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Jabiru J450 Constructors Manual
Pre-Paint>Fuselage>Interior>Fit aileron cable brackets
Tuesday, April 6, 2010
131 of 343
Pre-Paint>Fuselage>Interior>Fit aileron cable brackets
Objectives of this task:
In this task the aileron cable brackets will be positioned and mounted to the seat backs.
Positioning of the aileron cable brackets is absolutely critical and great care must be taken in
this task.
Materials required:
Card # J5 „Aileron System‟
Epoxy Resin and Flock
73AS 6-6 rivets from box 3 of the hardware pack
220 x 270mm plywood or heavy cardboard for the alignment
template
Position and fix the aileron cable brackets
completed aileron cable mounts as viewed from the rear facing forwards
Preparation
Start by making the positioning template from the drawing on the next page. Heavy cardboard
is quite adequate for the template as long as care is taken to cut the lines and drill the holes
accurately.
It will be necessary to redrill the top rivet holes in the aileron cable brackets – scribe a line
parallel to the top of the bracket and in line with the centre of the existing hole.
Centre-punch and drill 2 new 3/16” holes as shown at right.
Make sure that you leave
enough clearance around each
hole for a 3/16” washer.
Clean around each hole and
test a rivet in each hole – it
should be a snug fit.