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DC Pulse Power Supply

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DC-10-4P

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INTRODUCTION

2-2 Safety symbol marks on the unit main body

The following safety symbol marks are placed on the unit main body.

List of safety symbol marks

Safety symbol marks

Description

Heavy loads

・

There is a danger of getting injury.

・

Use specified machine.

Dangerous voltage part

・

There is a danger of serious injury or death by electric

shock.

・

Always close the panel and the safety cover.

・

Turn off the dangerous voltage power supply for main

tenance.

Содержание DC-10-4P

Страница 1: ...ra at ti io on n M Ma an nu ua al l 400V input 10kW DC Pulse power supply DC 10 4P First Edition March 2023 ULVAC Inc Components Division Before using this product be sure to read it Also keep this ma...

Страница 2: ...ding and understanding it Keep this operation manual always at hand with care When changing the installation place of this product be sure to attach this operation manual to the product Due to the uni...

Страница 3: ...ppropriate inspection service work Well read the contents of the operation and the inspection service work and never operate this product until you understand it 1 3 The warning and the caution about...

Страница 4: ...s situations including slight personal injury or medium scale of damage to the facility Works ignoring this note can lead to slight personal injury and or can bring the system into the situation that...

Страница 5: ...the unit main body List of safety symbol marks Safety symbol marks Description Heavy loads There is a danger of getting injury Use specified machine Dangerous voltage part There is a danger of seriou...

Страница 6: ...V Safety symbol marks Description High temperature heated part Do not touch or you may get burned Use copper conductors only The connector part shall not be lifted Otherwise it may be damaged Do not...

Страница 7: ...elivery or during the transport However for direct export the range of guarantee defined in the latest INCOTERMS is observed 2 A product that does not meet the basic specification although the product...

Страница 8: ...te repair the actual cost for the travel expense transportation cost and others will be charged 4 Suspecting abnormality If you notice a presence of abnormality refer to 7 Troubleshooting in this manu...

Страница 9: ...t he threshold Revised RoHS Directive 2011 65 EU and EU 2015 863 Target regulated hazardous substances and their thresholds Regulated Hazardous Substances Threshold Lead Pb 1000ppm Mercury Hg 1000ppm...

Страница 10: ...2 4 3 Oscillating Frequency and Inversion Pulse Width 6 2 5 CONNECTION OF INPUT OUTPUT SECTION 11 2 5 1 Connection of input output section 11 2 5 2 Connection of output section 12 3 PREPARATION 13 3 1...

Страница 11: ...4 4 ABOUT EACH MONITOR SIGNAL AND LEVEL SIGNAL IN SYSTEM CONFIGURATION 29 4 5 ABOUT DC OUTPUT SEQUENCE 29 4 6 DESCRIPTION OF PULSE PARAM FUNCTION 30 4 7 DESCRIPTION OF OSCILLATION MODE FUNCTION 32 4 8...

Страница 12: ...F THIS POWER SUPPLY 63 6 2 ABOUT RECOMMENDED REPLACEMENT PARTS 64 7 TROUBLESHOOTING 65 7 1 TROUBLESHOOTING 65 8 APPENDIX 67 8 1 OVERVIEW OF SERIAL COMMUNICATIONS 70 8 1 1 Serial communication specific...

Страница 13: ...s product is enough to pose a risk to a human life Therefore it shall be handled with the greatest care In the event that a person contacts this voltage it leads to a serious accident Take great care...

Страница 14: ...or our exclusive distributors In addition a nameplate is affixed on the back panel of the product Take special care so that it is legible at all times 1 3 When you contact When you need to order parts...

Страница 15: ...y the inverter is stopped On the continuous mode the oscillated frequency from 5 to 250 kHz can be used The steps of frequency possible to set are as follows From 5 to 150 kHz Unit of one kHz From 150...

Страница 16: ...nization optical cable Cable length 1m 5m 10m 15m 20m 25m 30m 1 M S cable Cable length 1 2m 1 We recommend using an output cable of 10m or less A cable of 10m or more may cause distortions on the outp...

Страница 17: ...650V V3 400V V3 400V V4 200V V4 200V I1 2 5A I1 2 5A I2 12 5A I2 15 4A I3 25A I3 25A Output polarity Negative polarity Turnover voltage 10 to 20 of the output voltage with rated output and fixed resis...

Страница 18: ...sation in either case Storage environment pollution degree 2 No corrosive gas no large amount of dust no conductive dust Basically a clean room environment Overvoltage category Category 2 4 3 Oscillat...

