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ComAp ID-FLX-Lite-PC, Global Manual

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ComAp ID-FLX-Lite-PC Global Manual Download Page 65

InteliDrive Lite - 1.2.1 Global guide

65

alarm is not active and

FAULT RESET is pressed

Sd FuelLevel

Output closes if the Fuel level shutdown alarm activates.

The output opens, if

alarm is not active and

FAULT RESET is pressed

Wrn FuelLevel

Output closes if the Fuel level warning alarm activates.

The output opens, if

alarm is not active and

FAULT RESET is pressed

OFF mode

The output is closed, if OFF mode is selected.

MAN mode

The output is closed, if MAN mode is selected.

AUT mode

The output is closed, if AUT mode is selected.

ServiceTime

Output closes if the ServiceTime alarm activates. Service time is adjusted by setpoint Engine protect:

NextServTime.

The output opens, if

alarm is not active and

FAULT RESET is pressed

DEF Tank Level

Output closes if the value DEF Tank Level drops under 10%, this level is adjustable in Engine protect: DEF

Level Min.

Outup opens if the value DEF Tank Level exceeds 90%. This upper limit is adjusted in Engine protect: DEF

Level Max.

Note:

This output is working only under condition ECU is configured and engine is in running state.

BI1, BI2, BI3, BI4, BI5, BI6, BI7, BI8, BI9, BI10 - stat

In case the binary input is configured to any control function, the binary output depicts the state of the binary

input. BI1, BI2, BI3, BI4, BI5, BI6 are assigned for controller binary inputs, BI7, BI8, BI9, BI10 are assigned for

IL-NT IO1 optional card.

Summary of Contents for ID-FLX-Lite-PC

Page 1: ...omap control com www comap control com Global guide ID FLX Lite IPC Irrigation Pump Controller SW version 1 2 1 1 Document information 7 2 System overview 10 3 Applications overview 15 4 Installation and wiring 16 5 Controller setup 42 6 Communication 69 7 Troubleshooting 78 8 Technical data 85 9 Function description 91 10 Appendix 109 11 Language support 211 ...

Page 2: ...ations overview 15 3 1 Single applications 15 4 Installation and wiring 16 4 1 Putting it into operation 16 4 1 1 How to install 16 4 1 2 Analog inputs 19 4 1 3 Binary inputs and outputs 25 4 1 4 Analog outputs 26 4 1 5 Remote modules CAN bus connection 27 4 2 Mounting 28 4 3 Package contents 28 4 3 1 Software package 28 4 3 2 Components 29 4 4 Terminal diagram and dimension 29 4 5 Extension plug ...

Page 3: ... 45 5 6 1 How to change the display contrast 46 5 6 2 How to check software revision 46 5 6 3 How to check serial number and choose interface 46 5 6 4 How to change language 46 5 7 How to find active alarms 46 5 8 How to list History records 47 5 9 MEASUREMENT screens description 47 5 9 1 Main measure screen 47 5 9 2 InteliDrive Lite Analog inputs screens 48 5 9 3 IL NT AIO Analog inputs screens 4...

Page 4: ...72 6 5 Choosing the ECU to configure 72 6 6 ECU Analog inputs 74 6 7 Tier4 final support 74 7 Troubleshooting 78 7 1 Alarm management 78 7 1 1 Sensor fail Fls 78 7 1 2 Warning Wrn 78 7 1 3 Cooldown Cd 78 7 1 4 Shut down Sd 79 7 1 5 List of possible alarms 79 7 2 HistoryFile 81 7 2 1 RecordStructure 81 7 3 Diagnostic Messages read from ECU 82 7 4 List of ECU Diagnostic Codes 82 7 5 Tier4 diagnostic...

Page 5: ...e RPM control in MAN mode 96 9 8 1 Engine RPM Idle Nominal switching 97 9 8 2 Engine RPM two three levels switching 97 9 8 3 Engine RPM by Up Down buttons settings 97 9 8 4 Engine RPM continuous change using potentiometer 97 9 8 5 Speed request chart 98 9 9 AUT mode Engine load limitation overview 98 9 9 1 Functions 1 and 2 99 9 9 2 Functions 1 and 2 setpoints 100 9 9 3 Functions 1 and 2 examples ...

Page 6: ...44 10 1 10 Group Regulator 2 147 10 1 11 Group Load limit 150 10 1 12 Group Engine protect 154 10 1 13 Group Engine protect 2 172 10 1 14 Group ATT Settings 181 10 1 15 Group Date Time 182 10 1 16 Group Sensor spec 190 10 1 17 Group AIO module 196 10 1 18 Group SMS_E Mail 201 10 2 Values 204 10 3 Accessibility of setpoints and values 206 10 3 1 Available setpoints 206 11 Language support 211 ...

Page 7: ...his guide This manual contains important instructions for ID FLX Lite controllers family that shall be followed during installation and maintenance of the InteliDrive Lite engine controllers This manual describes ID FLX Lite application examples for single engine applications This manual provides general information how to install and operate InteliDrive Lite controller This manual is intended for...

Page 8: ...ilable on www comap control com Security Risk Disclaimer Pay attention to the following recommendations and measures to increase the level of security of ComAp products and services Please note that possible cyber attacks cannot be fully avoided by the below mentioned recommendations and set of measures already performed by ComAp but by following them the cyber attacks can be considerably reduced ...

Page 9: ...tructures Avoid exposing the port TCP 502 to the public Internet 5 SNMP The SNMP protocol port UDP 161 version 1 2 is not encrypted Thus it is intended to be used only in closed private network infrastructures Avoid exposing the port UDP 161 to the public Internet 1 4 Conformity Declaration The following described machine complies with the appropriate basic safety and health requirement of the EC ...

Page 10: ...Note In the case of using Boot load jumper programming close Boot jumper follow instruction in LiteEdit and upload correct software 2 2 General description The key feature of InteliDrive Lite is its easy to use operation and installation Predefined configurations for typical applications are available as well as user defined configurations for special applications InteliDrive Lite is a comprehensi...

Page 11: ...guration monitoring and controlling tool LiteEdit software For simple configuration monitoring and controlling can be used InteliMonitor 2 3 1 Open connection from LiteEdit PC tool LiteEdit is used for monitoring programming and configuration of ID FLX Lite controllers 1 Go to menu Connection and select the type of connection you desire Image 2 1 LiteEdit connection menu 2 Enter controller address...

Page 12: ... control window Note For detail description of LiteEdit and InteliMonitor PC tools see the LiteEdit Reference Guide InteliMonitor Reference Guide and InteliDrive Communication Guide 2 3 2 Open connection from web browser It is possible to connect from a web browser to InteliDrive IPC controllers mounted with IB Lite module or IB NT with specific conditions and connected to internet 1 Open web brow...

Page 13: ...s possible to use as a control and monitor tool For access is necessary to be registered Connection setting and other information you can find in the WebSupervisor Reference Guide 2 3 3 Open connection from WinScope WinScope is powerful PC tool for observation of controller s states and measurements 1 Go to menu Connection Open connection and select the type of connection you desire in Open connec...

Page 14: ...InteliDrive Lite 1 2 1 Global guide 14 Image 2 5 WinScope open connection window 2 Proceed with selection of channels etc according to WinScope Reference Guide 6 back to System overview ...

Page 15: ...applications Basic wiring scheme for single engine all engine data are transferred from ECU via CAN J1939 interface in example below Note The extension IGL RA15 modules can be connected to CAN bus together with ECU Image 3 1 application description 6 back to Table of contents ...

Page 16: ...d use shielded cables especially when length 3m Note During the configuration of controller or setpoints changes is required a password to the controller The default password from ComAp is 0 Grounding To ensure proper function Use cable min 2 5mm2 Brass M4x10 screw with star washer securing ring type grounding terminal shall be used The negative terminal of the battery has to be properly grounded ...

Page 17: ...t lighting strikes The maximum allowable current through the controller s negative terminal is 4A this is dependent on binary output load For the connections with 12VDC power supply the InteliDrive IPC includes internal capacitors that allow the controller to continue operation during cranking if the battery voltage dip occurs If the voltage before dip is 12V after 150ms the voltage recovers to 7V...

Page 18: ...terminal to the controller and modules These items should never be connected directly to the starting battery Fuse value and type depends on number of connected devices and wire length Recommended fuse not fast type T1A Not fast due to internal capacitors charging during power up Binary output protections Do not connect binary outputs directly to DC relays without protection diodes even if they ar...

Page 19: ...wo tables here bellow with specific characteristics All properties mentioned here can be modified by LiteEdit PC tool only in the window Modify Table of controller analog inputs Input Range Default use Configurability of default use AIN1 0 2 4 kW Oil pressure NO AIN2 0 2 4 kW Engine temperature YES AIN3 0 2 4 kW Fuel level YES AIN4 0 40 V PumpSuction YES AIN5 0 40 V PumpDischarge YES AIN6 0 10 V P...

Page 20: ...r 2400 Ω Only for AIN1 2 values are read from ECU unit Alarm properties Direction Under limit Under step Sensor fail does not activate protection Over limit Overstep Sensor fail does not activate protection UnderLimit Fls Under step and Sensor fail activates protection OverLimit Fls Overstep and Sensor fail activates protection Window prot Combination of Under and Over protection at the same analo...

Page 21: ...list and History is displayed only Wrn and Sd for matching analog input There isnt visible direction of protection Low or High Practical example of Class C Window protection Pressure sensor is configured on the analog input 6 and is placed on the intake pipe There are needed two level protection Low level protection against suction from the tank without liquid that could destroy pump High level pr...

Page 22: ...guide 22 Connection of InteliDrive IPC analog inputs Standard connection of three resistive sensors to analog inputs Mixed connection of InteliDrive IPC analog inputs AI1 binary input AI2 three state input AI3 analog resistive input ...

Page 23: ...0 sensors This method reduces the input resolution by less than 50 Some types of transducers are not suitable for connection to InteliDrive IPC analog inputs because of influencing by InteliDrive IPC analog input Default current sensor characteristic Use with external resistor 120 ohms 4 20mA 100 0 20mA 100 0 20mA 20 120 C Ohm Converted Note 1 Note 2 Note 3 Note 4 120 0 mA 0 20 C 170 0 0 4 mA 20 8...

