Omron V530-R150E-3 - Operation Manual Download Page 4

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TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

SECTION 1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1-1

Overview of V530-R150 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1-3

Trigger Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SECTION 2
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2-1

Component Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2-2

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2-3

Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2-4

Cameras . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2-5

CCTV Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2-6

Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2-7

Two-camera Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-8

Mounting the V530-R150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SECTION 3
Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

3-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3-2

Trigger Input and Output Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3-3

Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3-4

System Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SECTION 4
RS-232C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

4-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4-2

Communication Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

4-3

Trigger Inputs and Output Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4-4

FCS Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4-5

Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Summary of Contents for V530-R150E-3 -

Page 1: ...Cat No Z155 E1 01 2 Dimensional Code Reader Fixed Type V530 R150E 3 V530 R150EP 3 OPERATION MANUAL...

Page 2: ...V530 R150E 3 V530 R150EP 3 2 Dimensional Code Reader Fixed Type Operation Manual Produced August 2001...

Page 3: ...otation Model Name This product comes in two different models V530 R150E 3 input output type NPN and V530 R150EP 3 input output type PNP In this manual both models are referred to under the model numb...

Page 4: ...Component Names and Functions 12 2 2 Connections 13 2 3 Power Supply and Ground 16 2 4 Cameras 18 2 5 CCTV Lens 20 2 6 Lighting 23 2 7 Two camera Unit 26 2 8 Mounting the V530 R150 27 SECTION 3 Termin...

Page 5: ...6 4 System 192 6 5 Computer Data Backup Tool Menu 213 6 6 Scenes 219 6 7 Saving to Flash Memory 222 SECTION 7 Maintenance 223 7 1 Maintaining and Replacing Light Sources 224 7 2 Regular Inspections 22...

Page 6: ...vii TABLE OF CONTENTS Appendices A ASCII Codes 263 B FCS Check Program Examples BASIC 265 C Data Capacity Tables 267 D Glossary 273 E Version Information 277 Index 279 Revision History 283...

Page 7: ......

Page 8: ...s required to perform basic operations Section 6 gives details of the functions and operations possible with the V530 R150 2 Dimensional Code Reader including the procedures necessary for communicatio...

Page 9: ......

Page 10: ...is important for the safe and reliable application of the V530 R150 2 Dimensional Code Reader You must read this section and understand the information contained before attempting to set up or operat...

Page 11: ...les and crimp terminals of specified sizes Use at the power supply voltages specified in this manual Double check all wiring and switch settings before turning ON the power supply Be sure to securely...

Page 12: ...ystems machines and equipment and be sure to provide the systems machines and equipment with dou ble safety mechanisms 3 Installation Precautions The V530 R150 is highly reliable and resistant to most...

Page 13: ...n the orientations shown in the following diagram Ambient Temperature Maintain a minimum clearance of 50mm above and below V530 R150 components to improve air circulation Do not install V530 R150 comp...

Page 14: ...o not install V530 R150 components within 200 mm of power cables Cables Always turn OFF the power before connecting or disconnecting cables Cameras The camera s case is connected to the 0V line in the...

Page 15: ...und 2 dimen sional codes Ensure a margin of at least four cells around both data matrix and QR codes except for QR codes in Pattern mode A margin of only one cell is sufficient with QR codes in Patter...

Page 16: ...336 EEC 2 EN Standards European Standards EN61326 1997 Annex A A1 1998 EMI Class A EN61000 6 2 1999 EN50081 2 1993 4 Package Contents Confirming Package Contents Check the contents of the package as s...

Page 17: ......

Page 18: ...s This section gives an overview of the features applications and basic configurations for the V530 R150 2 Dimensional Code Reader 1 1 Overview of V530 R150 Application 2 1 2 Functions 4 1 3 Trigger I...

Page 19: ...d typical applica tions for the V530 R150 Unit Connections and Wiring Refer to SECTION 2 Installation for detailed descriptions Connections for Peripheral Devices Refer to SECTION 3 Terminal Blocks an...

Page 20: ...and lighting Refer to 2 4 Cameras 2 5 CCTV Lens 2 6 Lighting and 2 7 Two camera Unit for detailed descriptions Setting Reading Conditions Operate the Console while checking menus on the Monitor Refer...

Page 21: ...n mode for codes with poor marking quality or codes made up of dots Refer to the table below 96453021 96453021 Reading code Matrix size 21 x 21 cell to 41 x 41 cell Versions 1 to 6 ECC200 10 x 10 cell...

Page 22: ...work piece page 126 Filtering The image can be processed with the filtering function to enhance edges and reduce background noise page 127 to page 130 Light Level Adjustment If an Intelligent Light So...

Page 23: ...tions is called a scene You can switch the reading process just by switching the scene page 219 Using 2 Cameras If an F150 A20 Two camera Unit is used two Cameras can be con nected to one V530 R150 pa...

Page 24: ...oller A single F150 A20 can read two kinds of 2 dimensional codes Note The F150 A20 cannot process the two images from two Cameras simultaneously Set reading conditions so that each process is process...

Page 25: ...he Field of Vision The F150 A20 can be used for applications where it is difficult to posi tion the object in a single Camera s field of vision F150 A20 Two camera Unit V530 R150 Controller Field of v...

Page 26: ...t reading and continuous reading Select normal or host link as communications method Trigger inputs from Console Press the TRIG Key to perform one reading Reading Judgment Outputs To terminal blocks J...

Page 27: ......

Page 28: ...s and Functions 12 2 2 Connections 13 2 3 Power Supply and Ground 16 2 3 1 Crimp Terminals and Cables 16 2 3 2 Protective Conductor Earth Wiring 16 2 3 3 Wiring the Power Supply 17 2 4 Cameras 18 2 4...

Page 29: ...or other external device Connects to the Camera Wired to the power supply Wired to a ground Wired to external devices such as synchronous sensors or inputs from a Programmable Controller Wired to exte...

Page 30: ...arked with an asterisk are specially designed for the V530 R150 Other products cannot be used Using other products may damage other components in the system Connect the basic components as shown in th...

Page 31: ...amera with F150 LT10A Light Source F150 SL20A 20 mm field of vision F150 SL50A 50 mm field of vision Camera Only Use a standard CCTV lens and light with this Camera if the field of vision and object s...

Page 32: ...turn OFF the power to both the V530 R150 and Two camera Unit before connecting or disconnecting cables F150 VA Camera Unit Cable 15 cm included with the F150 A20 Power Supply We recommend the OMRON S...

Page 33: ...riate crimp terminals for M3 screws as shown below 2 3 2 Protective Conductor Earth Wiring Note 1 Use an appropriate ground 100 W max An insufficient ground can affect V530 R150 operation or result in...

Page 34: ...with the following specifications when connecting the V530 R150 and F150 M05L LCD Monitor to one power supply We recommend using OMRON s S82K 05024 Power Supply Note 1 Wire the Power Supply Unit inde...

Page 35: ...eld of vision and focus vary from lens to lens Also the camera s working distance is an approximate value Mount the camera so that it can be adjusted slightly nearer to or farther from the object Note...

Page 36: ...wo pins Set both pins to OFF Field of vision Working distance Model 20 mm 20 mm 61 to 71 mm F150 SL20A 50 mm 50 mm 66 to 76 mm F150 SL50A Object Field of vision Working distance Field of vision Workin...

