![background image](http://html1.mh-extra.com/html/jabiru/j450/j450_constructors-manual_3129834004.webp)
Jabiru J450 Constructors Manual
General>Constructors manual
Tuesday, April 6, 2010
4 of 343
Table of Contents
General
General>Introduction ................................................................................................................2
General>Constructors manual ...................................................................................................3
General>Tools and equipment ...................................................................................................8
General>Glossary ................................................................................................................... 11
General>Registration and certification .................................................................................... 12
General>Reference documentation .......................................................................................... 12
General>Unpacking and support ............................................................................................. 13
General>Composite standard procedures ................................................................................. 14
General>Aircraft grade bolts and lock nuts .............................................................................. 17
General>Rod ends................................................................................................................... 19
General>Health and safety ...................................................................................................... 20
Pre-Paint>Fuselage>Underbody penetrations .......................................................................... 21
Pre-Paint>Fuselage>Fit ventral fin and trim horn .................................................................... 23
Pre-Paint>Fuselage>Prepare the fuselage ................................................................................ 26
Pre-Paint>Fuselage>Undercarriage>Assemble main wheels .................................................... 32
Pre-Paint>Fuselage>Undercarriage>Assemble main gear ........................................................ 34
Pre-Paint>Fuselage>Undercarriage>Fit main gear ................................................................... 40
Pre-Paint>Fuselage>Firewall forward>Fit firewall .................................................................. 44
Pre-Paint>Fuselage>Firewall forward>Firewall fittings ........................................................... 48
Pre-Paint>Fuselage>Firewall forward>Assemble and fit nose gear .......................................... 54
Pre-Paint>Fuselage>Firewall forward>Fit engine mount and engine ....................................... 61
Pre-Paint>Fuselage>Firewall forward>Fit propeller flange extension ...................................... 65
Pre-Paint>Fuselage>Firewall forward>Fit oil cooler ............................................................... 67
Pre-Paint>Fuselage>Firewall forward>Fuel pump fittings ....................................................... 73
Pre-Paint>Fuselage>Firewall forward>Fit ram air cooling ducts.............................................. 75
Pre-Paint>Fuselage>Fit windscreen ........................................................................................ 79
Pre-Paint>Fuselage>Fit control cables and lines ...................................................................... 82
Pre-Paint>Fuselage>Empennage>Fit vertical tail fin ............................................................... 85
Pre-Paint>Fuselage>Empennage>Fit elevator ......................................................................... 94
Pre-Paint>Fuselage>Empennage>Fit horizontal stabiliser ....................................................... 98
Pre-Paint>Fuselage>Empennage>Fit rudder .......................................................................... 103
Pre-Paint>Fuselage>Fit cowling............................................................................................ 108
Pre-Paint>Fuselage>Fit flap drive shaft bearing blocks ......................................................... 116
Pre-Paint>Fuselage>Interior>Console>Pre-fit handbrake ...................................................... 118
Pre-Paint>Fuselage>Interior>Console>Pre-fit trim control .................................................... 121