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Danfoss VACON NX, Application Manual


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Troubleshooting

Reset unit.
Set the deceleration time longer.
Dimensioning of the brake chopper is not correct.
Use external brake resistor.

11.1.105 Fault 42 - Brake resistor overtemperature, Subcode S2 - Brake resistance too high (BCU)

Cause

Brake resistor overtemperature protection has detected too heavy braking.

Troubleshooting

Reset unit.
Set the deceleration time longer.
Dimensioning of the brake chopper is not correct.
Use external brake resistor.

11.1.106 Fault 42 - Brake resistor overtemperature, Subcode S3 - Brake resistance too low (BCU)

Cause

Brake resistor overtemperature protection has detected too heavy braking.

Troubleshooting

Reset unit.
Set the deceleration time longer.
Dimensioning of the brake chopper is not correct.
Use external brake resistor.

11.1.107 Fault 42 - Brake resistor overtemperature, Subcode S4 - Brake resistance not detected

(BCU)

Cause

Brake resistor overtemperature protection has detected too heavy braking.

Troubleshooting

Reset unit.
Set the deceleration time longer.
Dimensioning of the brake chopper is not correct.
Use external brake resistor.

11.1.108 Fault 42 - Brake resistor overtemperature, Subcode S5 - Brake resistance leakage (earth

fault) (BCU)

Cause

Brake resistor overtemperature protection has detected too heavy braking.

Troubleshooting

Reset unit.
Set the deceleration time longer.
Dimensioning of the brake chopper is not correct.
Use external brake resistor.

11.1.109 Fault 43 - Encoder fault, Subcode S1 - Encoder 1 channel A is missing

Cause

Problem detected in encoder signals.
Encoder channel A is missing.

AB296635287482en-000301 / DPD00903

344 | Danfoss A/S © 2023.02

Fault Tracing

VACON® NX All-in-One

Application Guide

Summary of Contents for VACON NX

Page 1: ...Application Guide VACON NX All in One drives danfoss com...

Page 2: ......

Page 3: ...Standard Application 16 Introduction to Standard Application 16 Control I O in Standard Application 17 Control Signal Logic in Standard Application 18 Parameter Lists for Standard Application 18 Monit...

Page 4: ...step Speed Control Application 45 Introduction to Multi step Speed Control Application 45 Control I O in Multi step Speed Control 46 Control Signal Logic in Multi step Speed Control Application 47 Pa...

Page 5: ...ose Control Application 79 Parameter Lists for Multi purpose Control Application 79 Monitoring Values Control Panel Menu M1 79 Basic Parameters Control Panel Menu M2 G2 1 91 Input Signals 92 Output Si...

Page 6: ...s Control Panel Menu M7 150 Monitoring Value Descriptions 151 Parameter Descriptions 167 Keypad Control Parameters 305 Master Follower Function 306 External Brake Control with Additional Limits IDs 31...

Page 7: ...Automatics with Interlocks and Autochange 318 Fieldbus Control in Detail 321 Combination 2 Bypass ProfiDrive 321 Combination 3 Bypass Standard 323 Condition based Monitoring 324 Introduction to Condi...

Page 8: ...trol Application ASFIFF05 Version 4 11 Multi purpose Control Application VACON NXS ASFIFF06 Version 4 14 VACON NXP APFIFF06 Version 2 68 Pump and Fan Control Application ASFIFF07 Version 4 11 1 3 Addi...

Page 9: ...value of the parameter E The unit of the value of the parameter The unit shows if it is available F The value that was set in the factory G The ID number of the parameter H A short description of the...

Page 10: ...ication The Basic Application provides almost all the same protection functions as the other applications External fault protection Input phase supervision Undervoltage protection Output phase supervi...

Page 11: ...d Terminal Signal Description 10Vref AI1 AI1 AI2 AI2 24V Reference output Analogue input 1 Voltage range 0 10 V DC Programmable P2 14 Analogue input 2 Current range 0 20mA Control voltage output I O g...

Page 12: ...put External fault input programmable Reset button Start Stop buttons Reference from fieldbus Start Stop from fieldbus Direction from fieldbus 3 3 Keypad direction 2 14 I O Reference 2 19 Preset Speed...

Page 13: ...ltimonitoring items 2 4 2 Basic Parameters Control Panel Menu M2 G2 1 Table 3 Basic Parameters G2 1 Index Parameter Min Max Unit Default ID Description P2 1 Min frequency 0 00 P2 2 Hz 0 00 101 P2 2 Ma...

Page 14: ...0 20 mA 1 4 20 mA P2 16 Analog output function 0 8 1 307 0 Not used 1 Output freq 0 fmax 2 Freq reference 0 fmax 3 Motor speed 0 Motor nominal speed 4 Output current 0 InMotor 5 Motor torque 0 TnMotor...

Page 15: ...rse R3 4 Stop button 0 1 1 114 0 Limited function of Stop button 1 Stop button always enabled 2 4 4 System Menu Control Panel Menu M6 For more information related to the general use of the AC drive su...

Page 16: ...ctions Programmable Start Stop and Reverse signal logic Reference scaling One frequency limit supervision Second ramps and S shape ramp programming Programmable start and stop functions DC brake at st...

Page 17: ...Connect to GND or 24 V Contact open no action Contact closed fault reset AO1 Analogue input 1 frequency reference Ground for reference and controls Analogue input 2 frequency reference Contact closed...

Page 18: ...button Start Stop buttons Reference from fieldbus Start Stop from fieldbus Direction from fieldbus 3 3 Keypad direction 2 1 13 Fieldbus CtrlReference 2 1 15 Preset Speed 2 2 1 14Preset Speed 1 2 1 11...

Page 19: ...ng items 3 4 2 Basic Parameters Control Panel Menu M2 G2 1 Table 6 Basic Parameters G2 1 Index Parameter Min Max Unit Default ID Description P2 1 1 Min frequency 0 00 P2 1 2 Hz 0 00 101 P2 1 2 Max fre...

Page 20: ...106 3 4 3 Input Signals Control Panel Menu M2 G2 2 Table 7 Input Signals G2 2 Index Parameter Min Max Unit Default ID Description P2 2 1 Start Stop logic 0 6 0 300 Logic 0 Ctrl sgn 1 Start forward Ct...

Page 21: ...lace jumpers of block X2 according to the selection 0 or 1 See the User Manual of the product 2 Use the Terminal to Function method TTF with these parameters see 10 626 Terminal to Function TTF Progra...

Page 22: ...P2 3 10 Output frequency limit 1 super vision 0 2 0 315 0 No limit 1 Low limit supervision 2 High limit supervision P2 3 11 Output frequency limit 1 Super vised value 0 00 320 00 Hz 0 00 316 P2 3 12 1...

Page 23: ...running 4 Used when running no testing P2 4 6 Start function 0 2 0 505 0 Ramp 1 Flying start 2 Conditional flying start P2 4 7 Stop function 0 3 0 506 0 Coasting 1 Ramp 2 Ramp Run enable coast 3 Coast...

Page 24: ...l P2 6 2 1 U f optimisation 0 1 0 109 0 Not used 1 Automatic torque boost P2 6 3 1 U f ratio selection 0 3 0 108 0 Linear 1 Squared 2 Programmable 3 Linear with flux optim P2 6 4 1 Field weakening poi...

Page 25: ...0 627 P2 6 14 8 Magnetizing time at start 0 60000 ms 0 628 P2 6 14 9 0 speed time at start 0 32000 ms 100 615 P2 6 14 10 0 speed time at stop 0 32000 ms 100 616 P2 6 14 11 Start up torque 0 3 0 621 0...

Page 26: ...ult stop acc to 2 4 7 3 Fault stop by coasting P2 7 7 Earth fault protection 0 3 2 703 P2 7 8 Thermal protection of the motor 0 3 2 704 P2 7 9 Motor ambient temperature factor 100 0 100 0 0 0 705 P2 7...

Page 27: ...Number of tries after undervoltage trip 0 10 0 720 P2 8 5 Number of tries after overvoltage trip 0 10 0 721 P2 8 6 Number of tries after overcurrent trip 0 3 0 722 P2 8 7 Number of tries after 4 mA re...

Page 28: ...rmation related to the general use of the AC drive such as selecting application and language customized parameter sets or hardware and software see the User Manual of the product 3 4 12 Expander Boar...

Page 29: ...Programmable Start Stop and Reverse signal logic Reference scaling One frequency limit supervision Second ramps and S shape ramp programming Programmable start and stop functions DC brake at stop One...

Page 30: ...t 1 RUN Programmable P2 3 8 Relay output 2 FAULT Programmable P2 3 9 Range 0 20 mA RL max 500 Contact open place A is active Contact closed Place B is active Contact closed start forward Contact close...

Page 31: ...olated from GND CMA isolated from GND CMB and CMA internally connected together isolated from GND Factory default e30bh013 10 Illustration 9 Jumper Selections AB296635287482en 000301 DPD00903 31 Danfo...

Page 32: ...Fieldbus Ctrl reference 2 1 13 Keypad Ctrl reference 2 1 12 I O B reference 2 1 11 I O A reference R3 2 Keypad reference Motor potentiometer Programmable Start Stop and reverse logic B Programmable St...

Page 33: ...4 4 2 Basic Parameters Control Panel Menu M2 G2 1 Table 16 Basic Parameters G2 1 Index Parameter Min Max Unit Default ID Description P2 1 1 Min frequency 0 00 P2 1 2 Hz 0 00 101 P2 1 2 Max frequency P...

Page 34: ...speed reference 0 00 P2 1 2 Hz 0 00 124 1 Parameter value can only be changed after the AC drive has been stopped 4 4 3 Input Signals Control Panel Menu M2 G2 2 Table 17 Input Signals G2 2 Index Param...

Page 35: ...13 Motor potentiometer DOWN P2 2 3 2 AI1 signal selection 0 1 E 10 A1 377 P2 2 4 3 AI1 signal range 0 2 0 320 0 0 10 V 0 20 mA 1 2 10 V 4 20 mA 2 Custom setting range P2 2 5 AI1 custom setting minimu...

Page 36: ...Ctrl sgn 1 Start pulse edge Ctrl sgn 2 Enable pulse P2 2 16 Place A Reference scaling mini mum value 0 00 320 00 Hz 0 00 303 P2 2 17 Place A Reference scaling maxi mum value 0 00 304 P2 2 18 Place B...

Page 37: ...ex Parameter Min Max Unit Default ID Description P2 3 1 1 Analog output 1 signal selec tion 0 1 E 10 A11 464 P2 3 2 Analog output function 0 8 1 307 0 Not used 20 mA 10V 1 Output freq 0 fmax 2 Freq re...

Page 38: ...alue 0 00 320 00 Hz 0 00 316 P2 3 12 Output frequency limit 2 super vision 0 2 0 346 0 No limit 1 Low limit supervision 2 High limit supervision P2 3 13 Output frequency limit 2 Su pervision value 0 0...

