Mindray WATO EX-55Pro Service Manual Download Page 1

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WATO EX-55Pro/65Pro
Anesthesia Machine

Service Manual

Summary of Contents for WATO EX-55Pro

Page 1: ...WATO EX 55Pro 65Pro Anesthesia Machine Service Manual ...

Page 2: ......

Page 3: ...on distribution rent adaption and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden and WATO are the registered trademarks or trademarks owned by Mindray in China and other countries All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them They are the proper...

Page 4: ...maintenance and prevents equipment damage and personal injury This manual is based on the maximum configuration Therefore some contents may not apply to your monitor If you have any question please contact our Customer Service Department Intended Audience This manual is geared for biomedical engineers authorized technicians or service representatives responsible for troubleshooting repairing and m...

Page 5: ...ntilator 2 61 2 2 7 Anesthetic Gas Scavenging System 2 62 2 2 8 Breathing System Heater 2 63 2 2 9 Ventilator Pneumatic O2 Drive Gas 2 63 2 2 10 Drive Pressure High Pressure Regulator 200 kPa 29 psi 2 64 2 2 11 Drive Gas Assembly 2 64 2 2 12 Negative Pressure Suction System 2 64 3 Installation Guide 3 1 3 1 Preparation 3 1 3 2 Assembly 3 1 3 2 1 Unpacking and Setup 3 2 3 2 2 Breathing System Breat...

Page 6: ...re Test 4 12 4 9 3 Vaporizer Accuracy Test 4 13 4 9 4 Vaporizer Leak Test 4 14 4 10 Other Functional Tests 4 15 4 10 1 Drive Gas Switching Function Test 4 15 4 10 2 Auxiliary O2 Supply Flowmeter Accuracy Test 4 15 4 10 3 O2 Flush Test 4 16 4 10 4 ACGO Function Tests 4 17 4 10 5 AGSS Inspection 4 17 4 10 6 Negative Pressure Suction Inspection 4 19 4 11 Breathing Circuit Tests 4 20 4 11 1 Check Valv...

Page 7: ... 4 36 4 14 1 Checking the Sensor Zero Point 4 36 4 14 2 Constant Flow Test Checking the Flow Sensor Accuracy 4 37 4 14 3 Constant Pressure Test Checking the Pressure Sensor Accuracy 4 41 4 15 Electrical Safety Inspection 4 46 4 15 1 Auxiliary Electrical Outlet Test 4 46 4 15 2 Top Light Auxiliary Gas Supply and Total Flowmeter Backlight Test 4 46 4 15 3 Electrical Safety Inspection Test 4 47 4 15 ...

Page 8: ...st in Manual Ventilation Mode 6 20 6 6 4 Check the Sensor Zero Point 6 21 6 6 5 Check the Flow Sensor Accuracy 6 22 6 6 6 Check the Pressure Sensor Accuracy 6 23 6 6 7 Check the Electronic Flowmeter Accuracy 6 24 7 System Calibration 7 1 7 1 Overview 7 1 7 2 Precautions 7 1 7 2 1 Warnings 7 1 7 2 2 Cautions 7 2 7 2 3 Notes 7 2 7 3 System Calibration 7 3 7 3 1 Flow Calibration User 7 4 7 3 2 Flow c...

Page 9: ...ss Test for the Pipeline Pressure Gauge and Correction of the Regulator 8 40 8 4 3 AG Transmission System 8 47 8 4 4 Breathing System 8 56 8 4 5 Tidal Volume 8 71 8 5 Sensor and Valve Faults 8 73 8 5 1 Mapping Between Menu Items on the Valve Diagnosis Tool Interface and Airways 8 74 8 5 2 Mapping Between Menu Items on the Valve Diagnosis Tool Interface and Hardware Components 8 75 8 5 3 Preparatio...

Page 10: ...place Battery 9 16 9 2 17 Remove EFCS flowmeter 9 17 9 2 18 Remove EFCS Flowmeter Board 9 18 9 2 19 Remove Flowmeters 9 19 9 2 20 Remove Proportional Valve Three Way Valve and Two Way Valve 9 20 9 2 21 Remove Vaporizer Manifold 9 21 9 2 22 Remove Gas Source Inlet Port Assembly 9 21 9 2 23 Remove Backup Gas Source Inlet Port Assembly 9 23 9 2 24 Remove Backup Cylinder Bracket 9 24 9 2 25 Remove Cov...

Page 11: ... 3 17 Remove Median Plate Assembly 9 54 9 3 18 Remove Lower Cover Assembly 9 55 9 3 19 Remove Bag vent Switch Assembly 9 55 9 3 20 Remove APL Valve Assembly 9 57 9 4 Disassemble the Breathing System compatible with Pre Pak 9 58 9 4 1 Remove O2 Sensor 9 58 9 4 2 Remove Breathing Tubes 9 59 9 4 3 Remove Flow Sensor 9 60 9 4 4 Remove Manual Bag 9 61 9 4 5 Remove the Absorbent Canister 9 61 9 4 6 Remo...

Page 12: ...ry O2 Supply Flowmeter Assembly 10 16 10 3 5 WATO EX 55 Pro 65 Pro Cart Assembly 10 17 10 3 6 WATO EX 55 Pro 65 Pro Pre pak Circuit Bracket Assembly 10 19 10 3 7 Breathing Circuit Adapter Block Assembly 10 21 10 3 8 Main Body of the Breathing Circuit 10 22 10 3 9 CO2 Absorber Canister Assembly 10 23 10 3 10 Expiratory Check Valve and Inspiratory Check Valve 10 27 10 3 11 O2 Cell Assembly 10 27 10 ...

Page 13: ...inued protection against fire hazard replace all fuses with the specified type and rating In order to prevent an electric shock the machine protection class I may only be connected to a correctly grounded mains connection socket outlet with grounding contact Remove all accessory equipment from the shelf before moving the anesthesia machine over bumps or on any inclined surface Heavy top loading ca...

Page 14: ...t sparingly Excess fluid could enter the machine causing damage This machine must only be operated by trained skilled medical staff Perform the electrical safety inspection as the last step after completing a repair or after routine maintenance Perform this inspection with all covers panels and screws installed After changing the CO2 absorbent carry out a system leak test Only Selectatec compatibl...

Page 15: ...e anesthesia machine and realizes monitoring function and it includes ventilation control board and ventilation protection board 4 Display sub system includes key control board encoder board main encoder EFCS flowmeter encoder board alarm light board screen touchscreen touch key board etc Key control board realizes the functions of EFCS flowmeter encoder encoder recognition touchscreen recognition...

Page 16: ...Network port Main control board RJ 45 online upgrade data outport USB port Main control board Dual A type receptacle data outport connects to mouse Calibration port Mother board DB 9 female connects to calibration device RS232 port Main control board DB 9 male connects to patient monitor VGA port Mother board DB 15 female connects to external display ...

Page 17: ...9 00 009 005325 XX E12 J4 Encoder board B9 J1 C15 Fan of module rack E14 Infrared communication board B16 J4 J2 Australian standard M39 000207 009 005461 XX Main control board B3 J3 3 32 J11 Hardware purchased materials Button battery B1 E4 Drive gas selector valve C30 E13 Three way valve Big South African standard 008 000487 00 009 003179 XX Auxiliary electrical outlet Total Fuse Fuse C2 C3 Auxil...

Page 18: ...cription C1 009 005461 00 0625 Domestic standard connection line 009 005324 00 0625 European standard connection line 009 000067 00 American standard receptacle and connection line 009 000068 00 British standard connection line 009 000127 00 B specification 220V receptacle and connection line 009 005325 00 0625 Brazilian standard connection line 009 003179 00 0623 Big South African connection line...

Page 19: ...tion line C36 009 006901 00 0627 BFCS keyboard connection line C37 009 006895 00 0627 Flow sensor connecting cable C38 009 007236 00 0627 Connecting cable of the proportional valve for the EFCS flowmeter with valve C39 009 007237 00 0627 Connecting cable of the NO valve for the EFCS flowmeter with valve C40 009 007238 00 0627 Connecting cable of the NC valve for the EFCS flowmeter with valve C41 0...

Page 20: ... E16 012 000111 00 Sensor Pressure transmitter 4000psi 0 25 Pressure sensor 2 1 3 Mother board The mother board is mainly used for the signal transfer of various boards and electrical components Definition of mother board J1 with monitoring module interface Pin No Signal name Description ...

Page 21: ...y 17 12VA 12V power supply 18 GND Ground 19 TXD_VCM1 Sent signal of VCM series port with main control board 20 RXD_VCM1 Received signal of VCM series port with main control board 21 O2 O2 sensor 22 O2 O2 sensor 23 CO2_switch CO2 absorbent canister in place switch 24 Huilu_switch Circuit switch 25 MANU_AUTO_switch Auto manual switch 26 VPM_monitor_IO1 First reserved I O monitoring signal of VPM 27 ...

Page 22: ...r Semi electronic flowmeter 12V power supply 22 12VA_Gasbench Infrared backplane 12V power supply 23 GND Ground 24 3V3_Gasbench Infrared backplane power supply 25 GND Ground 26 RXD_HW_OR_JH Received signal of three slot infrared module rack series port 27 TXD_HW_OR_JH Sent signal of three slot infrared module rack series port 28 12VA_Flow_backlight Flowmeter backlight 12 V power supply 29 GND Grou...

Page 23: ...iary light board 21 GND Ground 22 TXD_Touch Sent signal of key board series port 23 RXD_Touch Received signal of key board series port 24 TXD_KEY Sent signal of key board series port EFCS flowmeter knob 25 RXD_KEY Received signal of key board series port EFCS flowmeter knob 26 SDA_CPU Main board IIC data signal 27 SCL_CPU Main board IIC clock signal 28 GND Ground 29 5V_Touch_screen 5V power supply...

Page 24: ...ort Pin No Signal Name Discription 1 NC No connection inside 2 NC No connection inside 3 NC No connection inside 4 NC No connection inside 5 GND Ground 6 12VA 12V power supply output 7 RXD_VCM2 Received signal of alibration series port 8 TXD_VCM2 Sent signal of calibration series port 9 GND Ground Definition of mother board J6 top light board port Pin No Signal Name Discription 1 12VA 12V power su...

Page 25: ...AM Audio buzzer drive control signal 2 RXD_POWER Received signal of power board series port 3 Huilu_switch Circuit switch indicating whether circuit is in place 4 TXD_POWER Sent signal of power board series port received by main control board 5 NC No connection inside 6 GND Ground 7 LED_BAT Battery indicator control signal 8 LCD_EN LCD backlight enable signal 9 LED_AC AC status indicator drive out...

Page 26: ...ng wire 27 Temperature R11 Thermistor pin 2 of heating wire 28 Temperature R21 Thermistor pin 2 of heating wire 29 GND Ground 30 GND Ground 31 3V3 3 3V power supply voltage output 32 3V3 3 3V power supply voltage output 33 5V 5 0 V power supply voltage output 34 GND Ground 35 GND Ground 36 GND Ground 37 12VB Second 12V power supply voltage output 38 GND Ground 39 12VB Second 12V power supply volta...

Page 27: ...data signal 14 GND Ground 15 SCL_CPU Alarm light board IIC clock signal 16 SDA_CPU Alarm light board IIC data signal 17 GND Ground 18 MAIN_ACGO_CTRL2 ACGO control signal 2 19 NC No connection inside 20 ACGO_State1 ACGO status signal 1 21 NC No connection inside 22 FAN_State2 Fan status signal 2 23 FAN_State1 Fan status signal 1 24 GND Ground 25 3V3 3 3V power supply of main control board 26 3V3 3 ...

Page 28: ...of key board series port for communication with key board CPU actually 53 OUT2 Backup output 54 ACGO_State2 ACGO status signal 2 55 GND Ground 56 NC No connection inside 57 DISPLAY_USB USB data signal of display adapter board 58 DISPLAY_USB USB data signal of display adapter board 59 GND Ground 60 NC No connection inside 61 NC No connection inside 62 NC No connection inside 63 NC No connection ins...

Page 29: ... signal 88 TXD_KEY Reserved series port signal 89 GND Ground 90 Touchpad_CON TouchPad power supply control signal 91 MAIN_ACGO_CTRL1 ACGO valve control signal 1 92 FAN_PWM1 Fan control signal 93 FAN_PWM2 Fan control signal 94 IN1 Backup input signal 95 NC No connection inside 96 NC No connection inside 2 1 4 Power System After the total AC mains inlet enters the anesthesia machine it will be divid...

Page 30: ...detectes the power on signal and control the powering up of 3 3V 5V and 12V orderedly When powering off the system power down 12V 5V and 3 3V orderedly Signal flow when powering on Power Board Power switch 009 004712 00 Abutting joint 009 001776 00 Mother Board J2 11 12 J10 11 12 CPU J3 11 12 Defi nition of power board J3 Pin No Signal name Description 1 RXD received through the communication of p...

Page 31: ...dio buzzer directly 27 SWITCH Circuit switch indicating whether the circuit is in place 28 P FAN Drive of heat sink fan of power board 29 LED BAT Drive output of battery status indicator light 30 LED AC Drive output of AC status indicator light 31 PCON Power on off signal LVTTL signal When this signal is high level the system is on when this signal is low level the system is off 32 BAT2 Lithium ba...

Page 32: ...ge 10 8V to 13 2V 49 NC No connection inside 50 NC No connection inside 2 1 4 2 Battery Adapter Board Battery adapter board realizes transferring function to transfer the signal of lithium battery to mother board and to transfer most of the signals to power board Battery port J1 and J2 Pin Name Function 1 BAT Battery voltage 2 BAT Battery voltage 3 BC Battery in place signal 4 BAT Battery voltage ...

Page 33: ...tal current of auxiliary electrical outlet Declaration of singal auxiliary electrical outlet 1 Domastic standard 4 220 240V 6A 50 60Hz 5A MAX 220 240V 3A 50 60Hz 2 American standard 4 100 120V 7A 50 60Hz 5A MAX 100 120V 3A 50 60Hz 3 European standard British standard Indian standard Australian standard B specification Brazili an standard 4 100 240V 7A 50 60Hz 5A MAX 100 240V 3A 50 60Hz 4 South Afr...

Page 34: ...2 20 South African standard ...

Page 35: ...rack cooling hardware box and module rack respectively Lithium battery supplies the anesthesia machine without the network source to ensure that the anesthesia machine can work normally when the network source is disabled or abnormal 2 1 5 Display System Display system includes key control board screen touchscreen alarm light board encoder board including main encoder and EFCS flowmeter encoder of...

Page 36: ...ard 12 V supply 2 SCL_CPU Main control board IIC clock signal 3 GND Ground 4 SDA_CPU Main control board IIC data signal 5 TXD_ENCODER Flowmeter knob series port sends sigal 6 TXD_KEY Key board series port sends signal 7 RXD_ENCODER Flowmeter knob series port receives sigal 8 RXD_KEY Key board series port receives signal 9 GND Ground 10 5V_Touch_screen 5V supply 11 GND Ground 12 3V3_Keyboard 3 3V s...

Page 37: ...al Name Discription 1 12VA 12V supply 2 GND Ground 3 EN Backlight enable signal 4 PWM Backlight brightness adjustment signal Definition of key control board J4 port connected with encoder board Pin No Signal Name Discription 1 5V_Touch_screen 5V supply 2 A Encoder output A 3 B Encoder output B 4 S Encoder is pressed down 5 GND Ground Definition of key control board J5 port connected with touchscre...

Page 38: ...output B 5 Y1 Encoder 1 is pressed down 6 A2 Encoder 2 output A 7 B2 Encoder 2 output B 8 Y2 Encoder 2 is pressed down 2 1 5 2 Screnn and Touchscreen The machine configures with a screen of 15 24 bits and 1024 768 resolution The LCD touchscreen of LVDS port is a 15 resistive touchscreen Signal flow of screen FPGA CPU Bus LVDS LVDS J10 J3 J11 J3 J1 J3 Backlight ON OFF Main Board Power Board Mother ...

Page 39: ... Board User can rotate it to left or right or press it down Definition of encoder board J1 Pin No Signal Name Discription Note 1 VCC 5V supply 0 06A 2 A Encoder output A High electrical level 2 4 5 25 V Low electrical level 0 0 4 V 3 B Encoder output B High electrical level 2 4 5 25 V Low electrical level 0 0 4 V 4 S2 Encoder is pressed down High electrical level 2 4 5 25 V Low electrical level 0 ...

Page 40: ...n in anesthesia machine It drives the displays including external display with VGA port and speaker and exchanges data with monitoring module flowmeter control board key control board and infrared communication board through series ports Definition of main control board J3 Pin No Signal Name Discription 1 GND Ground 2 GND Ground ...

Page 41: ...t signal 15 PCON Power on off control signal 16 GND Ground 17 SDA IIC data 18 SCL IIC clock 19 GND Ground 20 DM3 USB3 data signal 21 DP3 USB3 data signal 22 UIVCC_USB USB 5Vsupply 23 GND Ground 24 RXD_TC Series port sent signal with AG module 25 TXD_TC Series port received signal with AG module 26 GND Ground 27 RXD_KB Series port sent signal with module rack 28 TXD_KB Series port received signal w...

Page 42: ...signal with flowmeter 49 TXD1_IF Series port sent signal with flowmeter 50 GND Ground 51 RXD0_IF Series port received signal with power board 52 TXD0_IF Series port sent signal with power board 53 GND Ground 54 VGA_VSN VGA audio signal 55 VGA_HSN VGA line frequency signal 56 VGA_B VGA cyan signal 57 VGA_G VGA green signal 58 VGA_R VGA red signal 59 GND Ground 60 SPKOUT Speaker drive signal 61 SPKO...

Page 43: ...t signal with VPM 77 TXD_VPM Series port received signal with VPM 78 GND Ground 79 RXD_VCM Series port received signal with VCM 80 TXD_VCM Series port sent signal with VCM 81 GND Ground 82 LCD_LVDS_Y3P LVDS data signal 83 LCD_LVDS_Y3M LVDS data signal 84 GND Ground 85 LCD_LVDS_CKLP LVDS clock signal 86 LCD_LVDS_CKLM LVDS clock signal 87 GND Ground 88 LCD_LVDS_Y2P LVDS data signal 89 LCD_LVDS_Y2M L...

Page 44: ...o Signal Name Discription 1 VCC0 USB power supply 2 DM1 Positive signal of USB data 3 DP1 Negative signal of USB data 4 GND0 Ground 5 VCC1 USB power supply 6 DM2 Negative signal of USB data 7 DP2 Positive signal of USB data 8 GND1 Ground Definition of main control board J9 Pin No Signal Name Discription 1 TX Positive end of sent signal 2 TX Negative end of sent signal 3 RX Positive end of received...

Page 45: ...ve including safety valve PEEP valve and inspiration valve VPM monitors the signal of the pressure switch of drive gas ACGO limit switch O2 pressure switch at gas source inlet auto manual switch CO2 absorbent canister in place switch etc VPM also controls the selector valve of drive gas and controls safety valve with VCM and send monitoring information to the main board through series port J1 powe...

Page 46: ...2 32 VCM Definition of VCM J1 Pin No Signal Name Discription 1 TXD Sent signal by series port 2 RXD Received signal by series port 3 VPP 12V power supply 4 GND Ground ...

Page 47: ...ANTONG1 Three way valve control 1 inspiration 3 VSAN Three way valve power supply 4 SANTONG2 Three way valve control 2 pressure 5 VSAN Three way valve power supply 6 SANTONG3 Three way valve control 3 expiratioj 7 VSAN Three way valve power supply 8 SANTONG4 Three way valve control 4 ACGO Definition of VCM J7 Pin No Signal Name Discription 1 TXD sent signal by series port 2 RXD Received signal by ...

Page 48: ...2 34 VPM ...

Page 49: ...OW Inspiration valve control signal 5 VXIQI_PEEP 7V power supply of PEEP valve 6 PEEP PEEP valve control signal Definition of VPM J8 Pin No Signal Name Discription 1 GND Ground 2 QUDONGQITI Pressure switch signal of circuit block 3 GND Ground 4 POWER_VERSION Reserved switch signal 5 GND Ground 6 KUAI_O2 O2 flush switch 7 GND Ground 8 ACGO_Switch ACGO switch signal 9 GND Ground 10 QIYUANO2_Switch S...