Page 37: ...using a F150 S1A Camera refer to the following graph to select the appropriate Lens and Extension Tube The lens required will differ depending on the size of the object and its distance from the Camer...

Page 38: ...ce A mm Field of vision L mm Object Max outer dia Unit mm 1 32UN 2A 30 dia Total length Focal length Brightness Max outer diameter Total length Filter size 3Z4S LE C418DX 4 8 mm F1 8 40 5 mm dia 35 5...

Page 39: ...Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tubes the con nection may loosen when more than one 0 5 mm or 1 0 mm Ex tension Tube are used together...

Page 40: ...ccurate inspection Use appropriate lighting for the application and the reading object Lighting Methods Back Lighting A stable high contrast image can be obtained using back lighting Applications Read...

Page 41: ...be illuminated shone uniformly Applications Paper labels and relatively large objects Oblique Lighting Detection is made by distinguishing regular and diffuse reflected light Applications Relatively...

Page 42: ...ith few shadows can be obtained of a reading object with an uneven surface by detecting only regular reflected light Applications Reading codes from objects with highly reflective surfaces such as sem...

Page 43: ...e Two camera Unit requires the same kind of crimp connectors and wire as the V530 R150 s power supply connection System Configuration Note Turn OFF the power to all of the system devices before connec...

Page 44: ...2 8 1 Mounting to DIN Track The 2 Dimensional Code Reader can be easily mounted to or removed from 35 mm DIN Track Connecting a Two camera Unit The Camera Unit Cable is 15 cm long Mount the Two camer...

Page 45: ...V530R150 Hook the V530 R150 into the DIN Track as shown in the diagram and then press in at the bottom until the V530 R150 locks into place Removing the V530 R150 Use a screwdriver to pull the hook do...

Page 46: ...29 Mounting the V530 R150 Section 2 8 2 8 2 Mounting on a Flat Surface Four M4 Unit mm V530 R150 Two camera Unit Four M4...

Page 47: ......

Page 48: ...a terminal blocks 3 1 Specifications 32 3 1 1 Crimp Terminals and Cables 32 3 1 2 Specifications 32 3 1 3 Terminals 33 3 2 Trigger Input and Output Format 35 3 2 1 Trigger Input 35 3 2 2 Output Format...

Page 49: ...shock Terminal Dimensions 3 1 2 Specifications Caution Use a DC power supply with safe extra low voltage circuits on the secondary side Input Specifications Terminal Maker Model No Wire size J S T Mf...

Page 50: ...supply 3 1 3 Terminals Item V530 R150E 3 NPN model V530 R150EP 3 PNP model Output voltage 12 to 24 VDC 10 Load current 45 mA max ON residual voltage 2 V max OFF leakage current 0 1 mA max Internal ci...

Page 51: ...efore turning ON the RESET terminal Top Bottom Power supply NC Not connected Appropriate ground RUN Control output ERR Error output BUSY GATE Control output OK NG Judgment output NC Not connected COM...

Page 52: ...e Changed by setting of communications specifications page 199 The reading accuracy and number of retry settings are disabled for the TRIG B input 3 2 2 Output Format Signals are output in RUN mode bu...

Page 53: ...gnals are as fol lows How to set coincidence judgment function page 145 Coincident with registered data 0 DO0 terminal turns ON Coincident with registered data 1 DO1 terminal turns ON Coincident with...

Page 54: ...e Note The output time to RS 232C changes depending on the data vol ume or baud rate Enter RUN mode Leave RUN mode RUN TRIG A BUSY OK NG DO 0 to 3 GATE RS 232C Image read Image read Image read Judgmen...

Page 55: ...ired for the external device to correctly read the reading judgment Make the output cycle longer than the gate ON delay plus the gate ON time but shorter than the duration of the reading TRIG A input...

Page 56: ...the data vol ume and baud rate Enter RUN mode Leave RUN mode RUN TRIG B BUSY OK NG DO 0 to 3 GATE RS 232C Image read Image read Image read Judgment Coincidence judgment Gate ON delay Gate ON time Out...

Page 57: ...sed to control the timing with which the reading judgment is read at the external device The duration for which the GATE terminal is turned ON can be set as required for the external device to correct...

Page 58: ...as continuous mode Input Terminals Enter RUN mode Leave RUN mode RUN TRIG B BUSY OK NG DO 0 to 3 GATE RS 232C Reading OK Judgment OK Coincidence judgment Gate ON delay Gate ON time Output period Delay...

Page 59: ...3 3 OK judgment obtained after repeated reading Note The output time to RS 232C will vary according to the data vol ume and baud rate TRIG B BUSY OK NG DO 0 to 3 RS 232C Reading NG Judgment OK Coincid...

Page 60: ...after repeated reading NG is output when TRIG B is turned OFF Note The output time to RS 232C will vary according to the data vol ume and baud rate TRIG B BUSY OK NG DO 0 to 3 RS 232C Reading NG Judgm...

Page 61: ...ter the shutter is released the image will be blurred Set the line speed according to the shutter speed using V530 R150 menu the cell size of objects and the field of vision of the Camera Tact Time A...

Page 62: ...e Note The data here are standard values When installing calculate the processing time according to the actual specifications and con firm the value in the actual operating environment The process ing...

Page 63: ......

Page 64: ...ion 50 4 2 Communication Settings 51 4 2 1 Normal Communications Mode 51 4 2 2 Host Link 52 4 3 Trigger Inputs and Output Format 56 4 3 1 Normal 56 4 3 2 Communications Mode Host Link 83 4 4 FCS Calcu...

Page 65: ...pin num bers and names are shown below Recommended OMRON Connector Model Model No Plug XM2A 0901 Hood XM2S 0911 Pin Signal Name 1 FG GND Frame ground 2 SD TXD Send Data 3 RD RXD Receive Data 4 RS RTS...

Page 66: ...e Standard Connections Connections for RS CS Control Note Pin numbers will depend on the external device being connected Refer to the manual for the external device V530 R150 External device Signal Pi...

Page 67: ...onnector straight into place Tighten the two screws on the edges of the connector Note 1 Always turn OFF the power supply before connecting or discon necting cables Peripheral devices can be damaged i...

Page 68: ...232C Port A timeout error occurs if there is no response from the host computer within the set time when RS CS or Xon off is selected for flow control and it is assumed that the line is broken or the...

Page 69: ...ears on the screen and the ERR error terminal turns ON Program example page 90 4 2 2 Host Link Select Host Link for the communications mode to communicate in Host Link format with a Programmable Contr...

Page 70: ...r a command Returns command The rest of the operation is not performed if the command format is incorrect Command sent to clear Read Area Read Area cleared Executes command Terminal block BUSY termina...

Page 71: ...leeway An error will occur is the next input occurs before communications have been completed Unit number 00 fixed Executes reading Terminal block BUSY terminal turned ON during readings Writes data t...

Page 72: ...e used to send commands set the Read Area to None Unit number 00 fixed TXD instruction executed in ladder program Executes command Returns write completed response Set 3 bytes for the number bytes of...

Page 73: ...1 Load System and Scene Data XMODEM AL page 62 Save System and Scene Data XMODEM AS page 62 Load Image Data XMODEM BL page 63 Save Image Data XMODEM BS page 63 Read Scene Number SN page 64 Change Scen...