Страница 19: ...5 0 9 0 800 19 0 4 0 8 5 0 9 5 800 20 0 4 0 8 5 0 10 0 800 21 0 4 0 8 5 0 10 5 800 22 0 4 0 9 5 0 11 0 800 23 0 4 0 9 5 0 11 5 800 24 0 4 1 0 5 0 12 0 800 25 0 4 1 0 5 0 12 5 800 26 0 4 1 0 5 0 13 0...

Страница 20: ...0 32 0 800 65 0 4 2 6 5 0 32 5 800 66 0 4 2 6 5 0 33 0 800 67 0 4 2 7 5 0 33 5 800 68 0 4 2 7 5 0 34 0 800 69 0 4 2 8 5 0 34 5 800 70 0 4 2 8 5 0 35 0 800 71 0 4 2 8 5 0 35 5 800 72 0 4 2 9 5 0 36 0 8...

Страница 21: ...3 7 39 6 800 108 0 4 4 3 3 7 40 0 800 109 0 4 4 4 3 6 39 2 800 110 0 4 4 4 3 6 39 6 800 111 0 4 4 4 3 6 40 0 800 112 0 4 4 5 3 5 39 2 800 113 0 4 4 5 3 5 39 6 800 114 0 4 4 6 3 5 39 9 800 115 0 4 4 6...

Страница 22: ...6 39 0 800 Table 2 4 Inversion pulse width by oscillating frequency 150kHz to 250 kHz In the unit of 5 kHz Oscillating frequency kHz Minimum inversion pulse width s Minimum Duty ratio Maximum inversi...

Страница 23: ...ne that would satisfy the rating specification In addition select a suitable cable ground based on the line shape of the wiring material selected Figure 2 2 Assignment of input connector at the produc...

Страница 24: ...ct the one that would satisfy the rating specification In addition select a suitable cable ground based on the line shape of the wiring material selected Figure 2 3 Assignment of output connector at t...

Страница 25: ...EC 60947 2 on the upper side of the input connector with a cut off rating that takes into account the supply capacity of the power receiving equipment used Model Number of phases Voltage Frequency Cap...

Страница 26: ...of ground wiring 20kW DC Pulse system 3 2 3 How to install The power supply unit is supposed to be mounted on a rack Before using mount this product on a rack Refer to Fig 3 2 for the position of the...

Страница 27: ...nvironment so that the inner rack temperature and the humidity do not go beyond the specified value Operation at a temperature outside the specification raises an alarm which stops devices and causes...

Страница 28: ...or our optional products refer to Table 3 1 Processing of optional input cable terminal and Table 3 2 Processing of optional output cable terminal Table 3 1 Processing for optional input cable termina...

Страница 29: ...e M S connectors on the back of power supply units from Master to Slave 1 and Slave 2 using an M S cable for connection Master female Slave1 male female Slave2 male female Slave5 male Figure 3 4 Enlar...

Страница 30: ...ting DC are not applied If the setting switch is changed set the DC inputs again Master 0 1 2 3 4 5 67 8 9 Slave1 Slave5 0 Master 1 Slave1 2 Slave2 4 Slave4 5 Slave5 A B C D E F 0 1 2 3 4 5 67 8 9A B...

Страница 31: ...connection configuration see below Using optical synchronization cables for connection the EXTPLS connectors on the back of power suplly can be daisy chained from the first system Up to 12 systems ca...

Страница 32: ...CSLV for the system 2 and after It becomes monitoring state for the number of system units by changing the OSC setting into CMST or CSLV At this time if the number of system units is not specified it...

Страница 33: ...M S c a b le P le a s e c o n n e c t c o rre c tly S e e F ig 3 5 N G In tro d u c e a ll b re a k e rs o f th is p ro d u c t a t th e s a m e tim e o r C irc u it b re a k e r in p u t fro m s la...

Страница 34: ...etting the param eters turn off the breaker and turn them on again If the E R R O R persists even perform ing above steps the product m ay possibly be in failure C om pletion of pulse synchronization...

Страница 35: ...nterlock processing only on the master machine If the M S cable is disconnected or there is an abnormality in the M S configuration ERROR is displayed on the master device and the slave device Interlo...

Страница 36: ...RC button Push button Back to the previous one along the parameter tree Pressing together with the FUNC button shows the effective number of times of the hard arc process ENT RESET button Push button...

Страница 37: ...Lower shut off M S configuration switch 2 Rotary switch Before Master Slave operation make the settings M S connector female D sub 15 pin connector Before Master Slave operation make connections M S c...

Страница 38: ...ation port Change of power control mode Front panel USER I O PORT SERIAL communication port SERIAL communication port Oscillation frequency Front panel Front panel SERIAL communication port SERIAL com...