Page 50: ...GND Ground 6 GND Ground 7 IN2 Reserved switch monitor signal 2 AD 8 EXTEND_OUT2 Reserved I O control signal 2 9 DA_C Reserved DA control signal 10 TXD Sent signal of reserved VPM series port 11 VCC Reserved 5V power supply signal 12 RXD Sent signal of reserved VPM series port 13 GND Ground 14 GND Ground 15 IN3 Reserved switch monitor signal 3 AD 16 EXTEND_OUT3 Drive gas selector valve control sign...

Page 51: ...ls the oxygen nitrous oxide and air flow by regulating the proportional valves and monitors and feeds back the oxygen nitrous oxide and air flow by using a flow sensor In addition the EFCS VCM can identify the switch of the backup flowmeter system and control the backlight The EFCS VCM communicates with the main control board through the serial port ...

Page 52: ...tion serial port of the main control board Definition of EFCS VCM J5 Pin No Signal Name Description 1 LED_POWER Power supply 2 KEY_BFCS_IN Key signal 3 GND Ground Definition of EFCS VCM J7 Pin No Signal Name Description 1 OUT_VA Anode of the proportional valve 2 OUT_VB Cathode of the proportional valve 3 OUT_VA Anode of the proportional valve 4 OUT_VB Cathode of the proportional valve 5 VCM_VPP 12...

Page 53: ...9 VDD Sensor signal conversion pin 20 SDA_TOTAL I2C data signal Definition of EFCS VCM J13 Pin No Signal Name Description 1 Cylinder1_O2 Pressure sensor signal 2 Cylinder2_O2 Pressure sensor signal 3 GND Ground 4 AVCC Power supply signal 5 GND Ground 6 Cylinder_AIR Pressure sensor signal 7 Cylinder_N2O Pressure sensor signal 8 GND Ground 9 AVCC Power supply signal 10 Pipeline_O2 Pressure sensor si...

Page 54: ...3 Key Key signal 4 GND Ground 2 1 8 Gas parameter system 2 1 8 1 Infrared communication board Infrared communication board offers power supply to module rack module and receives parameters monitored by AG module CO2 module and BIS module and then send these parameters to main control board through series port ...

Page 55: ...ERFACE_TX0 Sent signal of infrared communication board 2 INTERFACE_RX0 Received signal of infrared communication board 3 GND Ground 2 1 9 Others 2 1 9 1 Top Light Board Top light board supports two levels of top lighting high light and low light And it also transfers the signal of speaker Definition of top light board J1 port connect with the mother board Pin No Signal Name Discription 1 VPP 12V p...

Page 56: ...nal Name Discription 1 Speak Speak positive 2 Speak Speak negative 2 1 9 2 Auxiliary Light board Auxiliary light board controlled by the top light board switch is to light the worktable When the switch of top light board is set to ligh light level or low light level the auxiliary light lights otherwise the auxiliary light is out Definition of auxiliary light board J1 Pin No Signal Name Discription...

Page 57: ...et to ligh light level or low light level the auxiliary light lights otherwise the auxiliary light is out The backup flowmeter is controlled by the EFCS VCM When the backup flow control system powers on the auxiliary light lights otherwise the auxiliary light is out J1 power supply port Definition of flowmeter backlight board J1 Pin No Signal Name Discription Note 1 VPP 12V power supply 2 Lighting...

Page 58: ...battery indicator Indicator board Top Indicator board Bottom Definition of indicator J1 Pin No Signal Name Discription Note 1 LED_BAT Battery indicator drive signal High level 2 5 3 5 V Low level 0 0 4 V 2 LED_AC AC power indicator drive signal High level 2 5 3 5 V Low level 0 0 4 V 3 GND Ground ...

Page 59: ...2 45 2 2 Pneumatic Part 2 2 1 Pneumatic Circuit Diagram Patient Patient Vaporizer Vaporizer Patien Air Backup O2 supply port Without backup Hospital treatment system Air Matchi ...

Page 60: ...1 Pressure relief valve 10cmH2O 16 Pressure switch 125KPa 52 Negative pressure valve 1cmH2O 17 Proportional PEEP valve 53 Pressure sensor 18 Expiratory valve 54 AGSS 19 Pneumatic resistor 55 Pressure relief valve 11KPa 20 O2 flush valve 56 Venturi negative pressure generator 21 Flow restrictor 57 Muffler 22 System switch 58 Adjustable negative pressure gauge 23 Pressure switch 0 2MPa 59 Floating o...

Page 61: ...2 47 2 2 2 2 Key to Symbols Filter Regulator Pressure Gauge Check Valve Gas Supply Connector Pressure Relief Valve Flow Meter Flow Control Valve Pressure Switch Flow Restrictor ...

Page 62: ...ly inlet Backup O2 pipeline supply inlet 24 Regulator 23 Pressure switch 23 Pressure switch Pressure sampling pipe of O2 supply Pressure sampling pipe of N2O supply Pressure sampling pipe of air supply 8 Pressure relief valve 8 Pressure relief valve 8 Pressure relief valve Air pipeline supply inlet ...

Page 63: ...o prevent the supply gas pressure from being too high It releases excess gas when gas pressure exceeds 758 kPa Each connector is clearly marked and designed to prevent misconnection All connectors have filters and check valves Color coded gauges show the pipeline and cylinder pressures Supply O2 is outputted after O2 pressure is decreased below 200 kPa through regulator 24 Pressure switch 23 monit...

Page 64: ... valve 7 Each connector is clearly marked and designed to prevent misinstallation All connectors have filters and check valves Color coded gauges show the pipeline and cylinder pressures Pressure relief valve 8 functions to prevent the supply gas pressure from being too high It releases excess gas when gas pressure exceeds 758 kPa Supply O2 is outputted after O2 pressure is decreased below 200 kPa...

Page 65: ...stem switch only O2 goes into system and then needle valve System switch has an electrical outlet which controls the power on status of the system When the system switch is turned on O2 and Air enter theneedle valve and the system is powered on simultaneously The anesthetic ventilator starts to monitor the status of the system When the system switch is turned off O2 and Air cannot enter the needle...

Page 66: ...thm The system display outputs the monitored values of parameters such as the limb flow and O2 N2O ratio The above figure shows the pneumatic block structure of the EFCS The three gases after being regulated goes through the proportional valves through limb sensors through the gas mixing chamber and into the three way valve Then the gas mixture returns to the total flow sensor and finally output t...

Page 67: ...ayed through the glass tube electronic flowmeter and delivered to patients after passed through the system switch Turning flow controls counter clockwise increases the flow and clockwise decreases the flow with the basic flow rate of 0 75 1 25L min O2 inlet O2 outlet ...

Page 68: ...device and the fresh gas containing these three gases and anesthetic agent is finally outputted to the ACGO assembly The following diagram shows the pneumatic circuit of anesthetic gas delivery device vaporizer Double vaporizer manifold 29 is integrated with check valve 30 which prevents flushing O2 and fresh gas from flowing back to the vaporizer When a double vaporizer manifold is used Selectate...

Page 69: ... gas outputted to the ACGO does not exceed 12 5 kPa Flushing O2 and fresh gas are mixed through the three way valve and enter the ACGO The outputs include fresh gas provided for the breathing system when ACGO is turned off and that provided for the patient when ACGO is turned on Pressure relief valve 31 at the front restricts the pressure of flushing O2 and also that of the fresh gas not to exceed...

Page 70: ...Pa goes into the patient with flow controlled by regulator 24 and displayed by a glasstube float flowmeter The flow range adjusted is from 0 to 15 L min Turning the flow control counter clockwise increases the flow and clockwise decreases the flow 2 2 4 8 Drive Gas Switch Assembly The core component of drive gas switch assembly 64 is a pneumatically controlled two way solenoidvalve which is instal...

Page 71: ... shows the pneumatic circuit of breathing system Manual and mechanical ventilation modes are selected through the manual auto switch 41 When manual ventilation is selected the doctor presses manual bag 42 to supply gas for the breathing system APL valve 43 is used to adjust the pressure inside the pneumatic circuit in case of manual ventilation When mechanical ventilation is selected the ventilato...

Page 72: ... switch 41 to the folding bag or manual bag Airway pressure is monitored by pressure sensor 53 The water generated by condensation is collected in the water collection cup on the bottom of breathing system The breathing system is easily disassembled and is autoclavable at 134 43 APL valve 41 Manual auto switch 45 Bellows assembly Bag arm 47 Airway pressure gauge 36 Expiratory valve 33 Inspiratory ...

Page 73: ... gas scavenging system AGSS A Mechanical inspiration mode B Mechanical expiration mode 2 2 5 3 Manual Ventilation The breathing system is in manual ventilation by switching manual auto switch to manual position as shown in the following figures During inspiration drive gas flows through manual auto switch 41 BYPASS valve 35 or sodalime canister 34 and then is mixed with the fresh gas and continue ...

Page 74: ...connector with self closing function shown as the above figure 2 2 5 5 O2 Sensor O2 sensor installed on the inspiration limb of the breathing circuit monitors the O2 concentration of the inspiration limb shown as the above figure If the O2 concentration of inspiration limb is too low an alarm will be triggered To AGSS Drive gas Gas breathed out by the patient CPC connector O2 sensor ...

Page 75: ... the anesthetic ventilator and is output in three pathways drive gas entering the breathing system drive gas discharged through the AGSS outlet and drive gas discharged through the PEEP outlet The ventilator controls drive gas flow to implement various ventilation modes and prevent excessively high pressure inside the pneumatic circuit from injuring the patient The following figure shows the gas f...

Page 76: ...ff valve is placed before the gas pathway of the expiratory valve When the drive gas pressure is less than 125 kPa an alarm is triggered by the pressure switch 16 The pressure sensor 48 monitors the pressure at the expiratory valve which is closed The mechanical pressure relief valve 51 ensures that the tube pressure after the expiratory valve is less than 10 cm H2O in expiration phase 2 2 7 Anest...

Page 77: ...nd hardware The heater can change its operating mode automatically according to the ambient temperature 2 2 9 Ventilator Pneumatic O2 Drive Gas Oxygen or air switching by the drive gas switch is the drive gas for the ventilator In addition to the flow meter block a high pressure regulator reduces the supply pressure of the drive gas for the ventilator to 200 kPa 29 psi The drive pressure regulator...

Page 78: ...lso generates gas pressure of 3 to 30 cm H2O Both the PEEP and inspiratory valves are proportional solenoid valves controlled by the valve drive board 2 2 12 Negative Pressure Suction System This negative pressure suction system is a Venturi negative pressure suction system Negative pressure is produced by the Venturi pipe in the negative pressure generator drive d by Air The negative pressure val...

Page 79: ...e anesthesia system Anesthetic agent Loose fill or Pre pak CO2 absorbent Effective O2 N2O and Air gas sources 280 to 600kPa 40 to 87psi Dropdown hoses for ceiling mounted medical gas equipment compatible with quick disconnect hoses if not purchased together with the anesthesia system 3 2 Assembly NOTE After the flow sensors are calibrated the anesthesia machine must be used together with the breat...

Page 80: ...receiver must sign his name and date on the bill of lading or air waybill Save all damaged delivery package until further information is given by Mindray The receiver must contact Mindray Customer Service Department immediately NOTE When unpacking the equipment keep as much of the plastic covering on the equipment When all parts are unpacked place the packing materials into the original packing bo...

Page 81: ...3 3 4 Lift the packing box and remove it from the top of the equipment 5 Remove the foam from the top of this device 6 Cut the plastic straps as shown below Pull down the plastic bag from the equipment ...

Page 82: ...re not to scratch or damage the equipment Remove and discard the plastic straps Remove the empty box on the equipment bench 8 Remove the foam from the display and bench 9 Use scissors to cut the two flexible packing straps attached to the base of the packing box platform ...

Page 83: ...king material from around the back the equipment 12 Place the packing box cover beside the wooden box base using as the slope for pushing the equipment onto the floor as shown below Place the smooth side of the wood upward A supporting foot is available at the other side of the wood to support the slope Fix the slope onto the wooden box with buckle strap ...

Page 84: ...nt circuit on one side of the device Take care to align the assembly with the circuit port and then push it to this device directly until it is stuck at the proper position 16 Open the small box containing bellows assembly and bellows housing gently Remove the plastic bag from the assembly and put the foam and plastic bag into the box 17 Install the bellows onto the patient circuit After installat...

Page 85: ...patient circuit Then rotate it clockwise to fix it at proper position the scale marks on the bellows housing shall be placed forward for the convenience of being seen by the operator 19 Align with the slots to install the bag arm assembly as shown below ...

Page 86: ...scavenging system hose and waste gas scavenging assembly gently 22 Install the white absorber canister hose onto the absorber canister assembly Install the absorber canister assembly when it is not stably placed First install its lower part Align the pins with the holes Then align the upper part Push in the upper part upward until the front and back latches are stuck at the proper position ...

Page 87: ... the canister at the proper position 24 Slide the scavenging assembly into the rail at the left bottom of this device namely the same side with the breathing system assembly Then tighten the thumbscrew to fix the assembly at the proper position Install one end of the scavenging hose onto the scavenging assembly and the other end onto this device as shown below ...

Page 88: ...al bag according to ASTMF1208 Standard male 22mm conical fittings can be used for breathing circuit and manual bag according to ASTM F1054 30 Rotate the knob at the top of AGSS tank until the float is between the minimum and maximum marks Connect the hose from the gas scavenger to the EVAC connector of operating room 31 Install the O2 sensor inside the stainless housing Tighten the O2 sensor prope...

Page 89: ...ng steps to install the anesthesia machine with an air compressor 1 Loosen the six screws fixing the rear panel of the cart remove the gas hose and take out the rear panel 2 Remove a drawer from the front loosen the two screws fixing the front panel of the air compressor and take out the front panel Take out the gas hose Take out the drawer Front panel of the air compressor ...

Page 90: ... cover assembly of the air compressor from the front remove the cable materials and pipelines connected to the upper cover and take out the upper cover 4 Use an inner hexagon screw driver to loosen the two transport protection screws fixing the air pump Inner hexagon screw driver Transport protection screw ...

Page 91: ...two transport protection screws on the positions as shown in the following figure 6 Install the two leakproof sponges where transport screws were Inner hexagon screw driver Transport protection screw Leakproof sponges ...

Page 92: ...cover to the proper position tighten the five screws in the rear and stick the three safety stickers to the positions circled in black as shown in the following figure 9 Use two screws to fix the front panel of the air compressor on the cart from the front Air pump power socket Connect the cable materials and pipelines of the upper cover Positions circled in black for safety stickers and positions...

Page 93: ...he gas hose fix the rear panel with six screws and stick two safety stickers to the positions circled in black 12 Take out the power cord fixing plate of the power cord and M3 screws and fix the power cord as shown in the following figure Front panel of the air compressor Drawer Connect the gas hose ...

Page 94: ...3 16 13 Connect the compressed air hose to the air outlet of the filter at one end and to the air source inlet at the other end Connect the compressed air hose Fixing plate of the power cord ...

Page 95: ...SS transfer tube 3 AGSS 4 CO2 absorbent 5 O2 sensor and cable 3 2 3 AGSS Connections 1 Take out the AGSS from the foam and plastic bag 2 Install the AGSS onto this device via the GCX compatible rail system 3 Connect the AGSS transfer tube between the AGSS inlet port and this device exhaust port 1 2 3 4 5 ...

Page 96: ...or filling or draining the vaporizer and other information For this device Anesthesia System using or turning on more than one vaporizer simultaneously is mechanically prevented by the Selectatec mount system Do not attempt to override this safety feature Use care in lifting and manipulating vaporizers during the mounting process as their weight may be greater than expected based on their size and...

Page 97: ...e the locking handle clockwise to the locked position as shown below 3 2 4 1 Assemble the Vaporizer 1 Mount the vaporizer onto the manifold 2 Push and turn the locking lever clockwise to lock the vaporizer in position 3 Ensure that the top of the vaporizer is horizontal If not remove the vaporizer and reinstall it Locking handle in the unlocked position Locking handle in the locked position ...

Page 98: ... for Use of the Desflurane vaporizer 3 2 4 2 Fill the Vaporizer NOTE This device should use vaporizers with Selectatec mounting system that are compliant to ISO8835 4 Refer to the vaporizer manufacturer s Instructions For Use for filling or draining the vaporizer and other information WARNING Ensure that the correct anesthetic agent is used The vaporizer is designed with the specific anesthetic ag...

Page 99: ...nnection on the O2 yoke Close the yoke bail and use the hand screw to tighten the cylinder to the yoke port 6 Ensure that the N2O cylinder mates to the N2O PISS connection on the N2O yoke Close the yoke bail and use the hand screw to tighten the cylinder to the yoke port 7 Ensure that the AIR cylinder mates to the AIR PISS connection on the AIR yoke Close the yoke bail and use the hand screw to ti...

Page 100: ...o three 3 sets of holes on the rear door of this device Ethernet and power cables can be routed through the clips 3 2 8 Anesthesia Module Installation and Waste Gas Scavenging 1 The respiratory gas monitoring product has an exhaust hole for emitting waste gas The exhaust hole on the gas monitor must be connected to the sample gas return port at the back of this device 2 Make sure that a tight conn...

Page 101: ...erve supply in case of pipeline failure Make sure that 1 The equipment is not damaged 2 All components are correctly attached 3 The breathing circuit is correctly connected and the breathing tubes are not damaged 4 The vaporizers are locked in position 5 The fixing nuts of the negative pressure suction system are fastened 6 The gas supplies are connected and the pressures are correct 7 Cylinder va...

Page 102: ...een illuminates in sequence red yellow and blue Alarm self test 4 A test low priority alarm is sounded Alarm self test no abnormal sound 5 The System Self Test progress bar is displayed 6 The System Self Test is automatically started Hardware self test 7 The results of the System Self Test are displayed Ensure the system self test is passed and no abnormal alarm messages NOTE Make sure that the br...

Page 103: ...lowing the instructions on the screen and then select Continue to perform the automatic circuit leak and compliance test Progress of the automatic circuit leak and compliance test is displayed on the screen As shown in the figure below select Cancel to cancel the ongoing test 3 After the test is completed confirm whether the automatic circuit leak and compliance test is passed following the instru...

Page 104: ...ual Circuit Leak and Compliance Test screen as follows 2 Set the machine following the instructions on the screen and then select Continue to perform the manual circuit leak and compliance test Progress of the manual circuit leak and compliance test is displayed on the screen As shown in the figure below select Cancel to cancel the ongoing test 3 After the test is completed confirm whether the man...

Page 105: ...fully inflated 2 The Y piece on the breathing tube is not connected to the test plug 3 The bellows housing is not properly installed 4 The sample gas return quick connector is not blocked 1 Allow the bellows to be fully inflated before leak test 2 Connect the Y piece on the breathing tube to the test plug 3 Re install the bellows housing 4 Block the sample gas return quick connector 4 4 Gas Supply...

Page 106: ...ir supply hose 2 Check that the Air supply pressure gauge reads 280 to 600 kPa 3 Turn on the system switch 4 Fully open the Air needle valve 5 Observe the float of total flowmeter which should be at the top of the flowmeter 7 Disconnect the Air pipeline supply 8 Make that the Air supply pressure gauge decreases to zero 4 5 Cylinder Supply Tests All the three needle valves must be closed before the...

Page 107: ... that the pressure value displayed on the front panel Air pressure gauge does not decrease by less than 10 within one minute 4 6 EFCS Accuracy Test Switch the system to the ACGO mode and connect the pipeline from the separate ACGO to the test equipment Alicat is recommended Verify the flow accuracy based on the following table Test Item Testing Method Acceptance Criterion Flow Value Displayed on A...

Page 108: ... to 86 Adjust the total flow knob to set the total flow to 18 L min 86 5 O2 N2O mixture accuracy Balance gas setting N2O Adjust the O2 concentration knob to set O2 concentration to 26 Adjust the total flow knob to set the total flow to 10 L min 26 5 Adjust the O2 concentration knob to set O2 concentration to 100 Adjust the total flow knob to set the total flow to 10 L min 95 100 Adjust the O2 conc...