Page 39: ...ntrol Parameters Control Panel Menu M2 G2 4 Table 19 Drive Control Parameters G2 4 Index Parameter Min Max Unit Default ID Description P2 4 1 Ramp 1 shape 0 0 10 0 s 0 1 500 0 Linear 100 full acc dec...

Page 40: ...f P2 5 3 Prohibit frequency range 2 low limit 0 00 320 00 Hz 0 00 511 P2 5 4 Prohibit frequency range 2 high limit 0 00 320 00 Hz 0 00 512 0 Prohibit range 2 is off P2 5 5 Prohibit frequency range 3 l...

Page 41: ...2 6 12 Load drooping 0 00 100 00 0 00 620 P2 6 13 Identification 0 2 5 0 631 0 No action 1 Identification w o run 2 Identification with run Only VACON NXP 3 Encoder ID run 4 No action 5 ID Run Failed...

Page 42: ...0 No response 1 Warning 2 Warning Previous Freq 3 Wrng Preset Freq 2 7 2 4 Fault stop acc to 2 4 7 5 Fault stop by coasting P2 7 2 4 mA reference fault frequency 0 00 P2 1 2 Hz 0 00 728 P2 7 3 Respons...

Page 43: ...ime limit 2 00 600 00 s 20 00 716 P2 7 21 Response to thermistor fault 0 3 2 732 0 No response 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7 22 Response to fieldbus fault 0 3 2 733...

Page 44: ...l place 1 3 1 125 1 I 0 terminal 2 Keypad 3 Fieldbus P3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 P3 3 Direction on keypad 0 1 0 123 0 Forward 1 Reverse R3 4 Stop button 0 1 1 114 0 Limited function of...

Page 45: ...2 3 or 4 5 The other one of the ana log inputs can be programmed for other purposes All outputs are freely programmable Extra functions Programmable Start Stop and Reverse signal logic Reference scal...

Page 46: ...ut 2 FAULT Programmable P2 3 9 Range 0 20 mA RL max 500 AO1 Analogue input 1 frequency reference Ground for reference and controls Analogue input 2 frequency reference Default reference Contact closed...

Page 47: ...Speed 15 3 1 Control place Internal frequency reference Start forward programmable Start reverse programmable Start Stop Reverse Internal Start Stop Internal reverse Internal fault reset Fault reset i...

Page 48: ...Motor temperature 9 V1 11 Analog input 1 V mA 13 V1 12 Analog input 2 V mA 14 V1 13 DIN 1 2 3 15 V1 14 DIN 4 5 6 16 V1 15 DO1 RO1 RO2 17 V1 16 Analog Iout mA 26 V1 17 Multimonitoring items 5 4 2 Basic...

Page 49: ...eed 3 0 00 P2 1 2 Hz 12 50 126 P2 1 18 Preset speed 4 0 00 P2 1 2 Hz 15 00 127 P2 1 19 Preset speed 5 0 00 P2 1 2 Hz 17 50 128 P2 1 20 Preset speed 6 0 00 P2 1 2 Hz 20 00 129 P2 1 21 Preset speed 7 0...

Page 50: ...1 Start pulse edge Ctrl sgn 2 Enable pulse P2 2 2 DIN 3 function 0 13 1 301 0 Not used 1 Ext fault closing cont 2 Ext fault opening cont 3 Run enable 4 Acc Dec time select 5 Force cp to I O 6 Force cp...

Page 51: ...ling maxi mum value 0 00 320 00 Hz 0 00 304 P2 2 17 Free analog input signal selection 0 2 0 361 0 Not used 1 Analog input 1 2 Analog input 2 P2 2 18 Free analog input function 0 4 0 362 0 No reset 1...

Page 52: ...5 Analog output minimum 0 1 0 310 0 0 mA 0 V 1 4 mA 2 V P2 3 6 Analog output scale 10 1000 100 311 P2 3 7 Digital output 1 function 0 22 1 312 0 Not used 1 Ready 2 Run 3 Fault 4 Fault inverted 5 AC dr...

Page 53: ...0 2 0 350 0 No 1 Low limit 2 High limit P2 3 17 Reference limit supervision value 0 0 100 0 0 0 351 P2 3 18 External brake Off delay 0 0 100 0 s 0 5 352 P2 3 19 External brake On delay 0 0 100 0 s 1...

Page 54: ...03 P2 4 5 Brake chopper 0 4 0 504 0 Disabled 1 Used when running 2 External brake chopper 3 Used when stopped running 4 Used when running no testing P2 4 6 Start function 0 2 0 505 0 Ramp 1 Flying sta...

Page 55: ...trol Parameters G2 6 Index Parameter Min Max Unit Default ID Description P2 6 1 1 Motor control mode 0 1 4 0 600 0 Frequency control 1 Speed control VACON NXP 2 Open loop torque control 3 Closed loop...

Page 56: ...3200 0 ms 30 0 614 P2 6 14 5 Acceleration compensation 0 00 300 00 s 0 00 626 P2 6 14 6 Slip adjust 0 500 100 619 P2 6 14 7 Magnetizing current at start 0 00 IL A 0 00 627 P2 6 14 8 Magnetizing time a...

Page 57: ...ault stop acc to 2 4 7 3 Fault stop by coasting P2 7 4 Input phase supervision 0 3 3 730 P2 7 5 Response to undervoltage fault 0 1 0 727 0 Fault stored in history 1 Fault not stored P2 7 6 Output phas...

Page 58: ...n Max Unit Default ID Description P2 8 1 Wait time 0 10 10 00 s 0 50 717 P2 8 2 Trial time 0 00 60 00 s 30 00 718 P2 8 3 Start function 0 2 0 719 0 Ramp 1 Flying start 2 According to P2 4 6 P2 8 4 Num...

Page 59: ...nu Control Panel Menu M6 For more information related to the general use of the AC drive such as selecting application and language customized parameter sets or hardware and software see the User Manu...

Page 60: ...n pro vides a smooth control and an integrated measuring and controlling package where no additional components are needed Digital inputs DIN 2 DIN 3 DIN 5 and all the outputs are freely programmable...

Page 61: ...lector I 50 mA U 48 VDC Relay output 1 RUN Programmable P2 3 8 Relay output 2 FAULT Programmable P2 3 9 AO1 Analogue input 1 PID reference Ground for reference and controls Analogue input 2 PID actual...

Page 62: ...from fieldbus External fault programmable Jogging speed programmable Place A B selection 2 2 4 PID main reference Up Down 2 1 11 PID reference I O reverse R3 4 PID keypad refer R3 2 Keypad refer Act...

Page 63: ...current A Varies 3 V1 5 Motor torque 4 V1 6 Motor shaft power 5 V1 7 Motor voltage V 6 V1 8 DC link voltage V 7 V1 9 Unit temperature C 8 V1 10 Motor temperature 9 V1 11 Analog input 1 V mA 13 V1 12...

Page 64: ...1 7 1 Nominal frequency of the motor 8 00 320 00 Hz 50 00 111 P2 1 8 1 Nominal speed of the motor 24 20 000 RPM 1440 112 P2 1 9 1 Nominal current of the motor 0 1 x IH 2 X IH A IH 113 P2 1 10 1 Motor...

Page 65: ...P Keypad ID125 7 CP Fieldbus ID125 8 Forward Reverse 9 Jogging frequency cc 10 Fault reset cc 11 Acc Dec prohibit cc 12 DC braking command 13 Motor pot UP cc P2 2 2 1 DIN 3 function 0 13 10 301 See P2...

Page 66: ...frequency P2 2 10 1 Actual value 2 input 0 10 0 335 0 Not used 1 AI1 signal 2 AI2 signal 3 AI3 4 AI4 5 Fieldbus ProcessDataIN3 6 Motor torque 7 Motor speed 8 Motor current 9 Motor power 10 Encoder Fr...

Page 67: ...inversion 0 1 0 328 0 Not inverted 1 Inverted P2 2 26 AI2 filter time 0 00 10 00 s 0 10 329 0 No filtering P2 2 27 Motor potentiometer ramp time 0 1 2000 0 Hz s 10 0 331 P2 2 28 Motor potentiometer fr...

Page 68: ...1 0 162 0 Not inverted 1 Inverted P2 2 45 AI4 filter time 0 00 10 00 s 0 10 153 0 No filtering P2 2 46 Actual value special dis play minimum 0 30000 0 1033 P2 2 47 Actual value special dis play maxim...

Page 69: ...3 3 Analog output filter time 0 00 10 00 s 1 00 308 0 No filtering P2 3 4 Analog output inversion 0 1 0 309 0 Not inverted 1 Inverted P2 3 5 Analog output minimum 0 1 0 310 0 0 mA 0 V 1 4 mA 2 V P2 3...

Page 70: ...imit P2 3 15 Torque limit supervision value 300 0 300 0 100 0 349 P2 3 16 Reference limit supervision function 0 2 0 350 0 No 1 Low limit 2 High limit P2 3 17 Reference limit supervision val ue 0 0 10...

Page 71: ...1 0 502 P2 4 4 Deceleration time 2 0 1 3000 0 s 1 0 503 P2 4 5 Brake chopper 0 4 0 504 0 Disabled 1 Used when running 2 External brake chopper 3 Used when stopped running 4 used when running no testin...

Page 72: ...20 00 Hz 0 00 514 0 Not used P2 5 7 Prohibit acc dec ramp 0 1 10 0 x 1 0 518 6 4 7 Motor Control Parameters Control Panel Menu M2 G2 6 Table 41 Motor Control Parameters G2 6 Index Parameter Min Max Un...

Page 73: ...0 2 x IH A 0 00 612 P2 6 14 2 Speed control P gain 1 1000 30 613 P2 6 14 3 Speed control I time 0 0 3200 0 ms 30 0 614 P2 6 14 5 Acceleration compensation 0 00 300 00 0 00 626 P2 6 14 6 Slip adjust 0...

Page 74: ...Input phase supervision 0 3 0 730 P2 7 5 Response to undervoltage fault 0 1 0 727 0 Fault stored in history 1 Fault not stored P2 7 6 Output phase supervision 0 3 2 702 0 No response 1 Warning 2 Fault...

Page 75: ...t used 1 Channel 1 2 Channel 1 2 3 Channel 1 2 3 4 Channel 2 3 5 Channel 3 P2 7 25 Response to PT100 fault 0 3 0 740 0 No response 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7 26...

Page 76: ...125 1 I 0 terminal 2 Keypad 3 Fieldbus P3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 P3 3 Direction on keypad 0 1 0 123 0 Forward 1 Reverse P3 4 PID reference 0 00 100 00 0 00 167 P3 5 PID reference 2...

Page 77: ...pe ramp programming Programmable Start Stop and Reverse logic DC brake at start and stop Three prohibit frequency areas Programmable U f curve and switching frequency Auto restart Motor thermal and st...