Страница 39: ...common 26 RESET DI 6 0 15V COMD Error reset input at Low level 4 27 PREG Change of operation mode in combination constant power constant current and constant voltage Refer to 4 3 2 28 IREG 29 RESERVE...

Страница 40: ...r left on the main screen to make a change For details the corresponding point in the operating instruction PSET the output is produced by the power control 1 VSET the output is produced by the voltag...

Страница 41: ...ence table at power setting LEVEL Number of 10 4P units in use Output voltage setting level LEVEL 0 to 10V In V control 0 1500V In I control 0 25 A Ex 10kW 2 units 0 2 25 A 0A 50A In P control 0 10 kW...

Страница 42: ...nd interruption time MENU CNFG ARC PULS PARC ENBL Time from the 1st interruption until the 2nd interruption time is enabled MENU CNFG ARC PULS HARC SHDN Interruption time at HARD ARC MENU CNFG ARC PUL...

Страница 43: ...HARC SHDN 0 2ms 0 2ms MENU CNFG ARC PULS HARC JGDE TIME 300us 300us MENU CNFG ARC PULS HARC JGDE CONT 3 3 MENU CNFG ARC DCMD SHDN 1000us 1000us MENU CNFG ARC LEVL VOLT 150V 150V MENU CNFG ARC LEVL CRN...

Страница 44: ...the target is controlled by producing the reverse pulse output continuously 0V 0A t Oscillation frequency Figure 4 4 Image of waveform in continuous mode One pulse mode 1PLS Produces a DC output norm...

Страница 45: ...ransition of parameter changes PARAMETER Continuous mode One pulse mode Pulse parameter Pulse parameter A B A B MENU CNFG ARC PULS PARC 1st 5us 5us 5us 5us MENU CNFG ARC PULS PARC 2nd 8us 8us 8us 8us...

Страница 46: ...PULS PARC 1st 8us 5us 5us 5us MENU CNFG ARC PULS PARC 2nd 8us 8us 8us 10us MENU CNFG ARC PULS PARC ENBL 100us 100us 100us 100us DC mode DCMD Produces a DC output Even an ARC is generated on the load...

Страница 47: ...ration in continuous mode 1PLS Operation in one pulse mode DCMD Operation in DC mode 4 8 2 Setup in USER The oscillation mode can be selected from combinations of signals of 30 pin and 31 pin ports of...

Страница 48: ...urrent ARC occurred Voltage Detection level Current detection level Although there is no sign in the parameter for the voltage detection level the actual output is marked in negative minus Figure 4 7...

Страница 49: ...interval 0V 0A t ARC occurred Hard ARC interruption time ARC occurred ARC occurred ARC occurred Figure 4 10 Image of HARC ARC waveform 4 11 Description of Ramp time function 4 11 1 Ramp time function...

Страница 50: ...lamp start and thereafter rises up to the command value following to the lamp time 0V 0A t Figure 4 12 Waveform at the ramp If the ramp time function is enabled the value will not be changed even cha...

Страница 51: ...ue Command value Ramp time function Ramp time function Ramp time Ramp start Ramp time only Ramp time 0V 0A t Command value Command value LEVEL 0V 10V Do not accept changes to command values Ramp time...

Страница 52: ...current value is abnormal TEMP ERROR E34 This occurs if an internal temperature error occurs FAN ERROR E35 This occurs in the event of a cooling FAN error INVERTER ERROR E36 Generates when the inverte...

Страница 53: ...the IREG PREG are both LOW Generates when 1PLS DCMD are both LOW MODE CHANGE WARNING W37 This occurs when the arc parameter is switched in the DC ON mode MS SETTING WARNING W38 This occurs if the set...

Страница 54: ...the set value in its initial state the front SETPOINT LED lights up and the SETPOINT signal becomes active The SETPOINT judgment criterion value is 2 in the initial state but can be changed between 2...

Страница 55: ...ed and press the ENT button to accept the changes PSET The display shows the output control mode PSET Select when using in the power control VSET Select when using in the voltage control ISET Select w...

Страница 56: ...played In the DC mode 0 s is displayed If the synchronous setting is CSLV LINK MODE is indicated on the lower column of the main screen If a WARNING occurs the code is displayed at the upper right of...

Страница 57: ...10 4P 5 HOW TO OPERATE 45 5 1 2 Parameter tree in MENU screen After that carry out the operation using various buttons on the front panel For the menu hierarchy see the parameter tree below Figure 5 1...

Страница 58: ...the menu screen return to the previous hierarchy MENU ERROR button The menu screen appears ENT RESET button Main screen Shifts into each parameter setup mode Press the button to display where you can...

