4-16
ATV2115
6. Press ball bearing (A) into the alternator cover
from the inside until it is bottomed; then using a
suitable socket (B) and bearing driver (C), press in
a new mechanical seal (D) until the flange stops at
(E).
ATV2117
ATV2118A
7. Carefully clean the sliding surfaces of the new
mechanical seal with clean solvent; then apply the
coolant to the sliding surface to provide initial
lubrication.
8. Apply coolant to the surfaces of the rubber seal
and sealing seat (A); then press the rubber seal (B)
and sealing seat into the impeller until the seat
bottoms out.
KX380
9. Install the alternator cover (see Installing
Left-Side Components in Section 3); then install
the impeller and tighten clockwise to 0.8 kg-m (69
in.-lb).
10. Make sure that the alignment pins are correctly
inserted; then using a new gasket, install the water
pump cover and tighten the cap screws to 0.9 kg-m
(78 in.-lb).
11. Install the recoil starter (see Installing Left-Side
Components Section 3).
12. Install the coolant hoses onto the pump cover; then
fill the cooling system with recommended coolant
(see Section 2).
Testing Electric Fuel
Pump
1. Turn the ignition switch ON and listen for a
momentary “whirring” sound of the pump
building pressure. If the sound is heard (10
seconds), no electrical checks are necessary. Turn
the ignition switch OFF.
2. Disconnect the fuel hose from the pump to the gas
tank valve; then install a suitable pressure gauge.
AT THIS POINT
Prior to removing the electric fuel pump, the
following check should be performed to
determine that removal is necessary.
! WARNING
Whenever any maintenance or inspection is
made on the fuel system during which there may
be fuel leakage, there should be no welding,
smoking, open flames, etc., in the area.
Содержание 650 Twin2004
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