Diamond DA 42 NG, Maintenance Manual

Page: 1744 / 2339

AIRCRAFT
Doors
DA 42 NG AMM
Detail Steps/Work Items Key Items/References
Page 218
15 Mar 2018
52-10-00
Doc # 7.02.15
Rev. 4
(6) Remove the carbon hinge from the passenger
door.
Make sure not to damage to door
structure.
(7) Cover the surface around the hole for the
carbon hinge with masking tape.
Use enough masking tape to prevent
bonding paste touching the paint.
(8) Put the passenger door into position for trial fit.
Close door lock.
Use shims to make sure there are equal
gaps and contour fit. Mark shims and
positions for later use.
(9) Remove the passenger door.
(10) Prepare bonding surfaces. Refer to Section 51-20.
(11) Coat bonding surface with mixed resin. Refer to Section 51-20.
(12) Fill the hole for the carbon hinge with bonding
paste completely.
Refer to Section 51-20.
(13) Put the passenger door into position.
Close door lock.
Make sure there are equal gaps and
contour fit.
(14) Remove excessive bonding paste.
(15) Pre-cure hinges. Refer to Section 51-20.
(16) Remove the passenger door.
(17) Remove masking tape from fuselage and
passenger door.
(18) Post-cure the carbon hinge. Refer to Section 51-20.
(19) Grind surface smooth.
(20) Paint surface. Refer to Section 51-20.
(21) Install passenger door. Refer to Paragraph 5.