Страница 59: ...breaker is shut off the counts are reset ERROR log check FNC MENU Pressing the FNC and MENU ERROR buttons together enables one to check the log of ERROR occurrence Pressing the ESC button returns to t...

Страница 60: ...e LIMT this is used to decide the limits of each output value ARC this enables one to change the process parameters used when an ARC occurs At this level the currently selected ARC parameter is displa...

Страница 61: ...PORT is not accepted so that it can be changed only on the front panel In the SERIAL communication control mode the SERIAL communication is followed regardless of what is selected In the LOCK mode the...

Страница 62: ...damaged CRNT this enables one to change the limit value of the output current Selectable from 0 to x25 A depending on the number of power supply units connected The number of units using the 10kW ARC...

Страница 63: ...L the operation is carried out based on this shutdown time ENBL The time that validates the inter pulse ARC of the second and the following times can be changed The value can be selected in the unit o...

Страница 64: ...nged ILEV The electric current level for detecting the ARC can be changed VLEV The electric voltage level for detecting the ARC can be changed 0V and from 40 to 500V can be specified The value can be...

Страница 65: ...the network address The selectable range is 1 to 127 in steps of 1 MONI this allows you to confirm the number of times that HARD ARC is detected and the occurrence log of warnings and errors WARN Thi...

Страница 66: ...you to view and set the current time SERV this enables one to check the hardware configuration RMP1 this changes the rise time at the start of the output With this ramp function the rise time until th...

Страница 67: ...e command value can be set The settable range is 0 05 to 600 sec in steps of 0 01 sec Ramp time functions 1 and 2 cannot be used together If one ramp function is enabled the other ramp function will b...

Страница 68: ...d the following systems While the CMST is specified the oscillation mode compulsory turns into the continuous mode For changing the CMST into CINT specify the oscillation mode once again since the osc...

Страница 69: ...l mode can be selected only on the front panel CNFG SYTM MODE LOCK NO YES NO 4 Setting for number of units of DC 10 4P connected CNFG SYTM UNIT 0 6 1 1 5 Select whether or not to use the terminating r...

Страница 70: ...V 800 1500 1 V 1500 5 Setup of set point light up range CNFG OTHR SETP 2 8 1 2 6 Setup of using non using of the ramp FUNC RAMP MODE DISBL ENABL DISBL 7 Setup of the rise time from the start of rampi...

Страница 71: ...neration of an inter pulse ARC CNFG ARC PULS PARC ENBL 10 50000 10 usec 100 4 Setup of the output interruption time at the time of HARD ARC processing CNFG ARC PULS HARC SHDN 0 1 50 0 0 1 msec 0 2 5 S...

Страница 72: ...O PORT you are recommended to follow the procedure below since noise may be caused 1 Use of a twisted shield pair wire 2 Insulation of signals by photocouplers etc on the side of external connection d...

Страница 73: ...OINT 13 FAIL 14 HARC 16 REMOTE 35 AI Analog input LEVEL 2 21 LEVEL COM L 2 2k COMA PLCetc DC 10 4P ADINTERFACE side COM L ISOAMP COM L AO Analog output VOUT 2 AO ISO AMP COM A COM A COM A DC 10 4P AD...

Страница 74: ...DC 10 4P AD INTERFACE PLC COMD 15V DO COM D DO 100 1 3k 2 4k AUX AUX 15V 4 3k DI DI 1 0k COMD 1 0k COMD 15V 24V DO COM D DO 100 1 3k 4 7k AUX Figure 5 2 Recommended digital I O connection circuit DO...

Страница 75: ...nnections and clearance at the intake exhaust port of the power supply approximately once every three months In maintenance be sure to shut off the breaker for the power supply and also shut off your...

Страница 76: ...recommended replacement years do not guarantee parts life The deterioration rate of these parts greatly depends on the frequency in use and environment of the unit at your site 2 Especially the life...

Страница 77: ...of USER IO PORT 1 Check whether or not a signal is produced between the 37 and 34 pins of the external control device 4 READY does not turn on 1 FAIL occurs 2 INTERLOCK is not released 1 Determine th...

Страница 78: ...e to within the specified value Check whether the unit is recovered by the RESET signal If the command value electric voltage is within the stipulated value and if the symptom repeats again exchange t...

Страница 79: ...ply DC 10 4P 8 APPENDIX 67 8 APPENDIX The following documents about DC are attached 1 External view of DC 2 China RoHS compliant 3 Operating instructions for serial communications Figure 8 1 External...

Страница 80: ...cable Pb Lead Hg Mercury Cd Cadmium Cr6 Hexavalent chromium PBB Polybrominated biphenyl PBDE Polybrominated diphenyl ether SJ T11364 This table is prepared according to the provisions of SJ T 11364 20...