Page 74: ...ountermeasures for details QR Code Normal Mode or Pattern Mode Function Command Page One Shot Reading GL page 80 Polling RD page 80 QR Code Teaching MQ page 80 Data Matrix Teaching MD page 81 Read Sce...

Page 75: ...nd is shown below as an example A blank box indicates that a space must be inserted Error Code Description E100 No candidate for FP E110 No FP E111 Error 1 FP E112 FP in wrong position E120 Decode err...

Page 76: ...nt reading data Send Receive Refer to the explanation of the output format page 82 An error will occur if reading has not been performed since the menu items were registered Polling with Digit Positio...

Page 77: ...color to either B or W B specifies black and W spec ifies white Receive Refer to the explanation of the output format page 82 Note The timeout time is fixed at 10 s when teaching A timeout error will...

Page 78: ...tion Loads the scene data The data transfer is performed with XMODEM CRC or SUM protocol The XMODEM 1K protocol is not sup ported The V530 R150 sends the character string READY to the external device...

Page 79: ...ADY string to be received at the external device before start ing the data transfer Send Receive OK indicates that the command was executed correctly ER indicates that the command was not executed cor...

Page 80: ...ample the command BL 03 specifies memory number 3 Receive OK indicates that the command was executed correctly ER indicates that the command was not executed correctly Save Image Data BS 1 1 Connectio...

Page 81: ...Changes the scene being displayed Send Specify the desired scene number 0 to 9 Receive OK indicates that the command was executed correctly ER indicates that the command was not executed correctly Sa...

Page 82: ...oordinates 0 X 511 Allowed range for Y coordinates 0 Y 483 Example DL 100 100 200 200 Receive OK indicates that the command was executed correctly ER indicates that the command was not executed correc...

Page 83: ...eturned if the process ing time could not be read Example A value of 00230 will be returned when the most recent processing time was 230 ms Change Display DC 1 1 Connection Changes the image display s...

Page 84: ...d correctly Change Camera Mode CC 1 1 Connection Changes the camera mode when a Two camera Unit is being used Send Set the camera mode to 0 to specify Camera 0 1 to specify Camera 1 or 2 to specify tw...

Page 85: ...ve The system data is returned if the command was executed correctly The following table shows the data that is read for each parameter number V R Footer Version Footer Header FCS S Footer R Parameter...

Page 86: ...0 ms units See note 4 21 Output settings Attach number of dig its 0 OFF 1 ON 22 Attach center coordi nates 0 OFF 1 ON 23 Attach rotational angle 0 OFF 1 ON 24 Polling 0 OFF 1 ON 25 Data region specifi...

Page 87: ...o and setting Refer to Read System Data SR for a table showing details on the system data settings page 68 Receive OK indicates that the command was executed correctly ER indicates that the command wa...

Page 88: ...l Refer to the table on the indicated page for details on each mode s settings data Send Receive The settings data that is returned depends on the mode that has been registered QR Code Normal Register...

Page 89: ...3 Filtering Retry 0 OFF 1 ON Digit 3 4 BGS Level Upper Limit 001 to 255 See note 1 Digits 4 to 6 5 BGS Level Lower Limit 000 to 254 See note 1 Digits 7 to 9 6 Reading Settings Symbol Color 0 Black 1...

Page 90: ...Digit 3 4 BGS Level Upper Limit 001 to 255 See note 1 Digits 4 to 6 5 BGS Level Lower Limit 000 to 254 See note 1 Digits 7 to 9 6 Reading Settings Symbol Color 0 Black 1 White Digit 10 7 Right Left Re...

Page 91: ...ze 2 00 to 31 See note 3 Digits 14 to 15 10 Free Finder Length 0 OFF 1 ON Digit 16 11 Length of Finder 050 to 480 See note 1 Digits 17 to 19 12 Background Cut 0 Weak 1 Middle 2 Strong Digit 20 13 Time...

Page 92: ...settings EC200 EC000 to 140 00 None 01 10 x 10 02 12 x 12 03 14 x 14 04 16 x 16 05 18 x 18 06 20 x 20 07 22 x 22 08 24 x 24 09 26 x 26 10 32 x 32 11 36 x 36 12 40 x 40 13 44 x 44 14 48 x 48 15 52 x 52...

Page 93: ...Filtering Retry 0 OFF 1 ON Digit 3 4 BGS Level Upper Limit 001 to 255 See note 1 Digits 4 to 6 5 BGS Level Lower Limit 000 to 254 See note 1 Digits 7 to 9 6 Reading Settings Symbol Color 0 Black 1 Whi...

Page 94: ...table on the indicated page for details on each mode s settings data Send The required settings data depends on the mode Changing QR Code Normal Changing QR Code Pattern Changing Data Matrix Normal C...

Page 95: ...s in the F150 SLC50 Intelligent Light Source F150 SLC20 Specified The light level settings for areas A to E can range from 0 to 7 a value of 0 is OFF and 7 is the maximum brightness F150 SLC50 Specifi...

Page 96: ...he light level for each area The light level settings for areas A to E can range from 0 to 7 a value of 0 is OFF and 7 is the maximum brightness F150 SLC50 Specified Set the camera no to 0 or 1 and se...

Page 97: ...ut format page 82 Polling RD 1 N Connection Outputs the reading data of the V530 R150 with the specified unit number Send Set the unit number 00 to 31 of the desired V530 150 Receive Refer to the expl...

Page 98: ...is 16 48 Refer to Appendix C for tables listing the matrix sizes Receive Refer to the explanation of the output format page 82 Read Scene Number MS 1 N Connection Outputs the scene number 0 to 9 of th...

Page 99: ...menu page 199 Read Accuracy ON Judge Coincidence Function ON Reading NG Output Formats for 1 N Connections The output formats for 1 N connections are identical to those for 1 1 connections except tha...

Page 100: ...FP Finder Pattern TP Timing Pattern Refer to 9 2 Error Codes and Countermeasures for details Command Code Function Page 10 One Shot Reading page 85 11 Start Continuous Reading page 85 12 Stop Continu...

Page 101: ...s in wrong position E004 More than 3 FPs E010 Decode error E011 E012 E013 E020 E030 Pattern search NG E200 Timeout error Error Code Description E100 No candidate for FP E110 No FP E111 Error 1 FP E112...

Page 102: ...data is stored with ASCII codes Write flag switches between 0 0 0 0 1 1 1 1 each time data is output Monitor the flag to see whether reading judgment has been written Begin read word Bit Setting 15 to...

Page 103: ...e Scene Number 21 1 1 Connection Increases the scene number by one When the current scene number is 9 the scene number will switch to 0 Read Decrement the Scene Number 22 1 1 Connection Decreases the...

Page 104: ...ime data is output Monitor the flag to confirm whether reading judgment has been written Begin read word Bit Setting 15 to 12 11 to 8 7 to 4 3 to 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 1 1 Command code Begin...

Page 105: ...the host link calculates the FCS and checks it against the FCS attached to sending data so that sending data can be checked for errors Refer to Appendix B FCS Check Pro gram Examples BASIC page 265 e...

Page 106: ...Normal System Configuration Cable Wiring XW2Z 200T 2 m or XW2Z500T 5 m Sync Sensor Power Supply 24 VDC Monitor RS 232C Cable XW2Z 200T 2 m or XW2Z 500T 5 m V530 R150 Camera Programmable Controller Po...

