CYLINDER HEAD, CYLINDER AND PISTON 6-31
• Pull the exhaust side of the cam chain taut to install the camshaft sprocket (exhaust side).
• Turn the exhaust camshaft so that the timing mark
C
is aligned with the gasket surface of the cylinder
head. Engage the cam chain with the exhaust camshaft sprocket.
• The other timing marked
D
should now be pointing straight up. Starting from the roller pin that is directly
above the timing marked
D
, count out 13 roller pins (from the exhaust camshaft side going towards the
intake camshaft side).
• Engage the 13th roller pin on the cam chain with the timing marked
E
on the camshaft sprocket (intake
side). Refer to the following illustrations.
NOTE:
The cam chain should now be on all three sprockets. Be careful not to move the crankshaft until the cam-
shaft journal holder and cam chain tension adjuster are secured.
• Install the dowel pins
1
and C-rings
2
.
• Install the camshafts, intake
3
and exhaust
4
.
• Apply grease to the new O-ring
5
and install it to the cam-
shaft journal holder
6
.
99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
1 2 3 4 5 6 7 8 9 10 11 12 13
Replace the O-ring
5
with a new one.