Page 109: ...L min The following operations are optional 1 Set the system to work in ACGO mode 2 Connect the pipeline from the ACGO to the inlet of the flow test equipment 3 Verify that the basal O2 flow is 1 0 25 L min NOTE The gas to be tested must be O2 and the O2 needle valve must be turned off 4 8 Flow Control System Tests 4 8 1 Without O2 Sensor NOTE Turn the flow controls slowly Do not turn further when...

Page 110: ...o set the N2O flow to the rates shown in the table Make sure that the O2 flow must be greater than the minimum limits d If the O2 flow is set crossing the limit before continuing the test turn the N2O flow control counterclockwise till the N2O flow increases to the preset value Step N2O flow L min O2 flow L min 1 7 5 2 0 2 3 0 0 8 3 1 5 0 4 4 0 6 0 2 8 Cut off the N2O pipeline supply or close the ...

Page 111: ...ncrease the N2O flow gradually and the O2 flow should increase accordingly The measured O2 concentration must be 21 through the full range 7 Test the Link system with O2 flow decreasing a Set the N2O flow to 9 0 L min b Set the O2 flow to more than 3 L min c Slowly turn the O2 flow control clockwise and the N2O flow should decrease accordingly The measured O2 concentration must be 21 through the f...

Page 112: ...a safe and approved procedure to remove and collect the agent To prevent damage turn the flow controls fully clockwise minimum flow or OFF before using the system Before the test make sure that the vaporizers are correctly installed 1 Connect the O2 pipeline supply or open the O2 cylinder valve 2 Turn the O2 flow control and set the O2 flow to 6 L min 3 Make sure that the O2 flow stays constant 4 ...

Page 113: ...e sampling tee to the scavenging system 6 Verify that the scavenging system is connected to the wall and the float is between MIN and MAX scales 7 Mount the vaporizers and fill with anesthetic agent if necessary NOTE Do not overfill by filling past the indicator line on the vaporizer 8 Turn on the equipment 9 Test the vaporizer accuracy per the manufacturer s instructions 10 Test each vaporizer in...

Page 114: ...GO 3 Set the APL valve to the SP position 4 Connect the manual bag to the bag arm port 5 Connect the Y piece of the breathing circuit to the leak test port and both ends to the inspiratory expiratory port Note When the AG module is configured the sampling line of the module sample gas should not be connected to the Y piece sampling port and ensure that the Y piece sampling port is blocked 6 Mount ...

Page 115: ...is normal 3 Reconnect O2 supply a dialog of O2 supply resumed appears 4 Select Yes and confirm the device can switch the drive gas to O2 normally For the device of which the main drive gas is Air 1 Disconnect Air supply in automatic ventilation mode Ensure a dialog of drive gas pressure low appears and then switch the drive gas and select Yes A sound of switch is heard and the drive gas is switche...

Page 116: ...nds 4 10 3 2 In Manual Ventilation Mode 1 Set the bag vent switch to the bag position 2 Set the system to standby or working status 3 Plug the patient connection using a test plug 4 Connect a 3 L or 1 L bag to the bag arm or manual bag port 5 Turn off ACGO if ACGO is configured 6 Let the bag completely collapse 7 Turn the APL valve to 75 cmH2O 8 Press and hold the O2 flush button Measure the time ...

Page 117: ...onnect O2 supply and adjust the O2 flow knob to set the flow to 4 5 5 5L min 4 Block the independent ACGO outlet and there should be pressure fluctuating on PAW area of the screen 4 10 5 AGSS Inspection 4 10 5 1 Check the Float Install the AGSS and connect the gas supplies Check if the float floats off and is between the MAX and MIN levels If the float fails to be between the MAX and MIN levels by...

Page 118: ...he pump rate range which the AGSS declares which is 25 to 50 L min for low flow AGSS and 75 to 105 L min for high flow AGSS 4 10 5 2 Check the Transfer Tube and Active Scavenging Tube 1 Disconnect the tubes from other components Check the transfer tube and its connectors for damage Check if the transparent silicone hose for damage 2 Check the receiving hose regarding the following three aspects a ...

Page 119: ...chine and make sure that the pipeline supply gas pressure is within the normal pressure range Only for the anesthesia machines without Venturi negative pressure suction configuration 2 Set the swapping switch on the negative pressure regulator to REG position 3 Set the switch of Venturi negative pressure generator to ON position Only for the anesthesia machines without Venturi negative pressure su...

Page 120: ...ther objects in the breathing circuit Make sure that there are no test plugs or other objects in the breathing circuit Do not use a test plug that is small enough to fall into the breathing circuit 1 Make sure that the breathing circuit is correctly connected and not damaged 2 Make sure that the check valves in the breathing circuit work correctly The inspiratory check valve opens during inspirati...

Page 121: ...canister patient tubes flow sensors and their connectors There are two methods available for breathing system leak test in manual ventilation mode One is by software auto test and the other by manual test 4 11 3 1 Software Auto Test There are two ways available to enter the software auto test screen Way 1 Push the Maintenance key to enter the maintenance menu Select Factory Maintenance and enter t...

Page 122: ...o approximately 30 cmH2O on the airway pressure gauge 9 Release the O2 flush button A pressure decrease on the airway pressure gauge indicates a leak Look for and repair the breathing system leak 4 11 3 3 Commonly encountered Problems and Recommended Actions The following table lists the commonly encountered problems and recommends actions for breathing system leak test in manual ventilation mode ...

Page 123: ... for leakage and troubleshoot the problems as described in section 8 3 Leak and Compliance Tests After leak failure is troubleshot do the leak test again and make sure the test is passed 4 11 4 Breathing System Leak Test in Mechanical Ventilation Mode NOTE Perform leak test again each time after servicing the anesthesia machine replacing the components or re connecting the tubes The test aims to c...

Page 124: ... has good airtightness The actual leakage is displayed in green 2 If the leakage is between 200 and 1000 ml min including 1000 ml min it indicates that the system has some leakage The actual leakage is displayed in red 3 If the leakage is greater than 1000 ml min it indicates that the system has significant leakage 1000 ml min is displayed in red 4 Fail is displayed directly when the leak test can...

Page 125: ... gas supplies and make sure that the drive gas pressure is at 280 to 600 kPa The ACGO switch is turned on and the screen displays prompt message of ACGO Turn off the ACGO switch The airway pressure does not drop during the test but test failure is prompted Fresh gas is not turned off Turn off the fresh gas During leak test the pressure indicated by the airway pressure gauge fails to reach 30 cmH2O...

Page 126: ...stem manual circuit leak test failure The following table lists the definitions of various abnormal factors If the breathing system leak test fails the relevant error code will be recorded in the service logbook S N Cause Description Error code 1 The user cancels the command 0000 0001 2 The bag vent switch is in bag position 0000 0002 3 ACGO is ON 0000 0004 4 The drive gas pressure is low 0000 000...

Page 127: ...ssed 4 11 5 APL Valve Test 1 Make sure that the system is Standby If not press the key and select Ok from the pop up menu to enter Standby 2 Set the Bag vent switch to the bag position 3 Connect the manual bag to the manual bag port 4 Connect the Y piece on the breathing tube to the leak test plug on the manual bag port 5 Turn the APL valve control to let the pressure of APL valve stay at 30 cmH2O...

Page 128: ...the rotary handle for 90 degrees anticlockwise 3 Pull off the CO2 absorbent canister from the lifting device 4 Observe the bottom of the lifting device If it is BYPASS configuration power on the anesthesia machine for one 1 minute and the anesthesia machine can work normally NOTE For the connections between CO2 absorbent canister and lifting device of two configurations are different see the follo...

Page 129: ...ws Ventilation mode select Vent Mode and then VCV TV 500 ml Rate 12 BPM I E 1 2 Plimit 30 cmH2O PEEP OFF Tpause OFF 6 Push the O2 flush button to fill the bellows which rises to the top 7 Select single flow control mode of fresh gas in the main menu 8 Turn the O2 flow control to set the O2 flow to 0 5 to 1 L min 9 Press the soft key and select Ok from the pop up menu to exit Standby 10 Make sure t...

Page 130: ...rm 1 Make sure that MV alarm is turned on 2 Select Alarm and then Limit Set the MV low limit to 8 0 L min 3 Make sure that a low MV alarm occurs 4 Select Alarm and then Limit Set the MV low alarm limit to the default 4 12 4 Test the Apnea Alarm 1 Connect the manual bag to the manual bag port 2 Set the Bag vent switch to the position 3 Turn the APL valve control to set the APL valve to the minimum ...

Page 131: ...t Push the O2 flush button to fill the bellows bellows rising to the top 7 Make sure the low Paw alarm cancels 4 12 8 Breathing System Not Mounted Alarm Test Disconnect the patient circuit and the alarm of Breathing System Not Mounted should occur 4 12 9 CO2 Absorbent Canister Alarm Test Pre Pak respiratory system is incompatible Remove the CO2 absorbent canister and the alarm of CO2 absorbent can...

Page 132: ...t the anesthesia machine can work normally observe for five cycles of the ups and downs of the bellow one up and down is one cycle 4 Turn off the gas supply and the system prompt Drive Gas Pressure Low 4 12 12 Power Failure Test 1 Connect the anesthesia machine to the AC power source Both AC power LED should come on If the AC power LED is not lit check the fuse and power board 2 Set the system swi...

Page 133: ... the APL valve to the open position SP 4 13 3 VCV Adult Ventilation Mode Test 1 Attach a breathing circuit and breathing bag NOTE For testing purposes always use a reusable breathing circuit 2 Attach an adult test lung to the Y piece of the breathing circuit 3 Attach a ventilation tester between the expiratory port and the breathing hose 4 Select Air in Balance Gas and single tube flow in Fresh Ga...

Page 134: ... the breathing hose 4 Select Air in Balance Gas and single tube flow in Fresh Gas Control Set the O2 flow to 2 L min and set the N2O and air flow rates to the minimum value 5 Set breathing parameters under standby mode Parameter Setting Patient Size Child Ventilation Mode VCV Vt 120 Rate 15 I E 1 2 Tpause 10 PEEP Off Plimit 40 6 Press the Set Mode button to exit standby mode and begin ventilation ...

Page 135: ...Pinsp 2 cmH2O 8 Verify that the pressure waveform respiratory capacity respiratory rate and minute ventilation appear on the screen 9 Verify that the peak value measured by the ventilation tester reaches 15 2 5 cmH2O within the beginning five breaths after ventilation starts 4 13 7 PS Ventilation Mode Test 1 Attach a breathing circuit and breathing bag NOTE For testing purposes always use a reusab...

Page 136: ...that the ventilator delivers a breath and displays the Apnea Ventilation message 15 seconds later 12 Verify that the system is ventilating at a frequency of 4 bpm 4 14 State Test of Sensors 4 14 1 Checking the Sensor Zero Point To check the sensor zero point perform the following operations 1 Turn off all fresh gases and position the Y piece in the patient circuit to the air 2 Make sure that the s...

Page 137: ... measurement cannot be performed If the current zero point exceeds the specified normal range normal measurement is affected and you need to calibrate the zero point again If the zero point of the flow sensor is not within normal range replace the VCM NOTE If the zero point of the pressure sensor is inaccurate in case of ventilation the baseline of the PAW waveform is not at the zero point and a g...

Page 138: ...ween the anesthesia machine and calibration device are as shown in the following picture You can connect the tube to a high flow connector or low flow connector based on the requirements 3 Set the calibration device as described below a Flow Settings Press the Flow button on the front calibration control panel You can set Range to High Flow or Low Flow as required ...

Page 139: ...4 39 b Gas Settings Press the Setup button select Setting ENTER Gas Settings MODIFY Gas Type O2 c Select BACK BACK BACK ...

Page 140: ...asured data of the inspiratory flow sensor expiratory flow sensor and ventilator flow sensor and that of the anesthesia machine calibration device must not exceed 1 L min or 5 of the measured value of the calibration device whichever is greater Otherwise perform flow calibration again Reinstall the bellows and the water collection cup When testing the flow accuracy of 60 3 L min only compare the a...

Page 141: ...with an accuracy of at least 2 for the accuracy measurement of the pressure sensors To check the measurement accuracy of pressure sensors perform the following operations 1 Complete pneumatic connections as follows The following picture shows a four way device a Remove the top cover 3 captive screws b Remove the two tubes marked as 72 and 9 from the pressure sensors refer to a figure below c Conne...

Page 142: ...4 42 ...

Page 143: ... calibration device as described below To set the VT Plus perform the following operations Pressure Settings Press the PRESSURE button on the front calibration control panel Select Range and then set it to Low Press ...

Page 144: ...4 44 b Gas Settings Press the Setup button select Setting ENTER Gas Settings MODIFY Gas Type O2 c Select BACK BACK BACK ...

Page 145: ...e following values 5 1 cmH2O 20 1 cmH2O 50 1 cmH2O 70 2 cmH2O 90 2 cmH2O 6 Make sure that the deviation between the measured data of the PAW sensor PEEP pressure sensor and that of the anesthesia machine calibration device must not exceed 1 cmH2O or 2 of the measured value of the calibration device whichever is greater Otherwise perform pressure calibration again ...

Page 146: ...d 4 15 Electrical Safety Inspection NOTE Perform electrical safety inspection after servicing or routine maintenance Before the electrical safety inspection make sure all the covers panels and screws are correctly installed The electrical safety inspection should be performed once a year 4 15 1 Auxiliary Electrical Outlet Test Verify the mains voltage is present at each auxiliary outlet when the a...

Page 147: ...sor if configured to the auxiliary electrical outlet 3 Perform the following earth leakage current tests normal polarity reverse polarity normal polarity with open neutral and reverse polarity with open neutral 4 Verify the maximum leakage current does not exceed 500 μA 0 5 mA in the first two tests While for the last two tests verify that the maximum leakage current does not exceed 1000 μA 1 mA N...

Page 148: ... INSPECTION FORM shall be performed The following table specifies test items to be performed after the equipment is repaired with main unit disassembled When neither power supply PCBA transformer nor patient electrically connected PCBA is repaired or replaced Test items 1 2 When power supply PCBA or transformer is repaired or replaced Test items 1 2 3 When patient electrically connected PCBA When ...

Page 149: ...tion buttons When the machine is configured with an AG module that has the paramagnetic oxygen module the machine uses the paramagnetic oxygen module rather than the O2 sensor to monitor the oxygen concentration In this case the O2 Sensor calibration button is invisible otherwise the O2 Sensor calibration button is visible Please refer to the following screens ...

Page 150: ... or zero menu the relevant calibration or zero calibration process stops During the calibration or zero calibration process click the Accept button in the Main menu The system returns to the main screen and the relevant calibration or zero calibration process stops 5 2 Data Monitors Data Monitors provide A D channel data monitors of VCM VPM Mainboard Power System data monitors of Calibration Senso...

Page 151: ...and opening of valves the power supply voltage of the ventilator the status of three way valve etc The following figure shows the screen display of VCM A D channel data When the actual value in the table is displayed in red this value exceeds the reference range provided in the table Further testing is required for confirmation ...

Page 152: ... and opening of valves and the power supply voltage of the ventilator in real time The following figure shows the screen display of VPM A D channel data When the actual value in the table is displayed in red this value exceeds the reference range provided in the table Further testing is required for confirmation ...

Page 153: ...fan speed of the module rack When the actual value in the table is displayed in red this value exceeds the reference range provided in the table Further testing is required for confirmation NOTE Fan Speed 2 is displayed only when module rack is configured and Module Rack configuration is opened To check the status of Module Rack select Main System Configuration Info on the main screen To change th...

Page 154: ...tem in real time and the voltage and temperature of the heating module The following figure shows the screen display of power system A D channel data When the actual value in the table is displayed in red this value exceeds the reference range provided in the table Further testing is required for confirmation ...

Page 155: ...can be accessed to check the calibration table data of valve sensor and O2 concentration The sensors include pressure sensor and ventilator flow sensor The following figure shows the screen display of the calibration data of each sensor ...

Page 156: ...e Zero Sensor screen can be accessed to check the zero point the sensor currently uses and the zero point the zeroing table saves The following figure shows the screen display of the zero data of each sensor ...

Page 157: ...ds screen can be accessed to check the changing trend of such monitoring parameters as pressure tidal volume resistance and compliance within a period of time The following figure shows the screen display of trends ...

Page 158: ...or screen can be accessed to check all status information including gas supply Auto Manual switch ACGO switch type of flow sensor and drive gas switch valve etc The following figure shows the screen display of Boolean value ...

Page 159: ...screen can be accessed to check the voltages of all valves board voltage of the EFCS flowmeter voltage and flow of the protection module of the EFCS flowmeter The following figure shows the screen display of the flow control system ...

Page 160: ... status monitoring screen can be accessed to check the flowmeter version as well as the control status and monitoring status of the FCS valves The following figure shows the screen display of FCS status monitoring ...

Page 161: ...safety valve test During the test when you click the Done button in the Diagnostic Tests menu the system returns to the Service menu and the relevant test stops 5 3 1 Valves Test The valve test menu includes the safety valve setting inspiratory valve flow setting inspiratory valve D A setting PEEP valve pressure setting and PEEP valve D A setting For details see the following figure ...

Page 162: ...ple obstruct the air source stop the fresh air flow or enter standby mode the displayed A D value is the present zero value When there is no offset at zero the actual value shall be 0 However if offset occurs to the sensor zero point the actual value displayed is not always 0 In this case zero calibration is required to adjust the measured value to 0 The ranges of zero point AD value of each senso...

Page 163: ... inspiratory valve are within the normal range For details about the inspiratory valve test menu see the following figure 1 Click the Start button to start an inspiratory valve test During the test you can click Cancel to cancel the test 2 When you click Cancel a screen as shown in the following figure is displayed You can click Retry to test again ...

Page 164: ...spiratory valve test fails a screen as shown in the following figure is displayed You can click Retry to test again 4 When the inspiratory valve test is successful a screen as shown in the following figure is displayed ...

Page 165: ...sure switch detects no pressure after you open the safety valve or if the status of the drive gas pressure switch detects pressure after you close the safety valve the safety valve test fails For the safety valve test screen refer to 5 3 2 Insp Valve Test 5 4 Review Logs Review logs include fault logs maintenance logs operation logs and alarm logs Fault logs record faults of the machine that do no...

Page 166: ...software EFCS PM software and key board software etc If the combination of all current software versions matches a joint version in the version file the joint version is displayed as the correct version If the combination of all current software versions does not match any joint version in the version file the joint version is displayed as Fail If the combination of all current software versions d...

Page 167: ...e restoring all configuration function can be used to restore the current configurations of patient related configuration items machine related configuration items and user maintenance related configuration items to factory defaults The event logs and loops are cleared once you restore all configurations The current patient category is switched to the default patient category once you use the rest...

Page 168: ... rack setting AG module setting BIS module setting and CO2 module setting The preceding settings can be reconfigured only in standby mode After you modify some factory configurations you have to restart the machine for the modification to take effect After you enter the password set by the factory a screen as shown in the following figure is displayed NOTE All setting items in the Factory Setup me...

Page 169: ...Auto Switch AG module has two options that is On and Off Maintenance personnel shall configure this function as required When Drive Gas Auto Switch is set to Open a Drive Gas button will appear on the upper left corner of the screen to display the current drive gas type 5 12 Air Pressure Switch Sensor Air pressure switch sensor has two options that is On and Off Maintenance personnel shall configu...

Page 170: ...ck When module rack is set to Close the machine cannot support to identify module plugging or monitor the fan speed of module rack 5 17 AG Module The setting of AG module provides two options Open and Close When AG module is set to Open the machine can identify the external AG module When AG module is set to Close the machine cannot identify the external AG module 5 18 BIS Module The setting of BI...

Page 171: ...onducted at regular intervals according to the periods listed in the following table The factory will bear no liability if some parts are damaged or lost because the disposables are not replaced within the suggested period 6 2 Maintenance Period Maintenance Operation After Each Maintenance Every 12 Months Preoperative check 1 Check the Mechanical Ventilation Mode 2 Breathing System Leak Test in Me...

Page 172: ...year To distinguish the clients requirements there are three kinds of one year service packages one year maintenance package one year expansion package and one year complete package Make records of the parts that have been replaced before the periodical replacement NOTE These schedules are the minimum frequency based on typical usage of 2000 hours per year You should service the equipment more fre...