Page 107: ...mable Controller CQM1H receives the data which is read at a V530 R150 1 2 3 1 Set the reading conditions of the V530 R150 and set the reading mode to RUN mode 2 The synchronous sensor or trigger input...

Page 108: ...ble V530 R150 Camera Programmable Controller Power Supply Unit C200H PA204S CPU Unit or Host Link Unit CS1H CPU64 I O Unit C200H ID212 XW2Z 200T 2 m or XW2Z 500T 5 m V530 R150 Programmable Controller...

Page 109: ...and set the reading mode to RUN mode 2 Set the Start Reading Command in DM0100 of the Programma ble Controller The V530 R150 reads codes sets the Write Flags in DM0110 and writes the reading data to D...

Page 110: ...is written the Write Flags are switched between 0000 and 1111 4 5 3 Computer Connection Examples Normal System Configuration One Shot Reading Command Increment the Current Scene Number Command 1 Decr...

Page 111: ...RS 422 485 converter and performing communications with several V530 R150s from one host computer or Programmable Controller are given here Unit numbers 00 to 31 can be set for the V530 R150 All commu...

Page 112: ...from the settings for the other NT AL001s Both set tings are given in the following table 5 VDC power supply NT AL001 RS 232C Connection 4 RS 422 Connection 3 RS 422 Connection 2 RS 422 Connection 2 N...

Page 113: ...below V530 R150 NT AL001 Signal SD TXD RD RXD RS RTS CS CTS SG GND Pin No 2 3 4 5 9 Meaning Send data Receive data Request to send Clear to send Power supply 5 V Signal ground 5 V power supply Pin No...

Page 114: ...ch of the V530 R150s In this example the unit numbers are set to 00 01 and 02 After the V530 R150 reads a code it holds the data without out putting it Polling commands are sent out in order from the...

Page 115: ...RT Host Reading trigger input V530 R150 Unit number 00 V530 R150 Unit number 01 V530 R150 Unit number 02 Reads code Polling command to output data Data output from unit number 00 RD 00 CR Data respons...

Page 116: ...s the procedures required to perform basic operations For more details of operations on the V530 R150 refer to SECTION 6 Functions and Operations 5 1 Menu Operations 100 5 2 STEP 1 Starting 102 5 3 ST...

Page 117: ...function or sets a value Used to move the cursor up and down to select items Also used to set values The Up Key increases a value by 1 and the Down Key decreases a value by 1 Continue pressing the Up...

Page 118: ...h SHIFT page 184 Mode Description SET Set Used to set reading conditions MON Monitor Used to confirm the reading can be properly performed under the set condi tions Judgments are displayed on the moni...

Page 119: ...Turn ON the power supply on the V530 R150 A startup message appears followed by a processing message After a short pause the initial screen appears The following screen appears the first time power i...

Page 120: ...djust the focus camera setting distance and lighting page 18 page 20 page 23 Startup Mode The V530 R150 is equipped with a startup mode function that sets the startup scene number and mode SET RUN or...

Page 121: ...ch to SET mode Note This section only describes the functions necessary for basic operations Many other functions are available and these func tions are described in SECTION 6 Functions and Operations...

Page 122: ...108 Data Matrix Reading Select the required shutter speed and matrix size The other reading conditions can be set using the teaching function Using the teaching function a reading is performed on the...

Page 123: ...ng to the movement of the reading object Press the ENT Key to set the shutter speed The display will return to the window shown in step 5 Press the ESC Key once to go back to the window shown in step...

Page 124: ...the setting and go back to the window shown in step 8 The ECC is set automatically when the matrix size is select ed 10 Press the ESC Key once to go back to the window shown in step 7 11 Press the ES...

Page 125: ...e results of the read is NG the teaching function will re main ON To turn it OFF go to the screen shown in step 8 select Reading Settings Manual and press the ENT Key The teaching function will turn O...

Page 126: ...Normal The following screen will be displayed 4 Select 0 Image Adjust 5 Select Shutter Speed 6 Select the shutter speed according to the movement of the read ing object Press the ENT Key to set the sh...

Page 127: ...n step 4 7 Select Read QR Normal 8 Select Reading Settings Teaching 9 Select the symbol color using the Up Down Keys Press the ENT Key to validate the setting and go back to the win dow shown in step...

Page 128: ...ccessfully the teaching function will automatically turn OFF To repeat the teaching operation go back to SET mode and repeat the procedure from step 7 These parameters can be displayed and changed if...

Page 129: ...ual window 13 This completes the settings 5 4 STEP 3 Checking Reading Confirm whether reading is performed correctly under the setting conditions The reading is performed in MON monitor mode Read ing...

Page 130: ...ing is performed A trigger can be input via terminal blocks or RS 232C Reading judgement is not output to the termi nal blocks or RS 232C but displayed on the monitor Note For details on troubleshooti...

Page 131: ...RUN mode to perform readings The reading judgment is out put to external devices through terminal blocks or RS 232C Procedure 1 2 3 1 Move the cursor to MON monitor and press the ENT Key The mode sel...

Page 132: ...not saved to flash memory Also images in RAM are cleared when power is turned OFF It is rec ommended that images are backed up on a computer as they can not be saved to flash memory page 213 Procedur...

Page 133: ...5 6 Note Never input the reset signal or turn OFF the power when process ing messages are displayed Data may be lost and the V530 R150 may not operate properly the next time it is started 5 Turn OFF...

Page 134: ...6 1 4 Image Adjust 126 6 1 5 Read DM Normal 136 6 1 6 Display Settings 142 6 1 7 Function Settings 145 6 1 8 Read DM Pattern 148 6 1 9 Read QR Normal 158 6 1 10 Read QR Pattern 163 6 1 11 Image Analys...

Page 135: ...und the code This mode can normally be used for QR Code reading Try this mode when reading codes of poor marking quality or codes made up of dots or any other codes for which stable reading is not pos...

Page 136: ...ill be displayed 2 Select the required item using the Up Down Keys and press the ENT Key Example If DataMatrix Normal is selected the following screen will be displayed The initial screen for the sele...

Page 137: ...edure 1 2 3 1 Press the SHIFT ENT Keys while the menu s initial screen is displayed The SHIFT ENT input will not be received if the Camera Unit has not been set to F150 A20 in the SYS Device settings...

Page 138: ...ach trigger input The image from camera 0 is read first If the code is not read in camera 0 s image camera 1 s image is read Both cameras fields of vision are used so this camera mode is appropriate w...

Page 139: ...Settings Manual Symbol Color Right Left Reverse Matrix Size 1 Matrix Size 2 Free Finder Length Length of Finder Background Cut Timeout Number of Retries Display Settings Reading Data Detail Data Finde...

Page 140: ...e Model Search Region Reading Settings Symbol Color Right Left Reverse Pixel Skipping Correlation Timeout Number of Retries Display Settings Reading Data Detail Data Finder Pattern Cell Position Font...

Page 141: ...mbol Color White Reading Settings Manual Symbol Color Right Left Reverse Gray Edge Value Timeout Number of Retries Display Settings Reading Data Detail Data Finder Pattern Cell Position Font Size Disp...

Page 142: ...h Region Reading Settings Symbol Color Right Left Reverse Gray Edge Value Pixel Skipping Correlation Timeout Number of Retries Display Settings Reading Data Detail Data Finder Pattern Cell Position Fo...