Page 24: ...ing operation may cause an analog input destruction Practical example VDO pressure sensor 0 6bar with linear voltage output 0 10V Conversion table Vout V 0 1 2 3 4 5 6 7 8 9 10 P bar 0 0 6 1 2 1 8 2 4 3 3 6 4 2 4 8 5 4 6 Modify one of analog input in LiteEdit configuration and load curve AI 0 10V CRV Than you can change resolution and measured value name witch is default displayed at V volts For e...

Page 25: ...InteliDrive Lite 1 2 1 Global guide 25 When you finish with adjusting the values click OK and Write to controller 4 1 3 Binary inputs and outputs ...

Page 26: ...ual indication of typically ECU values without installing additional sensors on the engine PWM signal emulates sensor which would be typically mounted on the engine Second option is extension plug in card IL NT AIO This card provides one current or voltage or PWM output Any value from controller may be configured to the outputs Use LiteEdit PC tool to configure corresponding sensor gauge curve and...

Page 27: ...n series from one unit to the next no star no cable stubs no branches both ends must be by the 120Ohm internal or external resistor terminated Maximal CAN bus length is up to 200 meters For CAN data cables details see chapter Technical data Communication interface CAN cable shielding is connected to InteliDrive IPC COM terminal ...

Page 28: ...he nylon screws and nuts delivered with the controller to fix the controller into the door plate See details depicted on images below 4 3 Package contents Controller is delivered in the box as one set containing InteliDrive IPC controller programmed with default configuration 4x Fixing clips Complete connectors female set for controller wiring 4 3 1 Software package ID FLX Lite is distributed as I...

Page 29: ...g in IL NT S USB USB communication card Optional plug in IB Lite Ethernet Internet interface Optional plug in IL NT GPRS GSM GPRS modem Optional plug in Extension plug in IL NT AOUT8 8 AOUT Gauge driver card Optional plug in IL NT AIO 4xAIN 1x AOUT Optional plug in IL NT IO1 4xBIN 4xAOUT Optional plug in IL NT BIO8 8x BIN or BOUT Optional plug in External modules IL NT RD Remote display Optional e...

Page 30: ...modules 4 5 1 Extensions plug in modules installation To insert the module you must open the cover first use screwdriver to open and then insert the module into slot Once you have inserted it the module will snap under plastic teeth It is supposed to be installed ...

Page 31: ... plug in card Through this card can the controller drive up to 8 VDO style industrial automotive gauges This is to provide visual indication of typically ECU values without installing additional sensors on the engine PWM signal emulates sensor which would be typically mounted on the engine Sensor gauge curve and value are configured in LiteEdit PC tool Any analog value from the controller may be c...

Page 32: ...InteliDrive Lite 1 2 1 Global guide 32 Example of wiring for Dacon gauges and IL NT AOUT8 ...

Page 33: ...ch can be used as PWM Adjustment of extension plug in modul is possible via LiteEdit too Type of analog input is selectable by jumper Each analog input has own line of jumper position The top position closest to green conector on the pic above is for resistive input central position for voltage input and lowest position is for current input AI1 AI4 2600 Ohm 4V 20 mA Iout Uout PWM 0 20 mA max 22mA ...

Page 34: ...roller There should be not more than 1V lower voltage compare to adjusted of Ubat voltage Note Analog output shorted to ground more than one second can damage the output circuit 4 5 5 IL NT BIO8 IL NT BIO8 is optional plug in card Through this card controller can use up to 8 additional binary inputs or outputs At least one Batt terminal has to be connected to battery minus power supply of InteliDr...

Page 35: ...T RS232 IL NT RS232 is optional plug in card which enables controller to RS232 serial communication This is required for computer or ModBus connection The card has to be inserted into the expansion Communication module slot back on the controller similarly to extension modules ...

Page 36: ... communication This is required for computer or Modbus connection The IL NT RS232 485 is a dual port module with RS232 and RS485 interfaces at independent COM channels The RS232 is connected to COM1 and RS485 to COM2 Adjustment of communication type baud rate etc is via Comms Setting group of setpoint in LiteEdit or the controller screen 4 6 3 IL NT S USB IL NT S USB is optional plug in card to en...

Page 37: ...he card is internally connected to both COM1 and COM2 serial channels and provides an interface for connecting a PC with LiteEdit or InteliMonitor through Ethernet network for sending active e mails and for integration of the controllers into a building management Modbus TCP protocol This card also enables to monitor and control the consumption engines over web browser from any location with inter...

Page 38: ...wer supply shall be switched on also is same time to both module and controller Fail to follow these instructions power supply active only in controller or only in module can lead to module or controller failure IMPORTANT GPRS and CSD connection is not suitable for firmware update process kindly used wired connection instead like RS232 USB RS485 or ethernet via IB Lite Note Quick guide how to star...

Page 39: ...m master controller After the configuration from master is downloaded remote display jump to master controllers Init screen and all LEDs and blinking It is possible to switch to remote displays Init screen to check it s version and serial number of used controller and communication status by pressing PAGE button for 3 seconds IMPORTANT It is highly recommended to use the same type and model of con...

Page 40: ...later on COM2 from address 1 to 32 Remote display tries two communication speeds 38400 bps and 56000bps During this process is displayed text Detecting on screen and progress bar below counts from 0 to 100 This process takes approx 10 15 seconds Than is 5 seconds pause and process continues again until compatible master controller is found Not supported types of controllers not supported applicati...

Page 41: ...IB NT Internet bridge allows different type of communication and multiple controllers communication Single controller is possible to connect via serial line RS232 For multiple controllers connection is necessary to use RS485 communication port IB NT offers direct internet AirGate and cellular network type of communication Note See the documentation of IB NT for the detail description 6 back to Ins...

Page 42: ...ngine mode 45 5 5 How to view measured data 45 5 6 How to view and edit setpoints 45 5 7 How to find active alarms 46 5 8 How to list History records 47 5 9 MEASUREMENT screens description 47 5 10 Display screens and pages structure 51 5 11 Binary input functions 53 5 12 Binary output functions 59 6 back to Table of contents 5 1 Front panel elements ...

Page 43: ...y will disappear as soon as their reasons dismiss START button Works in MAN mode only Press this button to initiate the start sequence of the engine STOP button Works in MAN mode only Press this button to initiate the stop sequence of the engine Repeated pressing or holding the button for more than 2 s will cancel current phase of stop sequence e g cooling and next phase will continue SPEED DOWN b...

Page 44: ...anch There is also information about currently configured electronic engine unit respectively about ESF file Details for recognition of configured electronic engine are in chapter ECU controlled engine support Note To see firmware information use panel buttons hold ENTER and press PAGE This procedure activates the panel LEDs test as well The screen disappears itself after app 5 seconds 5 2 3 Langu...

Page 45: ...MENT in User interface Each menu consists of several screens Press repeatedly button to select requested menu 5 3 1 Switching between User and Engineer menus Hold and then press to activate info Firmware screen and the panel LED test Within 5s press to switch to Language selection screen and the second time to switch to User interface selection Use and to select appropriate interface and press 5 4...

Page 46: ...nch DCU Note Only in MEASUREMENT screen 5 6 3 How to check serial number and choose interface Hold and then three times press On the display you can see InteliDrive IPC User Interface screen containing 1 User interface can choose User block adjustment function of controller or Engineer interface 2 Serial 8 character number 3 Pwd dec 10 character number 4 DiagData 1 character number Note Only in ME...

Page 47: ...ndard alarm list on the controller display or under the standard alarm list in Control window of LiteEdit If an alarm appears in this alarm list it is signalized in the standard alarm list and by exclamation mark on the main measure screen Control from the front panel One screen up down Cursor move within the ECU alarm list ECU fault code reset 5 8 How to list History records 1 Use repeatedly butt...

Page 48: ...arge displayed only if is configured AIN6 Pump flow displayed only if configured Third screen Engine values 5 9 3 IL NT AIO Analog inputs screens AI1 AI1 bargraph with protection limits indication displayed only if is configured AI2 AI2 bargraph with protection limits indication displayed only if is configured AI3 AI3 bargraph with protection limits indication displayed only if is configured AI4 A...

Page 49: ...5 9 6 ECU State ECU State ECU YellowLamp ECU RedLamp WaitToStart SpeedReq Abs Required RPM of the engine SpeedReq Rel Note This screen is shown hidden depending on whether the ECU is configured or not 5 9 7 ECU Values It depends on the ESF file which is configured See practical example of the screen below for Caterpillar J1939 2 1 Practical example Fuel rate L h or gph CoolantTemp C or F IntakeTem...

Page 50: ...SPN Suspect Parameter Number FMI Failure Mode Identifier and OC Occurrence Counter are shown together with verbal description if available Following image shows displaying of ECU alarms in the second alarm list The additional information for the row selected by cursor is on the last row SPN OC and FMI codes If the verbal description of alarm is not available the SPN decimal and hexadecimal is disp...

Page 51: ...l guide 51 5 10 Display screens and pages structure Measurement screens Image 5 1 Main values Image 5 2 Engine values Image 5 3 Remote communication values Note Displayed only if remote comm Module is used Image 5 4 ECU alarm list ...

Page 52: ... Global guide 52 Note Displayed only if ECU is configured Image 5 5 Analog and binary inputs outputs values Image 5 6 Statistics Image 5 7 Aftertreatment Note Displayed only if Tier 4 engine is connected Image 5 8 Alarm list ...

Page 53: ...ay when any binary input is configured as protection 5 11 1 Binary inputs InteliDrive Lite default configuration BI1 Rem start stop BI2 Access lock BI3 Emergency stop BI4 Remote OFF BI5 Sprinkler 5 11 2 Configuration of binary inputs Each binary input can be configured in several ways The settings can be made in the PC program LiteEdit in window Modify After choosing particular binary input its wi...

Page 54: ...edge and stopped by falling edge of the signal Functionality of this LBI can be disabled by Basic Settings setpoint Rem Start Stop Emergency stop If the input is opened shut down is immediately activated Input is inverted normally closed in default configuration Note In case of controller hardware or software fail safe stop of the engine doesn t have to be ensured To back up the Emergency stop fun...