Page 173: ...M 010033 O ring 20X1 5 silicone A50 red 2 Valve body 4 115 001366 00 Flow sensor assembly 1 Breathing circuit one year complete package 5 0611 10 45654 Sensor Oxygen MedicelMOX 2 1 Breathing circuit one year complete package 6 M6M 010038 O ring 23 47X2 95 silicone A50 red 1 Water collection cup 7 040 000358 00 Bellows neoprene 8 folds 1 Bellows dome assembly one year expansion package or one year ...

Page 174: ...ack 15 M6M 010063 O ring 4 7X1 8 viton A50 black 4 Pressure sampling port 16 M6M 010058 O ring 16X2 viton A50 black 4 Drive gas connector 2 Without stop bag arm 2 16 082 000673 00 O ring 15 54X2 62 viton A70 2 With stop bag arm 2 17 M6M 010051 O ring 18X2 5 viton A50 brown 1 Sodalime canister support rack 18 M6M 010006 O ring 8 5X2 0 viton black 2 Fresh gas ACGO Note The sealing rings in the above...

Page 175: ...010051 11 0601 20 78840 12 0601 20 78842 13 049 000154 00 14 082 000162 00 3 M6M 010033 6 M6M 010038 2 M6M 010031 1 082 000711 00 4 115 001366 00 5 0611 10 45654 8 M6M 010071 10 049 000243 00 9 0601 20 69771 7 040 000358 00 16 M6M 010058 or 082 000673 00 ...

Page 176: ...lve cover for upper cover assembly 3 082 001503 00 O ring 20X1 5 silicone A50 2 Valve body for median plate assembly 4 082 0001504 00 O ring 23 47X2 95 silicone A50 1 Water collection cup for lower cover assembly 5 082 001508 00 O ring 20 29X2 62 silicone A50 1 Sealing ring for the base of the bellows 6 4 1 1 Parts Replacement Non circuit part 1 As required replace the sealing ring 082 000162 00 b...

Page 177: ...gas and APL every 12 months Non Pre pak Circuit part 1 Remove the sealing ring M6M 010058 from the bag arm Remove the airway pressure gauge directly to exchange the sealing ring 082 000711 00 of the airway pressure gauge Sealing ring 082 000711 00 Sealing ring M6M 010058 Sealing ring M6M 010063 Sealing ring M6M 010006 Sealing ring M6M 010058 or 082 000673 00 ...

Page 178: ...ng M6M 010031 of the valve cover and sealing ring M6M 010033 of the valve seal 3 Remove the breathing connector to exchange the flow sensor assembly Sealing ring M6M 010031 Sealing ring M6M 010033 Flow sensor assembly 15 001366 00 ...

Page 179: ...654 5 Exchange the sealing ring M6M 010038 of the water collection cup 6 Exchange the sealing ring 049 000243 00 of bellows housing and bellows 040 000358 00 Sealing ring M6M 010038 Oxygen sensor 0611 10 45654 Bellows 040 000358 00 Sealing ring of bellows housing 049 000243 00 ...

Page 180: ...ews Open the Pop off valve cover to exchange the sealing ring M6M 010071 8 After opening the Pop off valve cover exchange the Pop off valve rubber pad 0601 20 69771 of the Pop off valve slug Sealing ring M6M 010071 Pop off valve rubber pad 0601 20 69771 PoP off valve slug ...

Page 181: ...nd then exchange the BYPASS big sealing cushion 0601 20 78840 10 Remove the BYPASS lower assembly and exchange the sodalime canister sealing part 0601 20 78842 Lifting device BYPASS lower assembly BYPASS big sealing cushion 601 20 78840 Sodalime canister sealing part 0601 20 78842 ...

Page 182: ...ypass lower assembly to exchange the outlet sealing cushion 0616 049 000154 00 12 Exchange the sealing ring M6M 010051 of the sodalime canister support rack Outlet sealing cushion 0601 049 000154 00 Sealing ring M6M 010051 ...

Page 183: ...6 13 Pre pak circuit If the Pre pak circuit is configured 1 Exchange the sealing ring 049 000240 00 of the Pop off valve rubber pad every 12 months Pop off valve rubber pad 049 000240 00 ...

Page 184: ...2 Exchange the sealing ring 082 001501 00 of the valve cover every 12 months 3 Exchange the sealing ring 082 001503 00 of the valve seal every 12 months Sealing ring 082 001501 00 Sealing ring 082 001503 00 ...

Page 185: ...nspection refer to 4 1 2 Pipeline test refer to 4 4 3 Cylinder test refer to 4 5 4 Flow control system test refer to 4 8 5 Vaporizer back pressure test refer to 4 9 2 6 O2 flush test refer to 4 10 3 7 Breathing circuit test refer to 4 11 9 Alarm test refer to 4 12 10 AGSS inspection refer to 4 10 5 11 Negative Pressure Suction Inspection refer to 4 10 6 12 Power failure test refer to 4 12 12 13 El...

Page 186: ...a machine is normal The following table lists the routine tests SN Test item Functional description Test interval 1 Check the mechanical ventilation mode 1 Check if mechanical ventilation is provided normally and if an alarm occurs 2 Check if the preset values of pressure and TV are same to the measured values 3 Check if the pressure measured by the pressure sensor is same to that indicated by the...

Page 187: ...monitor board After each service or at the time of return visit 5 Check the flow sensor accuracy 1 Check if the measurements made by the flow sensors inside the machine are the same 2 Check if the measurement made by any flow sensor inside the machine is accurate 3 Check the effectiveness of flow calibration factory result After each service or at the time of return visit 6 Check the pressure sens...

Page 188: ...nsation and bellows collapse so as to judge if the machine can work normally 6 6 1 1 Check Volume Control Ventilation VCV NOTE VCV is the standard ventilation mode of the anesthesia machine and also the most basic mechanical ventilation mode To check VCV 1 Make sure that the supply pressure is normal and that the tubes in the breathing circuit are correctly connected as required for mechanical ven...

Page 189: ...in until the system is normal 6 6 1 2 Check Pressure Control Ventilation PCV NOTE PCV is one of the basic mechanical ventilation modes of the anesthesia machine PCV is configured depending on the user s selection and machine type If the anesthesia machine under test is not configured with this mode this test is not required Checking pressure control ventilation is to check If the machine can provi...

Page 190: ...H2O and the displayed PEEP value close to the minimum reading on the airway pressure gauge with error not exceeding 1 cmH2O No other ventilation failure occurs the Paw and flow waveforms are displayed normally and no technical alarms occur If the above test requirements are not met perform subsequent checks and do the test again NOTE If any errors are detected during PCV test perform subsequent ch...

Page 191: ... status the baseline of the flow waveform is not at the zero point and a great deviation occurs between TV control and measurement If the zero point A D value of any sensor is outside of the normal range it cannot be corrected The monitor board must be replaced Checking the sensor zero point is to check if the zero points of all the flow sensors and pressure sensors inside the machine are within t...

Page 192: ...e of the anesthesia machine calibration device to fall with the following ranges respectively 3 0 5 L min 10 1 L min 20 1 L min 30 2 L min 60 3 L min Record the measured flow values of the inspiratory flow sensor expiratory flow sensor and ventilator flow sensor to which each setting corresponds respectively When testing the flow accuracy of 60 3 L min only compare the accuracy of the inspiratory ...

Page 193: ...imilar to tubes connection in pressure calibration For details refer to 7 3 3 Pressure Calibration Service 2 When the system is Standby select the Maintenance shortcut key Factory Maintenance Diagnostic Test Valves Test Tool to access the Valves Test Tool menu 3 Set PEEP safety valve to ON 4 Increase the D A value of the PEEP valve causing the measured pressure value of the anesthesia machine cali...

Page 194: ...ter LED and the reading on the float flowmeter such as more than 1 L min you may need to calibrate again this method is suitable for comparison of more than 3 L min flow due to low accuracy 3 Use the anesthesia machine calibration device to check the accuracy of electronic flowmeter further Connect the low flow 0 to 15 L min inlet of the calibration device to the fresh gas port of the breathing sy...

Page 195: ...Turn off all the electronic flowmeters 3 Make sure that the anesthesia machine calibration device is connected to the anesthesia machine in the same way to that for checking the O2 electronic flowmeter accuracy For details refer to 6 6 7 1 Check the O2 Air Electronic Flowmeter Accuracy 4 Select N2O for the gas under test of the anesthesia machine calibration device 5 Turn on O2 electronic flowmete...

Page 196: ...6 26 FOR YOUR NOTES ...

Page 197: ...y devices from the shelf before moving the anesthesia machine on the rough road or any slope The anesthesia machine with a weight on its top is likely to tip over causing personal injuries To avoid the possible explosion hazard do not operate the machine near flammable anaesthetic agents or other flammable substances Do not use flammable anesthetic agents such as ether or cyclopropane When high fr...

Page 198: ...ed to the patient module and or patient pipe Wear surgical gloves when touching or disassembling valves or other internal components of the breathing system Ensure that the gas supply of the machine always complies with technical specifications The APL valve and the PAW gauge marker are for reference only The anesthesia machine displays the calibrated airway pressure If the machine malfunctions du...

Page 199: ... to be performed After the machine is serviced for example the VCM or expiratory valve assembly is replaced the flow sensors or pressure sensors of the machine need to be calibrated The following table lists the possible calibration items and calibration occasions No Calibration Item Function Description Calibration Occasion 1 Flow calibration user Calibrates flow sensors of the breathing system 1...

Page 200: ...module to make it work more accurately The deviation between measured value and the actual value exceeds the standard accuracy range 9 O2 module calibration Calibrates the module to make it work more accurately 1 The deviation between measured value and the actual value exceeds the standard accuracy range 2 The O2 module is replaced 7 3 1 Flow Calibration User NOTE A new flow sensor must be calibr...

Page 201: ...int for flow sensors and uses the measured value of the built in flow sensor as well as the DA value of the inspiration valve as the data of one calibration point for the inspiration valve Change the DA value of the inspiration valve to obtain calibration data under a series of flows forming a flow calibration data table The flow should be in the range from 0 L min to 120 L min when the inspiratio...

Page 202: ... the following steps to calibrate flow sensors 1 Enter the standby mode 2 Main General Calibrate Flow Sensors to enter the screen shown below 3 Follow the instructions on the screen to set the machine and select Next to enter the screen shown below ...

Page 203: ...hown below is displayed if the ongoing calibration is aborted Select Try Again to do the calibration again or select Done to exit the calibration screen 6 The screen shown below is displayed if the flow sensor calibration fails Select Try Again to do the calibration again or select Done to exit the calibration screen ...

Page 204: ...ement deviations are not corrected after multiple flow sensor calibrations it is recommended that a flow sensor in the circuit be replaced and then a calibration be performed for the new flow sensor If the problem persists send the machine to the manufacturer for maintenance After the problem is fixed perform the calibration and system tests ...

Page 205: ...alibration device can communicate with the VCM The VCM opens the inspiration valve based on a certain DA value The ventilator flow sensor inspiratory flow sensor expiratory flow sensor and anesthesia machine calibration device collect the flow value of the circuit The calibration device sends the collected flow value to the VCM The VCM uses the flow measured by the calibration device and the AD va...

Page 206: ...vice to the expiration connector of the breathing system Ensure that no sensor or valve related technical alarm is generated Ensure that the drive gas pressure is sufficient during calibration Otherwise the calibration may fail You can use VT Plus or FPM for automatic calibration or use a flow calibration device that meets the accuracy requirement for manual calibration For calibration devices wit...

Page 207: ...sponding settings Use a dedicated communication cable to connect the communication port on the calibration device to the calibration communication port on the anesthesia machine There are two modes of communication connection between the calibration device and the anesthesia machine The following figure shows the two types of communication cables A and B used on anesthesia machine calibration devi...

Page 208: ...hine using the communication cable A See the following figure Mode II Connect the communication port on the calibration device to the calibration port a multiplex port providing also the function of a CIS power port on the back of the anesthesia machine directly using the communication cable B See the following figure Calibration communication port on the VCM board Dedicated communication cable B ...

Page 209: ...Plus The following figure shows the ports on the Fluke VT Plus RS232 cable at the end of the calibration device VT Plus Calibration apparatus board The board requires additional USB power supply in addition to the connection shown in the figure RS232 connecting cable connecting the calibration device RS232 connecting cable connecting the anesthesia machine ...

Page 210: ...mode is same as Fluke VT Plus FPM dedicated calibration line FPM interface and connection mode 5 Configure the calibration device If the VT is used as the calibration device configure the VT in the following way 1 Start the anesthesia machine calibration device On the startup interface go to the sensor heating interface waiting for five minutes according to the prompt and then go to the zeroing RS...

Page 211: ...he menu and press OK on the panel to go to the calibration interface See the following figure If the VT Plus is used as the calibration device configure the Fluke VT Plus in the following way 1 Gas settings Select Main and select Setting ENTER Gas Settings MODIFY Gas Type O2 BACK BACK 2 Correction Mode Press the Setup button and select Setting ENTER Correction Mode BTPS BACK BACK ...

Page 212: ...mode settings Select Main and select Setting System Enter Serial Mode OTIS Ctrl BACK BACK 5 The calibration goes into the serial port mode interface after the VT Plus is configured Set FPM as follows if FPM is selected as the calibration device 1 Start the machine and wait until the sensor is pre heated ...

Page 213: ...7 17 2 Zero the sensor without connecting any tubes 3 User Setup Gas Type O2 4 User Setup Measure Mode BTPS ...

Page 214: ...7 18 6 Press Next The menu as shown in the following figure is displayed 7 Select the low speed channel first if the VT Plus is used as the calibration device See the following figure ...

Page 215: ... the calibration device See the following figure Airway connection involving the VT If FPM is selected connect to the inspiratory flow sensor port 0 250 L min of the anesthesia machine as shown below Pneumatic connection with FPM 8 Select Start The menu as shown in the following figure is displayed Air flow direction Water collection cup adapter ...

Page 216: ...h speed flow channel of the calibration device as shown in the following figure if the VT Plus is used as calibration device Airway connection involving the VT Plus Select Continue without changing the flow speed if the VT or FPM is used as the calibration device 11 Select Continue The menu as shown in the following figure is displayed ...

Page 217: ...ace as shown in the following figure is displayed Read the detailed information displayed on the calibration device troubleshoot the failure and rectify the fault Select Retry to re calibrate Select OK to quit calibration If the flow sensor calibration succeeds the interface as shown in the following figure is displayed Select OK to quit calibration ...

Page 218: ...sound is heard The prompt message Calibration Failure Please try again is displayed very soon The sampling line of at least one of the inspiratory flow sensor expiratory flow sensor and ventilator flow sensor is not connected or connected incorrectly Re connect the sensor sampling line The maximum flow is smaller than 90 L min when the inspiration valve is opened Replace the expiratory valve assem...

Page 219: ...to position 2 Check whether the Auto Manual switch can be set normally 00000008 is displayed There is a zero point error for the inspiratory flow sensor 1 Check whether fresh gas is turned on 2 Check whether the inspiratory valve is switched off After the inspiratory valve is switched off DA 0 on the valve diagnosis tool the AD value of the sensor on the anesthesia machine does not change or the c...

Page 220: ...easured values on the calibration device when each valve is switched on If the measured value on the calibration device close to smaller than 90 L min corresponds to a sampling AD greater than 60000 on the inspiratory flow sensor the measured range of the inspiratory flow sensor is abnormal In this case replace the inspiratory flow sensor 3 Replace the VCM 00000080 is displayed The measured range ...

Page 221: ...isfy monotonicity 1 Check whether the check valve on the inspiratory flow sensor end is connected correctly 2 Check whether the sampling line is connected correctly 3 Replace the inspiratory flow sensor 4 Replace the VCM 00000400 is displayed The expiratory flow sensor does not satisfy monotonicity 1 Check whether the check valve is connected correctly 2 Check whether the sampling line is connecte...

Page 222: ...e is sufficient for the whole calibration process 2 Check whether the calibration device works properly 3 Replace the inspiratory valve 00020000 is displayed The flow change is not unidirectional 1 Check whether the tubes are connected correctly based on the instructions 2 Check whether the gas supply volume is sufficient for the whole calibration process 3 Check whether the calibration device wor...

Page 223: ...inspiratory flow sensor increases gradually a re calibration is recommended 2 Replace the inspiratory valve 00800000 is displayed Locating the minimum flow speed DA range timed out 1 Check that the calibration tube is connected to the flow inlet on the calibration device correctly 2 Replace the inspiratory valve 01000000 is displayed The zero point of the calibration device exceeds the standard 1 ...

Page 224: ...alues collected by the pressure sensors as the data of one calibration point for the pressure sensors and uses the pressure measured by the calibration device and DA value of the PEEP valve as the data of one calibration point for the PEEP valve The VCM controls the PEEP valve to change the DA value to obtain calibration data under a series of pressures forming a pressure calibration data table Th...

Page 225: ...nd the PEEP valve as follows 1 Ensure that the anesthesia machine is in standby mode 2 Select Main Service Calibration Pressure Sensors to go to the screen as shown in the following figure 3 Select Auto Calibrate The menu as shown in the following figure is displayed ...

Page 226: ...nu as shown in the following figure is displayed Connect the sampling lines for pressure calibration with a 4 way assembly The following figure shows the 4 way assembly calibration device connector and VCM used for pressure calibration 6 Remove the 97 and 99 sampling lines from the pressure sensor See the following figure 4 way assembly connecting pressure calibration samplelines ...

Page 227: ...e on the VT or sampling interface on the FPM The 99 sampling line is not connected to the assembly during this calibration Airway connection involving the calibration device VT Plus High pressure port sampling interface on the calibration device VT 97 sampleline Connecting to the low pressure port on the Fluke VT Plus or high pressure port on the VT Pressure sensor P1 Pressure sensor P2 99 samplel...

Page 228: ... flow sensor ports as shown in the following figure Note that the tube length must not exceed 0 6m 6 Connect the power supply to the calibration device and zero the calibration device manually 7 Configure the calibration device For details see step 5 in section 4 3 2 1 8 Press Next The menu as shown in the following figure is displayed ...

Page 229: ...ibration 10 The interface as shown in the following figure is displayed after the calibration is complete If the pressure sensor calibration fails the interface as shown in the following figure is displayed Select Retry to re calibrate Select OK to quit calibration If the pressure sensor calibration succeeds the interface as shown in the following figure is displayed Select OK to quit calibration ...

Page 230: ...ompt message Calibration Failure Please try again is displayed very soon The alarm Drive Gas Pressure Low is generated The pressure indicated by the drive gas O2 pressure gauge is lower than 200 kPa Change or connect the gas supply to ensure that the drive gas pressure is within the specified range A zero point error occurs in the inspiratory expiratory or ventilator pressure sensor or PEEP pressu...

Page 231: ...the pneumatic circuit if necessary 2 Check the communication connection between the anesthesia machine calibration device and the anesthesia machine or reconnect them to ensure normal communication Replace the communication cable if the problem persists 3 Check the settings of the anesthesia machine calibration device Set the anesthesia machine again if necessary The prompt message Calibration Fai...

Page 232: ...e of the PEEP pressure sensor is abnormal 1 Check the sampling line connection and tightness 2 Check the gas supply pressure 3 Check the configuration of the calibration device 4 Troubleshoot the sensor and valve fault using the valve diagnosis tool For details see section 5 4 5 Replace the VCM 00000080 is displayed The calibration data of the flow pressure sensor does not satisfy monotonicity 1 C...

Page 233: ...m H2O to 2 AD 1 Check the sampling line connection and tightness 2 Check the gas supply pressure 3 Check the configuration of the calibration device 4 Troubleshoot the sensor and valve fault using the valve diagnosis tool For details see section 5 4 5 Replace the VCM 00000800 is displayed The valve output pressure is insufficient 1 Check whether the gas supply volume is sufficient for the whole ca...

Page 234: ...measured by the VT reaches 90 cm H2O or higher 2 Turn off the PEEP valve Open up the PEEP valve gradually in DA The AD value measured by the flow pressure sensor increases gradually If the above two conditions are met a re calibration is recommended 2 Replace the PEEP valve 00040000 is displayed The minimum value cannot be found 1 Use the valve diagnosis tool to diagnose 1 Open up the PEEP valve f...