Page 143: ...sted to a value appropriate for the speed of the objects with the codes Procedure 1 2 3 1 Select 0 Image Adjust 2 Select Shutter Speed 3 Select an appropriate speed while viewing the image Press the E...

Page 144: ...ade up of dots more effectively Procedure 1 2 3 1 Select 0 Image Adjust 2 Select Filtering 3 Select an appropriate filtering method while viewing the image Press the ENT Key to validate the setting 0...

Page 145: ...y 33 ms but when reading codes made up of dots reading can be performed with greater stability by performing smoothing twice Note This setting has no effect If filtering has been disabled by select in...

Page 146: ...ter mediate densities will be graded between 0 and 255 In other words only the areas with densities between the set lower and upper limits will be read Procedure 1 2 3 1 Select 0 Image Adjust 0 Image...

Page 147: ...Change the upper and lower limits as required Press the Right Key to increase values by 1 Press the Left Key to decrease values by 1 Press the SHIFT Key together with Right Left Key to increase decre...

Page 148: ...hro nize pulse flashes from the Intelligent Light Source with the shut ter speed and adjust the pulse width to control the light level When the shutter speed is 1 2000s the light pulse width is 450 ms...

Page 149: ...e maximum brightness C Sample Lighting Patterns There are 15 sample lighting patterns registered One of these sam ple patterns can be used or custom pattern can be created by setting the light level f...

Page 150: ...selected just by switching through the pattern num bers and determining which pattern gives the sharpest image The sample pattern number can be switched by pressing the SHIFT Key together with the Le...

Page 151: ...one of the sample patterns the light level in each area can be fine tuned if necessary Select the desired area with the Left Right Keys and adjust the area s light level with the Up Down Keys The foll...

Page 152: ...1 3 Change the light level settings Press the SHIFT Key together with the Left or Right Key to select the desired lighting pattern Press the Left Right Keys to select the lighting area to be adjust ed...

Page 153: ...esults of this measurement parameters for reading conditions symbol color Right Left Reverse Length of Finder are automatically determined The results of the settings made using the teaching function...

Page 154: ...the ENT Key The display will return to the window shown in step 2 The ECC will be set automatically when the matrix size is select ed 4 Press the ESC Key once to return to window shown in step 1 5 Pr...

Page 155: ...rrectly NG the teaching func tion will stay ON To turn the teaching function OFF select Reading Settings Manual from the screen shown in step 2 and press the ENT Key The teaching function will be turn...

Page 156: ...length of the finder If this function is turned ON any finder pat terns as long as or longer than the value set as the Length of Finder will be detected and reading performed 1 2 3 1 Select the color...

Page 157: ...k base such as with direct marking it is recommended that this level is set to middle or strong Weak Middle Strong Default setting Weak 7 Set the timeout time for decode processing of a single image r...

Page 158: ...the reading is NG 0 to 9 Default setting 0 Reading will be executed for the spec ified number of retries Normal Procedure 1 2 3 1 Select Read DM Normal 2 Select Reading Settings Manual 3 Set the items...

Page 159: ...een Note When the Function Settings Cell Verify setting is set to Verify that setting takes precedence and this Finder Pat tern position setting is invalid 1 Read QR Normal 1 Read QR Pattern Display S...

Page 160: ...at the position identified as the cell OFF Do not display the cell s position 1 default The data will be displayed in the standard font size 4 The data will be displayed in a font size that is 4 larg...

Page 161: ...144 SET Setting Mode Section 6 1 Procedure 1 2 3 1 Select Read 2 Select Display Settings 3 Set the items as required 4 Select Register to validate the settings and leave this window...

Page 162: ...k and white recognition of each cell and then set to ON Register Black and white recognition of each cell being read in the next trigger is registered as standard Verify Every time reading is performe...

Page 163: ...ata is cleared 3 This function displays the data from the start of reading to the end ON The following 4 items are counted and displayed If the data is saved to flash memory the count PVs will be reta...

Page 164: ...147 SET Setting Mode Section 6 1 Procedure 1 2 3 1 Select Read 2 Select Function Settings 3 Set the items as required 4 Select Register to validate the settings and leave this window...

Page 165: ...0 90 180 270 or 4 directions 0 90 180 or 270 Codes can be read as long as they are within 10 of the registered model The 4 directions setting results in a longer processing time than the other setting...

Page 166: ...se the following procedure to register models of finder patterns Procedure 1 2 3 1 Select Read DM Pattern 2 Select Pattern Settings 3 Select Model Registration 4 The display image can be changed by pr...

Page 167: ...n model registration page 184 5 Press the ENT Key to validate the selection 6 Select the matrix size The ECC will be set automatically when the matrix size is select ed Matrix size ECC 10 x 10 to 64 x...

Page 168: ...ree end points on the pattern Move the arrow cur sor with the Up Down Left Right Keys and press the ENT Key to confirm the position 8 Select the code s direction The 4 directions setting results in a...

Page 169: ...l and check that models including back ground are registered in 3 places Reference Model It is possible to view the model image without the surrounding code by displaying it on the monitor screen Afte...

Page 170: ...ection 6 1 2 Select Pattern Settings 3 Select Reference Model The model image will be displayed 4 Press the ENT or ESC Key to leave this screen Back ground Code If a square contains a space repeat the...

Page 171: ...gion Specify the range over which to search for the model Procedure 1 2 3 1 Select Read DM Pattern 2 Select Pattern Settings 3 Select Search Region 4 Draw a square over the region to be searched Under...

Page 172: ...hange the pixel skipping parameters used to search for a model 1 to 20 Default setting 4 The processing time can be reduced if the pixel skipping param eters are set to larger values However depending...

Page 173: ...retries to be made if the reading is NG A fresh image will be obtained and reading performed for the num ber of times specified 0 to 9 Default setting 0 Note If Display Settings Finder Pattern is set...

Page 174: ...157 SET Setting Mode Section 6 1 2 Select Reading Settings 3 Set the items as required 4 Select Register to validate the settings and leave this window...

Page 175: ...this measurement parameters for reading conditions Right Left Reverse Gray Edge Value are automatically determined The results of the settings made using the teaching function can be viewed in Reading...

Page 176: ...te this setting by pressing the ENT Key The display will return to the window shown in step 2 4 Press the ESC Key to return to the window shown in step 1 5 Press the ESC Key once more to return to MON...

Page 177: ...ossible to view and if necessary change the parameter set ting in Reading Settings Manual page 161 If reading is not performed correctly NG the teaching function will stay ON To turn the teaching func...

Page 178: ...value This setting can be made using the teaching function which au tomatically measures the optimum value so whenever resetting the reading conditions always use this function first page 158 1 Read...

Page 179: ...e number of times reading is repeated in the event of in correct reading A fresh image will be obtained and reading per formed for the number of times specified Setting range 0 to 9 default setting 0...

Page 180: ...accuracy than with Normal mode even if the printing quality is poor Note The code can be read as long as it is not tilted more than 10 from the registered model Model Registration Use the following p...

Page 181: ...ther with the Up or Down Key Display the image to be used in model registration page 184 5 Press the ENT Key to validate the selection 6 Select the QR Code version 7 Draw a square over the region to b...

Page 182: ...ss the ENT Key to confirm the position Note Register a finder pattern with a margin of approx 0 5 cells around the edges 8 Press the ENT Key to complete the model registration To correct the last two...