Page 78: ...mA RL max 500 AO1 Analogue input 1 frequency reference Ground for reference and controls Analogue input 2 frequency reference Contact closed start forward Contact closed start reverse Contact closed...

Page 79: ...erse Internal Start Stop Internal reverse Internal fault reset Fault reset input Reset button Start Stop buttons Reference from fieldbus Start Stop from fieldbus Direction from fieldbus 3 3 Keypad dir...

Page 80: ...14 V1 13 DIN 1 2 3 15 V1 14 DIN 4 5 6 16 V1 15 Analog output 1 V mA 26 V1 16 Analog input 3 V mA 27 V1 17 Analog input 4 V mA 28 V1 18 Torque reference 18 V1 19 Sensor max temp C 42 G1 20 Multimonito...

Page 81: ...V1 10 Motor temperature 9 V1 11 1 Analog input 1 V mA 13 V1 12 1 Analog input 2 V mA 14 V1 13 DIN 1 2 3 15 V1 14 DIN 4 5 6 16 V1 15 Analog output 1 V mA 26 V1 16 1 Analog input 3 V mA 27 V1 17 1 Analo...

Page 82: ...e Closed Loop Hz 1131 V1 21 23 Step Response Hz 1132 V1 21 24 Output power kW Varies 1508 V1 21 25 Sensor 4 Temp C 69 V1 21 26 Sensor 5 Temp C 70 V1 21 27 Sensor 6 Temp C 71 V1 21 28 Not Ready Cause 1...

Page 83: ...s data in 8 228 V1 22 18 9 2 Fieldbus process data in 9 229 V1 22 18 10 2 Fieldbus process data in 10 230 V1 22 18 11 2 Fieldbus process data in 11 231 V1 22 18 12 2 Fieldbus process data in 12 232 V1...

Page 84: ...urrent D2 A Varies 1605 V1 23 3 3 Motor current D3 A Varies 1606 V1 23 3 4 Motor current D4 A Varies 1607 V1 23 4 1 StatusWord D1 1615 See Table 53 V1 23 4 2 StatusWord D2 1602 See Table 53 V1 23 4 3...

Page 85: ...g S1 High 3614 V1 24 2 9 Voltage Warning S2 High 3615 V1 24 2 10 Voltage Alarm Fault High 3616 V1 24 3 1 Vibration 3623 V1 24 3 2 Vibration Threshold Value 3624 V1 24 3 3 Vibration Warning S1 High 362...

Page 86: ...option board installed in the AC drive supports 16 Process data items Table 47 Digital Input Statuses ID15 and ID16 Bit DIN 1 DIN 2 DIN 3 status DIN 4 DIN 5 DIN 6 status b0 DIN 3 DIN 6 b1 DIN 2 DIN 5...

Page 87: ...ervoltage F9 b3 Motor stalled F15 b4 Earth fault F3 b5 Motor underload F17 b6 Drive overtemperature F14 b7 Motor overtemperature F16 F56 F29 F65 b8 Input phase F10 b11 Keypad or PC control F52 b12 Fie...

Page 88: ...10 b4 Output phase loss W11 b8 Drive overtemperature warning W14 b9 Analog input 4 mA W50 b10 Not used b13 Not used b14 Mechanical brake W58 b15 Keypad or PC Fault Warning W52 Table 52 SystemBus Statu...

Page 89: ...e Status Word Bit False True b0 Flux not ready Flux ready 90 b1 Not in Ready state Ready b2 Not running Running b3 No fault Fault b4 Charge switch state b5 b6 Run disabled Run enable b7 No warning War...

Page 90: ...ation Pump and Fan Control Appli cation b0 Flux Ready b1 Ready Ready Ready Ready Ready Ready b2 Run Run Run Run Run Run b3 Fault Fault Fault Fault Fault Fault b4 At Reference b5 No EMStop VA CON NXP b...

Page 91: ...inal speed of the motor 24 20 000 RPM 1440 112 P2 1 9 1 Nominal current of the motor Varies Varies A 5 40 113 P2 1 10 Motor cos phi 0 30 1 00 0 85 120 P2 1 11 I O reference 0 15 16 0 117 0 AI1 1 AI2 2...

Page 92: ...ve has been stopped 7 4 3 Input Signals Table 56 Basic Settings Control Panel Menu M2 G2 2 1 Index Parameter Min Max Unit Default ID Description P2 2 1 1 1 Start Stop logic 0 7 0 300 Logic 0 Ctrl sgn...

Page 93: ...ixon 1 B011 2048 Invert Klixon 2 1 Parameter value can only be changed after the AC drive has been stopped Table 57 Analog Input 1 Control Panel Menu M2 G2 2 2 Index Parameter Min Max Unit Default ID...

Page 94: ...g 160 00 160 00 100 00 327 P2 2 3 6 AI2 reference scaling minimum value 0 00 320 00 Hz 0 00 393 P2 2 3 7 AI2 reference scaling maximum value 0 00 320 00 Hz 0 00 394 P2 2 3 8 AI2 joystick hysteresis 0...

Page 95: ...P2 2 5 4 AI4 custom minimum setting 160 00 160 00 20 00 155 P2 2 5 5 AI4 custom maximum setting 160 00 160 00 100 00 156 P2 2 5 6 AI4 signal inversion 0 1 0 162 0 Not inverted 1 Inverted 1 Use the Te...

Page 96: ...20 P2 2 7 7 1 Preset speed 3 0 1 0 1 421 P2 2 7 8 1 Motor potentiometer reference DOWN 0 1 0 1 417 P2 2 7 9 1 Motor potentiometer reference UP 0 1 0 1 418 P2 2 7 10 1 Fault reset 0 1 A 3 414 P2 2 7 11...

Page 97: ...tive filter fault input 0 1 0 1 214 P2 2 7 34 Klixon In 1 780 P2 2 7 35 Klixon In 2 781 P2 2 7 36 Ambient Temperature 783 1 Use the Terminal to Function method TTF with these parameters see 10 626 Ter...

Page 98: ...1 4 Digital output 1 off delay 0 00 320 00 Varies 0 00 488 VACON NXP drives only P2 3 1 5 INV Delayed DO1 0 1 0 1587 0 No 1 Yes P2 3 1 6 ID Bit Free DO1 0 0 200 15 0 0 1217 P2 3 1 7 DO1 Time Scale 0 2...

Page 99: ...3 1 Fault 0 1 B 2 434 P2 3 3 4 1 Inverted fault 0 1 0 1 435 P2 3 3 5 1 Warning 0 1 0 1 436 P2 3 3 6 1 External fault 0 1 0 1 437 P2 3 3 7 1 Reference fault warning 0 1 0 1 438 P2 3 3 8 1 Overtemperat...

Page 100: ...ion 0 1 0 1 454 P2 3 3 24 1 Fieldbus DIN 1 0 1 0 1 455 P2 3 3 25 1 Fieldbus DIN 2 0 1 0 1 456 P2 3 3 26 1 Fieldbus DIN 3 0 1 0 1 457 P2 3 3 27 1 Fieldbus DIN 4 0 1 0 1 169 P2 3 3 28 1 Fieldbus DIN 5 0...

Page 101: ...353 P2 3 4 11 Temperature limit supervision 0 2 0 354 0 No supervision 1 Low limit 2 High limit P2 3 4 12 Temperature supervised value 10 100 C 40 355 P2 3 4 13 Analog supervision signal 0 4 0 356 0...

Page 102: ...0 V 1 4 mA 2 V P2 3 5 6 Analog output 1 scale 10 1000 100 311 P2 3 5 7 Analog output 1 offset 100 00 100 00 0 00 375 1 Use the Terminal to Function method TTF with these parameters see 10 626 Terminal...

Page 103: ...scale 10 1000 100 483 P2 3 7 7 Analog output 3 offset 100 00 100 00 0 00 484 1 Use the Terminal to Function method TTF with these parameters see 10 626 Terminal to Function TTF Programming Principle...

Page 104: ...art P2 4 12 Flux brake 0 1 0 520 0 Off 1 On P2 4 13 Flux braking current 0 00 IL A IH 519 VACON NXP drives only P2 4 14 DC brake current at stop 0 IL A 0 1 x IH 1080 P2 4 15 Inching reference 1 320 00...

Page 105: ...0 320 00 Hz 0 00 513 0 Not used P2 5 6 Prohibit frequency range 3 high limit 0 00 320 00 Hz 0 00 514 0 Not used P2 5 7 Prohibit acc dec ramp 0 1 10 0 x 1 0 518 7 4 7 Motor Control Parameters VACON NXS...

Page 106: ...rs VACON NXS Control Panel Menu M2 G2 6 23 Index Parameter Min Max Unit Default ID Description P2 6 17 1 Magnetizing current 0 00 2 x IH A 0 00 612 P2 6 17 2 Speed control P 1 1000 30 613 P2 6 17 3 Sp...

Page 107: ...18 7 Flux 70 0 0 250 0 70 0 1361 P2 6 18 8 Flux 80 0 0 250 0 80 0 1362 P2 6 18 9 Flux 90 0 0 250 0 90 0 1363 P2 6 18 10 Flux 100 0 0 250 0 100 0 1364 P2 6 18 11 Flux 110 0 0 250 0 110 0 1365 P2 6 18 1...

Page 108: ...sed 1 Used no ramping 2 Used ramping P2 6 4 Undervoltage controller 0 2 1 608 P2 6 5 Motor control mode 2 0 4 2 521 See P2 6 1 P2 6 6 Load Drooping 0 00 100 00 0 00 620 P2 6 7 Identification 0 6 0 631...

Page 109: ...loop 0 32767 300 638 P2 6 14 10 Enable I f control 0 1 0 534 P2 6 14 11 I f Control limit 0 0 300 0 10 0 1790 P2 6 14 12 I f current 0 0 150 0 50 0 1693 Table 77 Closed Loop Parameters G2 6 15 Index P...

Page 110: ...ff delay 1 32000 s 0 1402 P2 6 15 24 Stop state flux 0 0 150 00 100 00 1401 P2 6 15 25 SPC f1 point 0 00 320 00 Hz 0 00 1301 P2 6 15 26 SPC f0 point 0 00 320 00 Hz 0 00 1300 P2 6 15 27 SPC Kp f0 0 100...

Page 111: ...250 0 10 0 1355 P2 6 17 2 Flux 20 0 00 250 0 20 0 1356 P2 6 17 3 Flux 30 0 00 250 0 30 0 1357 P2 6 17 4 Flux 40 0 00 250 0 40 0 1358 P2 6 17 5 Flux 50 0 00 250 0 50 0 1359 P2 6 17 6 Flux 60 0 00 250 0...

Page 112: ...ameter Min Max Unit Default ID Description P2 6 18 1 Torque stabilator gain 0 1000 100 1412 P2 6 18 2 Torque stabilator damping 0 999 900 1413 P2 6 18 3 Torque stabilator gain FWP 0 1000 50 1414 P2 6...