Page 235: ...ffset of sensors The anesthesia machine supports automatic and periodic pressure and flow zeroing The first four zeroing operations are done automatically 1 5 15 30 and 60 minutes after ventilation starts Then automatic zeroing takes place every 60 minutes The three way valve is opened and closed for valve flushing during mechanical ventilation and before automatic zeroing 7 3 4 2 Zeroing Procedur...

Page 236: ...can select Cancel to cancel zeroing 3 The interface as shown in the following figure is displayed if the ongoing zeroing process is cancelled Select Retry to re zero Select OK to quit zeroing 4 The interface as shown in the following figure is displayed if zeroing fails Select Retry to re zero Select OK to quit zeroing ...

Page 237: ...may be faulty In this case replace the VCM 4 If the zero point of the sensor is correct and zeroing failure persists the 3 way valve assembly may be faulty In this case replace the 3 way valve assembly 7 3 5 EFCS Flowmeter Zeroing User 7 3 5 1 Zeroing Mechanisms After the gas supply is disconnected zero offset may occur in the sensor of the EFCS if the pointer of the pressure gauge returns to zero...

Page 238: ...ter as follows 1 Select Main General Zero Flow Meters to go to the screen as shown in the following figure 2 Select Begin The zeroing screen as shown in the following figure is displayed During the zeroing process you can select Cancel to cancel zeroing ...

Page 239: ...layed if the ongoing zeroing process is cancelled Select Try Again to re conduct zeroing Select Done to quit zeroing 4 A screen as shown in the following figure is displayed if zeroing fails Select Try Again to re conduct zeroing Select Done to quit zeroing ...

Page 240: ... follows 1 Disconnect the gas supply empty the gas out of the machine or adjust the flowmeter to make the pressure gauge return to zero Conduct zeroing again 2 If the zeroing is successful it is inferred that a mechanical fault occurs on the three way valve or the proportional valve is faulty Replace the three way valve and proportional valve 3 If the zeroing still fails it is inferred that the Se...

Page 241: ...eeds to be calibrated at 21 O2 and 100 O2 and corresponding standard O2 concentration gases are required 7 3 6 1 21 O2 Calibration Perform 21 O2 sensor calibration as follows 1 Select Main General Calibrate O2 Sensor or select Main System Calibrate O2 Sensor or Main Service Calibration O2 Sensor to go to the screen as shown in the following figure The General tab page displays only the 21 O2 senso...

Page 242: ...ibration 3 The interface as shown in the following figure is displayed if the ongoing calibration is cancelled Select Retry to re calibrate Select OK to quit calibration 4 The interface as shown in the following figure is displayed if the calibration fails The message displayed in red indicates the error code Select Retry to re calibrate Select OK to quit calibration ...

Page 243: ... completed successfully Perform 100 O2 sensor calibration as follows 1 Enter the standby mode 2 Select Main System Calibrate O2 Sensor or Main Service Calibration O2 Sensor The System and Maintenance tab pages require the password for 21 and 100 O2 sensor calibration Select 100 The calibration interface as shown in the following figure is displayed Set the machine according to the instructions dis...

Page 244: ... in the following figure is displayed You can set the machine based on the instructions displayed on the screen Wait for two minutes to ensure that the O2 battery voltage is stabilized at the maximum value for at least 30 seconds Select Start 5 The calibration interface as shown in the following figure is displayed after you select Start During the calibration process you can select Cancel to canc...

Page 245: ... to quit calibration 7 The interface as shown in the following figure is displayed if the calibration fails The message displayed in red indicates the error code Select Retry to re calibrate Select OK to quit calibration 8 The interface as shown in the following figure is displayed after the calibration is complete Select OK to quit calibration ...

Page 246: ... 21 O2 sampling value exceeds the range of 3586 to 9140 and the 100 O2 sampling value exceeds the range of 9602 to 35727 You can select Setting Maintenance Diagnosis Data VCM to check the O2 sampling value Replace the O2 sensor Error Code Description Recommended Action 00000002 The O2 supply pressure is insufficient During 100 O2 calibration the O2 pressure supply is insufficient Check whether the...

Page 247: ... in total limb This operation is performed manually The calibration principles are described as follows The EFCS flowmeter keeps the proportional valve in the balance limb and N2O three way valve open at a fixed flow for a period of time Record the N2O value measured by the O2 flow sensor in total limb for a period of time Then calculate the average value based on the recorded N2O values The avera...

Page 248: ...the flow sensor as follows 1 Ensure that the machine is in standby mode 2 Select Main Service Calibrate Calibrate Total Flow Sensor to go to the screen as shown in the following figure 3 Select Begin A screen as shown in the following figure is displayed ...

Page 249: ...ogress The air and O2 values should be always 0 or very small 4 A screen as shown in the following figure is displayed after the calibration is complete A screen as shown in the following figure is displayed if the calibration fails Select Try Again to re conduct calibration Select Done to quit calibration A screen as shown in the following figure is displayed after the calibration is successful S...

Page 250: ...low Replace or connect to the gas supply to ensure that the N2O pressure is within the specified range The calibration fails about 1 minute after Begin is selected The calibration points do not meet the monotonic property Recalibration is recommended 7 3 8 CO2 Calibration factory 7 3 8 1 Preparations Prepare the following before doing the calibration Gas cylinder one or more cylinders filled with ...

Page 251: ... opening the cylinder pressure relief valve 8 In the CO2 Module Cal menu enter the vented CO2 concentration in the CO2 field 9 In the CO2 Module Cal menu the measured CO2 concentration barometric pressure sensor temperature and current pump rate are displayed After the measured CO2 concentration becomes stable select CO2 Cal to calibrate the CO2 module 10 After a successful calibration the screen ...

Page 252: ...eck whether the current rate and set rate are approximately the same If the deviation is great it indicates that there is an occlusion in the tubing Check the tubing for an occlusion Block the gas inlet of the sampling tubing The current rate should drop rapidly and the message of airway occlusion is prompted Otherwise it means that the airway leaks Check the airway for leakage Connect the test sy...

Page 253: ...he module to factory for repair 2 The difference between the standard gas concentration and the set calibration concentration cannot exceed 25 of the standard gas concentration 7 3 10 O2 Module Calibration factory 7 3 10 1 Preparations Calibrate the O2 module once a year or when the measured value has a great deviation Prepare the following before doing the calibration Gas cylinder with 100 O2 and...

Page 254: ...ded If the difference is great a calibration should be performed 7 Select Calibrate to start a calibration 8 Enter the vented gas concentration and set other gases concentration to 0 9 After a successful calibration the screen shows Calibration Completed Otherwise the message Calibration Failure Please try again is displayed In this case you need to do the calibration again 7 3 10 3 Commonly encou...

Page 255: ...ure that you shut down the power supply before connecting or disconnecting the testing leads or probes Short circuit of leads may cause damage to components In addition to the security risks short circuit of leads may also cause secondary faults 8 1 3 Using Appropriate Tools The following tools may be required for repairing Metric hex wrench set 2 5 3 4 5 and 8 mm Philips screwdriver 1 and 2 Diago...

Page 256: ...ections detail how to troubleshoot technical alarms related to the modules mentioned above For detailed information on possible causes and actions for other alarm and prompt messages see the Operator s Manual 8 2 1 Startup Alarm Messages Message Alarm Priority Cause Solution Bundle Version Error Bundle Version Time out High 1 The software versions are not compatible with each other 2 Time out is d...

Page 257: ...ard Ventilator Self Test Error Ventilator Self Test Time out High 1 CPU TIMER RAM WTD EEPROM or AD error 2 After the machine is restarted the CPU board cannot communicate with the VCM board 1 Restart the anaesthesia machine 2 Reconnect or replace the communication line between the CPU board and the VCM board 3 If the problem persists replace the VCM board 4 If the problem persists replace the CPU ...

Page 258: ...ween the power cable and expiratory valve assembly 4 When necessary replace the VCM board 5 When necessary replace the expiratory valve assembly 6 When necessary replace the power board Safety Valve Failure Medium PEEP safety valve voltage error 1 Test the voltage at the corresponding testing point 2 Check the installation of and connection between the power cable and expiratory valve assembly 3 W...

Page 259: ...e 100 and 21 O2 concentrations in the O2 sensor table is smaller than 79AD 1 Calibrate the O2 sensor 2 If the problem persists replace the O2 sensor Ventilator Initialization Error Ventilator Initialization Time out High After the machine is powered on the CPU board cannot send the control parameter settings to the VCM board 1 Restart the anaesthesia machine 2 Reconnect or replace the communicatio...

Page 260: ...e problem persists replace the button battery of main control board Keyboard Self Test Error Keyboard Self Test Time out High The keyboard is faulty 1 Check the cable connection between the keyboard and CPU board 2 Restart the machine for a self test again 3 If the problem persists replace the keyboard BFCS Two way Valve Failure Medium The BFCS two way valve is faulty Restart the machine for self ...

Page 261: ...or replace the CPU board Fan Failure Medium The speed of the fan is lower than the rated speed by 20 1 Check whether the fan stops running or the speed is low the normal speed is about 4000 RPM 2 Reconnect the fan cable 3 If the problem persists check whether the supply voltage of the 12 V fan is within the valid range If not check the power board 4 If the problem persists replace the fan 5 If the...

Page 262: ...the power supply of the power board for 5 minutes and then restart the power board Repeat step 1 3 If the problem persists replace the power board 4 If the problem persists contact the technical support Low Battery Voltage High The battery voltage is lower than 10 6 V for 5s consecutively 1 Check the AC power connection and reconnect the AC power supply 2 Check whether the battery voltage is withi...

Page 263: ... 95 C 1 Check whether the fan on the power board runs normally 2 Stop the machine for a period of time and then restart the machine If the problem persists replace the power board Heating Module Failure Low 1 The temperatures of both resistances are higher than 70 C or lower than 20 C for 20s consecutively 2 The temperature of any of the two resistances is higher than 75 C for 15s consecutively 1 ...

Page 264: ... supply is normal 2 Turn on the fresh gas till a proper value is displayed on the flow sensor O2 Branch Flow Not Achieved Low The O2 flow is smaller than the larger value of 10 of the target flow or 0 2 L min 1 Check that the gas supply is normal 2 Check that the flow sensor meets specifications 3 Replace the flow sensor when necessary Balance Gas Branch Flow Not Achieved Low The balance gas flow ...

Page 265: ...age of the BFCS LED is out of range check the supply voltage and cable connection 4 Replace the power board when necessary BFCS Key Is Stuck Medium The BFCS hard key is in the pressed down state for consecutive 30 seconds 1 Check the BFCS hard key 2 Restart the machine O2 Supply Failure High O2 supply is insufficient for the machine with electronic gas supply pressure monitoring Connect to the O2 ...

Page 266: ... 1 PEEP valve voltage error 2 PEEP valve pressure error 1 Check whether the accuracy of the PEEP sensor is within the valid range On the Maintenance menu calibrate the sensor or update the PEEP sensor 2 Test the voltage at the corresponding testing point 3 Check the installation of and connection between the power cable and expiratory valve assembly 4 When necessary replace the VCM board 5 When ne...

Page 267: ...sor and perform calibration 4 Check the cable connection of the internal flow sensor Reconnect the cable When necessary replace the flow sensor 5 Replace the VCM board and perform calibration Check Flow Sensors High 1 Inspiratory reverse flow 2 Expiratory reverse flow 1 Check whether the one way valve is properly mounted 2 Check whether the sampling line of the flow sensor is correctly connected 3...

Page 268: ...eplace the VCM board O2 Sensor Disconnected Low The O2 sensor is disconnected 1 Ensure that the cable of the O2 sensor is properly connected 2 On the Calibrate menu check the output voltage of the O2 sensor 3 Replace the O2 sensor Replace O2 sensor Medium The O2 concentration is less than 5 1 On the Calibrate menu check the output voltage of the O2 sensor 2 Re calibrate the O2 sensor 3 Replace the...

Page 269: ... Failure Medium The ACGO 3 way valve status is in error 1 Check the connection of the 3 way valve 2 Replace the 3 way valve assembly 3 Replace the VCM board Automatic Ventilation Disabled Low The power on self test fails and the result is Manual Only 1 Restart the anaesthesia machine 2 If the problem persists check the corresponding module based on the result of the power on self test 3 If the pro...

Page 270: ... of the PEEP sensor or Paw sensor is abnormal 3 The PEEP sensor is reversely connected 1 Check whether the pressure sampling line is connected correctly 2 Zero the pressure and flow of each sensor 3 Check whether the AD of the zero point of each sensor is within the valid range If the AS is out of range replace the ventilator control board or VCM board assembly 4 If the AD of the zero point of eac...

Page 271: ...larm is repeatedly generated replace the AG module AG No Watertrap Low The watertrap falls off from the AG module 1 Check the watertrap of the AG module 2 Replace the watertrap of the AG module 3 Replace the AG module AG Watertrap Type Wrong Low The patient type is neonate or infant but the watertrap type is adult Replace the watertrap with the neonate type watertrap AG Change Watertrap Medium The...

Page 272: ...range of the module 1 Reduce the concentration of the monitored gas to the normal range 2 Calibrate the AG module again 3 Replace the AG module O2 Over Range Low The monitored value exceeds the measurable range of the module 1 Reduce the concentration of the monitored gas to the normal range 2 Calibrate the AG module again 3 Replace the AG module N2O Over Range Low The monitored value exceeds the ...

Page 273: ...e monitored value exceeds the measurable range of the module 1 Reduce the respiration rate to the normal range 2 Calibrate the AG module again 3 Replace the AG module 8 2 7 BIS Module Runtime Alarms Message Alarm Priority Cause Solution BIS Init Error High The system cannot receive the initialization information of the BIS module 1 Reconnect the BIS module 2 If the problem persists replace the BIS...

Page 274: ... Off Low BIS electrode 2 is detached from the patient 1 Check whether BIS electrode 2 is in proper contact with the skin 2 Replace the BIS sensor BIS Electrode 3 High Imped Low The impedance of BIS electrode 3 is too high 1 Check whether BIS electrode 3 is in proper contact with the skin 2 Replace the BIS sensor BIS Electrode 3 Lead Off Low BIS electrode 3 is detached from the patient 1 Check whet...

Page 275: ...BIS sensor BIS Electrode RE High Imped Low The impedance of BIS electrode RE is too high 1 Check whether BIS electrode RE is in proper contact with the skin 2 Replace the BIS sensor BIS Electrode RE Lead Off Low BIS electrode RE is detached from the patient 1 Check whether BIS electrode RE is in proper contact with the skin 2 Replace the BIS sensor BIS Electrode RT High Imped Low The impedance of ...

Page 276: ...nication error occurs 1 Check the connection between the BIS cable and the plug in module 2 Replace the cable of the BIS module 3 Replace the plug in module of the BIS module BIS Wrong Sensor Type Low The BIS sensor is not a Mindray specified product 1 Check the type of the BIS sensor 2 Replace the BIS sensor BIS Sensor Fault Low Sensor overcurrent or sensor positive ground fault 1 Check the BIS s...

Page 277: ... pressure is lower than 428 mmHg 1 Check the airway pressure 2 Reconnect the sampling line 3 Replace the CO2 module CO2 High Barometric Low The barometric pressure is higher than 790 mmHg Replace the CO2 module CO2 Low Barometric Low The barometric pressure is lower than 790 mmHg Replace the CO2 module CO2 Hardware Error High 1 External AD 2 5 V error 2 12 V voltage error 3 Internal AD 2 5 V error...

Page 278: ...ion Replace the CO2 module the M02A module is not supported 8 2 9 Mainstream CO2 module Message Alarm Priority Cause Solution EtCO2 Overrange Low The monitored value is out of the measurable range 1 Re calibrate the CO2 module 2 Replace the CO2 module FiCO2 Overrange Low The monitored value is out of the measurable range 1 Re calibrate the CO2 module 2 Replace the CO2 module CO2 Zero Failed Low Th...

Page 279: ...e the CO2 sample line or watertrap CO2 No Sampleline Low The sample line of the CO2 module is not connected 1 Check whether the CO2 sample line is properly connected 2 Replace the CO2 sample line CO2 Main Board Error High 1 Reconnect the CO2 module 2 Restart the anaesthesia machine 3 Replace the CO2 module CO2 Check Sensor or Main Board Low 1 Reconnect the CO2 module 2 Restart the anaesthesia mach...

Page 280: ...s NOTE Perform leak test after maintaining the anesthesia machine replacing parts or reconnecting tubes 8 3 1 Automatic Circuit Leak and Compliance Test 1 If the system is being powered on the system automatically initiates a self test and enters the Automatic Circuit Leak and Compliance Test screen Or from the main screen select General Test Leak Compliance Select Automatic Circuit Leak Test to e...

Page 281: ...ing bellows respiratory system tubes and CO2 absorber canister Check whether the sources of leaks are properly connected and their connectors are damaged 8 3 2 Manual Circuit Leak Test This test checks if the pneumatic circuit has leakage in manual ventilation mode The test items include APL valve check valve CO2 absorber canister patient tube flow sensor and flow sensor connector The respiratory ...

Page 282: ...f the manual circuit leak and compliance test is displayed on the screen As shown in the figure below select Cancel to cancel the ongoing test 3 After the test is completed confirm whether the manual circuit leak and compliance test is passed following the instructions on the screen If not deal with it following Help on the screen and the following Note ...

Page 283: ...Manual Vent is prompted Set the Auto Manual switch to the Auto position The reading on the drive gas O2 pressure gauge indicates drive gas pressure low lower than 200 kPa and the alarm of Drive Gas Pressure Low is produced Replace or connect gas supplies and make sure that the drive gas pressure is at 350 to 450 kPa During leak test the pressure indicated by the airway pressure gauge fails to reac...

Page 284: ...T shape hexagon screw wrench 4x100 1 M90 100111 3106 04 06 adapter connector 1 M6Q 030068 3106 06 08 adapter connector 1 M6Q 030051 3106 10 00 adapter connector 2 082 000021 00 3106 06 00 adapter connector 1 M6Q 030059 Air tube adapter connector 1 115 002454 00 3126 04 00 tube plug 2 082 000023 00 3126 06 00 tube plug 3 M6Q 120001 3126 08 00 tube plug 4 M6Q 120002 3126 10 00 tube plug 3 082 000022...

Page 285: ... 31 2 digital voltmeter Anesthetics N2O analyzer with the range of 0 3V V 5 BCBiomedicalDPM 2301751NMC digital pressure gauge or similar device DISS connector with the supply press of O2 N2O and air being at least 35 psi Yoke connector of the FullPISS cylinder of the O2 N2O and air Metric hexagon screw wrench kits manual operation tools Air flow analyzer with precision of 2 Communication box requi...

Page 286: ...8 3106 04 06 adapter connector 9 3106 06 00 adapter connector 10 3106 06 08 adapter connector 11 3106 10 00 adapter connector 12 Air tube adapter connector 13 3126 04 00 tube plug 14 3126 06 00 tube plug 15 3126 08 00 tube plug 16 3126 10 00 tube plug 17 Y shape tube 18 3140 08 00 Y shape tube 19 Y shape air tube 8 9 10 11 12 13 14 15 16 17 18 19 7 6 5 4 3 2 1 ...

Page 287: ...8 33 Negative pressure ball Test fixture of the circuit transit adapter Test fixture of the pressure sampling line of the flow sensor ...

Page 288: ...8 34 Test fixture of the vaporizer support Anesthesia machine calibration device 1 MPa 10 bar test pressure gauge ...

Page 289: ...th the corresponding numerical symbols as shown in the following figure The pressure sampling tube connector can be connected to the Silicon hose 6x300 and the 6 quick connector can be connected to the PU tube 6X100 PU tube 6X200 and PU tube 6X300 as shown in the following figure 6 fast plug 6 quick connectors Pressure sampling tube connectors ...

Page 290: ...ent circuit as shown in the following figure If the plugging is difficult during installation apply some lube oil lubricating grease or Krytox high performance Fusso lubricating grease on the seal ring of the corresponding circuit transit block as shown in the following figure Seal ring M6M 010058 Seal ring 082 000667 00 Seal ring 082 000665 00 ...

