HYVA HB60 Series, Warning, Operating And Maintenance Manual

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CONTENTS
A WARNING MANUAL ................................................................................. 1
A.1 MECHANICAL HAZARDS .................................................................................................................................... 2
A.1.1 MECHANICAL RESISTENCE .................................................................................................................................................. 2
A.1.2 CRUSHING HAZARD ............................................................................................................................................................... 5
A.1.3 CUTTING HAZARD .................................................................................................................................................................. 8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD ............................................................................................................................... 9
A.1.5 IMPACT HAZARD .................................................................................................................................................................... 9
A.1.6 OIL LEAK HAZARD ................................................................................................................................................................ 11
A.1.7 LOSS OF STABILITY ............................................................................................................................................................. 12
A.1.8 SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ 15
A.2 ELECTRIC SHOCK HAZARD............................................................................................................................. 16
A.2.1 CONTACT WITH LIVE COMPONENTS ................................................................................................................................. 16
A.2.2 STATIC ELECTRICITY ........................................................................................................................................................... 18
A.3 HEAT HAZARDS ................................................................................................................................................ 19
A.3.1 BURNS ................................................................................................................................................................................... 19
A.3.2 ENVIRONMENTAL TEMPERATURE ..................................................................................................................................... 19
A.4 NOISE HAZARDS ............................................................................................................................................... 20
A.5 VIBRATION HAZARDS ...................................................................................................................................... 20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ............................................................. 21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .............................................................................................. 21
A.7 ERGONOMIC HAZARDS ................................................................................................................................... 25
A.7.1 OPERATING POSITIONS ...................................................................................................................................................... 25
A.7.2 VISIBILITY.............................................................................................................................................................................. 26
A.7.3 HUMAN ERROR .................................................................................................................................................................... 27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ..................................................................... 28
A.9 SAFETY DEVICE FAULTS ................................................................................................................................. 29
A.10 COUPLING FAULTS .......................................................................................................................................... 31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ................................................................................... 33
A.12 WARNINGS TO LIFT AND TRASPORT THE CRANE ....................................................................................... 36
A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL ................................................................ 37
A.14 WARNINGS FOR SUPPLEMENTARY CROSS-BEAM ..................................................................................... 41
A.15 SUPPLEMENTARY WARNINGS FOR JIB ........................................................................................................ 43
A.16 WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD ............................................................. 44
A.17 SUPPLEMENTARY WARNINGS FOR WINCH .................................................................................................. 46
A.18 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ................................................................................... 49
A.19 SUPPLEMENTARY WARNINGS FOR DRILL.................................................................................................... 52
B OPERATING MANUAL .............................................................................. 1
B.1 PREMISE .............................................................................................................................................................. 2
B.2 IDENTIFICATION .................................................................................................................................................. 3
B.3 CRANE DESCRIPTION AND DOCUMENTATION ............................................................................................... 4
B.3.1 ENCLOSED DOCUMENTATION .............................................................................................................................................. 4
B.3.2 DESIGN REGULATIONS AND CLASSIFICATION ........................................................................................................................ 4
B.3.3 CE MARK ................................................................................................................................................................................. 5
B.3.4 NOT-EC MARK ........................................................................................................................................................................ 5
B.3.5 SERVICE CONDITIONS .......................................................................................................................................................... 6
B.3.6 FORBIDDEN OPERATIONS .................................................................................................................................................... 6
B.3.7 MAIN COMPONENTS .............................................................................................................................................................. 7
B.3.8 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS ..................................................................................................... 8
B.3.9 SAFETY SEALS ....................................................................................................................................................................... 9
B.3.10 CONTROLS OF NO X CRANE ............................................................................................................................................... 10
B.3.11 X-CRANE CONTROLS ........................................................................................................................................................... 11
B.4 DESCRIPTION OF THE CONTROLS ................................................................................................................. 12
B.4.1 CONTROL PANELS ON EC NO X CRANE ............................................................................................................................ 12
B.4.2 CONTROL PANEL (X CRANE) .............................................................................................................................................. 13
0 NO X CRANE CONTROLS ..................................................................................................................................................... 14
B.4.4 X-CRANE WORK OPERATION CONTROLS ......................................................................................................................... 17
B.4.5 CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL) .......................................................................................... 20
B.5 DESCRIPTION OF THE SAFETY DEVICES ...................................................................................................... 23
B.5.1 MAX WORKING PRESSURE VALVE ..................................................................................................................................... 23
B.5.2 OVERPRESSURE VALVES ................................................................................................................................................... 24
B.5.3 LOAD LIMITING DEVICE (EC CRANES) ............................................................................................................................... 25
0 EXCLUSION OF LOAD LIMITING DEVICE ............................................................................................................................ 26
B.5.5 EMERGENCY STOP BUTTONS ............................................................................................................................................ 28
B.5.6 MANUAL EXTENSION LOAD LIMITING DEVICE .................................................................................................................. 29
B.5.7 BLOCK VALVES ON HYDRAULIC CYLINDERS .................................................................................................................... 30
B.5.8 LOCKS FOR STABILIZER RODS .......................................................................................................................................... 31
B.5.9 MANUAL EXTENSIONS LOCK DEVICES .............................................................................................................................. 32
B.5.10 SLEWING LIMITING DEVICES (OPTIONAL) .......................................................................
Błąd! Nie zdefiniowano zakładki.
0 GAUGES AND WARNING LIGHTS .................................................................................................................... 33
0 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK .......................................................................................... 33
B.6.2 LOAD INDICATORS EC NOT X CRAN .................................................................................................................................. 33