Page 113: ...p acc to 2 4 7 3 Fault stop by coasting P2 7 7 Earth fault protection 0 3 2 703 P2 7 8 Thermal protection of the motor 0 3 2 704 P2 7 9 Motor ambient temperature factor 100 0 100 0 0 0 705 P2 7 10 Mot...

Page 114: ...lt stop by coasting P2 7 26 TBoard1 Warn Lim 30 0 200 0 C 120 0 741 P2 7 27 TBoard1 Flt Lim 30 0 200 0 C 130 0 742 P2 7 37 TBoard2 Numbers 0 5 0 743 0 Not used 1 Channel 1 2 Channel 1 2 3 Channel 1 2...

Page 115: ...or thermal time con stant 1 200 min Varies 707 P2 7 12 Motor duty cycle 0 150 100 708 P2 7 13 Stall protection 0 3 0 709 0 No response 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7...

Page 116: ...TBoard1 Flt Lim 30 0 200 0 C 130 0 742 P2 7 28 Brake fault action 1 3 1 1316 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7 29 Brake fault delay 0 00 320 00 s 0 20 1317 P2 7 30 Syst...

Page 117: ...4 4 1857 0 Auto 1 Reset to Auto 2 SW Default 3 Auto Fast 4 No Change P 2 7 45 Quick Stop Indication 0 2 1 1543 0 No response 1 Warning 2 Fault P2 7 46 External Fault 2 0 3 2 747 0 No Response 1 Warni...

Page 118: ...undervoltage trip 0 10 0 720 P2 8 5 Number of tries after overvoltage trip 0 10 0 721 P2 8 6 Number of tries after overcurrent trip 0 3 0 722 P2 8 7 Number of tries after 4 mA reference trip 0 10 0 7...

Page 119: ...9 16 1 Fieldbus process data out 14 selection 0 10000 0 563 P2 9 17 1 Fieldbus process data out 15 selection 0 10000 0 564 P2 9 18 1 Fieldbus process data out 16 selection 0 10000 0 565 VACON NXP dri...

Page 120: ...fieldbus mode is changed from Not controlling to something else and a Run request has been written to the fieldbus earlier Both Slots D and E cannot be in the Not controlling mode at the same time No...

Page 121: ...filtering time 0 32000 ms 0 1244 P2 10 13 Window negative 0 00 50 00 Hz 2 00 1305 P2 10 14 Window positive 0 00 50 00 Hz 2 00 1304 P2 10 15 Window negative off 0 00 P2 10 13 Hz 0 00 1307 P2 10 16 Wind...

Page 122: ...e 9 Master torque P2 11 5 Speed share 300 00 300 00 100 0 1241 P2 11 6 Load share 0 0 500 0 100 0 1248 P2 11 7 Master Follower mode 2 0 2 0 1093 0 Single drive 1 Master drive 2 Follower drive P2 11 8...

Page 123: ...2 Baseline Min Freq 0 00 320 00 Hz 0 3502 P2 13 1 3 Baseline Max Freq 0 00 320 00 Hz 50 00 3503 P2 13 1 4 Baseline Duration 1 300 000 min 2 3504 P2 13 1 5 Modified Array 0 16 0 3506 0 Freq Points 1 C...

Page 124: ...eresis 0 00 10 00 Hz 1 00 1914 P2 13 2 4 1 Mean Factor 10 0 10 0 1 0 3511 P2 13 2 4 2 Min Factor 10 0 10 0 0 0 3512 P2 13 2 4 3 Max Factor 10 0 10 0 0 0 3513 P2 13 2 4 4 Std Factor 10 0 10 0 0 0 3514...

Page 125: ...10 3533 P2 13 2 7 4 Warning S2 Mode 0 2 0 3534 0 Abs Value 1 Baseline Offset 2 Baseline Factor P2 13 2 7 5 Warning S2 High 0 00 300 00 0 00 3535 P2 13 2 7 6 Warning S2 Delay 0 3600 s 10 3536 P2 13 2...

Page 126: ...igh 0 00 300 00 0 00 3562 P2 13 3 4 9 Alarm Fault Delay 0 3600 s 10 3563 P2 13 4 1 Load Fault Mode 0 2 0 3589 0 No Response 1 Warnings 2 Fault Warnings P2 13 4 2 1 Mean Factor 10 0 10 0 1 0 3567 P2 13...

Page 127: ...ad 3 Fieldbus P3 2 Keypad reference P2 1 1 P2 1 2 Hz 0 00 P3 3 Direction on keypad 0 1 0 123 0 Forward 1 Reverse P3 4 Stop button 0 1 1 114 0 Limited function of Stop button 1 Stop button always enabl...

Page 128: ...utilizes external contactors for switching between the motors connected to the AC drive The autochange feature provides the capability of changing the starting order of the auxiliary drives Autochang...

Page 129: ...efault reference from keypad P3 4 Ground for reference and controls Analogue input 2 PID actual value 1 Start signal for control place A PID Controller Contact closed Interlock used Contact open Inter...

Page 130: ...ustration 21 Jumper Selections 22 23 12 9 Autom Mains 25 26 230 VAC S1 K1 K1 1 K1 1 K2 K2 K1 VACON OPT A2 K1 K2 K2 K2 1 M1 Vacon M2 mains M1 mains 24 VDC S2 K2 1 K1 10 RO1 RO2 DIN2 DIN3 Autom O O Main...

Page 131: ...3 K3 K2 1 K1 K3 DIN3 K3 28 29 A O Mains S3 K3 K3 1 K3 1 K2 K2 K3 K1 K1 DIN4 10 12 9 14 VACON OPT B5 VACON OPT A1 VACON OPT A1 VACON OPT A1 M3 mains e30bh021 10 Illustration 23 Pump Autochange System P...

Page 132: ...2 6 18 Interlock 2 programmable par 2 2 6 19 Actual value 1 2 2 1 9 0 Not used 1 AI1 2 AI2 3 AI3 4 AI4 5 Fieldbus Actual value 2 0 Not used 1 AI1 2 AI2 3 AI3 4 AI4 5 Fieldbus Autochange logic Autochan...

Page 133: ...og input 3 V mA 27 V1 17 Analog input 4 V mA 28 V1 18 PID Reference 20 V1 19 PID Actual value 21 V1 20 PID Error value 22 V1 21 PID Output 23 V1 22 Running auxiliary drives 30 V1 23 Special display fo...

Page 134: ...IH A IH 113 P2 1 10 1 Motor cos phi 0 30 1 00 0 85 120 P2 1 11 1 PID controller reference signal Place A 0 6 4 332 0 AI1 1 AI2 2 AI3 3 AI4 4 PID ref from Keypad control page P3 4 5 PID ref from fieldb...

Page 135: ...f erence selection 0 7 5 122 P2 2 1 4 1 PID Reference 2 0 7 7 371 0 AI1 1 AI2 2 AI3 3 AI4 4 PID reference 1 from keypad 5 Fieldbus reference FBProcess DataIN3 6 Motor potentiometer 7 PID reference 2 f...

Page 136: ...Reset if stopped or powered down 2 Reset if powered down P2 2 1 17 Motor potentiometer PID reference memo ry reset 0 2 0 370 0 No reset 1 Reset if stopped or powered down 2 Reset if powered down P2 2...

Page 137: ...nimum setting 160 00 160 00 0 00 326 P2 2 3 5 AI2 custom maximum setting 160 00 160 00 100 00 327 P2 2 3 6 AI2 inversion 0 1 0 328 0 Not inverted 1 Inverted 1 Use the Terminal to Function method TTF w...

Page 138: ...1 0 162 0 Not inverted 1 Inverted 1 Use the Terminal to Function method TTF with these parameters see 10 626 Terminal to Function TTF Programming Principle 2 Remember to place jumpers of block X2 acc...

Page 139: ...0 1 0 1 431 1 Use the Terminal to Function method TTF with these parameters see 10 626 Terminal to Function TTF Programming Principle cc closing contact oc opening contact 8 4 4 Output Signals Table...

Page 140: ...ut Frequency Limit 2 Supervision Function P2 3 1 18 1 Reference limit supervision 0 1 0 1 449 See 10 108 ID 350 Reference Limit Supervision Function P2 3 1 19 1 Temperature limit supervision 0 1 0 1 4...

Page 141: ...t frequency limit 2 Supervised value 0 00 320 00 Hz 0 00 347 P2 3 2 5 Torque limit supervision 0 2 0 348 0 Not used 1 Low limit supervision 2 High limit supervision P2 3 2 6 Torque limit supervision v...

Page 142: ...rature P2 3 3 3 Analog output filter time 0 00 10 00 s 1 00 308 0 No filtering P2 3 3 4 Analog output inversion 0 1 0 309 0 Not inverted 1 Inverted P2 3 3 5 Analog output minimum 0 1 0 310 0 0 mA 0 V...

Page 143: ...5 5 Analog output 3 minimum 0 1 0 482 0 0 mA 0 V 1 4 mA 2 V P2 3 5 6 Analog output 3 scale 10 1000 100 483 P2 3 5 7 Analog output 3 offset 100 00 100 00 0 00 484 1 Use the Terminal to Function method...

Page 144: ...Parameters G2 5 Index Parameter Min Max Unit Default ID Description P2 5 1 Prohibit frequency range 1 low limit 1 00 320 00 Hz 0 00 509 0 Not used P2 5 2 Prohibit frequency range 1 high limit 0 00 320...

Page 145: ...7 0 Not used 1 Used no ramping 2 Used ramping P2 6 11 Undervoltage controller 0 2 1 608 0 Not used 1 Used 2 Used ramping to zero P2 6 12 Identification 0 4 0 631 0 No action 1 Identification w o run 2...

Page 146: ...ries 707 P2 7 12 Motor duty cycle 0 150 100 708 P2 7 13 Stall protection 0 3 1 709 0 No response 1 Warning 2 Fault stop acc to 2 4 7 3 Fault stop by coasting P2 7 14 Stall current 0 00 2 x IH A IH 710...

Page 147: ...nit Default ID Description P2 8 1 Wait time 0 10 10 00 s 0 50 717 P2 8 2 Trial time 0 00 60 00 s 30 00 718 P2 8 3 Start function 0 2 0 719 0 Ramp 1 Flying start 2 According to P2 4 6 P2 8 4 Number of...

Page 148: ...P2 9 10 Start delay auxiliary drives 0 0 300 0 s 4 0 1010 P2 9 11 Stop delay auxiliary drives 0 0 300 0 s 2 0 1011 P2 9 12 Reference step auxiliary drive 1 0 00 100 00 0 00 1012 P2 9 13 Reference ste...

Page 149: ...9 29 Actual value special display minimum 0 30000 0 1033 P2 9 30 Actual value special display maximum 0 30000 100 1034 P2 9 31 Actual value special display decimals 0 4 1 1035 P2 9 32 Actual value sp...