Page 291: ... When using the test fixture of the flow sensor tributary take out the expiration or inspiration flow sensor from the patient circuit Install the test fixture of the flow sensor tributary in the original position of the expiration or inspiration flow sensor and screw the cap of the breathing interface as shown in the following figure Perform the tests after connecting the Silicon hose 6x300 to the...

Page 292: ...e fixture into the connector as shown in the following figures Rotate the pressure head of the test fixture of the vaporizer support clockwise to the end until the lower surface of the test fixture of the vaporizer support is in contact with the upper surface of the vaporizer support connector as shown in the following figure After the test fixture slid in Before the test fixture slid in ...

Page 293: ...ternal check valve is used only for scavenging If the pre seal cover is removed or loose the sealing performance of the negative pressure ball is degraded In this case fasten the seal cover If the negative pressure ball is connected to a tested component the negative pressure ball is used only for gas inlet However if the negative pressure ball is squeezed the air is exhausted In contact after fix...

Page 294: ...of the PU tube that is in contact with the quick connector and insert the segment into the PU tube The pipeline inlet assembly is leaked Check whether the check valve of the pipeline gas source assembly has a leakage issue in the reverse direction If necessary replace the check valve Check whether the seal ring on the pipeline inlet assembly is damaged If yes replace the seal ring If the issue per...

Page 295: ... alarm is generated The pressure switch of the integrated airway of the exhalation valve or PEEP safety valve is faulty Alternatively the filter of the integrated airway of the exhalation valve assembly is blocked Adjust the pressure switch of the integrated airway of the exhalation valve assembly to keep the drive gas pressure between 0 05 MPa and 0 2 MPa as close to 0 14 MPa as possible when thi...

Page 296: ...25 MPa from 1 5 bar to 2 5 bar adjust the regulator of the O2 inlet assembly to enable the reading to reach 0 2 MPa 2 bar For details about the regulator operations refer to section 8 4 2 4Adjusting the Regulator of the Pipeline Gas Supply Inlet 5 Record the pressure reading of oxygen pipeline pressure gauge 6 Switch off the gas source switch and switch on the O2 flush switch to release the remain...

Page 297: ...he corresponding description in section 9 5 2 Pneumatic Connections II N2O inlet assembly 1 Stop the gas supply Disconnect pipeline 49 connecting to the EFCS flowmeter 2 Connect pipeline 49 to the 1 MPa test pressure gauge 3 Switch on the N2O and O2 sources Record the reading on the pressure gauge If the deviation between this reading and the reading on the N2O pipeline pressure gauge exceeds 0 1 ...

Page 298: ...line pressure gauge is damaged Handle this issue according to the fault locating table 4 Switch off the air source and switch on the air flow regulator to release the remaining pressure 5 Reconnect pipeline 51 8 4 2 2 Testing the Pressure Switch Use the following tools to check whether the pressure switches of the O2 inlet assembly and exhalation valve assembly are qualified One 1 MPa 1 0 bar test...

Page 299: ...on the pipeline O2 source 6 Enable the system to enter standby mode 7 Switch off all flow regulators 8 Switch off the pipeline gas source if the reading on the test pressure gauge is sharply decreased and continues to decrease after the gas source is switch off one or more components among the O2 inlet assembly exhalation valve assembly O2 flush switch assembly system switch assembly and O2 flow r...

Page 300: ...e alarm is not generated in 10s the pressure switch of the O2 inlet assembly is damaged Handle this issue according to the fault locating table 15 Adjust the O2 flow regulator until the O2 flow reaches 0 3 L min to gradually decrease the reading on the test pressure gauge to 0 05 MPa 0 5 bar 16 Switch off the O2 supply and keep the reading on the test pressure gauge remain non decreased If the O2 ...

Page 301: ...ion Possible Cause Recommended Action Leakage The O2 flush button assembly is leaked Replace the seal ring on the O2 flush button assembly or replace the O2 flush button assembly The system switch assembly is leaked Replace the seal ring on the system switch assembly or replace the system switch assembly The vaporizer installation is incorrect resulting in leakage Install the vaporizer again The s...

Page 302: ...he ACGO assembly The fresh air connector of the circuit transit block assembly is leaked Check the seal ring and pipeline of the fresh air connector Replace the damaged part After the system is shut down the gas source cannot be switched off The internal sealing part of the system switch assembly is damaged Replace the system switch After the system is started the system cannot be supplied with po...

Page 303: ...e 52 connecting to the O2 flush switch assembly and ACGO assembly Disconnect the ACGO end 3 Connect the negative pressure ball inlet to the PU tube 52 using the 3106 06 00 adapter connector Squeeze the negative pressure ball to exhaust the internal gas 4 Release the negative pressure ball If the negative pressure ball is completed expanded within 30s the O2 flush switch assembly is damaged 8 4 3 2...

Page 304: ...haust the internal gas 4 Release the negative pressure ball If the negative pressure ball is completed expanded within 30s the auxiliary oxygen flowmeter assembly is damaged 8 4 3 3 Leak Test for the Backup Oxygen Flowmeter Assembly Tools Negative pressure ball quantity 1 3106 06 00 adapter connector quantity 1 3126 06 00 tube plug quantity 1 PU tube 6 x 100 quantity 1 Test procedures 1 Turn off t...

Page 305: ...e EFCS Flowmeter Assembly Tools Negative pressure ball quantity 1 3106 06 00 adapter connector quantity 1 3126 08 00 tube plug quantity 1 PU tube 6 x 100 quantity 1 Test procedures 1 Turn off the pipeline gas supplies and switch on the O2 flush switch to release the remaining pressure 2 Remove the PU tube 25 connecting to the EFCS flowmeter assembly and seal this end with the tube plug 3 Remove th...

Page 306: ...plug One PU tube 6X100 Test procedures 1 Switch off the pipeline gas source and enable the system switch Switch on the O2 flush switch to release the remaining pressure 2 Remove pipeline 43 connecting the system switch assembly Disconnect the end connecting to the flow regulator Connect the end with the pipeline removed to the negative pressure ball using the 3106 06 00 adapter connector 3 Remove ...

Page 307: ...ressure ball to exhaust all gas inside 9 Release the negative pressure ball If the negative pressure ball is completely expanded within 30s in any test the system switch assembly is damaged 8 4 3 6 Leakage Test on Vaporizer Support Assembly Use the following tools to perform the leakage test on the vaporizer support assembly One negative pressure ball One 3106 06 08 adapter connector One 3126 06 0...

Page 308: ...dapter connector 5 Then squeeze the negative pressure ball to exhaust all gas inside 6 Release the negative pressure ball If the negative pressure ball is completed expanded within 30s the rubber flat washer or the upper surface in contact with the mechanical face is damaged Handle this issue according to the fault locating table If not continue the following test 7 Remove the seal ring Fix the te...

Page 309: ... this issue according to the fault locating table If all test items are passed continue the following test 9 Place back the seal ring Fix the vaporizer and enable it 10 Repeat step 5 and step 6 each time you move the test fixture of the vaporizer support If the negative pressure ball is completed expanded within 30s the seal ring is damaged If these two test items are passed the vaporizer support ...

Page 310: ...aling part should be replaced at least once a year The water collection cup is loose Check and fasten the water collection cup The sealing part of the water collection cup assembly is damaged Replace the sealing part of the water collection cup The sealing part should be replaced at least once a year The sealing part of the circuit transit block assembly is damaged Replace the sealing part once ev...

Page 311: ...sor is not calibrated Calibrate the O2 sensor according to section 4 3 6 O2 Sensor Calibration The O2 sensor is damaged Replace the O2 sensor The reading of the airway pressure gauge is inaccurate or the pointer of the airway pressure gauge cannot move The airway pressure gauge is damaged Replace the airway pressure gauge Irregular flow waveforms are displayed The flow sensor assembly is not prope...

Page 312: ...the circuit transit adapter One syringe Three Φ6 silicon tubes One Y shape tube Test procedures I Leakage test on the pressure sampling line of the flow sensor covering four sampling lines of the expiration flow sensor and inspiration flow sensor 1 Disable the system switch 2 Install the breathing circuit properly 3 Remove the flow sensor assembly 4 Install the test fixture of the flow sensor trib...

Page 313: ... test on the pressure sampling line of the flow sensor inside the system If test item I is not passed conduct this test 1 Fix the test fixture of the circuit transit adapter to the circuit transit block assembly 2 Connect the pressure sensor interface positive pressure end of the anaesthesia machine calibration apparatus syringe pull out the pushrod to a certain position before installation and th...

Page 314: ...est item II is passed Then conduct test item I If test item I is still not passed the pressure sampling line of the flow sensor in the breathing system is damaged In this case replace the breathing circuit 8 4 4 2 Leakage Test on the Low pressure Airway System After you confirm that the pressure sampling line of the flow sensor is not leaked perform the leakage test on the low pressure airway syst...

Page 315: ...leted Check the sealing parts of the manual breathing bag and the breathing bag support Completed Check the sealing elements of the APL valve supporting tube of the intermediate plate and the Automatic Manual switch Not pass End Figure b Manual ventilation leakage test Pass Pass Not pass 2 Leakage test on manual ventilation Check the sealing adapter assembly Not pass the leakage test on the fresh ...

Page 316: ...ircuit Note After troubleshooting faults perform the failed test again before proceed with the current step If the test fails again perform the leak test based on the flowchart You can skip the steps after test success or component maintenance ...

Page 317: ...g arm using three corrugated pipes and one corrugated pipe T junction connector as shown in the following figure 6 Enable the O2 flow regulator and set the O2 flow to 0 2 L min 7 Enable the O2 flush and make the reading of the Paw pressure gauge rise to 30 cmH2O 8 Stop O2 inflation If the reading of the Paw pressure gauge decreases below 30 cmH2O this test fails 9 If the reading of the Paw pressur...

Page 318: ...bellow 2 Properly install the bellow housing 3 Set Automatic Manual switch to Manual 4 Remove the breathing circuit 5 Install the test fixture of the circuit transit adapter on the breathing circuit 6 Connect the syringe connector and the pressure sensor interface positive pressure end of the anesthesia machine calibration device to interface 2 corresponding to the drive gas of the test fixture of...

Page 319: ...equired tools One negative pressure ball One test fixture of the circuit transit adapter One PU tube 6X100 Test procedures 1 Disable the system switch 2 Disable the flow regulator 3 Remove the breathing system 4 Fix the test fixture of the circuit transit adapter to the circuit adapter 5 Squeeze the negative pressure ball to exhaust the gas inside Seal the outlet end of the negative pressure ball ...

Page 320: ...the negative pressure ball to exhaust all gas inside Re install the plug and seal the negative pressure ball Connect another end of the negative pressure ball to connector 1 of the drive gas pipeline of the test fixture of the corresponding circuit transit adapter as shown in the following figure 10 Release the negative pressure ball If the negative pressure ball is completed expanded within 30s t...

Page 321: ...e Y shape connector to the breathing tube adapter connector using another corrugated pipe Connect the syringe connector pressure sensor connector positive pressure end of the anaesthesia machine calibration device and the breathing tube adapter connector to the Y shape tube as shown in the following figure 5 Push the pushrod of the syringe to make the pressure reading on the anaesthesia machine ca...

Page 322: ...ctor Bypass disabled Bypass enabled Connect to the Φ6 silicon tube Rotate the blue part to lock the connecter connecting to VT Plus Connect to the VT Plus Lucer adapter connector Lucer adapter connector Connect to the TV plus ...

Page 323: ... Check the sealing part If damaged replace it 7 Remove the dome cover of the check valve Check the sealing part If damaged replace it 8 Remove the breathing bag support Check the sealing part If damaged replace it 9 Remove the pre pak assembly Check the sealing part If damaged replace it 7 Check the sealing parts of the APL valve supporting tube of the intermediate plate and the Automatic Manual s...

Page 324: ...o 3126 10 00 tube plugs 4 Perform steps 3 to 7 in 4 Leakage Test on All Pipelines in the Circuit Adapter If the test is not passed the circuit adapter connector or sealing part is damaged If leakage exists insert the removed pipeline to the ACGO assembly Note that the position of the black line on PU tubes 21 and 22 should be the same as that before the pipeline is removed 5 Remove the hose 52 and...

Page 325: ...steps described in sections 2 2 3 and 2 2 4 and repair the leak points There is water build up in the flow sensor Remove the flow sensor and eliminate the water build up The film of the flow sensor is deformed or contaminated or the internal resistance of the flow sensor is changed Zero drift occurs on the pressure sensor on the control board of the ventilator Enter the service mode and calibrate ...

Page 326: ...section 7 3 2 Flow calibration Service In the preceding table the items marked with an asterisk are possible causes of inaccurate measurement values of the flow sensor Perform the following steps to check whether the fault of inaccurate breathing capacity is induced by the causes marked with an asterisk 1 Turn off the flow regulator 2 Ensure that the patient is disconnected from the system and the...

Page 327: ...red by the ventilator flow sensor inspiratory flow sensor and expiratory flow sensor should be the same Set the A D value of the inspiratory valve to test multiple points The flow volumes measured by the three sensors at each point should be the same If the measured values are different the measured values are inaccurate Check the possible causes marked with an asterisk in the table above 8 5 Sens...

Page 328: ... sensors or valves on the tool interface and the components in the airway schematic diagram Flow PEEP PEEP P Flow Flow O2 Inspiratory valve Flow sensor of the anaesthesia machine PEEP safety valve PEEP valve Pressure sensor Resistance Expiratory valve Expiratory flow sensor Patient Paw sensor Inspiratory flow sensor Airway pressure sensor ...

Page 329: ...s Tool Interface and Hardware Components The following figure shows the actual connection of the sensor sampling lines on the VCM Flow sensor of the anaesthesia machine Inspiratory flow sensor Expiratory flow sensor Flow direction Airway pressure PEEP pressure ...

Page 330: ...r the zero points of all pressure sensors and flow sensors comply with the regulations To diagnose the zero points of the sensors perform the following operations 1 Disconnect all gas sources and ensure that the actual values of the sensors are 0 2 Query the A D sampling value of each sensor in the menu of the valve diagnosis tool This value is the zero point of the sensor 3 If the zero point of a...

Page 331: ...ng lines of the flow sensor may be fractured or not connected If the sampling A D value measured by a flow sensor reaches the saturation value over 6000 quickly the sampling line of the low pressure end exhaust end may not be connected 4 For any sampling line connection errors reconnect all sampling lines and ensure that they are connected correctly Perform the following operations to diagnose the...

Page 332: ...pressure sensor increases accordingly If no it further proves that the PEEP pressure sensor may be connected incorrectly To diagnose whether the sampling line of the pressure sensor is connected normally in case of pressure calibration failure perform the following steps 1 Connect the tubes of the anaesthesia machine according to section 5 3Valves Diagnostic Test Tools 2 Ensure that the water coll...

Page 333: ...cted normally For details see section 8 5 3 Preparations Before Using the Valve Diagnosis Tool 2 In the Diagnostic Tests menu increase the D A value of the inspiratory valve gradually If the measurement values of the embedded flow sensor inspiratory flow sensor and expiratory flow sensor change slightly and the air flow at the interface of the water collection cup in the breathing system is light ...

Page 334: ...anges This can help determine whether the PEEP safety valve is turned on or off correctly 5 For any errors the drive voltage on the PEEP safety valve or VCM is faulty You can measure the drive signal at the corresponding socket corresponding to the PEEP safety valve on the VCM by using a multimeter If the PEEP safety valve is in the ON state the drive voltage should be close to 6 V If the PEEP saf...

Page 335: ... enough cut off a small segment that is in contact with the quick connector and then insert the PU tube The pipeline gas supply interface has leak problems Check whether the check valve of the pipeline gas source has leak problems in the reverse direction Replace the check valve if necessary Check and replace the damaged seal on the gas supply interface If the problem persists replace the pipeline...

Page 336: ...the expiratory valve is blocked Adjust the pressure switch on the integrated airway of the expiratory valve and ensure that the drive gas pressure is within 0 05 0 2 MPa or near 0 14 MPa when the alarm is generated If the pressure switch fails to be adjusted replace it If the problem persists after the pressure switch is replaced replace the integrated airway of the expiratory valve For details se...

Page 337: ...0 25 MPa 1 5 2 5 bar adjust the regulator of the O2 supply inlet to ensure that the reading on the test pressure gauge is 0 2 MPa 2 bar For details about how to operate the regulator see section 8 6 1 4 Adjusting the Regulator of the Pipeline Gas Supply Inlet 5 Turn off the pipeline gas source and release the remaining pressure through quick oxygenation 6 Reconnect pipeline 83 7 Disconnect pipelin...

Page 338: ...le 10 Reconnect pipeline 39 For details about the PU tube numbers see relevant sections II N2O supply inlet 1 Turn off the pipeline gas source Turn on the needle valve to release the remaining pressure and then turn off the needle valve Disconnect pipeline 48 Pull out the pipeline end that connects to the O2 N2O block valve and do not pull out the other end 2 Connect the 1 MPa test pressure gauge ...

Page 339: ...e N2O pipeline pressure gauge 4 Turn off the pipeline N2O source and turn on the N2O flow regulator to release the remaining pressure 5 Reconnect pipeline 48 6 Disconnect PU tube 40 that connects the N2O supply inlet and the N2O pipeline pressure gauge Pull out the pipeline end that connects to the N2O supply inlet 7 Connect the 1 Mpa test pressure gauge to the N2O supply outlet by using the 3106 ...

Page 340: ...ure gauge to the system switch by using the 3106 04 06 adapter connector and Y shape connector 3140 06 00 3 Turn on the pipeline air source If the reading on the test pressure gauge is not within 0 2 0 25 MPa 2 0 2 5 bar adjust the regulator to ensure that the reading on the test pressure gauge is 0 2 MPa 2 0 bar Record the reading on the air pipeline pressure gauge 4 Turn off the pipeline air sou...

Page 341: ... to the fault identification table 9 Reconnect PU tube 41 to the pressure gauge 8 6 1 2 Testing the Pressure Switch Check that the pressure switches of the O2 supply inlet and expiratory valve comply with the regulations by using the following tools 1 MPa 1 0 bar test pressure gauge quantity 1 3106 04 06 adapter connector quantity 1 3106 06 08 adapter connector quantity 1 3140 08 00 Y shape tube q...

Page 342: ...Turn off the pipeline gas source If the reading on the test pressure gauge decreases sharply and continues to decrease sharply after the gas source is turned off the O2 supply inlet expiratory valve quick oxygenation key system switch or O2 flow regulator has one or more leaks Rectify the faults and perform subsequent operations 9 Manually adjust the O2 flow regulator until the O2 flow reaches abo...

Page 343: ...t fault identification table 15 Adjust the O2 flow regulator until the O2 flow reaches about 0 3 L min and the reading on the test pressure gauge decreases to 0 05 MPa 0 5 bar 16 Turn off the O2 flow so that the reading on the test pressure gauge does not decrease If the alarm Drive Gas Pressure Low is not generated after 10 seconds the pressure switch in the integrated airway of the expiratory va...

Page 344: ... anaesthesia machine cannot be powered on The system switch is in poor condition According to the startup signal flow remove the interconnection connector between the system switch cable and the airway cable and short circuit the pins of the airway cable If the anaesthesia machine can be started the system switch is in poor condition If the anaesthesia machine cannot be started proceed with the an...

Page 345: ...terminal of the bag mechanical ventilation switch by using the conduction position of the multimeter and turn the bag mechanical ventilation switch If the conduction of pins 1 and 2 does not change the material of the bag mechanical ventilation switch is in poor condition If the conduction changes proceed with the analysis Replace the bag mechanical ventilation switch The cable is not connected pr...

Page 346: ... The mother board is in poor condition Open the cover plate power on the anaesthesia machine and test pin 19 of mother board J3 If the voltage of this pin is beyond the range 3 0 3 6 V the mother board is poor condition Otherwise proceed with the analysis Replace the mother board The CPU board is in poor condition If the fault cannot be identified by using the preceding two methods the CPU board i...

Page 347: ...f the PC and anaesthesia machine by using a crossover network cable 2 Before running the Mindray anaesthesia machine software upgrade tool check that the IP address is set to 192 168 23 1 and the subnet mask is set to 255 255 255 0 for the PC Check and set the IP address of the PC See the figure below 3 Ensure that the Mindray anaesthesia machine software upgrade tool is installed on the PC If the...