Page 55: ...engine Remote MAN If the input is active MAN mode is forced to the controller independently on the position of the MODE selector Remote AUT If the input is active AUT mode is forced to the controller independently on the position of the MODE selector If another of remote inputs is active then the Remote AUT input has the lowest priority RemControlLock If the input is active setpoints writing or co...

Page 56: ...tive input opens the binary output Ready to Load during the engine running state Ready to Load can be closed back if other conditions are fulfilled see the Ready to Load binary output description if Nominal Idle is opened Speed Up If the input is active the Speed Request may increase the engine speed value The Speed Request value may also depend on the conditions which are described in the chapter...

Page 57: ...y Engine params BI Speed Sel 1 lowest index setpoint Lang selection Switch display texts between two languages Conveyor Initial condition Running engine Rising edge BI Conveyor activates BO Horn for Engine params Conveyor horn And after horn is over activates the BO Conveyor The second rising edge of BI Conveyor opens the BO Conveyor BO Conveyor is deactivated in case of Sd protection LoadRequest2...

Page 58: ...ist and stays in AUT mode after Fault reset Alarm list and History indication Cd Flow Switch CoolDown is third engine protection type in InteliDrive Lite Machine state stays in Cooling even the LBI FLow Switch is activated again during Cooling period Prot Test When the new LBI Protection Test is activated by rising edge all Sd alarms are for 90 s blocked The exception is LBI Emergency stop and Ove...

Page 59: ... RemoteStop Used for remote stop of the engine in AUT mode The engine is started by rising endge of the signal Functionality of this LBI can be disabled by Basic Settings setpoint RemoteStop 5 12 Binary output functions Note Any Binary input can be configured to any InteliDrive IPC controller terminal or changed to different function by LiteEdit PC tool There is adjustable delay when any binary in...

Page 60: ... output opens if Emergency stop comes or cooled engine is stopped or in pause between repeated starts Stop solenoid The closed output energizes stop solenoid to stop the engine The output is active at least for Stop time if the stop lasts longer it stays active until all symptoms say the engine is stopped The engine is stopped if RPM 2 and Oil pressure Engine params StartingPoil Note The engine ca...

Page 61: ...ne starts and opens after Engine params AfterCool time after stop of the engine Idle Nominal The output either follows the Nominal Idle binary input or I O button in MAN mode or follows the engine state in AUT mode The output Idle Nominal closes after the timer Idle time elapses The Idle time counter starts to countdown when Start speed reached The Underspeed protection is not evaluated during idl...

Page 62: ...ine is running and no alarm is active it is possible to close load The output opens when Wrn Underspeed protection is active and during cooling state Running Output closes if the engine is in Running state Cooling The output closes when engine is in Cooling state Fault Reset One second pulse as echo for panel Fault reset button ChrgAlternFail Output closes if engine is running and D input not ener...

Page 63: ...en the engine has to be stopped but speed or oil pressure is detected This protection goes active 60 s after stop command The output opens if alarm is not active and FAULT RESET is pressed Battery flat Output closes when InteliDrive IPC performs reset during start procedure probably due to weak battery The output opens if Alarm is not active and FAULT RESET is pressed V batt failed Output closes w...

Page 64: ...warning alarm is active and FAULT RESET is pressed Sd Oil Press Output closes if the oil pressure shutdown alarm activates The output opens if alarm is not active and FAULT RESET is pressed Wrn Oil Press Output closes if the oil pressure warning alarm activates The output opens if alarm is not active and FAULT RESET is pressed Sd Engine Temp Output closes if the water temperature shutdown alarm ac...

Page 65: ...rm activates Service time is adjusted by setpoint Engine protect NextServTime The output opens if alarm is not active and FAULT RESET is pressed DEF Tank Level Output closes if the value DEF Tank Level drops under 10 this level is adjustable in Engine protect DEF Level Min Outup opens if the value DEF Tank Level exceeds 90 This upper limit is adjusted in Engine protect DEF Level Max Note This outp...

Page 66: ...Sd AIN4 AIN5 AIN6 AIN7 AIN8 AIN9 Output closes if the shutdown alarms for AIN4 AIN5 AIN6 AIN7 AIN8 AIN9 activates The output opens if alarm is not active and FAULT RESET is pressed ECU CommOK If the ECU is not communicating and all values from ECU show the output is not active If the ECU communicates the output is active ECU CommError The output is an inversion of binary output ECU CommOK i e the ...

Page 67: ...lose Load Output is controlled by panel 0 1 button when Basic settings Panel Button Close Load engine is running and no Sd Cd alarm is active Close Load output is not closed in Idle and Cooling states and is disconnected when any Sd Cd alarm is activated Toggle Output is controlled by panel 0 1 button when Basic settings Panel Button Toggle This setting changes the Toggle output without any relati...

Page 68: ...InteliDrive Lite 1 2 1 Global guide 68 SpdDwnButtEcho Output copies level of button Speed Down which is useful for manual speed settings of mechanical engines directly from controller ...

Page 69: ... with electromagnetic interference should be used shielded cables Note Make sure the grounding system on controller and PC COM port negative of the PC DC supply are identical before the first direct connection There must not be any voltage between these two points otherwise the internal reversible fuse in controller burns out The simple solution is to assure that the PC supply 240 20V is ground fr...

Page 70: ...ontroller via IL NT RS232 485 port via optional IB Lite plug in module or via IL NT GPRS for cellular internet network See Group Comms settings page 121 6 2 2 AirGate connection InteliDrive IPC controllers can be monitored from PC tools as LiteEdit or InteliMonitor via AirGate AirGate technology is for easy plug and play wireless communication Common SIM card with GPRS service is suitable for this...

Page 71: ... Controller Generate Cfg image Modbus registers command to get registers list 9600 bps 8 data bits 1 stop bit no parity Transfer mode RTU Function 3 Read Multiply Registers max length of block is 127 registers Function 6 Write Single Register Function 16 Write Multiply Registers max 16 registers The response to an incoming message is sent with minimum 4 096 ms delay after message reception The com...

Page 72: ...onic controlled monitored engines The appropriate engine ECU type is selected in PC tool LiteEdit like other peripheries Press the button in LiteEdit configuration window Modify Note Import latest ECU list ECU list x x iwe for update engine ECU specification Select the proper esl file in LiteEdit Options ESL files typically Allspeed esl IMPORTANT More information about ECU list packages values con...

Page 73: ...U CommOK follows the real situation that means it is not active anytime when the ECU does not communicate The output ECU PwrRelay closes at the beginning of prestart and opens if the engine shall be stopped The engine is started via standard contact output or via CAN bus Practical examples of values read from ECU Value name Short name Dimension Type Frame name EngOil Filter Diff Press OilDiffPres ...

Page 74: ... inputs Reading of mentioned values from ECU enables to use analog inputs of the unit for other purposes e g measuring displaying and alarm activation related to various quantities The configuration thus allows using nine analog inputs on the central unit and four analog inputs on plug in module if connected If the engine without ECU is controlled by InteliDrive IPC the first analog input is perma...

Page 75: ...or filter cleaning Diagnostic Trouble Code SPN 3719 FMI 15 Soot level is moderately high and engine performance is reduced by ECU Diagnostic Trouble Code SPN 3719 FMI 16 Soot level is extremely hightœ engine performance is reduced by ECU and ECU will perform a shutdown for engine protection Diagnostic Trouble Code SPN 3719 FMI 00 Exhaust System High Temperature Lamp Command Steady light SPN 3698 0...

Page 76: ... separated screen with all FT4 analog values DPF1 Soot Load DPF1 Ash Load DEF Level The screen is visible only if configured ECU supports and transmits some FT4 messages Main screen includes FT4 values Controller main screen can display DPF1 Soot Level and DEF Level Two analog values what are displayed on main screen can be set by parameters Main Screen 1 and Main Screen 2 group Basic settings 2 P...

Page 77: ...FF automatic filter regeneration is enabled ON automatic filter regeneration is inhibited BIN value is set by LBI Regen Force Transmitted value is activated for 5 sec by rising edge of parameter change OFF to ON or LBI Support of proprietary John Deere CAN message Created proprietary John Deere CAN message DPF Lockout PGN 61184 transmitted value ON F2 31 FF FF CF FF FF FF OFF F2 31 FF FF DF FF FF ...

Page 78: ...own Shut down Note Type of protection for binary and analog inputs is adjustable in PC tool LiteEdit In window Modify after double click on input adjust Alarm type 7 1 1 Sensor fail Fls Sensor fail is detected when measured value is 6 out of selected sensor characteristic Sensor fail is indicated by symbol instead of measured value 7 1 2 Warning Wrn When warning comes up only alarm outputs and com...

Page 79: ...ress setpoint Sd Oil Press SD YES Oil pressure is smaller than Sd Oil press setpoint Sd NotOilPress SD YES No information about the oil pressure from the binary oil pressure sensor Wrn Engine Temp WRN YES Water temperature is greater than Wrn Water temp setpoint Sd Engine Temp SD YES Water temperature is greater than Sd Water temp setpoint Wrn Fuel Level WRN YES Fuel level is smaller than Wrn Fuel...

Page 80: ... The protection comes active if the speed is greater than Overspeed setpoint Underspeed SD YES During starting of the engine when the RPM reached the value of Starting RPM setpoint the starter is switched off and the speed of the engine can drop under Start RPM again Then the Underspeed protection becomes active Protection evaluation starts 5 seconds after reaching StartingRPM EmergencyStop SD NO ...

Page 81: ...ion Historical value Num Number of historical event Reason Event specification Date Date of historical event in format DD MM YY Time Time of historical event in format HH MM SS RPM Engine speed RPM3 Engine speed detected on BI3 UBat Battery voltage OilP InteliDrive IPC Analog input 1 value default Oil pressure EngT InteliDrive IPC Analog input 2 value default Water temperature FLvl InteliDrive IPC...

Page 82: ...Faultcode Diagnostic code Faultcode Diagnostic code 51 ThrottlePos 158 BattPotential 636 PositionSensor 91 AccelPedalPos 168 ElectricalPot 637 TimingSensor 94 FuelDelPress 172 AirInlet Temp 639 J1939 CAN Bus 97 WaterInFuelInd 174 Fuel Temperat 651 InjectorCyl 1 98 EngineOilLevel 175 EngOil Temp 652 InjectorCyl 2 100 EngOil Press 189 RatedEngSpeed 653 InjectorCyl 3 101 CrankcasePress 190 EngineSpee...