Page 150: ...the general use of the AC drive such as selecting application and language customized parameter sets or hardware and software see the User Manual of the product 8 4 13 Expander Boards Control Panel Me...

Page 151: ...ut voltage to the motor 9 7 ID 7 DC Link Voltage Location in the menu V1 8 This monitoring value shows the measured voltage in the DC link of the drive 9 8 ID 8 Unit Temperature Location in the menu V...

Page 152: ...ue reference for motor control 9 16 ID 20 PID Reference Location in the menu V1 18 Pump and Fan Control Application V1 19 PID Control Application This monitoring value shows the PID reference as a per...

Page 153: ...cation in the menu V1 22 Pump and Fan Control Application This monitoring value shows the actual number of auxiliary drives that operate in the system 9 26 ID 37 Fault History Location in the menu V1...

Page 154: ...Application This monitoring value shows the measured value of the sensor 1 temperature 9 36 ID 51 Sensor 2 Temperature Location in the menu V1 21 9 Multi Purpose Control Application This monitoring va...

Page 155: ...range always starts from zero 0 If the input is configured to use 4 20 mA at 4 mA the shown value is 20 9 47 ID 62 Analog Input 4 Location in the menu V2 21 19 Multi Purpose Control Application This m...

Page 156: ...enu V1 22 18 5 Multi Purpose Control Application VACON NXP only This monitoring value shows the raw value of process data in a 32 bit signed format 9 60 ID 226 Fieldbus Process Data In 6 Location in t...

Page 157: ...installed in the AC drive supports 16 Process data items 9 70 ID 236 Fieldbus Process Data In 16 Location in the menu V1 22 18 16 Multi Purpose Control Application VACON NXP only This monitoring valu...

Page 158: ...28 Multi Purpose Control Application VACON NXP only This monitoring value shows the raw value of process data in a 32 bit signed format Visible only when the option board installed in the AC drive sup...

Page 159: ...ing value shows the final shaft frequency reference for the speed controller 9 93 ID 1132 Step Response Location in the menu V1 21 23 Multi Purpose Control Application in VACON NXP only This monitorin...

Page 160: ...lt Word 1 9 99 ID 1173 Fault Word 2 Location in the menu V1 22 14 Multi Purpose Control Application in VACON NXP only This monitoring value shows the bit coded status of the Fault Word 2 9 100 ID 1174...

Page 161: ...Motor Current D4 Location in the menu V1 23 3 4 Multi Purpose Control Application in VACON NXP only This monitoring value shows the measured current of the motor 9 109 ID 1608 Not Ready Cause Location...

Page 162: ...NXP only This monitoring value shows the measured current of the motor 9 113 ID 3601 Baseline Data Element 1 Location in the menu V1 24 1 2 Multi Purpose Control Application in VACON NXP only This mon...

Page 163: ...ntrol Application in VACON NXP only This monitoring value shows the baseline data The baseline data is selected using the baseline data selector 9 123 ID 3611 Current Warning S1 High Threshold Locatio...

Page 164: ...s Bit Signal B0 Stator Winding Current Warning S1 B1 Stator Winding Voltage Warning S1 B2 Vibration Warning S1 B3 Load Warning S1 B4 B5 Stator Winding Current Warning S2 B6 Stator Winding Voltage Warn...

Page 165: ...monitoring value shows the threshold value after interpolating 9 137 ID 3625 Vibration S1 High Threshold Location in the menu V1 24 3 3 Multi Purpose Control Application in VACON NXP only This monito...

Page 166: ...ows the alarm fault high threshold value 9 144 ID 3632 Load S1 Low Threshold Location in the menu V1 24 4 6 Multi Purpose Control Application in VACON NXP only This monitoring value shows the warning...

Page 167: ...lication Multi Step Speed Control Application PID Control Application Multi Purpose Control Application Pump and Fan Control Application Use this parameter to set the time that is necessary for the ou...

Page 168: ...ation Multi Purpose Control Application Pump and Fan Control Application Use this parameter to set the type of the U f curve between zero frequency and the field weakening point Selec tion num ber Sel...

Page 169: ...Squared E Default Nominal frequency of the motor e30bu034 C B A P1 P2 P3 ID604 ID605 ID606 Un ID603 ID602 U V f Hz Illustration 26 The programmable U f curve A Default Nominal voltage of the motor B F...

Page 170: ...torque from 0 Hz set the motor nominal values Parameter group 2 1 either automatically see 10 9 1 Setting the Motor Nominal Values with Automatic Functions or manually see 10 9 2 Setting the Motor No...

Page 171: ...lue Un on the nameplate of the motor Find out whether the motor connection is Delta or Star This parameter sets the voltage at the field weakening point ID 603 to 100 UnMotor 10 11 ID 111 Motor Nomina...

Page 172: ...mote Control Application Multi Step Speed Control Application Applications Multi Purpose Control Application 0 Analog input 1 AI1 Analog input 1 AI1 See ID 377 1 Analog input 2 AI2 Analog input 2 AI2...

Page 173: ...ard Application Multi Step Speed Control Application Multi Purpose Control Application P2 1 13 Local Remote Control Application P2 2 6 PID Control Application P2 2 1 2 Pump and Fan Control Application...

Page 174: ...1 19 Multi Step Speed Control Application Multi Purpose Control Application Use this parameter to set the preset speed reference when the preset speed function is used For more information see 10 28...

Page 175: ...roller output to change by 10 00 If the parameter value is set to 0 00 s the PID controller operates as PI controller See the examples Example 1 To reduce the error value to zero with the given values...

Page 176: ...the value of parame ter P2 1 13 In case the error value is negative the AC drive reacts reducing the output correspondingly Hz t PID output Error value D part I p a r t I part D part P part 5 Hz Erro...

Page 177: ...40 Preset Speed 15 10 34 ID 136 Preset Speed 11 Location in the menu P2 1 25 Multi Step Speed Control Application Use this parameter to set the preset speed reference when the preset speed function is...

Page 178: ...ming Principle Connect the AI3 signal to the analog input of your selection with this parameter In VACON NXP drive with the Multi Purpose Control Application Application 6 the AI3 can be controlled fr...

Page 179: ...ication Use this parameter to filter out disturbances in the analog input signal See parameter 10 40 ID 142 AI3 Signal Filter Time 10 47 ID 154 AI4 Signal Range Location in the menu P2 2 43 PID Contro...

Page 180: ...ontrol Application Pump and Fan Control Application Use this parameter to set the reference value of the PID controller The PID controller keypad reference 2 can be set between 0 100 This reference is...

Page 181: ...Control Application 4 closed contact start forward Rising edge required to start 5 closed contact start reverse Rising edge re quired to start 5 5 closed contact start Rising edge re quired to start 5...

Page 182: ...econnected after a power failure after a fault reset after the drive is stopped by Run Enable Run Enable False or when the control place is changed from I O control The Start Stop contact must be open...

Page 183: ...p pulses are simultaneous the Stop pulse overrides the Start pulse 10 61 ID 301 DIN 3 Function Location in the menu P2 17 Basic Application P2 2 2 Standard Application Local Remote Control Application...

Page 184: ...rol place are used reference according to parameters ID 117 ID 121 and ID 122 The value of parameter ID 125 Keypad Control Place does not change When DIN 3 opens the control place is selected accordin...

Page 185: ...ion num ber Selection name Description 0 No offset 0 20 mA 1 Offset 4 mA living zero Provides supervision of zero level signal In Standard Application the response to reference fault can be programmed...

Page 186: ...parameter ID 102 10 0 ID303 ID304 10 0 ID102 ID101 ID102 ID101 e30bh029 10 A A B B C C D V D V Illustration 35 Left Reference Scaling Right No Scaling Used Parameter ID 303 0 A fout B fmax C fmin D AI...

Page 187: ...on Multi Step Speed Control Application PID Control Application P2 3 5 2 Multi Purpose Control Application P2 3 3 2 Pump and Fan Control Application Use this parameter to select the function for the a...

Page 188: ...ol Application Multi Step Speed Control Application PID Control Application P2 3 5 4 Multi Purpose Control Application P2 3 3 4 Pump and Fan Control Application Use this parameter to invert the analog...

Page 189: ...tandard Application Local Remote Control Application Multi Step Speed Control Application PID Control Application P2 3 5 6 Multi Purpose Control Application P2 3 3 6 Pump and Fan Control Application U...

Page 190: ...n 1 Ready The AC drive is ready to operate 2 Run The AC drive operates motor is running 3 Fault A fault trip has occurred 4 Fault inverted A fault trip not occurred 5 AC drive overheat warning The hea...

Page 191: ...emperature limit supervi sion 2 The AC drive heat sink temperature goes beyond the set supervision limits parame ters ID 354 and ID 355 20 Unrequested rotation direction 3 Rotation direction is differ...

Page 192: ...function generates a message via digital output depending on the settings of parameters ID 312 to ID 314 Standard Application Local Remote Control Application Multi Step Speed Control Application or t...

Page 193: ...lt nor mally open Contact closed Fault is shown and motor stopped when the input is ac tive 2 External fault nor mally closed Contact open Fault is shown and motor stopped when the input is not active...

Page 194: ...bi ted Contact closed No acceleration or deceleration possible until the con tact is opened 12 DC braking com mand Contact closed In Stop mode the DC braking operates until the contact is opened See I...

Page 195: ...e frequency reference changes between the Minimum frequency reference ID 101 and the Maximum frequency reference ID 102 and the analog input signal changes between 8 16 mA 10 81 ID 323 AI1 Signal Inve...

Page 196: ...lication Pump and Fan Control Application Use this parameter to filter out disturbances in the analog input signal To activate this parameter give it a value that is bigger than 0 Long filtering time...

Page 197: ...aling 10 85 ID 327 AI2 Custom Setting Maximum Location in the menu P2 2 12 Local Remote Control Application Multi Step Speed Control Application P2 2 24 PID Control Application P2 2 3 5 Multi Purpose...

Page 198: ...ncreased or decreased Motor control ramp times are still active 10 90 ID 332 PID Controller Reference Signal Location in the menu P2 1 11 PID Control Application Pump and Fan Control Application Use t...

Page 199: ...lication Use this parameter to set the maximum scaling point of the actual value See 10 94 ID 336 Actual Value 1 Minimum Scale 10 96 ID 338 Actual Value 2 Minimum Scale Location in the menu P2 2 13 PI...

Page 200: ...eference 3 AI4 reference 4 Keypad reference parameter R3 2 5 Reference from Fieldbus FBSpeedReference 6 Motor potentiometer reference 7 PID controller reference Select actual value parameter ID 333 to...

Page 201: ...mit ID 347 this function generates a warning message through a digital output depending on the settings of parameters ID 312 to ID 314 Local Remote Control Application Multi Step Speed Control Applica...

Page 202: ...n and selected function see parameters ID 361 and ID 362 10 108 ID 350 Reference Limit Supervision Function Location in the menu P2 3 16 Local Remote Control Application Multi Step Speed Control Appli...