Page 348: ...machine software upgrade tool If the dialog box for selecting a product series is displayed select Wato Pro and click OK After the system update tool is started perform the following operations to upgrade the software 2 Click Select Upgrade Package on the toolbar 3 In the Select Upgrade Package non FDA dialog box that is displayed select 4 In the Open dialog box that is displayed click To view det...

Page 349: ...are upgrade tool 9 Shut down the anaesthesia machine and then start it again within less than 1 second 10 The Windows XP network icon shows a connection success Note If this prompt is not displayed on the PC after the anaesthesia machine is started normally and performs self test check the IP address settings and network cable 11 The software update progress is displayed on the screen of the anaes...

Page 350: ...9789 and press Enter to access system information and view the software version Check that the software version of the anaesthesia machine complies with the table below Module Software Version Date Host software 03 14 00 07 BIOS 01 15 00 00 FPGA display drive 1 4 FPGA sound drive 1 5 Auxiliary VCM V01 03 00 VCM V01 04 00 Power supply system V1 7 EFCS software V01 00 00 EFCS PM software V01 00 00 T...

Page 351: ...tibility information between the system software BIOS and upgrade tool 2 Check the network connection between the PC and the hub and between the PC and the anaesthesia machine Ensure that the network cables do not loosen The system cannot switch to the upgrade boot screen The network connection is not normal 1 Check the network connection between the laptop hub and anaesthesia machine Ensure that ...

Page 352: ... mode CPAS PS Pressure support ventilation continuous positive airway pressure ventilation Bypass CPB mode Spirometry Loop 8 8 2 1 Applying for Activation Codes Note To apply for activation codes provide relevant information about the anaesthesia machine for which functions are to be activated including the machine ID existing configuration and configuration to be activated When a customer needs t...

Page 353: ... Note Before activation check and record the existing paid configurations and those that need to be added Ensure that the entered activation code is the same as that provided by the manufacturer The software function activation procedure is as follows 1 Access the Function Activation menu choose Main Menu Service enter the service password and choose Factory Settings Function Activation See the fi...

Page 354: ...Before the anaesthesia machine displays the message indicating activation success ensure that the power supplied to the anaesthesia machine is not interrupted Otherwise the BIOS program of the CPU board of the anaesthesia machine will be damaged After the anaesthesia machine displays the activation success message restart the anaesthesia machine to ensure that the existing paid configurations and ...

Page 355: ...ivation code is the same as that provided by the manufacturer 2 If the activation code is entered correctly but the error message is still displayed send the machine ID existing configurations and new configurations of the anaesthesia machine to the manufacturer for confirmation 3 A wrong activation code generator version is used Provide the system software version of the anaesthesia machine to th...

Page 356: ...8 102 FOR YOUR NOTES ...

Page 357: ...Use care when moving or replacing system parts and components Be careful with edges or corners of mechanical components when disassembly to avoid cuting Be careful with screws to avoid screws falling into the machine to cause short circuit Before remove gas devive ensure to release the pressure of gas to avoid personal injury caused by high pressure NOTE Check whether spare parts are demaged and r...

Page 358: ...J26 1 9 1 2 Preparations Before disassembly Make sure that the anesthesia machine is turned off and disconnected from the AC power source Bleed down the gas pressure inside the anesthesia machine as described below Disconnect all pipeline and cylinder gas supplies Prepare the tools required for disassembly Maneuver the anesthesia machine to an appropriate location and then apply the brake CAUTION ...

Page 359: ... Turn on all the flow controls except O2 4 Make sure that N2O and AIR pipeline pressure gauges read zero 5 Disconnect the O2 pipeline supply or close the O2 cylinder valve Push the O2 flush button to bleed O2 from the system 6 Set the system switch to OFF 9 2 Disassemble Assemblies 9 2 1 Remove Top Cover Assembly and Top Plate Assembly 1 Fully loosen the three 3 screws fixing the top cover assembl...

Page 360: ...aker 1 Remove the top plate assembly 2 Remove the speaker cable connected to top light board 3 Cut the tie line and unscrew the two 2 screws fixing the speaker and then disconnect the connection line to remove the speaker ...

Page 361: ...e connected to top light board 3 Unscrew the two 2 screws to remove the top light board 4 Press inward the fasteners to remove the top light switch 9 2 4 Remove Service Door and Rear Cover Plate 1 Remove air filter 2 Unscrew the five 5 screws to remove the service door and rear cover plate ...

Page 362: ...9 6 9 2 5 Remove Cart Rear Cover Plate Assembly Remove the six 6 screws on the cart rear cover plate assembly to remove the assembly ...

Page 363: ... from the module rack box assembly Remove the four 4 screws to remove the module rack box assembly 9 2 7 Remove Module Rack Fan 1 Open the service door 2 Remove the module rack box assembly 3 Remove the module rack fan cable 4 Remove the four 4 screws to remove the module rack assembly ...

Page 364: ...ove the module rack fan 9 2 8 Remove Display Assembly 1 Remove the top plate assembly 2 Open the service door 3 Unscrew the three 3 screws fixing the display assembly and the 1 captive screw on the rear of the machine 4 Unscrew the connector of display cable fixing the mother board to remove display assembly ...

Page 365: ...9 Remove Key Control Board 1 Remove display assembly 2 Disconnect the cables on the display control board 3 Remove the six 6 screws fixing the key board to remove the connected cables and the key control board ...

Page 366: ...ht Board 1 Remove display assembly 2 Disconnect the cables on the work surface light board Unscrew the 3 screws fixing the lamp shade 0625 to remove the lamp shade 0625 3 Unscrew the three 3 screws to remove the work surface light board ...

Page 367: ... alarm lamp board 3 Remove the two 2 screws on the alarm lamp board to remove the board 9 2 12 Remove Encoder Board and Encoder 1 Remove the display assembly 2 Disconnect the cables connecting the encoder assembly 3 Remove the three 3 screws fixing the encoder assembly 4 Remove the encoder assembly ...

Page 368: ... the seven 7 screws fixing the rear cover plate of display 3 Disconnect the cables connected with the display and the touch screen to take out the display and the touch screen 4 Unscrew the four 4 screws fixing the display from a side to remove the display 5 After the rear cover plate of the display is removed remove the touch screen from the front cover of the display Touch screen Display ...

Page 369: ...sembly 2 Disconnect the cables on the top light board and unscrew the four 4 combined screws fixing the power board and one 1 M3 toothed nut to remove the power board 3 Disconnect the cables and pipes on the VCM assembly and unscrew the four 4 combined screws to remove the VCM assembly ...

Page 370: ... to remove the main board 5 Disconnect the pipeline of three way valve assembly and cables on the VCM and unscrew the three 3 combined screws to remove the three way valve assembly There are two versions of the three way valve assembly as shown in the following pictures The two versions can be replaced with each other Old three way valve assembly New three way valve assembly ...

Page 371: ...d the mother board And unscrew the five 5 screws to remove the rear cover plate of hardware box Then unscrew the four 4 nuts to replace the fan WARNING Bafore replace cart ensure to turn off the system switch and disconnect power cable to avoid electrical shock Before the replacement of the main board please record the settings of the service menu After the replacement of the main board please res...

Page 372: ... flathead screwdriver WARNING Bafore replace fuse ensure to turn off the system switch and disconnect power cable to avoid electrical shock Ensure new fuse meets the requirements of the spacifications on the Operator s manual of this product 9 2 16 Replace Battery 1 Open the service door 2 Unscrew the three 3 screws fixing the cover plate of battery box to remove lithium battery ...

Page 373: ...9 17 9 2 17 Remove EFCS flowmeter 1 Open the service door 2 Disconnect cables and PU pipes on the EFCS flowmeter and unscrew the three 3 fixing screws to remove the EFCS flowmeter ...

Page 374: ...the EFCS flowmeter 2 Unscrew the four 4 screws fixing the EFCS flowmeter assembly and remove the connected cables to take out the EFCS flowmeter assembly 3 Unscrew the four 4 screws fixing the EFCS flowmeter board to take out the EFCS flowmeter board ...

Page 375: ...rews fixing the flowmeters 3 Remove the connected cables to take out the two flowmeters 4 Unscrew the six 6 screws fixing the outlet block assembly to take out the inlet and outlet block assemblies 5 Unscrew the four 4 screws fixing the flowmeter to take out the flowmeter on the outlet block ...

Page 376: ...wo Way Valve 1 Remove the EFCS flowmeter assembly 2 Unscrew the two 2 screws fixing various valves to take out the valve to be replaced 3 Remove the inlet block 4 Unscrew the two 2 screws fixing the two way valve to take out the two way valve on the inlet block ...

Page 377: ...ly 3 Unscrew the four 4 screws and remove the vaporizer manifold assembly 9 2 22 Remove Gas Source Inlet Port Assembly 1 Remove the service door and rear cover plate 2 Disconnect cables and pipeline which are connected with the gas source inlet port assembly and remove the plug 3 Unscrew the two 2 screws fixing each gas source inlet port assembly ...

Page 378: ...DISS electronic pressure monitoring DISS electronic pressure monitoring 115 056322 00 N2O gas supply inlet assembly 0627 NIST electronic pressure monitoring NIST electronic pressure monitoring 115 056323 00 N2O gas supply inlet assembly 0627 DISS electronic pressure monitoring DISS electronic pressure monitoring 115 056324 00 Air supply inlet assembly 0627 NIST electronic pressure monitoring NIST ...

Page 379: ...ce inlet port assembly Refer to the following table for backup oxygen pipe negative pressure inlet assemblies and cylinder inlet assemblies P N Description Application 115 034706 01 Backup oxygen supply assembly 0615 umbrella valve Backup oxygen without electronic pressure monitoring 115 030793 01 Backup oxygen inlet assembly NIST 0625 umbrella valve Backup oxygen with electronic pressure monitori...

Page 380: ...racket assembly Without electronic pressure monitoring 115 002251 02 N2O cylinder bracket assembly Φ6 Without electronic pressure monitoring 115 002728 01 Air cylinder bracket assembly Without electronic pressure monitoring 115 056316 00 O2 cylinder bracket assembly 0627 electronic pressure monitoring With electronic pressure monitoring 115 056317 00 N2O cylinder bracket assembly 0627 electronic p...

Page 381: ...ver plate 2 Unscrew the nine 9 captive screws fixing the cover plate of working surface 3 Disconnect the 83 pipe next to the auxiliary O2 and cables connected to the auxiliary flowmeter 4 Remove the two 2 circuit screw plugs and remove the two 2 screws to remove the circuit gear block ...

Page 382: ...9 26 5 Remove set screws of knobs fixing the auxiliary O2 assembly and negative pressure suction to take out the knob 6 Push the cover plate of work surface forward to remove it ...

Page 383: ...ews to remove the exhalation valve 9 2 27 Remove ACGO Assembly 1 Remove the cover plate of work surface 2 Disconnect the pipeline and cables connected with the ACGO assembly 3 Unscrew the three 3 screws to remove the ACGO assembly NOTE The new version of ACGO assembly does not have the pressure relief valve The old and new versions of ACGO assemblies can be replaced with each other ...

Page 384: ...eservoir 9 2 29 Remove O2 Flush Assembly 1 Remove the cover plate of work surface 2 Unscrew the four 3 M3X8 combined screws and the four 4 M3X8 countersunk head screws fixing the front panel bracket to remove the front panel bracket 3 Unscrew the four 4 M3X8 combined screws fixing the O2 flush bracket and the four 4 screws fixing the O2 flush assembly on the bracket to remove the O2 flush assembly...

Page 385: ...he end of coil next to the cylinder bracket 3 Unscrew the two 2 screws fixing each high pressure gauge assembly to remove one coil and one high pressure gauge assembly from the front end of the machine There is no pressure gauge assembly for the machine configured with electronic pressure monitoring ...

Page 386: ... of work surface 2 Remove the pipeline connected with the gas supply pressure gauge assembly 3 Unscrew the two 2 screws fixing each gas source gauge assembly from the front end of the machine to remove one gas source gauge assembly There is no pressure gauge assembly for the machine configured with electronic pressure monitoring ...

Page 387: ...ly 3 Unscrew the four 4 screws from the front end of the machine to remove the negative pressure control panel assembly 9 2 33 Remove Backup O2 Flowmeter Assembly 1 Remove the cover plate of work surface 2 Disconnect the pipeline and cables connected to the main flowmeter assembly 3 Unscrew the four 4 screws from the front of the machine to remove the backup O2 flowmeter assembly ...

Page 388: ...switch assembly 3 Unscrew the four 4 screws from the front of the machine to remove the system switch assembly 9 2 35 Remove Indicator Light Board 1 Remove the cover plate of work surface 2 Disconnect the cables connected with the indicator light board 3 Unscrew the two 2 screws from the front of the machine to remove the indicator light board ...

Page 389: ... cart rear cover plate 2 Disconnect the cables and pipeline of the drive gas switching valve 3 Unscrew the two 2 screws fixing the drive gas switching valve 9 2 37 Remove Power Cable Unscrew the three 3 screws on the anti pulling hook of mains plug and then remove the power cable ...

Page 390: ... to disconnect the mains plug to avoid electrical shock 9 2 38 Remove Drawer Pull the drawer out and move the black switch on the right of the drawer downward and the left of the drawer upward by two hands at the same time to remove the drawer assembly ...

Page 391: ...ews fixing the rear panel of the cart remove the gas hose and take out the rear panel 2 Remove a drawer from the front loosen the two screws fixing the front panel of the air compressor and take out the front panel Take out the gas hose Take out the drawer ...

Page 392: ... behind the cart For details about disassembly and maintenance of the air compressor see the service manual 9 2 40 Remove Cart Slide 1 Remove the drawer 2 Unscrew the three 3 screws to remove one slide 9 2 41 Remove Lock of Drawers 1 Remove the drawer 2 Unscrew the six 6 M4X12 combined screws to remove the right decorative plate of cart ...

Page 393: ...9 37 3 Unscrew the four 4 M4X12 combined screws to remove the presser of the lock of drawer 4 Unscrew the screw and the nut to remove the lock of drawer ...

Page 394: ...tem not compatible with Pre Pak 9 3 1 Remove O2 Sensor 1 Remove one end of O2 sensor cable from the O2 sensor connector on the circuit adaptation block 2 Remove the O2 sensor assembly from the O2 sensor connector on the breathing system ...

Page 395: ...nsor shell And then rotate the O2 sensor shell anticlockwise again to separate the O2 sensor and the shell 9 3 2 Remove Breathing Tubes NOTE When disassembling the breathing tube hold the tube connector at both ends of the tube to prevent damage of the tube 1 Remove the filter from the Y piece ...

Page 396: ...9 40 2 Remove the two ends of the breathing tubes from the inspiration expiration connectors on the breathing system ...

Page 397: ...9 41 9 3 3 Remove Flow Sensor 1 Rotate the rotary cover of the breathing connector anticlockwise 2 Pull out the breathing connector together with the rotary cover 3 Pull out the flow sensor horizontally ...

Page 398: ...nsor assembly and expiratory flow sensor assembly 9 3 4 Remove Manual Bag Remove the manual bag from the bag arm assembly as shown below 9 3 5 Remove Bellows Assembly 1 Turn the bellows housing anticlockwise Inspiratory flow sensor assembly Expiratory flow sensor assembly ...

Page 399: ...9 43 2 Lift off the bellows housing to remove it 3 Remove the bellows from the bellows base 9 3 6 Remove Pop off Valve Assembly 1 Remove the four locking screws ...

Page 400: ... 44 2 Remove the Pop off cover plate assembly 3 Remove the rubber pad of Pop off valve and metal block assembly 9 3 7 Remove Expiratory Check Valve Assembly 1 Turn the valve cover clockwise to remove it ...

Page 401: ... 2 Take out the check valve as shown below 9 3 8 Remove Inspiratory Check Valve Assembly For the disassembling procedure of inspiratory check valve assembly see 9 3 7 Remove Expiratory Check Valve Assembly ...

Page 402: ...9 46 9 3 9 Remove CO2 Absorbent Canister 1 Hold the rotary handle upward for 90 degrees 2 Turn the rotary handle anticlockwise for 90 degrees ...

Page 403: ...ng irritant to eyes skin and respiratory system Affected areas should be flushed with water If irritation continues after flushing with water seek medical assistance immediately 9 3 10 Remove Water Collection Cup 1 Hold the water collection cup and turn it counterclockwise to remove it 2 Remove the water collection cup ...

Page 404: ...9 3 11 Remove Airway Pressure Gauge Lift the airway pressure gauge straight up to remove it 9 3 12 Remove Bag Arm 1 Unscrew the locking nut anticlockwise 2 Lift the locking nut straight up to remove bag arm ...

Page 405: ...ches on the circuit adapter with the other hand 2 Remove the breathing system from the circuit adapter forcibly with both hands NOTE If it is hard to push the breathing system into or out of the circuit adapter you need to apply some lubricant M6F 020003 Dupont Krytox high performance fluorine lubricating grease to the seal on the pneumatic connector to reduce friction ...

Page 406: ...9 50 9 3 14 Remove CO2 Absorbent Canister Connection Block Assembly 1 Turn over the breathing system 2 Loosen the three screws using inner hexagon spanner ...

Page 407: ...ve the lifting device from the breathing system 4 Turn over the lifting device Loosen the two screws using inner hexagon spanner 5 Pull up forcibly to separate the CO2 absorbent canister connection block assembly ...

Page 408: ...ut the lifting device 9 3 15 Remove Back Upper Cover and Back Lower Cover Assemblies 1 Unscrew the six 6 screws as shown in the following picture 2 Unscrew the knurled thumbnut as shown in the following picture Lifting device ...

Page 409: ...Turn over the circle Pull up to separate the back upper cover assembly 4 Pull leftwards to take out the back lower cover assemblies 9 3 16 Remove Front Upper Cover 1 Loosen the six 6 screws on the upper cover ...

Page 410: ...9 54 2 Loosen the captive screws on the upper cover 3 Hold the upper cover assembly tightly and pull it up to remove it 9 3 17 Remove Median Plate Assembly Pull up the median plate assembly to remove it ...

Page 411: ...ly is shown as follows 9 3 19 Remove Bag vent Switch Assembly 1 Remove the upper cover assembly referring to 9 3 16Remove Front Upper Cover 2 Turn over the upper cover assembly and remove the three screws securing the bag vent switch assembly Lower cover assembly ...

Page 412: ...picture shows the appearance of bag vent switch assembly 3 Remove the three screws shown in the picture 4 Remove the sealing ring and shaft pin to remove the shaft for bag vent switch Remove the sealing ring and shaft pin ...

Page 413: ...o sealing rings 0030 10 13077 9 3 20 Remove APL Valve Assembly 1 Remove the lower cover assembly referring to 9 3 16Remove Front Upper Cover 2 Remove the two screws to pull out the APL valve assembly Shaft for bag vent switch Press spring for bag vent switch Sealing ring ...

Page 414: ... assembly 9 4 Disassemble the Breathing System compatible with Pre Pak 9 4 1 Remove O2 Sensor 1 Remove one end of the O2 sensor cable from the connector on the anesthesia machine Unplug the O2 sensor from the port on the Breathing System by pulling straight out ...

Page 415: ...se to take it out of the threaded cup 9 4 2 Remove Breathing Tubes NOTE When disassembling the breathing tube hold the tube connectors at both ends of the tube to prevent damage to the tube 1 Remove the filter from the Y piece 2 Disconnect the breathing tubes from the inspiration expiration connectors on the circuit ...

Page 416: ...the inspiration and expiration connectors together with their locking nuts And then pull out the flow sensors horizontally The following pictures show the appearance of inspiratory and expiratory flow sensor assemblies Inspiratory flow sensor assembly Expiratory flow sensor assembly ...

Page 417: ... Bag Remove the manual bag from the connector on the breathing system as shown below 9 4 5 Remove the Absorbent Canister 1 Hold and turn the rotary handle clockwise for 45 degrees 2 Pull out the absorbent canister horizontally ...