Страница 81: ...Supply DC 10 4P 8 APPENDIX 69 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r S Se er ri ia al l C Co om mm mu un ni ic ca at ti io on ns s 400V input 10kW DC Pulse power su...

Страница 82: ...tion each pin of the serial port connector is described in Table 8 1 below Table 8 1 Description of serial port pin Pin No Signal name Detail Pin No Signal name Detail 1 Do not connect 6 Do not connec...

Страница 83: ...e the section about the NET Address setting The DC of the final end to connect needs the TERMINATION setting See the section about the TERMINATION setting Figure 8 4 Connection in RS485 communication...

Страница 84: ...tton The Option screen shown below appears 4 On the Option screen press the or button to select HOST item and press the ENT button The Serial Communication Menu screen shown below appears 5 From the H...

Страница 85: ...he communication rate using the or button After editing press the ENT button to accept the change Setting of TERMINATION For establishment of the RS485 communication TERMINATION of the final unit on t...

Страница 86: ...of administration can be set The current control mode appears on the screen Pressing the ENT button once enables the editing mode and allows you to select the control mode using the or button The con...

Страница 87: ...n the Address set in DC needs to be transmitted Data field length The total number of bytes of the command the data is transmitted The commands themselves are all 1 byte but the following data are 0 t...

Страница 88: ...the header field command field and data field before the checksum This value is determined by accumulating exclusive ORs XORs of all the information included in a packet before the checksum byte the c...

Страница 89: ...from HOST after an acknowledgment message transmitted from DC 1 Message transmission on HOST First HOST transmits a message packet to DC 2 DC receives the message After receiving the message packet f...

Страница 90: ...lue of the data is wrong 0x05 Data Length NG Indicating that the data length of the data received is wrong 5 Receipt of acknowledgment message on HOST Depending on the responding message the HOST side...

Страница 91: ...s on the current control mode For this reason set the output mode by the setting command 0x14 first and then set the LEVEL The settings for each mode are as follows For the Power the value in which th...

Страница 92: ...utput power can be set The limit value depends on the composition of the connected power supplies 0 60 0kW 600 600 0x0258 1byte STATUS 0x21 VOLTAGE LIMIT 2byte The limit of the output voltage can be s...

Страница 93: ...he command for selecting a pulse oscillation mode Continuous mode 0x00 One pulse mode 0x01 DC mode 0x02 1byte STATUS 0x41 PULS_OSC 1byte This is set for synchronized operation using optical synchroniz...

Страница 94: ...2 bytes each Data is transmitted in the order of 1ST_TIME 2ND_TIME and ENABLE_TIME Be sure to send the values at once It is not possible to change specific parameters For any points without changes se...

Страница 95: ...for shifting into the HARC ARC can be selected It can be set in the range between 2 and 5 2 5 5 0x05 1byte STATUS 0x49 PULSE HARC SHUTDOWN TIME 2byte The shutdown processing time of HARD ARC can be se...

Страница 96: ...is the number of 10 4P units 10 4P is five 0x0500 0x84 All Units Power 2byte The maximum output value is replied electric power The maximum value varies according to the number of units connected 10k...

Страница 97: ...d is responded The value depends on the number of units to connect 0 to 1500 150A with the maximum 6 units connected 25A 6 0x95 CONTROL MODE 1byte The operation mode set is responded 0x00 Local LCL 0x...

Страница 98: ...output voltage limit of the power supply set is responded 0 800V 800 0x0320 0xA2 CURRENT LIMIT 2byte The output current limit of the power supply set is responded 0 150 0A 1500 1500 0x05DC 0xA4 PULSE...

Страница 99: ...4byte The accumulated ARC generation frequency between pulses is responded The maximum count number is 99 999 999 99 999 999 05F5E0FF 0xB0 PULS MODE 1byte The specified oscillating frequency is replie...

Страница 100: ...DC in that order 0xB6 PULSE HARC JUDGE TIME 2byte The judgment time for shifting into HAR ARC processing is responded The value from 10 100us to 6 500 65 000us is transmitted 65 000us 6 500 0x1964 0xB...

Страница 101: ...message When the Write command is transmitted the DC transmits only the command status as a reply message The reply message is as follows 81 00 00 81 81 SOF Address 01 10000001 is transmitted 00 Comm...

Страница 102: ...sage When the Read command is transmitted the DC transmits the details of the inquiry as a reply message 81 02 92 5D 00 4C 81 SOF Address 01 a 10000001 is transmitted 02 Command data length 0x02 is tr...

Страница 103: ......

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