIBUS DP the electronics encoder load voltage supply CM IO Connection module for electronic modules These modules are mounted onto the electronic modules They are used to connect sensors and actuators CM PM Connection module for power modules These modules are mounted onto the power modules They are used to connect the 2L load voltage ...

Page 529: ...ramming device directly on the SIMATIC Micro Memory Card for the ET 200pro IO device Diagnostics The detection localization classification visualization and further evaluation of errors disturbances and alarms Provides monitoring functions which are executed automatically when the system is in RUN Increases plant availability by reducing commissioning times and downtimes Distributed I O systems I ...

Page 530: ...C or a 315 2 DP CPU can be a DP master Distributed I O ET 200M ET 200X ET 200L ET 200S or DP slaves of Siemens or other manufactures may be used as DP slaves External lightning protection External system components at which galvanic coupling of lightning surges is excluded Corresponds with lightning protection zone 0A and 0B Fast Ethernet Fast Ethernet describes the standard for transferring data ...

Page 531: ... is a technology that allows data to be transferred fail safely in an industrial environment Standard Ethernet components can be used since PROFINET is an open system However we recommend setting up PROFINET as Industrial Ethernet Industrial Wireless LAN In addition to data communication Industrial Wireless LAN from SIMATIC NET with the standard IEEE 802 11 offers a multitude of extensions I Featu...

Page 532: ... device identification is the MAC address The MAC address is divided into 3 byte manufacturer identification and 3 byte device identification consecutive number The MAC address is generally shown on the front of the device for example 08 00 06 6B 80 C0 Master A master which is in possession of the token can send data to other devices and request data from them active device DP masters are for exam...

Page 533: ...Technological Functions PROFIBUS address Each bus device must be assigned a unique PROFIBUS address in order to allow its identification on PROFIBUS PCs PGs are assigned PROFIBUS address 0 The ET 200pro distributed I O system supports the PROFIBUS addresses 1 to 125 PROFIBUS International Technical committee dedicated to the definition and development of the PROFIBUS and PROFINET standard Also kno...

Page 534: ...s The IO controller exchanges input and output signals with assigned field devices The IO controller is usually the controller running the automation program PROFINET IO device Distributed field device which is assigned to one of the I O controllers e g remote IO valve terminals frequency converters switches PROFINET IO As part of PROFINET PROFINET IO is a communication concept that is used to imp...

Page 535: ...ng to the SSI protocol synchronous serial interface The SSI protocol is used with absolute value encoders Switch PROFIBUS is based on a line topology Communication devices are interconnected by means of a passive line namely the bus By contrast Industrial Ethernet is made up of point to point connections Each communication device is connected directly with one other communication device A device i...

Page 536: ...ot change the state of its outputs After each new SYNC control command the DP slave sets the outputs it saved as output data The outputs are not updated cyclically again until the DP master has sent a UNSYNC control command Terminating module The ET 200pro distributed I O system is terminated with a terminating module An ET 200pro is not ready for operation without an inserted terminating module W...

Page 537: ... number 401 Parameters 424 Pin assignment 402 Properties 401 Technical specifications 405 4 AI U High Feature analog electronic module Block diagram 385 LED display 232 Order number 383 Parameters 419 Pin assignment 384 Properties 383 Technical specifications 386 4 AO I High Feature analog electronic module Block diagram 416 LED display 232 Order number 414 Parameters 426 Pin assignment 415 Proper...

Page 538: ...on module 255 CM IM PN M12 7 8 connection module 255 CM IM PN PP Cu connection module 75 313 Accessories 470 Block diagram 257 Properties 257 Technical specifications 258 CM IM PN PP FO connection module 76 314 Accessories 470 Block diagram 259 Properties 259 Technical specifications 260 CM IO 1 x M23 connection module Accessories 471 Block diagram 278 Pin assignment 277 Properties 277 Technical s...

Page 539: ...s STEP 7 143 Configuration 293 300 Configuration state Faulty configuration state 215 228 Configuring Address space 142 ET 200pro configuration example 146 in STEP 7 PROFIBUS DP 139 in STEP 7 PROFINET IO 147 using the GSD file PROFIBUS DP 140 using the GSD file PROFINET IO 148 Connection examples 520 Current transmitter 517 Feed cables 79 Loop cables 79 Proximity switches 512 Voltage sensors 517 C...

Page 540: ...DI DC 24V Block diagram 332 LED display 232 Order number 329 Parameters 375 Pin assignment 114 118 120 329 Properties 329 Technical specifications 333 Digital electronic module 8 DI DC 24V High Feature Block diagram 337 LED display 232 Order number 335 Parameters 375 Pin assignment 114 335 Properties 335 Technical specifications 338 Digital electronic module 8 DI DC 24V 8 DI DC 24V High Feature Pi...

Page 541: ... IO 163 Load voltage 228 Feedback interface 179 Finding your way Operating instructions 5 Firmware update 168 IM 154 1 DP IM 154 2 DP High Feature Online 170 Restart 169 Firmware version Controller 311 Fixed ref temp as the reference junction 520 Flash test 149 FOC Bending radius 104 Functional ground FG 45 48 52 Fuse 77 166 Fuse replacement Interface module 167 Power module 167 Requirements 166 G...

Page 542: ...306 L Labels 63 LAN 96 99 LED display Electronic modules 232 IM 154 1 DP 189 IM 154 2 DP High Feature 189 IM 154 4 PN High Feature 216 PM E DC 24V 230 231 Pneumatic interface module 238 Limit values POF cable 222 Line protection 76 Load group 55 Load voltage Failure 228 Low impedance connection 45 M M12 cable connectors Connecting 94 98 Removing 98 M12 compensation connectors 403 Maintenance alarm...

Page 543: ... module Dimensions 492 PM O DC 2x24V power module Block diagram 325 Properties 324 Technical specifications 326 Pneumatic interface module Accessories 475 Pneumatic interface module 16 DO DC 24V CPV14 Address range Pneumatic interface modules Diagnostic alarms 194 Order numbers 461 Pollution degree 247 Potential group 39 Opening 39 Power module Fuse replacement 167 Placing 39 Power module PM E DC ...

Page 544: ...tion states 1 to 3 200 Status and error displays IM 154 1 DP 190 IM 154 2 DP High Feature 190 IM 154 4 PN High Feature 217 PM E DC 24V 230 231 Status indicator 24 V DC 218 Status indicator DC24V 190 STEP 7 223 STOP IO controller Diagnostics events triggered 229 Storage conditions 243 Structure Diagnostic interrupt of the modules 211 Interrupt 209 Structure of station status 1 200 Structure of stat...

Page 545: ...Index ET 200pro distributed I O system Operating Instructions 03 2013 A5E00335544 08 545 ...

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