Page 418: ...2 Bypass Assembly 1 Remove the absorbent canister as per section 9 4 5 2 Press inward the fasteners on both sides and the CO2 bypass assembly will drop down for removal 9 4 7 Remove Drain Valve 1 Remove the CO2 bypass assembly as per the section 9 4 6 2 Lift up and remove the CO2 Absorber Base Unscrew the screws as shown in the picture to take out the drain valve Remove the CO2 Absorber Hose by sq...

Page 419: ...urled nut counterclockwise to disassemble the drain valve 9 4 8 Remove Bypass Valve and the Trigger Board 1 Remove the CO2 Bypass assembly as per section 9 4 6 2 Remove the transfer tube Drain Valve Stem Drain Valve Body ...

Page 420: ...own in the picture and remove the cover plate 4 Unscrew the four screws as shown in the picture and remove the upper bypass cover 5 Unscrew the two screws as shown in the picture and remove the trigger board Trigger board CO2 Bypass Valve ...

Page 421: ...ve Patient Circle Assembly 1 Remove the CO2 Bypass assembly as per section 9 4 6 2 Pull the patient circle assembly away from the rotating block assembly 9 4 10 Remove Bellows Assembly 1 Turn the bellows dome counterclockwise and lift off to remove Snap ring Valve Seal ...

Page 422: ...e 9 4 11 Remove Pop off Valve Assembly 1 Remove the bellows assembly as per section 9 4 10 2 Unscrew the four locking screws as shown in the picture Hold and pull up the Pop Off valve cover to remove it 3 Take out the rubber and metal Pop Off valve ...

Page 423: ...k Valve Assemblies 1 Turn the check valve cover counterclockwise to remove it 2 Pull out the check valve as shown in the following picture 9 4 13 Remove Water Collection Cup 1 Hold the water collection cup and turn it counterclockwise to remove it ...

Page 424: ...e water collection cup 9 4 14 Remove Airway Pressure Gauge Lift the airway pressure gauge straight up to remove it 9 4 15 Remove Bag Arm 1 Unscrew the locking nut counterclockwise and lift straight up to remove bag arm ...

Page 425: ...g arm from the bag arm mount 9 4 16 Remove the Back Upper Cover and Back Lower Cover Assemblies 1 Unscrew the six 6 screws as shown in the following picture 2 Unscrew the knurled thumbnut as shown in the following picture ...

Page 426: ...mbly 4 Pull leftwards to take out the back lower cover assemblies 9 4 17 Remove the Front Upper Cover Median Plate and Front Lower Cover Assemblies 1 Remove the Back Upper Cover and Back Lower Cover Assemblies as per section 9 4 16 2 Remove the two screws on the lower cover ...

Page 427: ...9 71 3 Loosen the six screws on the upper cover 4 Loosen the captive screws on the upper cover 5 Hold the upper cover assembly tightly and pull it up to remove it ...

Page 428: ...them because they easily get loose 7 Pull up the median plate assembly to remove it 9 4 18 Remove Automatic Manual Ventilation Switch Assembly 1 Remove the upper cover as per section 9 4 17 2 Turn over the upper cover assembly to access the three screws as shown in the following picture Lower Cover Assembly Median Plate Assembly ...

Page 429: ...e 3 screws as show in the picture 4 Remove the O Ring and pull out the axis pin 5 Remove the compression spring and replace the two seals 0030 10 13077 Take out the seal and pull out the axis pin Axis Compression spring Seal ...

Page 430: ...9 74 9 4 19 Remove APL Valve Assembly Turn the locking ring anticlockwise and pull the APL valve assembly straight up to remove it ...

Page 431: ...onnections 9 5 1 1 Electrical Circuit Diagram B3 B1 B5 K2 B13 K1 K2 B7 J5 K3 B4 J1 J2 J4 J8 J6 J7 J5 J10 J2 J1 B12 K6 K5 J2 J1 B2 J3 J7 J9 J10 J11 K10 B8 K24 K18 K17 K20 K19 K23 K21 K22 K14 K27 K27 K27 J1 J3 J1 J2 J3 J1 J2 J2 J3 J5 J4 K15 B10 K16 J12 K7 K8 K9 B11 B9 K11 K12 K27 B6 K13 J16 J17 J15 J13 J9 J10 J3 J12 J8 J6 F1 J12 J1 J3 J3 J11 B15 J1 J4 K25 K26 J5 K4 F1 F1 F1 F1 ...

Page 432: ...B9 0623 alarm lamp board PCBA 051 000767 00 B10 Touchscreen control board 6800 30 50082 B11 Copper axis encoder board 0010 30 43089 B12 0621 infrared backlight board 051 000259 00 B13 Network interface board 9210 30 30152 B14 0621 valve drive board 0621 30 78634 B15 0616 isolation transformer drive board 051 000036 00 K1 AC power socket K2 Lithium battery K3 Hardware box radiator fan K4 System swi...

Page 433: ...00 11 0623 CIS switch line 009 001460 00 12 0623 alarm lamp board connection line 009 001461 00 13 0623 10 4 touchscreen connection line 009 001462 00 14 0623 encoder board connection line 009 001463 00 15 0623 main control board connection line 009 001464 00 16 0623 monitor board connection line 009 001465 00 17 0616 three way valve connection line 009 000061 00 18 0631 NORGREN pneumatic block co...

Page 434: ...iliary electrical outlet output line 009 001477 00 38 0623 electronic flowmeter board interconnection line 009 001494 00 39 0623 pneumatic block pressure switch interconnection line 009 001495 00 40 0623 12 1 touchscreen connection line 009 001496 00 41 0623 top light board connection line 009 001497 00 42 0623 isolation transformer temperature control interconnection line 009 000062 00 43 Transfo...

Page 435: ...9 79 9 5 2 Pneumatic Connections 9 5 2 1 Pneumatic Connection A system pneumatic connection diagram configured with O2 N2O and Air supplies without cylinders ...

Page 436: ...9 80 9 5 2 2 Pneumatic Connection B system pneumatic connection diagram configured with O2 N2O and Air supplies with cylinders ...

Page 437: ...9 81 9 5 2 3 Pneumatic Connection C system pneumatic connection diagram configured with O2 N2O and Air supplies without cylinders ...

Page 438: ...9 82 FOR YOUR NOTES ...

Page 439: ... given to the characteristics of the parts cost of replacement and maintenance efficiency When the parts whose sub components are not convenient to replace such as the electrical component on the board are faulty replacing the board can improve the maintenance efficiency For example if a pressure gauge on the instrument panel is faulty replacing the pressure gauge can reduce the cost 10 2 Ordering...

Page 440: ...10 2 10 3 Diagrams and Tables 24 17 16 7 6 5 3 2 18 20 25 1 4 23 21 22 15 14 13 12 11 10 9 8 26 19 ...

Page 441: ... 043 000342 00 Knob 1 Yes 12 115 040737 00 Display maintenance package 1 Yes 13 043 007348 00 BFCS key 0627 silkscreen 1 Yes 14 115 040563 00 Encoder knob assembly balance gas 0627 1 Yes 15 115 040562 00 Encoder knob assembly O2 0627 1 Yes 16 115 034687 00 Auxiliary O2 supply maintenance package European standard 1 Yes 115 034688 00 Auxiliary O2 supply maintenance package American standard 1 Yes 1...

Page 442: ... 4 0627 24 115 040110 00 Air high pressure gauge assembly 0627 1 Yes 25 115 025663 00 Drawer assembly 0625 1 Yes 26 043 006091 00 Front cover of the chassis 0625 1 Yes 27 28 37 38 34 32 31 29 33 35 30 36 ...

Page 443: ...pressure suction liquid collecting bottle holder 0632 1 Yes 29 041 017805 00 Left slide on the cart 0625 1 No 30 115 025550 00 Service door assembly 0625 1 No 31 115 016480 00 Box assembly of module rack 1 Yes 32 115 018132 00 Pipeline negative pressure inlet assembly NIST 1 Yes 115 018133 00 Pipeline negative pressure inlet assembly DISS 1 Yes 40 41 39 ...

Page 444: ...ard 1 No 38 042 012631 00 Cart rear cover with cylinder support base 0625 1 No 39 034 000507 00 Caster 5inch without brake 1 Yes 40 115 030838 00 Absorbent canister assembly 0625 1 Yes 41 115 033004 00 Patient main unit with manual bag bracket maintenance package 1 Yes 115 033005 00 Patient main unit without manual bag bracket maintenance package 1 Yes 115 033006 00 Patient main unit with sample r...

Page 445: ...sure monitoring 1 Yes 115 040096 00 N2O supply inlet assembly DISS 0627 1 Yes 115 056323 00 N2O supply inlet assembly DISS 0627 electronic pressure monitoring 1 Yes 6 115 030786 01 O2 supply inlet assembly NIST 0627 umbrella valve 1 Yes 115 056320 00 O2 supply inlet assembly NIST 0627 electronic pressure monitoring 1 Yes 115 056326 00 O2 supply inlet assembly NIST 0627 backup O2 electronic pressur...

Page 446: ... inlet assembly DISS with big cylinder 1 Yes 115 004559 01 N2O supply inlet assembly DISS with big cylinder 1 Yes 115 018132 00 Pipeline negative pressure inlet assembly NIST 1 Yes 115 018133 00 Pipeline negative pressure inlet assembly DISS 1 Yes 9 115 002250 01 O2 cylinder bracket assembly 1 Yes 115 056316 00 O2 cylinder bracket assembly 0627 electronic pressure monitoring 1 Yes 10 115 002251 02...

Page 447: ...10 9 10 3 2 Hardware Box 2 4 3 5 7 8 6 12 9 10 13 14 15 1 11 ...

Page 448: ...ntenance Yes 13 115 042876 00 3 way valve assembly ASCO 0625 3 1 Yes 115 042877 00 3 way valve assembly ASCO 0625 4 Yes 14 082 000111 00 PMT 1 4 28UNF 4 No 15 M90 100012 Lock Nut Panel Mount 1 4 28UNF White Nylon 4 No 16 009 004706 00 0625 connection line of monitor module 1 Yes 17 A21 000007 Hose Silicone 3 32 X7 32 X100ft 4 3m No 18 M90 100030 Connector Y 200Barb 1 8 ID White Nylon 2 No 19 M05 0...

Page 449: ...10 11 ...

Page 450: ...25 AC input power cable 1 Yes 13 024 000597 00 Conductive cotton 1 0625 1 No 14 024 000598 00 Conductive cotton 2 0625 1 No 15 030 000201 00 Hex nut GB T6170 2000 M4 rust nickel plating 9 No 16 030 000200 00 External teeth lock washer GB T862 1 1987 4 rust nickel plating 5 No 17 801 0631 00132 00 Power outlet 3C certification black maintenance spare parts 4 Yes 801 0631 00135 00 Power outlet VDE c...

Page 451: ...1 043 005409 00 Left decorative plate of cart 0625 1 No 2 049 000810 00 Exhaust pipe 1 No 3 042 012586 00 Main bracket of work surface 1 No 4 030 000159 00 Stainless steel plain washer product grade A GB T97 1 2002 6 passivation 10 No 5 M04 004504 Single coil spring lock washer normal type GB T93 1987 6 green color zinc 1 No ...

Page 452: ...002 5 green color zinc plating 7 No 18 M04 021007 Single coil spring lock washer normal type GB T93 1987 5 green color zinc plating 7 No 19 115 025655 00 Handle assembly 1 No 20 049 000848 00 Gear block of rear handle 1 No 21 043 006142 00 Right plate of the cart 0625 silkscreen 1 No 22 M04 051139 Countersunk flat head screw combined assembly GB T9074 8 M4X12 green color zinc plating 2 No 23 A21 0...

Page 453: ...xiliary O2 connector 0625 1 No 3 030 000171 00 Stainless steel hexagonal nut M14x1 5 passivation customized 1 No 4 M6Q 030015 Connector straight 3175 06 10 1 No 5 115 034687 00 Auxiliary O2 supply maintenance package European standard 1 Yes 115 034688 00 Auxiliary O2 supply maintenance package American standard Yes 6 051 002581 00 0627 BFCS keyboard 1 Yes 7 049 001176 00 BFCS key silicone parts 06...

Page 454: ... min 1 Yes 2 051 001256 00 0632 total flowmeter backlight board PCBA 1 Yes 3 M04 051158 Countersunk flat head screw combined assembly GB T9074 8 M3X6 green color zinc plating 3 No 4 047 014213 00 Auxiliary flowmeter backlight board 0625 1 No 5 048 002910 00 Pressure pad of total flowmeter 0632 2 No 6 009 002931 00 Connection line of 0632 total flowmeter backlight board 1 Yes ...

Page 455: ...10 17 10 3 5 WATO EX 55 Pro 65 Pro Cart Assembly ...

Page 456: ...ountersunk flat head screw combined assembly GB T9074 8 M3X8 green color zinc plating 4 No 11 030 000907 00 Stainless steel hexagon socket countersunk head screw GB T70 3 2000 M5x20 passivation 6 No 12 041 017805 00 Left slide of cart 0625 1 No 13 042 012600 01 Left board of cart 0625 1 No 14 031 000041 00 Steel slide three pieces total length 350mm Blue zinc 6 Yes 15 M04 000205 Stainless steel cr...

Page 457: ...10 19 10 3 6 WATO EX 55 Pro 65 Pro Pre pak Circuit Bracket Assembly ...

Page 458: ...041 017051 00 Welding joint of circuit fixing board 1 No 11 M04 021007 Single coil spring lock washer normal type GB T93 1987 5 green color zinc plating 4 No 12 M04 051062 stainless steel hexagon socket cap head screw GB T70 1 2000 M5x16 passivation 4 No 13 043 005404 00 Circuit shaft upper cover 1 No 14 M04 051140 Countersunk flat head screw combined assembly GB T9074 8 M3X8 green color zinc plat...

Page 459: ...k with micro switch 1 No 3 M6M 010006 O ring 8 5X2 0 fluorine rubber A75 black 2 No 4 041 002961 00 Connector of ACGO plug 0616 1 No 5 M6M 010058 O ring 16X2 fluorine rubber A50 black 2 No 6 0601 20 69868 Drive connector 1 No 7 0601 20 69866 Fresh gas connector 1 No 8 0601 20 69867 Sampling pressure connector 4 No 9 0601 20 78908 51 51 joint board 1 No 10 0601 20 78907 APL realise connector 1 No ...

Page 460: ...00 0 limit switch 1 No 17 048 001515 00 Buffer sponge 0623 1 No 18 M04 051140 countersunk flat head screw combined assembly GB T9074 8 M3X8 green color zinc plating 13 No 19 043 002750 00 Installation block of limit switch 0631 1 No 20 0601 20 78922 Spring of heater band 2 No 21 024 000428 00 Heater silica gel 16V46 6W sensor with metal 1 No 22 099 000107 00 Grease Krytox high performance fluorine...

Page 461: ...Yes 7 Inspiratory expiratory connector turncap 801 0631 00059 00 2 Yes 8 Water collection cup 801 0631 00058 00 1 Yes 9 Inspiratory flow sensor assembly 801 0631 00060 00 1 Yes 10 O2 sensor cable 801 0631 00102 00 1 Yes 11 APL valve assembly 115 046754 00 1 Yes 12 Auto Manual ventilation switch 801 0631 00065 00 1 Yes 13 Check valve 801 0631 00104 00 2 Yes 14 Bag arm assembly 801 0601 00005 00 old...

Page 462: ...10 24 4 3 1 2 ...

Page 463: ...1 0631 00092 00 1 Yes 2 Drain valve of CO2 absorber base 801 0631 00112 00 1 Yes 3 CO2 absorber base 801 0631 00100 00 1 Yes 4 CO2 absorber canister 801 0631 00066 00 1 Yes 5 CO2 bypass assembly 115 036378 00 1 Yes 10 3 9 2 Absorbent Canister Assembly Not Compatible with Pre Pak ...

Page 464: ...78828 BYPASS assembly 1 No 14 M04 051107 SUS316 cross recessed countersunk head tapping screw FT3X8 4 No 15 0601 20 78812 Linear bearing fixing plate 2 No 16 M04 051108 SUS316 cross recessed pan head tapping screw PT2 6X6 2 No 17 0601 20 78825 Rear rotation block 1 No 18 M04 021067 SUS316 single coil spring lock washer normal type GB T93 1987 3 6 No 19 M04 051123 SUS316 cross recessed pan head scr...

Page 465: ...on Part Number 1 Check valve dome 801 0631 00061 00 2 Valve cover 801 0631 00110 00 3 Disc 801 0631 00111 00 10 3 11 O2 Cell Assembly Figure No Description Part Number 1 O2 cell cover 801 0631 00090 00 2 MedicelMOX 2 O2 sensor 0611 10 45654 3 O2 cell cable 801 0631 00091 00 1 3 2 1 2 3 ...

Page 466: ...bly 0635 1 No 5 021 000287 00 Touchscreen resistance type 15 five line 1 Yes 6 115 040737 00 Display maintenance package 1 Yes 7 042 018162 00 15 screen sheet metal parts 0627 1 Yes 8 051 002623 00 0627 key control board PCBA 1 Yes 9 043 000342 00 Knob 1 Yes 10 051 001867 00 0625 auxiliary lighting board PCBA 1 Yes 11 043 005398 00 Lighting lamp shade 0625 1 Yes 12 115 040562 00 Encoder knob assem...

Page 467: ...art Number Description Qty FRU Remark 1 082 002459 00 Backup O2 oxygen flowmeter 1 Yes 2 047 018260 00 Backlight board insulation film 0627 1 No 3 047 009077 00 Total flowmeter backlight board 0632 1 No 4 051 001256 00 0632 total flowmeter backlight board PCBA 1 Yes 1 2 3 4 ...

Page 468: ... M04 000202 Plain washer product grade A GB T97 1 2002 8 green color zinc plating 4 No 3 M04 021031 Stainless steel single coil spring lock washer normal type GB T93 1987 8 passivation 4 No 4 M04 051119 Hexagon socket countersunk head screw GB T70 1 2000M8X16 green color zinc plating 4 No 5 042 013426 00 Bottom cover of brake pedal 0625 1 No ...

Page 469: ...g lock washer normal type GB T93 1987 6 environmental protection plating 16 No 20 M04 051116 Stainless steel hexagon socket countersunk head screw GB T70 1 2000M6X16 passivation 2 No 21 M04 051116 Stainless steel hexagon socket countersunk head screw GB T70 1 2000M6X12 passivation 4 No 22 115 031133 00 Foot operated assembly 0625 1 No 23 043 005408 00 Right decorative plate of chassis 0625 1 No 24...

Page 470: ...0625 1 No 5 041 017061 00 Rotating pin of brake 0625 2 No 6 032 000458 00 Sliding bearing 6x8x5 sleeve type plastic self lubrication 2 No 7 042 015312 00 Transmission link of brake 0625 1 No 8 M04 051140 Countersunk flat head screw combined assembly GB T9074 8 M3X8 green color zinc plating 2 No 9 044 000665 00 Brake pedal 0625 1 No 10 M04 051114 Hexagon socket countersunk head screw GB T70 1 2000 ...

Page 471: ...6mm orange PU tube polyether 082 000520 00 7 2 5mmX4mm blue PU tube polyether 082 000516 00 8 4mmX6mm blue PU tube polyether 082 000524 00 9 5 5mmX8mm blue PU tube 082 000662 00 10 7mmX10mm transparent PU tube polyether 082 000519 00 11 3 32 X7 32 X100ft silicone A21 000007 12 8mmX5 5mm transparent PU precision hose M6G 020045 13 20X25mm silicone M6G 020018 14 4 6 transparent PU tube M6G 020026 15...

Page 472: ...2 95 O ring M6M 010038 For the water collection cup and CO2 bypass assembly 17 52 2 O ring 082 001505 00 For the Auto Manual ventilation switch 18 20 92 2 62 O ring M6M 010071 Bellows base 19 6 07 1 78 O ring M6M 010035 Bottom of the breathing system cover screw 20 29 82 2 62 O ring 082 001515 00 APL valve 21 40 2 2 O ring 082 001520 00 For the Auto Manual ventilation switch 22 8 5 2 0 O ring 082 ...

Page 473: ......

Page 474: ...PN 046 009688 00 4 0 ...

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Mindray WATO EX-55Pro, Service Manual

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