Page 183: ...e without the surrounding code by displaying it on the monitor screen After registering a model be sure to use this function to check that the finder patterns for the model have been registered Proced...

Page 184: ...model image will be displayed 4 Press the ENT or ESC Key to leave this screen Search Region Specify the range over which to search for the model Procedure 1 2 3 1 Select Read QR Pattern 2 Select Patt...

Page 185: ...168 SET Setting Mode Section 6 1 4 Draw a square over the region to be searched Under normal con ditions draw the whole screen...

Page 186: ...skipping parameters used to search for a model Setting range 1 to 20 default setting 4 The processing time can be reduced if the pixel skipping param eters are set to larger values However depending...

Page 187: ...ading is repeated in the event of in correct reading A fresh image will be obtained and reading per formed for the number of times specified Setting range 0 to 9 times default setting 0 Note If Displa...

Page 188: ...171 SET Setting Mode Section 6 1 2 Select Reading Settings 3 Set the items as required 4 Select Register to validate the settings and close the window...

Page 189: ...16 pixels Use Up Down Left Right Keys to move to the position for which density information is required Press the SHIFT Key at the same time to move faster 2 The density information for the specified...

Page 190: ...elect 2 Image Analysis 2 Select Display Pixel Value 3 Move to the required area by using the Up Down Left Right Keys The density information will be displayed Press the SHIFT Key at the same time to m...

Page 191: ...32 pixels fixed Use the Up Down Left Right Keys to move to the position to be magnified Press the SHIFT Key at the same time to move faster 2 The image in the specified area is magnified Note Analysis...

Page 192: ...Image Magnifier 3 Move to the specified area using Up Down Left Right Keys Press the SHIFT Key at the same time to move faster 4 Press the ENT Key A magnified image is displayed within a dotted frame...

Page 193: ...Data Matrix codes In the above example the number of pixels per cell for a 12 12 Data Matrix code is 29 6 Note This information is not displayed if a rectangular matrix size 8 18 to 16 48 is being use...

Page 194: ...sure Length 3 Move the cross cursor to the beginning point using Up Down Left Right Keys and press the ENT Key Press the SHIFT Key at the same time to move faster 4 Specify the end point in the same w...

Page 195: ...s if the contrast is too low 1 2 3 1 Specify the beginning and end point of the line for which density distribution is to be displayed 2 The density distribution is displayed 3 The ratio of black and...

Page 196: ...cursor so that the gray edge value can be input Use the Left Right Keys to move between digits and use the Up Down Keys to change the value of the digits The Line Bright window will be displayed after...

Page 197: ...180 SET Setting Mode Section 6 1 6 To change the line press the ESC Key and repeat steps 4 and 5 as required 7 Press the ESC Key to leave this screen...

Page 198: ...measurements will be so adjust the lighting and settings if the contrast is too low 1 2 3 1 The coordinates of the cursor are displayed 2 The average density of white cells average density of black ce...

Page 199: ...together with the above keys to move the cursor faster 4 Move the cross cursor with the Up Down Left Right Keys and press the ENT Key when the cursor is at the bottom right corner of the desired whit...

Page 200: ...ng the ESC Key 2 Input reading trigger Console One reading is performed when the TRIG Key is pressed once Terminal Block page 35 RS 232C page 56 page 83 Note The light will become dimmer gradually as...

Page 201: ...on through images a delay of 33 3 ms max depending on timing of command inputs will occur before starting to load images Memory A reading image stored in the past The reading images which are coincide...

Page 202: ...of Read Display Settings When Reading Data is ON OK Reading data are displayed NG Error codes are displayed When Detail Data is ON Detailed data of reading codes are displayed The displayed contents...

Page 203: ...setting Timeout Displays the Timeout Time setting Number of Retries Displays the Number of Retries setting FP Position Displays the Finder Pattern s coordinates Angle of Finder Displays the code s an...

Page 204: ...round Cut Displays the Background Cut setting Pixel Skip ping Displays the Pixel Skipping setting Correlation Displays the Correlation setting Timeout Displays the Timeout Time setting Number of Retri...

Page 205: ...owever the finder pattern position is not displayed when the Func tion Settings Cell Verify setting is set to Verify When Cell Position is ON A cross cursor will appear at the position recognized as a...

Page 206: ...take precedence and be displayed even when the Display Settings Cell Position or Display Settings Finder Pattern is ON When Judge Coincidence is ON Performs coincidence judgment and the result is disp...

Page 207: ...cannot be used together with Data History When Reading Accuracy is ON Ten readings are performed with one trigger and the result is dis played The reading accuracy cannot be counted for the continuous...

Page 208: ...tput to external devices For details regarding the display items refer to page 183 MON Monitor Mode page 183 Procedure 1 2 3 1 Select RUN Mode 2 Input reading trigger Commands Console One reading is p...

Page 209: ...192 System Section 6 4 6 4 System 6 4 1 Menu Tree For explanations of the various operations refer to the pages given in the following table...

Page 210: ...ON time Output settings Attach digit no Attach position Attach angle Polling Limit Data Function Start Point End Point Image storage Startup mode Startup scene Startup mode Multi drop Settings Unit nu...

Page 211: ...When inputting trigger or outputting reading results OK NG to the OK NG terminals on terminal blocks Set the communications method for Terminal block RS 232C 1 2 3 1 Select 2400 4800 9600 19200 or 38...

Page 212: ...icating None No flow control Default setting RS CS The hardware performs flow control Use a cable that connects the RS and CS signals of the V530 R150 and external device Data is transferred when the...

Page 213: ...be accepted The default setting is I O 2 Set the first word to read in area specified above 0 to 9995 Default setting 0 3 Set the write area where the V530 R150 writes the result Select I O HR holding...

Page 214: ...ms 600 bits s 40 ms 1200 bits s 30 ms 2400 to 76800 bits s 20 ms Default setting 220 ms 2 The acknowledgment delay time defines the maximum amount of time permitted for the partner s acknowledgment t...

Page 215: ...in the event of an error Select 1 to 255 Default setting 6 5 With the 3964 R procedure one communications partner must be assigned a higher priority and the other partner a lower prior ity The master...

Page 216: ...ween 1 0 and 1000 0 ms that is longer than the delay time for the external de vice The default setting is 1 0 ms 5 Set the time during which the GATE signal is ON Set a value be tween 1 0 and 1000 0 m...

Page 217: ...ot to include the position X Y coordinates of the 2 dimensional code that was read Select OFF or ON De fault setting OFF 3 Select whether or not to include the angle of the 2 dimensional code that was...

Page 218: ...oint digit 1 to 999 The start point does not include the data specified in steps 1 2 and 3 Default setting 1 7 When the Limit Data Function is set to ON specify the end point digit 1 to 999 The end po...

Page 219: ...ed when the power is turned OFF Back up to a personal computer to keep the image data page 213 1 2 3 1 Select the conditions to store reading images Note The most recently read image will be stored re...

Page 220: ...203 System Section 6 4 Procedure 1 2 3 1 Select Image storage 2 Select the conditions 3 Select End before leaving this screen...

Page 221: ...e scene where the desired reading conditions are registered reading can be started by simply turning the power ON 1 2 3 1 Select the startup scene number 0 to 9 Default setting 0 2 Select the startup...

