CYLINDER HEAD, CYLINDER AND PISTON 6-33
• Install the gasket
7
and cam chain tension adjuster cap bolt
8
.
NOTE:
Click sound is heard when the cam chain tension adjuster cap
bolt
8
is installed.
• Tighten the cam chain tension adjuster cap bolt
8
to the
specified torque.
Cam chain tension adjuster cap bolt:
23 N·m (2.3 kgf-m, 16.5 lbf-ft)
• After installing the cam chain tension adjuster, rotate the
crankshaft (two turns), and recheck the positions of the cam-
shafts. (
6-31)
• Inspect the valve clearance. (
2-25)
• Apply grease to the O-rings
9
.
99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
• Tighten the TDC plug
0
and crankshaft hole plug
A
to the
specified torque.
TDC plug: 14 N·m (1.4 kgf-m, 10.0 lbf-ft)
Crankshaft hole plug: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
• Install the condenser.
Replace the gasket
7
with a new one.
After installing the cam chain tension adjuster, check
to be sure that the adjuster works properly by check-
ing the slack of cam chain.
After this procedure, if any resistance is felt while
turning over the crankshaft, stop immediately, and
check the camshaft chain timing.
Replace the O-rings
9
with new ones.
