14-10 COOLING SYSTEM
CRANKCASE COVER
• Install the dowel pins
1
and gasket
2
.
• Fit the right crankcase cover
3
.
• Tighten the right crankcase cover bolts (
a
,
b
,
c
) to the
specified torque.
Right crankcase cover bolt: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
• Install the brake pedal. (
17-20)
• Install the kick starter lever. (
8-7, -8)
a
Length:
60 mm (2.4 in)
b
Length:
30 mm (1.2 in)
c
Length: 25 mm (1.0 in)
WATER PUMP CASE
• Install the dowel pins
1
and oil filter
2
.
• Install the spring
3
and gasket
4
.
• Apply engine coolant to the gasket
4
.
• Fit the water pump case
5
.
• Tighten the water pump case bolts (
d
,
e
,
f
) and drain bolt
6
to the specified torque.
Water pump case bolt: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
Engine coolant drain bolt: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
• Connect the radiator hose
7
and pour engine coolant.
(
14-3, 20-24)
d
Length:
65 mm (2.6 in)
e
Length:
60 mm (2.4 in)
f
Length: 35 mm (1.4 in)
INSPECTION AFTER INSTALLATION
• Engine oil level and leakage (
2-12)
• Engine coolant level and leakage (
2-18, -19)
Replace the gasket
2
with a new one.
Replace the gasket
4
with a new one.
Replace the gasket washer
A
with a new one.