Page 203: ...tate after a ramp down or if stopped by coasting A B t t DIN1 RUN FWD STOP External BRAKE OFF ON DO1 RO1 RO2 DO1 RO1 RO2 DIN2 RUN REV STOP DIN1 START PULSE External BRAKE OFF ON DIN2 STOP PULSE tOFF I...

Page 204: ...ol Application Use this parameter to set the low limit for the analog input selected to be monitored See 10 116 ID 358 Analog Supervision High Limit 10 116 ID 358 Analog Supervision High Limit Locatio...

Page 205: ...n use for reference signal Selection number Selection name Description 0 Function is not in use 1 Reduces motor current limit ID 107 This signal adjusts the maximum motor current between 0 and maximum...

Page 206: ...C B Illustration 53 Reduction of Acceleration and Deceleration Times A Factor R B Signal range C Free analog input 100 ID349 0 e30bh046 10 A B C Illustration 54 Reduction of Torque Supervision Limit A...

Page 207: ...e Rising edge re quired to start 6 open contact stop closed contact start enabled open contact start disabled and drive stopped if running 1 See Illustration 55 2 See Illustration 56 3 See Illustratio...

Page 208: ...the DIN 4 contact opens the direction of rota tion starts the change 3 Start pulse Stop pulse A Stop function ID 506 coasting A fout FWD REV t DIN4 DIN5 e30bh059 10 Illustration 56 Start Stop Reverse...

Page 209: ...reference Control place I O B fieldbus or keypad to some point Then the control place is switched to one where the PID controller is selected The PID control starts to maintain that point It is also...

Page 210: ...ion ID 330 TRUE this parameter defines which reference place is selected as PID control ler reference Selection Selection name Description 0 AI1 reference terminals 2 and 3 for example potentiometer 1...

Page 211: ...s used Selection number Selection name Description 0 No additional reference Direct PID output value 1 PID output AI1 reference from terminals 2 and 3 for example potentiometer 2 PID output AI2 refere...

Page 212: ...how much the joystick potenti ometer must be turned to start the increase of the frequency towards the selected maximum frequency If the value of this parameter is 0 the frequency starts to increase l...

Page 213: ...1 10 Illustration 61 Joystick Hysteresis with Minimum Frequency at 35 Hz 10 136 ID 386 AI1 Sleep Delay Location in the menu P2 2 2 10 Multi purpose Control Application Use this parameter to set the ti...

Page 214: ...menu P2 2 3 9 Multi purpose Control Application Use this parameter to set the sleep limit The AC drive stops automatically if the AI signal level falls below the value set with this parameter See als...

Page 215: ...02 ID 503 divided by the factor R from Illustration 63 Analog input level zero corresponds to ramp times set by parameters Maximum level is a tenth of value set by parameter 10 2 1 0 e30bh045 10 A C B...

Page 216: ...lt programming A 2 10 149 ID 405 External Fault Close Location in the menu P2 2 7 11 Multi purpose Control Application P2 2 6 4 Pump and Fan Control Application Use this parameter to select the digita...

Page 217: ...0 626 Terminal to Function TTF Programming Principle Switch closed Force control place to I O terminal This input has priority over parameters ID 410 and ID 411 10 154 ID 410 Keypad Control Location i...

Page 218: ...put signal that resets all active faults TTF programming method must be applied to this parameter see 10 626 Terminal to Function TTF Programming Principle CLOSED Resets all active faults Rising edge...

Page 219: ...t be applied to this parameter see 10 626 Terminal to Function TTF Programming Principle 10 166 ID 422 AI1 AI2 Selection Location in the menu P2 2 7 17 Multi purpose Control Application Use this param...

Page 220: ...signal for the Multi Pump system Contact closed Interlock of autochange drive 4 or auxiliary drive 4 activated 10 174 ID 430 Autochange 5 Interlock Location in the menu P2 2 7 22 Pump and Fan Control...

Page 221: ...plication Use this parameter to select a digital output for the external fault status TTF programming method must be applied to this parameter see 10 626 Terminal to Function TTF Programming Principle...

Page 222: ...10 626 Terminal to Function TTF Programming Principle 10 188 ID 444 I O Control Place Active Location in the menu P2 3 1 13 Pump and Fan Control Application P2 3 3 13 Multi Purpose Control Applicatio...

Page 223: ...supervision 2 status TTF programming method must be applied to this parameter see 10 626 Terminal to Function TTF Programming Principle The output frequency goes outside the set supervision low limit...

Page 224: ...parameter see 10 626 Terminal to Function TTF Programming Principle One of the limit regulators current limit torque limit has been activated 10 199 ID 455 Fieldbus Digital Input 1 Location in the men...

Page 225: ...amming Principle Control signal for autochange auxiliary drive 4 If three or more auxiliary drives are used we recommend connecting number 3 and 4 too to a relay output Since the OPTA2 board only has...

Page 226: ...in the menu P2 3 15 Standard Application P2 3 25 Local Remote Control Application Multi step Speed Control Application PID Control Application P2 3 6 4 Multi purpose Control Application Pump and Fan C...

Page 227: ...ing See 10 68 ID 308 Analog Output 1 Filter Time 10 219 ID 481 Analog Output 3 Inversion Location in the menu P2 3 7 4 Multi Purpose Control Application P2 3 5 4 Pump and Fan Control Application Use t...

Page 228: ...1 Multi Purpose Control Application Use this parameter to connect the digital output signal to the digital output of your selection TTF programming method must be applied to this parameter see 10 626...

Page 229: ...On Delay Location in the menu P2 3 2 3 Multi Purpose Control Application Use this parameter to set the ON delay for the digital output See 10 225 ID 487 Digital Output 1 On Delay 10 230 ID 492 Digita...

Page 230: ...ut TRUE Set 2 is loaded as the active set The parameter values are stored only when selecting Store Set 1 or Store Set 2 in System menu in S6 3 1 Parameter sets or from VA CON NCDrive Drive Parameter...

Page 231: ...d to the time required for the output frequency to accelerate from the zero frequency to the set maximum frequency parameter ID 102 These parameters give the possibility to set two different accelerat...

Page 232: ...on 0 Ramp The AC drive starts from 0 Hz and accelerates to the set reference frequency within the set accelera tion time Load inertia or starting friction can cause prolonged acceleration times 1 Flyi...

Page 233: ...is used together with parameter ID 516 to decrease the time before the motor is able to produce maximum torque at start up 10 244 ID 508 DC Braking Time at Stop Location in the menu P2 4 9 Standard A...

Page 234: ...ration parameters as fast as possible to the speed defined with parameter ID 515 where the DC braking starts The braking time is defined with parameter ID 508 If high inertia exists it is recommended...

Page 235: ...er it is possible to set limits for the skip frequency region 10 248 ID 512 Prohibit Frequency Range 2 High Limit Location in the menu P2 5 4 Local Remote Control Application Multi step Speed Control...

Page 236: ...t Varying between 100 ms to 3 s the time needed depends on motor size A bigger motor requires a longer time See parameter ID 507 When Flying Start see parameter ID 505 is used as start function DC bra...

Page 237: ...y the system decreases the frequency and increases the flux in the motor It increases the capacity of the motor to brake The motor speed is controlled during braking C A U T I O N Flux braking convert...

Page 238: ...See Table 46 10 262 ID 551 Fieldbus Data In Selection 10 Location in the menu P2 9 28 Multi purpose Control Application VACON NXP Use this parameter to select a parameter or monitoring value to be con...

Page 239: ...th the ID number of the parameter or monitor value See 10 269 ID 558 Fieldbus Data Out Selection 9 10 273 ID 562 Fieldbus Data Out Selection 13 Location in the menu P2 9 15 Multi purpose Control Appli...

Page 240: ...of motor load In Closed Loop control mode speed feedback signal is used to achieve optimum speed accuracy 4 Torque crtl closed loop Speed reference is used as the maximum speed limit that depends on...

Page 241: ...ge these parameters only after setting the parameters P3 1 1 1 and P3 1 1 2 10 281 ID 604 U f Midpoint Frequency Location in the menu P2 6 6 Standard Application Local Remote Control Application Multi...

Page 242: ...ue and the DC link voltage actual value The controller output is additive to the frequency reference that is the undervoltage controller tries to de crease the motor speed when there is undervoltage A...

Page 243: ...6 17 2 Multi purpose Control Application VACON NXS P2 6 15 2 Multi purpose Control Application VACON NXP Use this parameter to set gain for the speed controller as a percentage per Hz When the gain v...

Page 244: ...ACON NXP Use this parameter to set the filtering time for the speed measurement The parameter can be used to eliminate encoder signal noise Too high a filter time reduces speed control stability See 1...

Page 245: ...Control Application Multi step Speed Control Application PID Control Applica tion P2 6 17 5 Multi purpose Control Application VACON NXS P2 6 15 5 Multi purpose Control Application VACON NXP Use this p...

Page 246: ...ve Before the identification run set the following motor nameplate parameters ID 110 Nominal voltage of the motor P2 1 6 ID 111 Nominal frequency of the motor P2 1 7 ID 112 Nominal speed of the motor...

Page 247: ...Control Application Use this parameter to set the output frequency limit below which the drive operates in the frequency control mode Because of the nominal slip of the motor the internal torque calcu...

Page 248: ...ion in the menu P2 6 16 1 Multi Pump Control Application Use this parameter to set the type of motor in your process 10 318 ID 651 Flux Current KP Location in the menu P2 6 16 8 Multi Pump Control App...

Page 249: ...ntrol Application VACON NXS P2 6 17 17 Multi purpose Control Application VACON NXP Use this parameter to set the amount of voltage that is fed to the motor at zero speed when the torque boost is used...

Page 250: ...if the 4 20 mA reference signal is used and the signal falls below 3 0 mA for 5 s or below 0 5 mA for 0 5 s The information can be also programmed into digital output DO1 and relay outputs RO1 and RO...

Page 251: ...The factor can be set between 100 0 100 0 where 100 0 0 C 0 0 40 C 100 0 80 C See 10 621 Parameters of Motor Thermal Protection IDs 704 708 10 338 ID 706 Zero Speed Cooling Factor Location in the menu...

Page 252: ...eed The length of the time constant is in relation with the dimension of the motor The bigger the motor the longer the time constant In different motors the motor thermal time constant is different It...

Page 253: ...e value can be set to 0 150 See 10 621 Parameters of Motor Thermal Protection IDs 704 708 For example when the value is set to 130 the motor goes to the nominal temperature with 130 of the motor nomin...

Page 254: ...of Stall Protection IDs 709 712 The value of the Stall Current must be below the motor current limit f I ID710 ID712 A e30bu063 Illustration 75 The Stall Characteristics Settings A Stall area 10 343...

Page 255: ...Application Pump and Fan Control Application Use this parameter to select the response of the drive to an Underload fault See 10 623 Parameters of Underload Protection IDs 713 716 10 346 ID 714 Underl...