Page 83: ...EInjctorCyl3 0x2800 ExtrAnalogInp 0xC300 PDEInjctorCyl4 0x3200 BatteryVoltage 0xC400 PDEInjctorCyl5 0x3300 CAN msg not ok 0xC500 PDEInjctorCyl6 0x3403 CAN version 0xC600 PDEInjctorCyl7 0x4300 HWWatchdog 0xC700 PDEInjctorCyl8 0x6200 FanActuator 0xE200 OverheatProt 0x6400 WasteGateAct 0xE600 CoordEmergStop 0x6600 StarterActuatr 7 5 Tier4 diagnostic codes Meaning of the pictograms Pictogram Meaning D...

Page 84: ... Steady light SPN 624 01b Flash Amber Warning Lamp Flash 1 Hz SPN 3040 00b Flash 2 Hz SPN 3039 01b Fluid Tank Low Level Indicator DEF Level Low Steady light SPN 5245 001b Flash 1 Hz SPN 5245 100b DEF tank has 0 measureable volume and machine performance is reduced Diagnostic Trouble Code SPN 1761 FMI 18 DEF system has lost its prime and machine performance is reduced Diagnostic Trouble Code SPN 17...

Page 85: ...tection EN 62262 EN 50102 IK04 Humidity 95 without condensation Low Voltage Directive EN 61010 1 95 A1 97 Electromagnetic Compatibility EN 50081 1 94 EN 50081 2 96 EN 50082 1 99 EN 50082 2 97 Vibration 5 25 Hz 1 6 mm 25 100 Hz a 4 g Shocks a 200 m s2 Operating conditions Low Temperature modification LCD display limits range for controller operating temperature from 20 C to 70 C even if the other e...

Page 86: ...input range minimum 2V pk pk from 4Hz to 4kHz maximum 50 Veff Frequency input range 4 Hz to 10 kHz min input voltage 6 V pk pk Frequency measurement tolerance 0 2 from range 10 kHz Magnetic pickup Max D output current 300 mA Guaranteed level for signal Charging OK 80 of supply voltage D Max CAN bus length 200 m Speed 250 kBd Nominal impedance 120 Ω Cable type twisted pair shielded Nominal Velocity...

Page 87: ... 4520 RS232 to RS422 485 converter DIN rail automatic RS485 bus supervision no external data flow control signals galvanic isolated Recommended internal converter ADVANTECH PCL 745B or PCL745S Dual port RS422 485 Interface card automatic RS485 bus supervision no external data flow control signals galvanic isolated 8 2 IL NT RS232 485 optional card Plug in into InteliDrive Lite controller COMMUNICA...

Page 88: ...munication over GPRS Voltage supply 8 36 VDC 8 6 IL NT AOUT8 optional card Plug in into InteliDrive IPC controller EXTENSION MODULE port Number of PWM outputs 8 PWM frequency 1200Hz Maximum current 0 5A Maximum switching voltage 36VDC Output resistance 1Ohm Resolution 10bits 8 7 IL NT AIO optional card Plug in into InteliDrive IPC controller EXTENSION MODULE port Resolution 10bits Inputs Number of...

Page 89: ...ange 0 to VBatt 1V Number of Binary inputs 4 8 9 IL NT BIO8 optional card Plug in into InteliDrive IPC controller EXTENSION MODULE port Number of Binary inputs outputs 8 configurable as input or output Maximal one Binary output current 0 4A Maximal total current per module 2 5A 8 10 IL NT BIO8 optional Remote Annunciator 8 10 1 Power supply Voltage supply 8 36VDC Consumption 0 35 0 1A 1A max horn ...

Page 90: ...InteliDrive Lite 1 2 1 Global guide 90 8 10 4 Horn output Maximum current 1A Maximum switching voltage 36VDC 6 back to Technical data ...

Page 91: ...not ready to start Prestart Prestart sequence in process Prestart output is closed Cranking Engine is cranking Pause Pause between start attempts Starting Starting RPM is reached Idle RPM is not yet reached Idle Idle RPM is reached and the Idle timer is running Running Idle timer elaspsed Engine is running at nominal speed Stop Stop Shutdown Shut down alarm activated Ready Engine is ready to run C...

Page 92: ... Ready Start request PRESTART on Prestart time counter started Prestart RPM 2 or Oil pressure detected or D is active Stop Stop fail OFF mode selected or Shut down alarm active Not Ready Not Ready RPM 2 Oil pressure not detected D not Active no shutdown alarm active other than OFF mode selected Ready Prestart1 Prestart time elapsed STARTER on FUEL SOLENOID on2 MaxCrank time counter started Crankin...

Page 93: ...L SOLENOID off STOP SOLENOID on Shutdown 60 sec Elapsed FUEL SOLENOID off STOP SOLENOID on Shutdown Start fail Idle1 BI Nominal Idle is active Idle timer Elapsed FUEL SOLENOID on2 STOP SOLENOID off READY TO LOAD off Running RPM 0 or any other shutdown condition FUEL SOLENOID off STOP SOLENOID on Shutdown Running Stop request READY TO LOAD off Cooling time timer started Cooling BI Nominal Idle is a...

Page 94: ...om PI loop see below function 3 in AUT mode PI loop and Hysteresis comparator functions can be used both for Engine Load Limitation or any other control function Speed request Engine speed is adjusted automatically by internal PID loops when active Regulator setpoints group 9 5 Engine without pickup operation The RPM pickup input is ignored when Engine params Gear teeth 0 The engine running state ...

Page 95: ...p ON No function Cooling Cooling after RunTimer is over START Engine runs unlimited time until STOP Engine start runs Run time and then Cooling Stop No function When Rem s s OFF only Engine start runs Run time and then Cooling Stop STOP Cooling No function when Rem s s 1 Cancels timer when Rem s s 0 2 nd STOP Stop 9 7 Protections The controller protects the engine and the driven machine as well Wh...

Page 96: ...w Modify and in the group of setpoints Engine protect where is possible to set the alarm levels by means of setpoints Note Class C protection the analog inputs AIN4 AIN5 AIN6 and AIN7 behave either normally or according to the class C definition according to the SP AINx Eval IMPORTANT The LBI Prot Test blocks temporarily all the protections in order to perform tests etc Note For other details abou...

Page 97: ...ee levels Note Necessary condition Regulator LAI SpeedReq OFF and controller MAN mode 9 8 3 Engine RPM by Up Down buttons settings RPM adjusted in examples above can be changed by BI Speed Up Speed Down when the Engine params RetToSpeedAdj DISABLED Note Necessary condition Regulator LAI SpeedReq OFF and controller MAN mode 9 8 4 Engine RPM continuous change using potentiometer Adjust Regulator LAI...

Page 98: ...tor with Hysteresis CMPH are available and these funcitons are described below The function setup is done by corresponding setpoints in Load limit group This group has one PI loop and one CMPH Both functions can use different inputs from ECU Engine Load or RPM or from pickup RPM or value from Analog input PI loop and Hysteresis comparator functions can be used for Engine Load Limitation or for any...

Page 99: ...n operation Running In operation In operation Stop Not Running In operation In operation Sd protection Load limit Bias LBI L Reg Disable 1 Load limit Bias 9 9 1 Functions 1 and 2 LBI Active input LoadRequest2 Switch to Load Request 2 LoadRegDisable Set PI Regulator output to constant P Bias Regulator is working when this LBI is not configured LBO Function LoadSwitch Load Comparator output Up Down ...

Page 100: ... AI1 AI4 Load CMP Off 10000 Load CMP On 10000 Note For more information see chapter Setpoints 9 9 3 Functions 1 and 2 examples General PI control loop Engine Load limitation with analog output General comparator Engine Load limitation with On Off output Speed switch General PI control loop Purpose PI control of any value Description PI detects the difference between actual and requested value and ...

Page 101: ...nal PI function 3 Binary input RegRequest2 optional Binary input R Reg Disable optional Output Analog output Load Limit plug in module Analog output ByRPMCtrlAout plug in module Setpoints Load limit Load Input Load Load Bias Load Request 1 Load Request 2 Load ReqRamp Load UpLimit Load DownLimit Load Gain Load Integral Regulator Reg Input Reg Bias Request Request 2 ...

Page 102: ...itched between two levels by Binary output to keep the Engine load on or below the limit Input J1939 Actual Load in Binary input L Request 2 optional Binary input Reg Disable optional Output Analog output Load LimitAnOut plug in module Note LoadLimitAnOut range 0 10000 Setpoints Load limit Load Input Load Load Bias Load Request Load Request 2 Load ReqRamp Load UpLimit Load DownLimit Load Gain Load...

Page 103: ...tput Purpose Protect the engine against overload by reducing switching On Off the load Description CMPH Comparator with Hysteresis detect the RPM decrease below the Down limit activates the Binary output Load switch that reduces slow down feeder the load There are expected corresponding droop characteristics on the engine Input RPM from pickup or ECU Binary output Load Switch Setpoints Load limit ...

Page 104: ...sted limit Input Analog input Binary output Load Switch Setpoints Load limit Load CMP Input Actual Load Load CMP On 2000 Load CMP Off 2200 9 10 AUT mode Engine regulation by RPM control overview Functions below can automatically change the engine RPM to keep value measured on controller plug in module Analog input e g Pressure on adjusted level Functions 3 PI loop and 4 Comparator with Hysteresis ...

Page 105: ...from RPM BI3 In table below see different operation conditions Condition Speed request Binary output SpeedSwitch OFF mode Engine params Idle speed 0 MAN mode Manual In operation AUT mode Automatic by PI loop In operation Stop Not Running Engine params Idle speed In operation Sd protection Engine params Idle speed In operation LBI R Reg Disable 1 Regulator Reg Bias In operation Following example ch...

Page 106: ...U AI1 AI9 AIO AI1 AI4 RPM BI3 Reg Bias 0 10000 Request1 10000 Request2 10000 Reg Gain 0 0 200 0 Reg Integral 0 0 100 0 Reg CMP Input CU AI1 AI9 AIO AI1 AI4 RPM BI3 Reg CMP Off 10000 Reg CMP On 10000 Note For more information see chapter Setpoints 9 10 3 Functions 3 and 4 examples Pressure by RPM control via J1939 Pressure by RPM control via analog output Pressure by RPM control via J1939 Actual pr...