Page 222: ...er 32 max The unit number is attached to the prefix of all communication data so set a different unit number for each V530 R150 A V530 R150 will not respond to a command with a different unit number T...

Page 223: ...ed ON the flow control in SYS Communications Normal is automatically set to Multi drop 2 Set the Unit No 0 to 31 Default setting 0 Procedure 1 2 3 1 Select Multi drop OFF Default setting Multi drop co...

Page 224: ...207 System Section 6 4 2 Set each item 3 Select End before leaving this screen...

Page 225: ...ON to inform the external device that the trigger has not been accepted 1 2 3 1 Specify the ERR terminal operation Procedure 1 2 3 1 Select Error method ERR ON Default setting Reading is not performed...

Page 226: ...209 System Section 6 4 2 Select the error method 3 Select End to leave this screen...

Page 227: ...t number to 0 if the Light Source is attached to Camera 0 set the unit number to 1 if the Light Source is attached to Camera 1 Out of use Default setting A Two camera Unit is not being used F150 A20 A...

Page 228: ...211 System Section 6 4 Procedure 1 2 3 1 Select Device settings 2 Specify which device s are connected 3 Select End to leave this screen...

Page 229: ...he software can be displayed 1 2 3 1 The model is displayed 2 The version and production date of the software are displayed Procedure 1 2 3 1 Select Version The version information is displayed 2 Sele...

Page 230: ...this exam ple a RS 232C cable is connected to the COM1 port of the computer Alter the example to suit your communications software or COM port number Data transfer is performed with XMODEM CRC or SUM...

Page 231: ...t communication settings are as shown in the following table These settings can be normally used 3 Start the Hyper Terminal program on the computer and make the following communication settings The sa...

Page 232: ...play the Monitor mode or Run mode screen 5 Move the cursor to RUN or MON and press the ENT Key The mode selection menu will be displayed 6 Select TOOL from the menu The Backup operations menu will be...

Page 233: ...mple the system data is being saved The screen that shows the progress of the data transfer will be displayed 10 Select Transfer Receive File from the computer s Hyper Termi nal menu 11 Specify a dest...

Page 234: ...nsfer Send File from the Hyper Terminal menu 3 Select the file to be loaded 4 Use Xmodem protocol 5 Select Send The data transfer screen will be displayed 6 Once the computer preparations have been co...

Page 235: ...f scene data or image data is being transferred select the de sired scene number or memory number 11 A confirmation message will be displayed Select Execute to load the data The data will be transferr...

Page 236: ...ent reading conditions for each scene Procedure 1 2 3 1 Display the basic screen 2 Move the cursor to Scn 0 and press the ENT Key 3 Move the cursor to Scn 1 and press the ENT Key Scene 1 appears The m...

Page 237: ...the desired scene number and press the SHIFT ESC Keys 2 Select Copy 3 Set the original scene number Move the cursor to Scn and press the ENT Key A list of choic es will be displayed Move to the desir...

Page 238: ...ection 6 6 Clearing Scene Data Procedure 1 2 3 1 Move the cursor to the scene number to be cleared and press the SHIFT ESC Keys 2 Select Clear The confirmation message is displayed 3 Select Execute Ex...

Page 239: ...the basic screen 2 Move the cursor to MON monitor and press ENT 3 Select SAVE 4 Select Execute when the confirmation message is displayed When saving is completed the screen in step 1 appears Note 1...

Page 240: ...basic maintenance procedures and inspection items for the V530 R150 2 Dimensional Code Reader 7 1 Maintaining and Replacing Light Sources 224 7 1 1 F150 SL20A SL50A Maintenance 224 7 1 2 F150 SLC20 S...

Page 241: ...nance Note The F150 LT10A Light Source cannot be connected to the older F150 S1 Cameras Removing the Light Source 1 2 3 1 Disconnect the light source cable from the light source connector on the back...

Page 242: ...ight Source on the Camera 2 Replace the two screws that secure the Light Source 3 Insert the light source cable in the slot in the camera base 4 Connect the light source cable to the light source conn...

Page 243: ...4 Remove the bottom two screws securing the light source 5 Remove the light source from the Camera Caution Do not disassemble the Lens Note When the Camera is being used without the Intelligent Light...

Page 244: ...ce on the Camera 2 Replace the bottom two screws that secure the Light Source 3 Replace the top two screws that secure the Light Source 4 Insert the light source cable in the slot in the camera base 5...

Page 245: ...enzene Inspection Items Details Required Tools Power Supply The voltage measured at the power supply terminals on the terminal block must be 24 VDC 10 15 Circuit Tester Ambient Temper ature The operat...

Page 246: ...e V530 R150 2 Dimensional Code Reader 8 1 2 Dimensional Code Reader 230 8 2 Console 232 8 3 Camera 233 8 3 1 Camera Only 233 8 3 2 Cameras with Intelligent Light Sources 234 8 3 3 Cameras with Light S...

Page 247: ...230 2 Dimensional Code Reader Section 8 1 8 1 2 Dimensional Code Reader V530 R150 Four 4 5 dia 165 min Unit mm...

Page 248: ...max Noise resistance 1500 Vp p pulse width 0 1 ms 1 ms rising time 1 ns pulse Vibration resistance 10 Hz to 150 Hz half amplitude 0 5 mm maximum acceleration 70 m s2 4 times for 8 minutes each in 3 d...

Page 249: ...irections Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 wi...

Page 250: ...a Section 8 3 8 3 Camera 8 3 1 Camera Only F150 S1A Unit mm C mount 1 32UN 2A Two M4 holes with depth of 8 mm 1 4 20UNC with depth of 8 mm Special Light Source connector 8 8 dia Camera cable connector...

Page 251: ...234 Camera Section 8 3 8 3 2 Cameras with Intelligent Light Sources F150 SLC20 Unit mm Two M4 holes with depth of 10 mm 1 4 20UNC with depth of 10 mm F150 LTC20 Light Source 4 dia...

Page 252: ...235 Camera Section 8 3 F150 SLC50 Unit mm Two M4 holes with depth of 10 mm 1 4 20UNC with depth of 10 mm F150 LTC50 Light Source 4 dia...

Page 253: ...tions Ambient temper ature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environ ment No corrosive gases...

Page 254: ...mber F150 LE20 F150 LE50 F150 LE20 F150 LE50 System Fixed focus fixed diaphragm Brightness F2 8 Focal distance 13 mm 6 1 mm 13 mm 6 1 mm Light Source Model number F150 LT10A F150 LTC20 F150 LTC50 Ligh...

Page 255: ...irections Shock resistance 196 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 wi...

Page 256: ...mes each in 6 directions Ambient temperature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensation Ambient environment N...

Page 257: ...240 Two camera Unit Section 8 5 8 5 Two camera Unit F150 A20 Unit mm Mounting hole placement diagram Two M4 Two 4 5 dia mounting holes...

Page 258: ...35 to 85 with no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 Case material ABS PC Max number of Cameras 2 Compatible Cameras F150 S1A F150 SL20A SL50A and F1...

Page 259: ...in each 3 directions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage...

Page 260: ...y Operating storage 10 to 90 with no condensation Ambient environment No corrosive gases Material Front section ABS plastic Metal section SECC galvanized steel sheet CRT size 9 inches 164 x 123 mm H x...