Page 256: ...Protection IDs 713 716 10 348 ID 716 Underload Protection Time Limit Location in the menu P2 7 20 Standard Application Local Remote Control Application Multi step Speed Control Application PID Control...

Page 257: ...s done 10 350 ID 718 Trial Time Location in the menu P2 8 2 Standard Application Local Remote Control Application Multi step Speed Control Application PID Control Application Multi purpose Control App...

Page 258: ...mode for the Automatic reset function 10 352 ID 720 Automatic Restart Number of Retries after Undervoltage Fault Trip Location in the menu P2 8 4 Standard Application Local Remote Control Application...

Page 259: ...ontrol Application Use this parameter to set how many automatic restarts the AC drive can make during the set trial time after an external fault 0 No automatic restart after External fault trip 0 Numb...

Page 260: ...3 ID 733 Response to Fieldbus Fault Location in the menu P2 7 22 Standard Application Local Remote Control Application Multi step Speed Control Application PID Control Application Multi purpose Contro...

Page 261: ...on Multi purpose Control Application Pump and Fan Control Application Use this parameter to set the temperature warning limit The parameter name TBoard1 Warning Limit is used in Multi Purpose Control...

Page 262: ...parameter to select the response to an activated safe disable mode See separate VACON NX OPTAF STO Board Manual for detailed information on the Safe Disable function This function is available only i...

Page 263: ...purpose Control Application VACON NXP Use this parameter to select the response for the ambient temperature digital input Selection number Selection name 0 No Action 1 Warning 2 Fault 10 383 ID 785 I...

Page 264: ...pose Control Application Use this parameter to select the data that is sent to the fieldbus with the ID number of the parameter or monitor value To monitor an item enter the ID number of the item as t...

Page 265: ...852 Fieldbus Process Data Out 1 Selection 10 390 ID 856 Fieldbus Process Data Out 5 Selection Location in the menu P2 9 7 Multi purpose Control Application Use this parameter to select the data that...

Page 266: ...support included 3 Fast PD Use this mode to enabled processing of all fieldbus data at 1 ms level 16 PD support inclu ded 4 Not controlling Use this mode to prevent the slot from controlling the motor...

Page 267: ...n the menu P2 9 26 Multi purpose Control Application Use this parameter to select a parameter or monitoring value to be controlled from the fieldbus To control an item enter the ID number of the item...

Page 268: ...requency to which the frequency of the drive controlled by the AC drive is dropped after starting the auxiliary drive See Illustration 82 10 408 ID 1004 Start Frequency Auxiliary Drive 2 Location in t...

Page 269: ...P2 9 12 Pump and Fan Control Application Use this parameter to set a reference step that is added to the reference value when the auxiliary drive is started The reference step is automatically added...

Page 270: ...1019 the Wake up level determined by parameter ID 1018 t par ID1017 t par ID1017 Actual value Wake up level par ID1018 t t stop running Start Stop status of the var speed drive Sleep level par ID1016...

Page 271: ...ons 0 3 available Selec tion number Function Limit Description 0 Wake up happens when actual value goes below the limit The limit defined with parameter ID 1018 is in percent of the maxi mum actual va...

Page 272: ...ID 1018 is in percent of the current val ue of the reference signal 100 Actual value signal t reference 50 Start Stop Par ID1018 140 limit 140 reference 70 e30bh074 10 10 424 ID 1020 PID Controller B...

Page 273: ...on in the menu P2 9 18 Pump and Fan Control Application Use this parameter to set the high limit for the analog input selected for the input pressure measurement 10 427 ID 1023 Input Pressure Low Limi...

Page 274: ...ressure Behavior Depending on Input Pressure and Parameter Settings 10 429 ID 1025 Frequency Drop Delay Location in the menu P2 9 21 Pump and Fan Control Application Use this parameter to set the dela...

Page 275: ...xiliary drives only or the auxiliary drives and the drive controlled by the AC drive depending on the setting of parameter ID 1028 Automatics selection By default the Autochange is activated for 2 dri...

Page 276: ...the autochange intervals When this time is over the autochange occurs if the capacity is below the level set with parameters ID 1031 Autochange frequency limit and ID 1030 Maximum number of auxiliary...

Page 277: ...value of parameter ID 1031 is 0 0 Hz the autochange can take place only in rest position Stop and Sleep regardless of the value of parameter ID 1030 t Autochange moment fout Par ID1030 1 Max number o...

Page 278: ...See 10 440 ID 1036 Actual Value Special Display Unit 10 438 ID 1034 Actual Value Special Display Maximum Location in the menu P2 2 47 PID Control Application P2 9 30 Pump and Fan Control Application U...

Page 279: ...al h GPH 21 ft3 s CFS 22 ft3 min CFM 23 ft3 h CFH 24 A A 25 V V 26 W W 27 kW kW 28 Hp Hp 29 1 Inch Inch 1 Valid only for PID Control Application The maximum number of characters that can be shown on k...

Page 280: ...lication VACON NXP Use this parameter to set the scaling factor for the digital 2 output This parameter defines what unit is used in digital output 2 on and off delays 10 443 ID 1062 Reverse VW Phases...

Page 281: ...n 10 447 ID 1083 Follower Torque Reference Selection Location in the menu P2 11 4 Multi purpose Control Application Use this parameter to select the torque reference for the follower drive 10 448 ID 1...

Page 282: ...nerating power This signal adjusts the maximum motor generating power between 0 and maximum limit set with parameter ID 1290 This parame ter is available for Closed Loop control mode only Analog input...

Page 283: ...e Connect this digital input signal to an auxiliary contact of the mechanical brake If the brake opening command is given but the contact of the brake feedback signal does not close in given time a me...

Page 284: ...9 ID 1252 Speed Step Location in the menu P2 6 15 1 Standard Application Local Remote Control Application Multi step Speed Control Application PID Control Applica tion P2 6 18 23 Multi purpose Control...

Page 285: ...l Application VACON NXP Use this parameter to select the output frequency limit mode for the torque control For the selection of this parameter in VACON NXS drives see ID 644 10 476 ID 1285 Positive F...

Page 286: ...occurs 10 486 ID 1355 Flux 10 Location in the menu P2 6 18 1 Multi purpose Control Application VACON NXS P2 6 17 1 Multi purpose Control Application VACON NXP Use this parameter to set the level of f...

Page 287: ...ge 10 493 ID 1362 Flux 80 Location in the menu P2 6 18 8 Multi purpose Control Application VACON NXS P2 6 17 8 Multi purpose Control Application VACON NXP Use this parameter to set the level of flux a...

Page 288: ...nu P2 6 18 15 Multi purpose Control Application VACON NXS P2 6 17 15 Multi purpose Control Application VACON NXP Use this parameter to set the level of flux as a percentage of the nominal flux voltage...

Page 289: ...restarted after coast stop flying start not in use The time can be set up to 60 000 s The Closed Loop control mode uses a different delay This function is not available when flying start is selected f...

Page 290: ...ert Delayed DO1 Location in the menu P2 3 1 5 Multi purpose Control Application VACON NXP Use this parameter to invert the delayed digital output signal Inverts delayed digital output signal 1 10 516...

Page 291: ...s parameter defines the DC Current level when Start Angle Identification Time is set greater than zero 10 519 ID 1720 Torque Stabilator Limit Ratio Location in the menu P2 6 18 4 Multi purpose Control...

Page 292: ...ult is active and the re sponse to the fault parameter ID 733 is set to 5 Warn PreFreq 10 528 ID 1857 Reset Datalogger Location in the menu P2 7 44 Multi purpose Control Application VACON NXP Use this...

Page 293: ...ion Use this parameter to set the hysteresis of the grid Nominal Frequency With unbalanced grid voltages a resonance like oscillation can occur if the motor frequency matches the grid frequency Stator...

Page 294: ...ine If a warning or fault is already active a new warning or fault will cause a 1 second pause The signal will continue after the pause Stopping the signal requires a reset 1st fault 1st warning e30bj...

Page 295: ...cation in the menu P2 13 2 2 Multi purpose Control Application Use this parameter to set frequency point where baseline run is started 10 537 ID 3503 BaselineRun MaxFreq Location in the menu P2 13 2 3...

Page 296: ...on in the menu P2 13 3 3 3 Multi purpose Control Application The several statistical data points mean minimum maximum and standard from the baseline model can be combined into one threshold value Use...

Page 297: ...baseline data and the offset values 2 Factor Calculates threshold as baseline data factor 10 553 ID 3520 Current Warning S2 High Location in the menu P2 13 3 4 5 Multi purpose Control Application Use...

Page 298: ...a points mean minimum maximum and standard from the baseline model can be combined into one threshold value Use this parameter to set the max factor in the threshold value If the threshold value is ze...

Page 299: ...ter to define how long time the actual value must be above the warning S2 notification level to trigger the warning S2 This level is not used when delay is zero 10 569 ID 3537 Voltage Alarm Fault Mode...

Page 300: ...rm fault counter value 10 579 ID 3549 Stop Counter Delay Location in the menu P2 13 3 5 4 P2 13 3 8 4 P2 13 4 4 4 and P2 13 5 3 4 Multi purpose Control Application Use this parameter to set stop count...

Page 301: ...eline data and the offset values 2 Factor Calculates threshold as baseline data factor 10 586 ID 3556 Vibration Warning S1 High Location in the menu P2 13 4 3 2 Multi purpose Control Application Use t...

Page 302: ...igger the alarm fault This level is not used when delay is zero 10 594 ID 3564 Vibration Warning S1 Counter Location in the menu P2 13 4 4 1 Multi purpose Control Application Use this parameter to set...

Page 303: ...d for calculating warning S1 notification threshold Selection number Selection name Description 0 Absolute Absolute value is considered as threshold 1 Offset Calculates threshold as sum of the compute...

Page 304: ...imit is not used when value is zero 10 610 ID 3580 Load Alarm Fault Delay Location in the menu P2 13 5 2 9 Multi purpose Control Application Use this parameter to define how long time the actual value...

Page 305: ...se this parameter to select the control place For more information see the User manual product Pushing the Start button for 3 s selects the control panel as the active control place and copies the Run...

Page 306: ...to balance the load Master Follower Link Physical Connections In Illustration 96 the master drive is on the left side and all others are followers The master follower physical link can be built with O...

Page 307: ...the value 3 Brake off In order for the brake to release three conditions must be fulfilled drive must be in Run state the torque must be over the set limit if used the output frequency must be over t...

Page 308: ...d Low frequencies have a higher risk At low frequencies the cooling effect and the capacity of the motor decrease If the motor has an external fan the load reduction at low frequencies is small The mo...

Page 309: ...a of the motor the motor nominal current and the nominal current of the drive IH When using another current than the nominal motor current the precision of the calculation decreases When using long mo...

