6-23
6
NOTE: To assure proper seating of the axle, give
it a light pull; the axle should remain “clipped” in
place.
2. Swing the knuckle up and onto the drive axle; then
place the knuckle into place in the upper A-arm.
Secure the knuckle to the A-arm with a cap screw
and a new lock nut. Tighten to 4.8 kg-m (35 ft-lb).
3. Place the hub into position on the axle followed by
a washer and hex nut. Tighten the hex nut
finger-tight at this time.
4. If the brake calipers were removed, position them
on the knuckle and secure with existing cap
screws. Tighten the auxiliary brake caliper cap
screws to 2.1 kg-m (15 ft-lb). Tighten the
hydraulic brake caliper cap screws to 2.8 kg-m (20
ft-lb).
5. Pump up the hand brake lever; then engage the
brake lever lock.
6. Tighten the hub hex nut (from step 3) to 17.5 kg-m
(125 ft-lb); then install and spread a new cotter pin
making sure each side of the pin is flush to the hub
nut.
KX041
7. Install the wheel. Tighten to 5.5 kg-m (40 ft-lb).
8. Remove the ATV from the support stand and
release the brake lever lock.
9. Check the engine/transmission oil level and add
oil as necessary.
INSTALLING FRONT DRIVE AXLE
1. Position the drive axle in the gear case and
steering knuckle; then insert the upper A-arm ball
joint into the steering knuckle. Secure with a cap
screw tightened to 4.8 kg-m (35 ft-lb).
2. Place the brake hose into position on the upper
A-arm; then secure the lower shock eyelet to the
A-arm with a cap screw and a new lock nut.
Tighten to 4.8 kg-m (35 ft-lb).
3. Secure the tie rod to the steering knuckle with a
new lock nut. Tighten securely; then install and
spread a new cotter pin.
4. Slide the hub w/brake disc into position in the
steering knuckle followed by a washer and hex
nut. Tighten finger-tight at this time.
5. Install the brake caliper on the steering knuckle.
Tighten to 2.8 kg-m (20 ft-lb); then pump up the
hand brake lever and engage the brake lever lock.
6. Tighten the hub hex nut (from step 4) to 10.4 kg-m
(75 ft-lb); then install and spread a new cotter pin
making sure each side of the pin is flush to the hub
nut.
CD027
7. Install the wheel and tighten to 5.5 kg-m (40 ft-lb).
8. Remove the ATV from the support stand and
release the brake lever lock.
9. Check the front differential oil level and add oil as
necessary.
0736-568
Rear Gear Case
REMOVING
1. Remove the left-side rear A-arms (see Rear
A-Arms in Section 7).
2. Remove both of the rear drive axles (see Drive
Axles in this section).
Содержание 650 Twin2004
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