Page 261: ...tor Section 8 8 8 8 LCD Monitor F150 M05L Panel cutout dimensions Panel thickness 1 6 to 4 8 Unit mm Mounting hooks 46 max Monitor Cable F150 VM Tolerance 1 mm Dimensions in parentheses indicate refer...

Page 262: ...idity Operating storage 35 to 85 with no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 Material Case ABS PC Display PMMA acrylic Panel size 5 5 inches 111 36 8...

Page 263: ......

Page 264: ...rors 9 1 Improving Reading 248 9 1 1 Environment and Setup 248 9 1 2 Increasing Speed 248 9 1 3 Condition Settings 249 9 1 4 Countermeasure Examples 249 9 2 Error Codes and Countermeasures 253 9 2 1 D...

Page 265: ...the application and the read object The reading accuracy can be improved significantly by changing the lighting page 23 Field of vision If the code image is too large not all of it can be read result...

Page 266: ...urning ON the Filtering Retry function with 0 Image Adjust Filtering Retry Item Possible problem Countermeasures Menus Is the correct menu selected Choose the menu appropriate for the code to be read...

Page 267: ...res The influence of hollowing can be decreased by increasing the field of vision and thereby decreasing the size of the code image The influence of hollowing can be decreased using the smooth ing fun...

Page 268: ...ng function in 0 Image Adjust Filtering The smoothing function can be made even more effective by using 0 Image Adjust Filtering Retry For Data Matrix reading in Normal mode set Read DM Nor mal Readin...

Page 269: ...measure when performing reading for a code created by direct marking with a laser on stainless steel Countermeasure Improve reading accuracy by using the optimum lighting for the reading object Before...

Page 270: ...ion of finder patterns can be confirmed on the monitor when Display Settings Finder Pattern is turned ON E112 Finder pattern detec tion error The relative positioning is incor rect Finder patterns two...

Page 271: ...4 or more cells around the code is required 2 Timing patterns The cross point between black and white 3 The L shape in the corner is a finder pattern 4 An area other than 1 to 3 contains the data E12...

Page 272: ...pattern The correlation threshold value may be too high Decrease the correlation value A model may not be registered Confirm that a model is registered A model may have been registered with an incorre...

Page 273: ...cted but the data could not be decoded The data part of the code may be stained or damaged Check the condition of the data part of the code Model registration may not have been performed in the optimu...

Page 274: ...er the rela tive positioning of the three finder patterns is incorrect The code may be bent or part of the finder patterns may be stained or damaged The position of finder patterns can be confirmed on...

Page 275: ...y 1 cell is sufficient for QR codes in pattern mode 2 Format information of the code There are four 3 Finder patterns Symbols in three corners 4 An area other than 1 to 3 contains the data E030 Patter...

Page 276: ...images are not displayed when using a standard CCTV lens and light source The lens cap has not been removed The camera cable is not properly connected The lens diaphragm is opened or closed too far Th...

Page 277: ...ion The reading results are not displayed on the monitor The V530 R150 is not in MON monitor or RUN mode Terminal Block Errors Trigger signals input signals are not received The cables are not correct...

Page 278: ...tion 9 3 The Unit operates well initially but after a while there is no response from the V530 R150 The reception buffer on the external device e g computer is full Check that settings allow the data...

Page 279: ......

Page 280: ...08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F SP 0 1 2 3 4 5 6 7 8 9 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F A B C D E...

Page 281: ......

Page 282: ...1010 FCSHECK 1020 Q 0 FCSCK OK 1030 PRINT RESPONSE 1040 LENGS LEN RESPONSE 3 1050 FCSP MID RESPONSE LENGS 1 2 Response Data of FCS 1060 FOR J 1 TO LENGS Calculation Range of FCS 1070 Q ASC MID RESPONS...

Page 283: ......

Page 284: ...or rection level Data capacity Num Cap Alpha Num Cap Num Cap Alpha Num Cap 21 21 Version 1 L 7 41 25 33 33 Version 4 L 7 187 114 M 15 34 20 M 15 149 90 Q 25 27 16 Q 25 111 67 H 30 17 10 H 30 82 50 25...

Page 285: ...this example the matrix size is 12 12 cells Matrix size Maximum data capacity Num Cap Alpha Num Cap 10 10 6 3 12 12 10 6 14 14 16 10 16 16 24 16 18 18 36 25 20 20 44 31 22 22 60 43 24 24 72 52 26 26 8...

Page 286: ...ble below The following diagram shows an ECC100 data matrix matrix size 15 15 ECC000 16 36 64 46 16 48 98 72 Matrix size Maximum data capacity Num Cap Alpha Num Cap 9 9 3 2 11 11 12 8 13 13 24 16 15 1...

Page 287: ...20 13 17 17 32 21 19 19 46 30 21 21 61 41 23 23 78 52 25 25 97 65 Matrix size Maximum data capacity Num Cap Alpha Num Cap 13 13 4 3 15 15 13 9 17 17 24 16 19 19 36 24 21 21 50 33 23 23 65 43 25 25 82...

Page 288: ...271 Data Capacity Tables Appendix C ECC140 Matrix size Maximum data capacity Num Cap Alpha Num Cap 17 17 2 1 19 19 6 4 21 21 12 8 23 23 17 11 25 25 24 16...

Page 289: ......

Page 290: ...igh speed reading is possible with QR Codes but the code size is quite large com pared to other 2 dimensional codes Normally a margin of at least 4 cells must be provided around the code Codes can be...

Page 291: ...red then the code size must also be large The maximum data capacity will also vary with the type of characters used With QR Codes and Data Matrix codes the numeric capacity numbers only is larger than...

Page 292: ...rger the ver sion number the larger the number of cells per side Pattern Search This is a method for locating finder patterns Images of finder patterns are registered as models in advance and searches...

Page 293: ...to paper and different kinds of labels Laser Marker A laser marker can be used to mark metal objects A laser marker can mark very finely enabling the size of 2 dimensional codes can be reduced Exposur...

Page 294: ...with Intelligent Light Sources can be con nected Cameras with Intelligent Light Sources can be connected so light levels can be adjusted from the V530 R150 page 18 page 131 Increased number of com ma...

Page 295: ...y specify ing particular white cell and black cell regions page 181 Added a footer code to the RS 232C communications specifications The ETX footer code was added to allow communications with OMRON NT...

Page 296: ...ata 63 Load Scene Data 61 Load System and Scene Data 62 Monitor Display 65 One Shot Reading 85 One Shot Reading 1 1 connection 59 One Shot Reading 1 N connection 80 Polling 1 1 connection 59 Polling 1...

Page 297: ...7 saving 214 Data History 190 Data Matrix codes data capacity 268 Normal mode menu tree 122 Pattern mode menu tree 123 reading 105 errors 253 detail data 185 dimensions 229 DIN Track mounting 27 displ...

Page 298: ...1 RUN mode 191 trigger 35 multi drop 205 multidrop connections 94 N nomenclature 12 Normal communications See also modes number of retries 44 O oblique lighting 24 one shot mode timing 37 operations 9...

Page 299: ...o data scenes 219 specifications 4 228 229 power supply 17 RS 232C 48 terminals blocks 32 startup 102 204 storing 202 T tact time 44 terminal blocks 31 communications 198 errors 260 terminals 16 32 33...

Page 300: ...atalog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised co...

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