Page 310: ...Start Stop command Fault reset command PD1 PD8 Not used The settings in Table 124 are factory defaults See also parameter group G2 9 Table 124 Multi Purpose Control Application Data Value Unit Scale R...

Page 311: ...ases of motor cables if necessary Do not run if encoder speed is wrong Program the no load current to parameter ID 612 or perform the ID run without load on motor shaft Also set parameter ID 619 Slip...

Page 312: ...ter the edit mode On the value line see the terminal type on the left DigIN DigOUT An IN An OUT and on the right the present input output the function is connec ted to B 3 A 2 and so on or if not conn...

Page 313: ...26 3 Defining Unused Inputs Outputs All unused inputs and outputs must be given the option slot value 0 and the value 1 also for the terminal number The value 0 1 is also the default value for most of...

Page 314: ...of motor nominal torque The change is filtered according to parameter ID 1297 10 627 3 ID 1297 Speed Controller Torque Minimum Filtering Time Location in the menu P2 6 15 31 Multi purpose Control App...

Page 315: ...ntroller when the speed comes back to the window 10 627 11 ID 1307 Window Negative Off Limit Location in the menu P2 10 15 Multi purpose Control Application Use this parameter to set the negative off...

Page 316: ...ted SLS speed limit Deceleration ramp according to parameter P2 4 4 Decel Time 2 3 Limit the speed reference decel erate according to the ramp configured to the safety option board The speed reference...

Page 317: ...liary drive available the latter is put to use without stopping the AC drive If the interlock of the controlled drive is inactivated all motors are stopped and restarted with the new set up If the int...

Page 318: ...rive speed rises up to the maximum frequency placing 100 of the output power available for the system 10 631 2 Pump and Fan Automatics with Interlocks and Autochange The phases explained in 10 631 1 P...

Page 319: ...OFF ON OFF ON OFF Interlock 4 Interlock 3 Interlock 2 Interlock 1 5 7 Aux 2 Main drive M Aux 1 2 and 3 Start frequency Main drive fout Aux 1 2 and 3 Stop frequency Relay control e30bh022 10 Illustrati...

Page 320: ...f 2 Pump Autochange Main Diagram PE L1 L2 L3 U V W PE PE U V W PE M1 M2 M2 F1 F2 F2 F3 VACON U V W L1 L2 L3 Q1 K1 K2 K3 K1 1 K2 1 K3 1 M M 3 3 e30bh024 10 Illustration 104 Example of 3 Pump Autochange...

Page 321: ...k Stop b2 b1 Coast Stop 0 Coast stop Active 1 Coast stop NOT active b2 Quick Stop 0 Coast stop Active 1 Coast stop NOT active b3 Start Normal start command 0 Stop the drive 1 Start the drive b4 Ramp O...

Page 322: ...T active b5 Quick Stop Not Active 0 Emergency stop active 1 Emergency stop NOT active b6 Switch On Inhibited 0 No Inhibit 1 The drive is out of fault and coast quick stop state b7 Warning 0 NO alarm 1...

Page 323: ...B DIN 2 b5 FB DIN 3 b6 FB DIN 4 b7 FB DIN 5 b8 No action b9 No action b10 No action b11 No action b12 No action b13 No action b14 No action b15 Reserved Reserved for internal use Table 129 Status Word...

Page 324: ...Used Reserved 10 633 Condition based Monitoring VACON NXP offers Condition based Monitoring to identify motor faults at an early stage Stator Winding Monitoring Vibration and Load envelope are suppor...

Page 325: ...alitative Fault severity Fault types e30bi557 10 Illustration 105 Condition based Monitoring To begin Condition based Monitoring a baseline must be generated During this activity the system captures m...

Page 326: ...ne mode selected Threshold Calculation Once the baseline is computed the thresholds for warnings stage 1 and stage 2 and alarm fault are computed based on the warning or alarm fault mode The threshold...

Page 327: ...pe Troubleshooting Check the load Check the motor Check the cables and connections Make an identification run 11 1 3 Fault 1 Overcurrent Subcode S3 Current limit controller supervision Cause There is...

Page 328: ...oubleshooting Set the deceleration time longer Use the brake chopper or the brake resistor They are available as options Activate the overvoltage controller Do a check of the input voltage 11 1 7 Faul...

Page 329: ...shows at the same time with Fault 1 do a check of the motor cable and the motor 11 1 12 Fault 8 System fault Subcode S1 ASIC phase feedback Cause Operation malfunction Defective component Troubleshoo...

Page 330: ...ructions from the local distributor 11 1 18 Fault 8 System fault Subcode S9 Power unit communication TX Cause Operation malfunction Defective component Troubleshooting Reset the fault and start the dr...

Page 331: ...eshooting Correct the cable connections Check the jumper for the thermistor short circuit supervision if the thermistor function is not used and the thermistor input is short circuited 11 1 24 Fault 8...

Page 332: ...oting Change the OPTAF board Change the control board 11 1 32 Fault 8 System fault Subcode S40 OPTAF ASIC trip ETR is not set even if STO channel 1 is active Cause Single hardware problem detected in...

Page 333: ...39 Fault 8 System fault Subcode S47 OPTAF Board mounted in old NXP control board with no safety hardware Cause OPTAF board mounted in old VACON NXP control board which is not equipped with the Safe D...

Page 334: ...ion for this fault See parameter group Protections Troubleshooting If there is a temporary supply voltage break reset the fault and start the drive again Do a check of the supply voltage If the supply...

Page 335: ...eshooting Check that DC link voltage is in proper range Check that limiters for example Power and Current limits are not activated 11 1 50 Fault 11 Output phase supervision Subcode S1 Common output ph...

Page 336: ...eat sink temperature goes over 85 C 185 F In 525 690 V FR6 Heat sink temperature is over 77 C 170 6 F Overtemperature alarm is issued when the heat sink temperature goes over 72 C 161 6 F Troubleshoot...

Page 337: ...in relation to the ambient temperature and the motor load For FR10 FR11 Standalone check door filters and clean or replace if needed 11 1 60 Fault 15 Motor stalled Cause The motor stalled It is possib...

Page 338: ...ask instructions from the local distributor 11 1 67 Fault 22 Parameter fault Subcode S2 Firmware interface variable check sum error Cause Parameter save fault Operation malfunction defective component...

Page 339: ...function defective component Troubleshooting If the fault occurs again ask instructions from the local distributor 11 1 73 Fault 22 Parameter fault Subcode S13 Checksum error in application specific p...

Page 340: ...mmand is ON after system software or application was downloaded or after application was changed Troubleshooting Cancel prevention of start up if it can be done safely Remove Run request 11 1 80 Fault...

Page 341: ...use Problem in application software Troubleshooting Ask instructions from the local distributor For an application programmer do a check of the application program 11 1 87 Fault 36 Control unit Cause...

Page 342: ...n unknown or mismatching device was connected the power unit or option board Troubleshooting Ask instructions from the local distributor 11 1 95 Fault 40 Device unknown Subcode S5 Wrong VACON NXP cont...

Page 343: ...etected too high a short term overload current Troubleshooting Check the load Check the motor frame size Make an identification run 11 1 102 Fault 41 IGBT temperature Subcode S5 BCU Filtered current t...

Page 344: ...rrect Use external brake resistor 11 1 107 Fault 42 Brake resistor overtemperature Subcode S4 Brake resistance not detected BCU Cause Brake resistor overtemperature protection has detected too heavy b...

Page 345: ...If the pulses are correct the option board is faulty If the pulses are not correct the encoder cabling is faulty 11 1 112 Fault 43 Encoder fault Subcode S4 Encoder reversed Cause Problem detected in e...

Page 346: ...SSI only absolute channel only are not allowed Troubleshooting Do a check of the wiring jumper settings and encoder mode Change OPTBE Operating mode parameter is either EnDat SinCos SSI SinCos or Sin...

Page 347: ...anged different type Subcode S1 Control board Cause Option board or power unit changed New device of different type or different power rating Troubleshooting Reset If option board was changed set the...

Page 348: ...ieldbus master If the installation is correct ask instructions from the local distributor 11 1 130 Fault 54 Slot fault Cause Defective option board or slot Troubleshooting Do a check of the board and...

Page 349: ...check of the encoder connection PMS motor has exceeded the pull out torque 11 1 137 Fault 62 Run disable Cause Run enable signal is low Troubleshooting Do a check of the reason for the Run enable sig...

Page 350: ...ion based Monitoring Subcode A1 Motor Stator Winding Current Fault Cause Current unbalance has exceeded the detection high limit Troubleshooting Check motor stator windings 11 1 146 Fault 86 Condition...

Page 351: ...etection high limit Troubleshooting Check root cause for increased vibration 11 1 154 Fault 86 Condition based Monitoring Subcode A10 Load Fault Cause Load outside of the window limits Troubleshooting...

Page 352: ...ng Minimum ID 155 179 AI4 Filter Time ID 153 179 AI4 Signal Inversion ID 162 179 AI4 Signal Range ID 154 179 AI4 Signal Selection ID 152 179 Alarm Word 1 ID 1174 160 Ambient Temperature ID 705 251 Amb...

Page 353: ...Drive 321 Combination 3 Bypass Standard 323 Condition based monitoring Multi purpose Control Application 123 Condition based Monitoring 324 325 Condition based Monitoring Fault Mode ID 3540 299 Condit...

Page 354: ...Data In Selection 10 ID 551 238 Fieldbus Data In Selection 11 ID 552 238 Fieldbus Data In Selection 12 ID 553 238 Fieldbus Data In Selection 13 ID 554 238 Fieldbus Data In Selection 14 ID 555 238 Fiel...

Page 355: ...requency Increase Delay ID 1026 274 Frequency Reference ID 25 152 Frequency to Start DC Braking at Ramp Stop ID 515 236 Functional Safety Multi purpose Control Application 122 Functional safety parame...

Page 356: ...mum Number of Auxiliary Drives ID 1030 277 Measured Voltage Drop ID 662 249 Minimum Frequency Reference ID 101 167 Modified Activation ID 3505 295 Modified Array ID 3506 295 Modified Point ID 3507 295...

Page 357: ...ency Limit ID 1285 285 Positive Torque Limit ID 646 248 Preset Speed 1 ID 105 167 Preset Speed 1 ID 419 219 Preset Speed 10 ID 135 177 Preset Speed 11 ID 136 177 Preset Speed 12 ID 137 177 Preset Spee...

Page 358: ...ID 1298 314 Speed Controller I Gain Open Loop ID 638 247 Speed Controller P Gain Open Loop ID 637 247 Speed Controller Torque Minimum ID 1299 314 Speed Controller Torque Minimum Filtering Time ID 129...

Page 359: ...Factor ID 3551 300 Vibration S1 High Threshold ID 3625 165 Vibration S2 High Threshold ID 3626 165 Vibration Std Factor ID 3553 301 Vibration Threshold Value ID 3624 165 Vibration Warning S1 Counter I...

Page 360: ...ures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subseq...

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