Page 107: ...ontrol via Analog output Actual pressure is measured via Analog input compared with Requested value and the PI function 3 output controls the engine RPM via Analog output Input Analog input Binary input Request 2 optional Binary input R Reg Disable optional Output Analog output Speed Request Setpoints Regulator Reg Input Reg Bias Request Request 2 ...

Page 108: ...InteliDrive Lite 1 2 1 Global guide 108 Reg Gain Reg Integral Engine params MinSpeedLim MaxSpeedLim Speed Ramp 6 back to Function description ...

Page 109: ...groups 10 1 3 Group Password 113 10 1 4 Group Basic settings 113 10 1 5 Group Basic settings 2 116 10 1 6 Group Comms settings 121 10 1 7 Group Engine params 128 10 1 8 Group Engine params 2 133 10 1 9 Group Regulator 144 10 1 10 Group Regulator 2 147 10 1 11 Group Load limit 150 10 1 12 Group Engine protect 154 10 1 13 Group Engine protect 2 172 10 1 14 Group ATT Settings 181 10 1 15 Group Date T...

Page 110: ...TP UserPass 127 SMTP Server IP 127 Contr MailBox 128 Time Zone 128 DNS IP Address 128 Group of setpoints Engine params Prestart time 129 Preglow time 129 CrnkFail pause 130 Crank attempts 130 Start POil Del 130 Idle time 131 Idle speed 131 Cooling speed 132 Cooling time 132 Stop time 133 Running timer 133 Group of setpoints Engine params 2 Starting RPM 134 Starting POil 134 AfterCool time 135 Fuel...

Page 111: ...Wrn 167 AIN5 HighSd 168 AIN5 HighDel 168 AIN6 prot 168 AIN6 Wrn 169 AIN6 Sd 169 AIN6 Del 169 AIN6 LowWrn 170 AIN6 LowSd 170 AIN6 LowDel 170 AIN6 HighWrn 171 AIN6 HighSd 171 AIN6 HighDel 171 NextServTime 172 Group of setpoints Engine protect 2 Eng prot del 172 BIN1 Delay 173 BIN2 Delay 173 BIN3 Delay 173 BIN4 Delay 174 BIN5 Delay 174 Horn timeout 174 StartOverspeed 175 UnderspeedSd 176 GearBoxRatio...

Page 112: ...ule AnlInAIO1 lev1 196 AnlInAIO2 lev1 197 AnlInAIO3 lev1 197 AnlInAIO4 lev1 197 AnlInAIO1 lev2 198 AnlInAIO2 lev2 198 AnlInAIO3 lev2 198 AnlInAIO4 lev2 199 AnlInAIO1 del 199 AnlInAIO2 del 200 AnlInAIO3 del 200 AnlInAIO4 del 201 Group of setpoints SMS E mail Yel Alarm Msg 202 Red Alarm Msg 202 TellNo Addr Ch1 203 TellNo Addr Ch2 203 InteliDrive Lite 1 2 1 Global guide 112 ...

Page 113: ...change setpoint protected by lower password EnterPassword 6 back to List of setpoints Setpoint group Password Related FW 1 2 1 Range units Default value Force value Step Comm object Related applications Config level Standard Setpoint visibility Always Description Use UP or DOWN button to set and ENTER button to change the password Can be used LiteEdit PC tool for changes of Password level in windo...

Page 114: ...e entered using LiteEdit software Engine name 6 back to List of setpoints Setpoint group Basic settings Related FW 1 2 1 Range units 0 500 Default value 120 Force value Step 1 Comm object 8252 Related applications Config level Standard Setpoint visibility Always Description The number of teeth on the engine gear for the pick up sensor The setpoint is ignored when ECU is configured Note The RPM pic...

Page 115: ...eed sensor and the speed is measured by the W terminal of the charging alternator The setpoint allows tuning the ratio between the frequency and the RPM value which can not to correspond to the entire values of teeth numbers because of the different non integral ratio of the engine and alternator pulleys RPM by W Terminal 6 back to List of setpoints Setpoint group Basic settings Related FW 1 2 1 R...

Page 116: ...lue ENABLED Force value Step Comm object 14660 Related applications Config level Standard Setpoint visibility Always Description Enable or Disable function of LBI RemoteStart Remote start 6 back to List of setpoints Setpoint group Basic settings Related FW 1 2 1 Range units Default value ENABLED Force value Step Comm object 14661 Related applications Config level Standard Setpoint visibility Alway...

Page 117: ... 0 below 1Hz and over 50Hz Configure BI Type Not used and change the name according the function for RPM BI3 measuring Note The RPM BI3 measuring is switched off when Basic setting GearTeethBI3 0 In this case BI3 operates as standard Binary input Gear Teeth BI3 6 back to List of setpoints Setpoint group Basic Settings 2 Related FW 1 2 1 Range units Default value PICKUP Force value Step Comm object...

Page 118: ...3 Related applications Config level Standard Setpoint visibility Always Description DISABLED Controller stays in AUT mode after Fault reset Default state ENABLED Automatic switch from AUT to MAN mode after Fault reset to avoid automatic engine start This function is active for Shut down protection only FltResGoToMAN 6 back to List of setpoints Setpoint group Basic Settings 2 Related FW 1 2 1 Range...

Page 119: ...value higher than 0 then the RunHours are taken from ECU in second case are displayed internal hours from controller Default state IMPORTANT Some types of ECUs reset RunHours counter to 0 if the supply was disconnected RunHoursSource 6 back to List of setpoints Setpoint group Basic Settings 2 Related FW 1 2 1 Range units Default value AIN2 Force value Step Comm object 13346 Related applications Co...

Page 120: ... visibility Always Description Decrease of engine speed request short press changes the speed of 1 RPM long press changes the speed according to Speed ramp setting setpoint in group Engine Param2 This button has exactly the same functionality as existing LBI Speed Down I O L Button 6 back to List of setpoints Setpoint group Basic settings 2 Related FW 1 2 1 Range units Default value SpeedUp Force ...

Page 121: ...rrespond with the setting in PC tool ControllerAddr 6 back to List of setpoints Setpoint group Comms settings Related FW 1 2 1 Range units Default value DIRECT Force value Step Comm object 24522 Related applications Config level Standard Setpoint visibility Always Description Communication protocol switches for the COM1 channel DIRECT LiteEdit communication protocol via direct cable or AirGate Web...

Page 122: ... Communication Guide ECU LINK Protocol for communication with Cummins engines via Modbus Note For details on communication speed and other technical parameters please see chapter Technical Data Note For detailed description see chapter Modbus protocol COM2 Mode 6 back to List of setpoints Setpoint group Comms settings Related FW 1 2 1 Range units Default value Force value Step Comm object 24436 Re...

Page 123: ...omSpeed 57600 There isn t required any other additional setting of course except IB Lite setpoints see below ModbusComSpeed 6 back to List of setpoints Setpoint group Comms settings Related FW 1 2 1 Range units Default value 192 168 1 254 Force value Step Comm object 24376 Related applications Config level Standard Setpoint visibility Always Description IP address of IB Lite module IBLite IP Addr ...

Page 124: ...Block the function of DHCP this option is worth if you wanna adjust stable IP address e g for WebServer connection or InteliMonitor PC tool Note Can occured collision of IP addresses in local network with devices as printer router etc ENABLED Dynamically change IP address of the controller after each switch on of the controller IP address collision protection Default state IBLite DHCP 6 back to Li...

Page 125: ... 2 1 Range units Default value Force value Step Comm object 24361 Related applications Config level Standard Setpoint visibility Always Description User name for APN access point Note This information shall provide your telecommunication operator APN UserName 6 back to List of setpoints Setpoint group Comms settings Related FW 1 2 1 Range units Default value Force value Step Comm object 24360 Rela...

Page 126: ... 1 2 1 Range units Default value airgate comap cz Force value Step Comm object 24364 Related applications Config level Standard Setpoint visibility Always Description AirGate Address The default address is airgate comap cz Note To reduce the data traffic over cellulat network you can set in setpoint group Comms Settings the parameter AirGate IP 80 95 108 26 This will save significant data amount n...

Page 127: ...ngs Related FW 1 2 1 Range units Default value Force value Step Comm object 24360 Related applications Config level Standard Setpoint visibility Always Description User password of e mail account is used for verification of e mail sender on SMTP server If parameter left empty no verification is expected It is working for IB Lite only SMTP UserPass 6 back to List of setpoints Setpoint group Comms s...

Page 128: ... to List of setpoints Setpoint group Comms settings Related FW 1 2 1 Range units Default value GMT 2 00 Force value Step Comm object 24366 Related applications Config level Standard Setpoint visibility Always Description List of time zones used for time reference Time Zone 6 back to List of setpoints Setpoint group Comms settings Related FW 1 2 1 Range units Default value 8 8 8 8 Force value Step ...

Page 129: ...ange units 0 600 s Default value 0 s Force value Step 1 s Comm object 11836 Related applications Config level Standard Setpoint visibility Always Description Time of the PREGLOW output closed prior to the engine start Set to zero if you want to leave the output PREGLOW opened Note Function with shorter period Prestart time or Preglow time starts later to finish both in the same time when Starting ...

Page 130: ...ted applications Config level Standard Setpoint visibility Always Description Maximum number of crank engine start attempts Crank attempts 6 back to List of setpoints Setpoint group Engine params Related FW 1 2 1 Range units 0 60 s Default value 0 s Force value Step 1 s Comm object 14687 Related applications Config level Standard Setpoint visibility Always Description The condition oil pressure St...

Page 131: ...es the IDLE NOMINAL output closes Binary output IDLE NOMINAL opens during Cooling period again Note Engine can be switched between Idle and Running state by Binary input Nominal Idle in MAN mode Idle time 6 back to List of setpoints Setpoint group Engine params Related FW 1 2 1 Range units Starting RPM MinSpeedLimit RPM Default value 800 RPM Force value Step 1 RPM Comm object 9946 Related applicat...

