6-28 CYLINDER HEAD, CYLINDER AND PISTON
CYLINDER AND CYLINDER HEAD
INSTALLATION
Install the cylinder and cylinder head in the reverse order of
removal. Pay attention to the following points:
CYLINDER
• Thoroughly wipe off oil from the fitting surface of the crank-
case.
• Apply SUZUKI BOND “1215” to the crankcase as shown.
99000-31110: SUZUKI BOND “1215” or equivalent
• Install the dowel pins
1
into the crankcase and then install
the cylinder gasket
2
.
• Apply MOLYBDENUM OIL SOLUTION to the sliding surface
of the piston and cylinder bore.
MOLYBDENUM OIL SOLUTION
• Hold each piston ring with the piston ring sections positioned
correctly and put it into the cylinder.
• Make sure that the piston rings are caught by the cylinder
skirt.
• Place the cylinder
3
on the crankcase.
• Temporarily tighten the cylinder base bolt
5
.
• Insert the cam chain No.1 guide end
A
into the recess
B
of
the crankcase securely.
• Fit the projection
C
of the cam chain No.1 guide
6
in the
groove
D
of the cylinder.
Replace the cylinder gasket
2
with a new one.
Do not drop the cam chain
4
into the crankcase.
Make sure that cam chain engages properly to the
cam chain drive gear.