Page 132: ...speed NOMINAL Cooling is executed at Nominal speed Default state Note Binary output IDLE NOMINAL must be configured and connected to speed governor Engine Idle speed must be adjusted on speed governor Cooling speed 6 back to List of setpoints Setpoint group Engine params Related FW 1 2 1 Range units 0 3600 s Default value 30 s Force value Step 1 s Comm object 8258 Related applications Config level...

Page 133: ... case when stop time period is lower than stop engine detected 10 s stop time period is extended to this value due to safety reason stop engine detected RPM 2 OilP not detected D not active Stop time 6 back to List of setpoints Setpoint group Engine params Related FW 1 2 1 Range units 0 1000 min Default value 0 min Force value Step 1 min Comm object 11837 Related applications Config level Standard...

Page 134: ...e Cranking time and fix 5s minimum RPM does not appear RPM Starting RPM then is activated RPM meas fail Note Limit is ignored when Gear teeth 0 i e in engine operation without speed pickup running state is indicated from D or Starting POil Starting RPM 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units 0 10 Bar Default value 10Bar Force value Step 0 1 Bar Comm ...

Page 135: ...rmines behavior of the Binary output FUEL SOLENOID DIESEL Output closes 1 sec before Binary output STARTER The output opens if Emergency stop comes or Cooled engine is stopped and in pause between repeated starts GAS In this mode of operation the output closes to open the gas valve and enable the engine to start The delay of Fuel solenoid output activation in relation to Starter output is defined ...

Page 136: ...s 2 Fuel solenoid GAS Note A new feature has been added which prolongs the last cranking attempt by 25 of MaxCrank time with closed Fuel valve Fuel Solenoid binary output in order to ventilate the remaining gas as is implemented in IG IS NT This function is valid only when Engine params 2 Fuel solenoid GAS Note Is modified functionality of the Ignition binary output The Ignition binary output will...

Page 137: ...ero D function 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units Default value DEFAULT Force value Step Comm object 10266 Related applications Config level Standard Setpoint visibility Always Description This setpoint should be used only for Volvo and Scania engines Volvo Volvo Aux is selected in ECU configuration Primary or secondary engine speed is set by Fr...

Page 138: ... available Default state DISABLED Control of an electronic engine is fully blocked and the InteliDrive Lite can only monitor the values of an electronic engine ECU Control 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units MinSpeedLim MaxSpeedLim RPM Default value 1000 RPM Force value Step 1 RPM Comm object 13095 Related applications Config level Standard Setpo...

Page 139: ... when LBI Speed Sel1 2 3 are closed RetToSpeedAdj 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units Starting RPM MaxSpeedLim RPM Default value 1000 RPM Force value Step 1 RPM Comm object 10096 Related applications Config level Standard Setpoint visibility Always Description The setpoint presets the minimum engine speed in the Running operation state Also see o...

Page 140: ...evel Standard Setpoint visibility Always Description The setpoint presets the required engine speed during the Speed Sel 2 binary input is active Function depends on RetToSpeedAdj setting BI Speed Sel 2 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units MinSpeedLim MaxSpeedLim RPM Default value 1450 RPM Force value Step 1 RPM Comm object 10524 Related applicati...

Page 141: ...rd Setpoint visibility Always Description Any Speed request change is done via this Ramp function The Ramp via Binary SpeedUp and SpeedDown inputs is dual rate see below The Binary inputs SpeedUp and SpeedDown ramp function is for the 0 6s constant 5RPM s Does not depend on Engine params 2 Speed Ramp setting This enables fine setting of Engine speed to specific value e g 1500 RPM Speed Ramp 6 back...

Page 142: ...screen you can see two lines SpeedReq Abs and SpeedReq Rel In default setting 0RPM 0 800RPM 33 3 2400RPM 100 Different setting 800RPM 0 1200RPM 33 3 2400RPM 100 It is possible easily configure own output curve and use it for analog output Speed Request 0 ofSpeedReq 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units 0 4000 RPM Default value 2400 RPM Force value ...

Page 143: ...on Horn time before the conveyor output starts Conveyor horn 6 back to List of setpoints Setpoint group Engine params 2 Related FW 1 2 1 Range units 0 1000 L Default value 0 L Force value Step 1 L Comm object 11103 Related applications Config level Standard Setpoint visibility Always Description This setpoint is describing volume of fuel tank for counting fuel consumption depending on Fuel level d...

Page 144: ...mals The alarm and history record Wrn FuelTheft is activated when Fuel level change is faster than setpoint limit Function is switched off when Max Fuel Drop 0 h The drop out limit on stopped engine is 5 to avoid unwanted Alarm activation due to AIN3 Fuel level fluctuations Active alarm Wrn FuelTheft can be sent via SMS and displayed by WebSupervisor if used Note Set 0 to disable Fuel Theft Protec...

Page 145: ... to Reg Bias value in the case of selected analog input sensor fail Reg Input 6 back to List of setpoints Setpoint group Regulator Related FW 1 2 1 Range units 0 10000 Default value 0 Force value Step 1 Comm object 11848 Related applications Config level Standard Setpoint visibility Always Description Constant PI regulator output when the LBI R Reg Disable closed Reg Bias 6 back to List of setpoin...

Page 146: ...quest2 is active Request 2 6 back to List of setpoints Setpoint group Regulator Related FW 1 2 1 Range units Default value CU AI1 Force value Step Comm object 11839 Related applications Config level Standard Setpoint visibility Always Description This is comparator with hysteresis analog input selection from controller analog inputs or from extension module inputs It is also possible to use Binary...

Page 147: ...imit to close LBO SpeedSwitch Reg CMP On 6 back to List of setpoints Setpoint group Regulator Related FW 1 2 1 Range units 10000 10000 Default value 400 Force value Step 1 Comm object 11840 Related applications Config level Standard Setpoint visibility Always Description Limit to open the LBO SpeedSwitch Reg CMP Off 6 back to List of setpoints 10 1 10 Group Regulator 2 Note Following setpoints are...

Page 148: ...state CU AI1 CU AI9 Speed request via analog input of the controller only Binary inputs are ignored AIO 1 AIO4 Speed request via analog input of extension module IL NT AIO only Binary inputs are ignored Note Analog speed request is ignored in AUT mode LAI SpdRequest 6 back to List of setpoints Setpoint group Regulator 2 Related FW 1 2 1 Range units 200 200 Default value 10 Force value Step 0 1 Com...

Page 149: ...ts affect each other Note The controller output is given by Reg Gain e t Reg Integral ʃ e t dt Note where e t is deviation of actual value e t Request 1 2 Measured value Here are two tunning parameters that can be adjusted Reg Gain and Reg Integral These parameters interact each other see the graphic below Picture shows how differences in Gain and Integral can affect PI loop s responsiveness The c...

Page 150: ...elated FW 1 2 1 Range units Default value RPM Force value Step Comm object 11850 Related applications Config level Standard Setpoint visibility Always Description This setpoint is for Load limit PI loop analog input selection Source can be adjusted from controller RPM pick up ECU analog inputs or from extension module inputs Load input 6 back to List of setpoints ...

Page 151: ...Load Bias 6 back to List of setpoints Setpoint group Load limit Related FW 1 2 1 Range units 10000 10000 Default value 90 Force value Step 1 Comm object 11852 Related applications Config level Standard Setpoint visibility Always Description Regulator requested value LoadRequest 1 6 back to List of setpoints Setpoint group Load limit Related FW 1 2 1 Range units 10000 10000 Default value 80 Force v...

Page 152: ...point group Load limit Related FW 1 2 1 Range units 0 10000 Default value 10000 Force value Step 1 Comm object 11855 Related applications Config level Standard Setpoint visibility Always Description Load limit regulator PI output upper limit LoadUpLimit 6 back to List of setpoints Setpoint group Load limit Related FW 1 2 1 Range units 0 10000 Default value 0 Force value Step 1 Comm object 11855 Re...

Page 153: ...Step 0 1 Comm object 11858 Related applications Config level Standard Setpoint visibility Always Description This setpoint is giving Load limit integration factor Load Integral 6 back to List of setpoints Setpoint group Load limit Related FW 1 2 1 Range units Default value RPM Force value Step Comm object 11859 Related applications Config level Standard Setpoint visibility Always Description This ...

Page 154: ...Force value Step 1 Comm object 11861 Related applications Config level Standard Setpoint visibility Always Description Limit to open LBO LoadSwitch Load CMP On 6 back to List of setpoints 10 1 12 Group Engine protect Note Following setpoints are available from Controller and LiteEdit InteliMonitor Setpoint group Engine protect Related FW 1 2 1 Range units 50 150 Default value 115 Force value Step ...

Page 155: ...arams Starting RPM and during the Idle time The Ready to load output is deactivated when Wrn underspeed protection is active and needs the Fault reset for activation after RPM is over Underspeed limit Underspeed 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 600 s Default value 30 s Force value Step 1 s Comm object 12620 Related applications Config level S...

Page 156: ...ENABLED Force value Step Comm object 14653 Related applications Config level Standard Setpoint visibility Always Description The setting DISABLED disables all configured protections except Overspeed and Emergency Stop It is indicated in the alarm list by warning Prot AIN1 dis Each configuration change is recorded in history records Prot AIN1 dis and Prot AIN1 ena Setpoint name depends on setting o...

Page 157: ...1 maximum length is 14 characters AIN1 Sd 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 180 s Default value 3 s Force value Step 1 s Comm object 8365 Related applications Config level Standard Setpoint visibility Always Description Delay for ANALOG INPUT 1 Setpoint name depends on setting of AIN1 maximum length is 14 characters Note Analog input 1 is usua...

Page 158: ...IN2 prot 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 100 10000 C Default value 90 C Force value Step 1 C Comm object 8375 Related applications Config level Standard Setpoint visibility Always Description Warning limit level for ANALOG INPUT 2 Setpoint name depends on setting of AIN2 maximum length is 14 characters AIN2 Wrn 6 back to List of setpoints Setp...

Page 159: ...s resistive type of input with range 0 2500 Ohm AIN2 Del 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units Default value ENABLED Force value Step Comm object 14655 Related applications Config level Standard Setpoint visibility Always Description The setting DISABLED disables all configured protections except Overspeed and Emergency Stop It is indicated in the a...

Page 160: ...bject 8382 Related applications Config level Standard Setpoint visibility Always Description Shutdown limit level for ANALOG INPUT 3 Setpoint name depends on setting of AIN3 maximum length is 14 characters AIN3 Sd 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 180 s Default value 10 s Force value Step 1 s Comm object 8377 Related applications Config level ...

Page 161: ...otect Related FW 1 2 1 Range units 8 Batt overvolt V Default value 18 V Force value Step 0 1 V Comm object 8387 Related applications Config level Standard Setpoint visibility Always Description Low battery voltage Warning limit Batt undervolt 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 600 s Default value 5 s Force value Step 1 s Comm object 8383 Relate...

Page 162: ...ters AIN4 prot 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 10000 U16 Default value 20 U16 Force value Step 1 U16 Comm object 9271 Related applications Config level Standard Setpoint visibility Always Description Warning limit level for AIN4 Setpoint name depends on setting of AIN4 maximum length is 14 characters AIN4 Wrn 6 back to List of setpoints Setp...

Page 163: ...U16 Default value 20 U16 Force value Step 1 U16 Comm object 13365 Related applications Config level Standard Setpoint visibility Always Description Low Warning limit level for AIN4 Setpoint name depends on setting of AIN4 maximum length is 14 characters AIN4 LowWrn 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 10000 U16 Default value 10 U16 Force value St...

Page 164: ...ts 0 10000 U16 Default value 20 U16 Force value Step 1 U16 Comm object 13368 Related applications Config level Standard Setpoint visibility Always Description High Warning limit level for AIN4 Setpoint name depends on setting of AIN4 maximum length is 14 characters AIN4 HighWrn 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 10000 U16 Default value 10 U16 F...

Page 165: ...Comm object 14657 Related applications Config level Standard Setpoint visibility Always Description The setting DISABLED disables all configured protections except Overspeed and Emergency Stop It is indicated in the alarm list by warning Prot AIN5 dis Each configuration change is recorded in history records Prot AIN5 dis and Prot AIN5 ena Setpoint name depends on setting of AIN5 maximum length is ...

Page 166: ...its 0 3600 s Default value 30 s Force value Step 1 s Comm object 9276 Related applications Config level Standard Setpoint visibility Always Description Delay for Wrn Sd AIN5 alarm Setpoint name depends on setting of AIN5 maximum length is 14 characters AIN5 Del 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 10000 U17 Default value 20 U17 Force value Step 1...

Page 167: ... s Default value 10 s Force value Step 1 s Comm object 13355 Related applications Config level Standard Setpoint visibility Always Description Low level protection delay for Wrn and Sd of AIN5 Setpoint name depends on setting of AIN5 maximum length is 14 characters AIN5 LowDel 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 10000 U17 Default value 20 U17 Fo...

Page 168: ...ion High level protection delay for Wrn and Sd of AIN5 Setpoint name depends on setting of AIN5 maximum length is 14 characters Note Analog input 5 is fully configurable and it is voltage type of input with range 0 40V AIN5 HighDel 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units Default value ENABLED Force value Step Comm object 14658 Related applications Con...

Page 169: ...e units 0 10000 U12 Default value 10 U12 Force value Step 1 U12 Comm object 9260 Related applications Config level Standard Setpoint visibility Always Description Shutdown limit level for AIN6 Setpoint name depends on setting of AIN6 maximum length is 14 characters AIN6 Sd 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 3600 s Default value 10 s Force value...

Page 170: ...00 U12 Default value 10 U12 Force value Step 1 U12 Comm object 13360 Related applications Config level Standard Setpoint visibility Always Description Low ShutDown limit level for AIN6 Setpoint name depends on setting of AIN6 maximum length is 14 characters AIN6 LowSd 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 3600 s Default value 10 s Force value Step...

Page 171: ...U12 Comm object 13351 Related applications Config level Standard Setpoint visibility Always Description High ShutDown limit level for AIN6 Setpoint name depends on setting of AIN6 maximum length is 14 characters AIN6 HighSd 6 back to List of setpoints Setpoint group Engine protect Related FW 1 2 1 Range units 0 3600 s Default value 10 s Force value Step 1 s Comm object 13352 Related applications C...

Page 172: ...ays constant but Statistics value visible in LiteEdit displays invalid value NextServTime 6 back to List of setpoints 10 1 13 Group Engine protect 2 Note Following setpoints are available from LiteEdit InteliMonitor only Setpoint group Engine protect 2 Related FW 1 2 1 Range units 0 300 s Default value 5 s Force value Step 1 s Comm object 8262 Related applications Config level Standard Setpoint vi...

Page 173: ...ject 10132 Related applications Config level Standard Setpoint visibility Always Description Five setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard Note The corresponding BIN protection has to be configured as Running only in LiteEdit BIN2 Delay 6 back to List of setpoints Setpoint group Engine protect 2 Related FW...

Page 174: ...tep 1 s Comm object 14649 Related applications Config level Standard Setpoint visibility Always Description Five setpoints are dedicated for separately adjustment of the delay for each of binary inputs according to the Class B protection standard Note The corresponding BIN protection has to be configured as Running only in LiteEdit BIN5 Delay 6 back to List of setpoints Setpoint group Engine prote...

Page 175: ... visibility Always Description Limit for engine ShutDown overspeed protection Protection is active during start process of the engine and Idle time Note The engine can spasmodically reach higher than Overspeed level during start but for normal running state would be this protection too high This setpoint allows the overspeed protection during irregular starting condition StartOverspeed 6 back to L...

Page 176: ...Drive Lite 1 2 1 Global guide 176 Setpoint group Engine protect 2 Related FW 1 2 1 Range units Default value ENABLED Force value Step Comm object 11415 Related applications Config level Standard UnderspeedSd ...

Page 177: ...ds on Underspeed Sd setpoint setting and RPM value Engine protect Uderspeed Sd ENABLED RPM Engine State AlarmList History ReadyToLoad Engine protect Underspeed Idle Off Running Wrn Underspeed On Off Engine param Starting RPM Idle Sd Underspeed Sd Underspeed Off Running Sd Underspeed Sd Underspeed Off Engine protect Uderspeed Sd DISABLED RPM Engine State AlarmList History ReadyToLoad Engine protect...

Page 178: ...InteliDrive Lite 1 2 1 Global guide 178 6 back to List of setpoints ...

Page 179: ...ine protect RPMdiff Sd RPMdiff Wrn limits depends on setting of GearBoxRatio Separate RPM BI3 underspeed Wrn and Sd protection when Engine protect GearBoxRatio 0 0 Difference check between RPM and RPM3 with calculation of gear box ratio when Engine protect GearBoxRatio 0 0 Protection is active when engine is Ready to load Note The RPM BI3 measuring and corresponding protections are switched off wh...

Page 180: ... 2 1 Range units 1 1000 RPM Default value 1000 RPM Force value Step 1 RPM Comm object 10141 Related applications Config level Standard Setpoint visibility Always Description RPM BI3 Wrn underspeed protection limit or Wrn difference limit between RPM BI3 and RPM transferred via GearBoxRatio See description in GearBoxRatio setpoint In alarm list appears text Wrn RPMdiff Message Wrn RPMdiff RPMdiff W...

Page 181: ...F Level Min 6 back to List of setpoints Setpoint group Engine protect 2 Related FW 1 2 1 Range units 0 150 Default value 90 Force value Step 1 Comm object 13379 Related applications Config level Standard Setpoint visibility Always Description Diesel Exhaust Fluid level protection deactivates LBO DEF Tank Level when received level J1939 SCR Selective Catalytic Reduction message is above DEF Level M...

Page 182: ...parameter ON OFF or by level of LBI Regen Inhibit 6 back to List of setpoints Setpoint group ATT settings Related FW 1 2 1 Range units Default value OFF Force value Step Comm object 14521 Related applications Config level Standard Setpoint visibility Always Description Sets ECU value Aftertreatment Regeneration Force Switch SPN 3696 OFF automatic filter regeneration is enabled ON automatic filter ...

Page 183: ...nits Default value 1 1 2006 Force value Step Comm object 24553 Related applications Config level Standard Setpoint visibility Always Description Actual date Date 6 back to List of setpoints Setpoint group Date Time Related FW 1 2 1 Range units 0 200 min Default value 60 min Force value Step 1 min Comm object 8979 Related applications Config level Standard Setpoint visibility Always Description Thi...

Page 184: ...TimerInhibitDel group Date Time Timer Inhib Del 6 back to List of setpoints Setpoint group Date Time Related FW 1 2 1 Range units Default value DISABLED Force value Step Comm object 8727 Related applications Config level Standard Setpoint visibility Always Description DISABLED Automatic switching between summer and wintertime is disabled WINTER SUMMER Automatic switching between summer and winter ...

Page 185: ...RegCMP Start and stop engine in AUT mode according to the LBO Speed switch see Regulator Reg CMP setpoints The comparator function output works opposite when Regulator Reg CMP On Reg CMP Off The Date Time Timer1 repeat Timer1 ON time Timer1Duration settings are not important in this case AutoBatt Engine starts when actual Battery voltage Engine protect Batt undervolt Batt volt del and stays runnin...

Page 186: ...activated on selected day interval ONCEATDATE The timer is activated only once in set date setpoint Timer1OnceDate time setpoint Timer1 ON time and duration setpoint Timer1Duration DAYTIMER This setting comprises several cycles with defined Start time of the first cycle setpoint Timer1 ON time Duration of one cycle setpoint Time1Duration Pause between cycles setpoint DayTimerPause The number of ti...

Page 187: ...2 1 Range units 1 10 Default value 6 Force value Step 1 Comm object 14651 Related applications Config level Standard Setpoint visibility Always Description Set the number of Timer 1 cycles for DAYTIMER DayTimerCycles 6 back to List of setpoints Setpoint group Date Time Related FW 1 2 1 Range units 1 1440 min Default value 120 min Force value Step one day Comm object 14652 Related applications Conf...

Page 188: ...es Default state AutoRun Engine automatically starts and stops in AUT mode similar to LBI Rem start stop the same record in the history according the Timer2 setting AutoRegCMP Start and stop engine in AUT mode according to the LBO Speed switch see Regulator Reg CMP setpoints The comparator function output works opposite when Regulator Reg CMP On Reg CMP Off The Date Time Timer2 repeat Timer2 ON ti...

Page 189: ...NESDAY FRIDAY SATURDAY SUNDAY Timer is activated on daily basis MON FRI MON SAT SAT SUN Timer is activated on selected day interval ONCEATDATE The timer is activated only once in set date setpoint Timer2OnceDate time setpoint Timer2 ON time and duration setpoint Timer2Duration Timer2Repeat 6 back to List of setpoints Setpoint group Date Time Related FW 1 2 1 Range units Default value 5 00 00 Force...

Page 190: ...andard Setpoint visibility Always Description Setting of the date when is activated Timer 2 with set Timer1 repeat ONCEATDATE Timer2OnceDate 6 back to List of setpoints 10 1 16 Group Sensor spec Setpoint group Sensor spec Related FW 1 2 1 Range units 1000 1000 Bar Default value 0 Bar Force value Step 1 Bar Comm object 8431 Related applications Config level Standard Setpoint visibility Always Descr...

Page 191: ...plications Config level Standard Setpoint visibility Always Description Calibrate the constant to adjust the measured value of InteliDrive IPC analog inputs Physical dimension of calibrating constant is corresponding to Analog input Note Calibration constants have to be adjusted when measured value is near the alarm level Calibr AI3 6 back to List of setpoints Setpoint group Sensor spec Related FW...

Page 192: ...ge units 1000 1000 U12 Default value 0 U12 Force value Step 1 U12 Comm object 11599 Related applications Config level Standard Setpoint visibility Always Description Calibrate the constant to adjust the measured value of InteliDrive IPC analog inputs Physical dimension of calibrating constant is corresponding to Analog input Note Calibration constants have to be adjusted when measured value is nea...

Page 193: ...units 1000 1000 U10 Default value 0 U10 Force value Step 1 U10 Comm object 11921 Related applications Config level Standard Setpoint visibility Always Description Calibration constants have to be adjusted when measured value is near the alarm level Calibr AIO3 6 back to List of setpoints Setpoint group Sensor spec Related FW 1 2 1 Range units 1000 1000 U11 Default value 0 U11 Force value Step 1 U1...

Page 194: ...e Lite 1 2 1 Global guide 194 Setpoint group Sensor spec Related FW 1 2 1 Range units 0 01 655 34 Default value 1 Force value Step 0 01 Comm object 14281 Related applications Config level Standard CounterConst 1 ...

Page 195: ... in memory even if cotroller is switched off Both can be cleared or adjusted in LiteEdit like other Statistics values when level 3 password is set See range of Statistic value Total 1 in table below Note The number of controller screen characters is limited i e displays when steps over range The counter starts from zero again when maximum is reached Input Analog input Binary input Request 2 option...

Page 196: ...es Default settings Note The Total 1 value is visible in LiteEdit Values Statistics The Total 1 value disappears from controller screen when Counter mode 1 is switched OFF otherwise there is new screen between existing Statistics and Alarm list CounterMode 1 6 back to List of setpoints 10 1 17 Group AIO module Setpoint group AIO module Related FW 1 2 1 Range units 100 10000 V Default value 0 U8 Fo...

Page 197: ... Range units 100 10000 U10 Default value 0 U10 Force value Step 1 U10 Comm object 13652 Related applications Config level Standard Setpoint visibility Always Description The level for IL NT AIO plug in card Analog input 3 alarm detection AnlInAIO3 lev1 6 back to List of setpoints Setpoint group AIO module Related FW 1 2 1 Range units 100 10000 U11 Default value 0 U11 Force value Step 1 U11 Comm ob...

Page 198: ... 1 Range units 100 10000 U9 Default value 0 U9 Force value Step 1 U9 Comm object 13655 Related applications Config level Standard Setpoint visibility Always Description The level for IL NT AIO plug in card Analog input 2 alarm detection AnlInAIO2 lev2 6 back to List of setpoints Setpoint group AIO module Related FW 1 2 1 Range units 100 10000 U10 Default value 0 U10 Force value Step 1 U10 Comm obj...

Page 199: ...efault value 5 s Force value Step 1 s Comm object 13658 Related applications Config level Standard Setpoint visibility Always Description Delay for IL NT AIO plug in card Analog input 1 alarm Note Plug in analog inputs protection alarms can be configured following way Configuration Protection Under limit Protection is activated only when measured value is under measured level Over limit Protection...

Page 200: ...nsor fail too OverLimit fls Level 2 protection is activated by sensor fail too AnlInAIO2 del 6 back to List of setpoints Setpoint group AIO module Related FW 1 2 1 Range units 0 180 s Default value 5 s Force value Step 1 s Comm object 13660 Related applications Config level Standard Setpoint visibility Always Description Delay for IL NT AIO plug in card Analog input 3 alarm Note Plug in analog inp...

Page 201: ..._E Mail Note If a cellular network modem and or internet bridge is connected to the controller the controller can send SMS messages and or emails in the moment when a new alarm appears in the Alarm list The message will contain a copy of the Alarm list To enable this function you should select with setpoints Yel Alarm Msg and Red Alarm Msg which levels of alarms shall be announced red yellow both ...

Page 202: ...ress must be set correctly to the setpoint s TelNo Addr Ch1 resp TelNo Addr Ch2 Yel Alarm Msg 6 back to List of setpoints Setpoint group SMS E Mail Related FW 1 2 1 Range units Default value OFF Force value Step Comm object 8484 Related applications Config level Standard Setpoint visibility Always Description Set this setpoint to YES if you want to get messages when a red shutdown alarm occurs Not...

Page 203: ...onal format with character followed by international prefix at the beginning TellNo Addr Ch1 6 back to List of setpoints Setpoint group SMS E Mail Related FW 1 2 1 Range units Default value Force value Step Comm object 9598 Related applications Config level Standard Setpoint visibility Always Description Enter either a valid cellular network phone number or e mail address to this setpoint where th...

Page 204: ...oadLimitOut Engine values RPM RPM BI3 ECU State ECU FreqSelect SpeedReq Abs SpeedReq Rel Engine Speed Fuel Rate CoolantTemp Intake Temp Oil Press Boost Press Oil Temp ECU AIN 8 ECU AIN 9 FuelUsed DPF1 Soot Load DPF1 Ash Load If ECU is not configured then is displayed only RPM RPM BI3 and SpeedReq Abs Statistic Run hrs Num starts NextServTime E Stop ShutDown DayCons TripCons Day hrs Analog CU Ubat ...

Page 205: ...ime Date ID info Engine state Timer text Timer val SW version Application SW branch PasswordDecode Running timer GSM SignalLvl GSM ErrorRate GSM DiagCode AirGate Diag AirGate ID Modem Status Iveco Values DEF TankLevel DEF TankTemp DEF Quantity Catal UpTemp Catal DownTemp DEF Pressure Catalyst Level Values read from specific type of ECU AIO module AnInAIO1 AnInAIO4 6 back to Appendix ...

Page 206: ...tting2 RPM Source Pickup Basic Setting2 ControllerMode OFF Basic Setting2 FltResGoToMAN DISABLED Basic Setting2 DispBaklightTO 15 min Basic Setting2 I O R Button SpeedUp Basic Setting2 I O L Button SpeedDown Basic Setting2 Main Screen1 AIN2 Basic Setting2 Main Screen2 RunHrs Basic Setting2 RunHoursSource AUTO Comms Settings ControllerAddr 1 Comms Settings COM1 Mode DIRECT Comms Settings COM2 Mode ...

Page 207: ...CU FreqSelect DEFAULT Engine Param2 ECU Control ENABLED Engine Param2 ECU SpeedAdj 1000 RPM Engine Param2 RetToSpeedAdj DISABLED Engine Param2 MinSpeedLim 1000 RPM Engine Param2 MaxSpeedLim 2000 RPM Engine Param2 BI Speed Sel1 1250 RPM Engine Param2 BI Speed Sel2 1300 RPM Engine Param2 BI Speed Sel3 1450 RPM Engine Param2 Speed Ramp 50 1 s Engine Param2 0 ofSpeedReq 0 RPM Engine Param2 100 ofSpeed...

Page 208: ...rn 20 Engine Protect Fuel level Sd 10 Engine Protect Fuel level Del 10 s Engine Protect Batt overvolt 36 V Engine Protect Batt undervolt 18 V Engine Protect Batt volt del 5 s Engine Protect AIN4 function ENABLED Engine Protect PumpSuctio Wrn 30 kPa Engine Protect PumpSuctio Sd 50 kPa Engine Protect PumpSuctio Del 30 s Engine Protect AIN4 LowWrn 20 U16 Engine Protect AIN4 LowSd 10 U16 Engine Protec...

Page 209: ... 0 RPM Engine Protec2 RPMdiff Sd 1000 RPM Engine Protec2 RPMdiff Wrn 1000 RPM Engine Protec2 RPMdiff delay 5 s Engine Protec2 DEF Level Min 10 Engine Protec2 DEF Level Max 90 ATT Settings Regen Inhibit OFF ATT Settings Regen Force OFF Date Time Time 0 00 00 Date Time Date 1 1 2006 Date Time Time stamp per 60 min Date Time TimerInhibDel 0 s Date Time SummerTimeMod DISABLED Date Time Timer1Function ...

Page 210: ...InAIO1 lev1 0 U8 AIO module AnlInAIO1 lev2 0 U8 AIO module AnlInAIO1 del 5 s AIO module AnlInAIO2 lev1 0 U9 AIO module AnlInAIO2 lev2 0 U9 AIO module AnlInAIO2 del 5 s AIO module AnlInAIO3 lev1 0 U10 AIO module AnlInAIO3 lev2 0 U10 AIO module AnlInAIO3 del 5 s AIO module AnlInAIO4 lev1 0 U11 AIO module AnlInAIO4 lev2 0 U11 AIO module AnlInAIO4 del 5 s SMS E Mail Yel Alarm Msg OFF SMS E Mail Red Al...

Page 211: ...to substitute Chinese language by next language via LiteEdit see the table below These languages can be modified via Translator tool in LiteEdit Following language code pages are supported Code page Language Windows code 0 West European languages Windows 1252 134 Chinese GB 2312 161 Greek Windows 1253 162 Turkish Windows 1254 177 Hebrew Windows 1255 204 Russian Windows 1251 238 East European langu...

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